JP4480176B2 - Synthetic fiber treatment liquid and synthetic fiber treatment method - Google Patents
Synthetic fiber treatment liquid and synthetic fiber treatment method Download PDFInfo
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- JP4480176B2 JP4480176B2 JP2006351793A JP2006351793A JP4480176B2 JP 4480176 B2 JP4480176 B2 JP 4480176B2 JP 2006351793 A JP2006351793 A JP 2006351793A JP 2006351793 A JP2006351793 A JP 2006351793A JP 4480176 B2 JP4480176 B2 JP 4480176B2
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- JP
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- Prior art keywords
- synthetic fiber
- aliphatic
- acid
- agent
- polyoxyalkylene
- Prior art date
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- 229920002994 synthetic fiber Polymers 0.000 title claims description 39
- 239000012209 synthetic fiber Substances 0.000 title claims description 39
- 238000000034 method Methods 0.000 title claims description 22
- 239000007788 liquid Substances 0.000 title claims description 19
- 239000003795 chemical substances by application Substances 0.000 claims description 93
- -1 ester compound Chemical class 0.000 claims description 84
- 125000001931 aliphatic group Chemical group 0.000 claims description 34
- 238000009499 grossing Methods 0.000 claims description 20
- 150000005846 sugar alcohols Polymers 0.000 claims description 20
- 150000007973 cyanuric acids Chemical class 0.000 claims description 19
- 239000004359 castor oil Substances 0.000 claims description 17
- 235000019438 castor oil Nutrition 0.000 claims description 17
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 claims description 17
- 229910019142 PO4 Inorganic materials 0.000 claims description 16
- 239000003995 emulsifying agent Substances 0.000 claims description 16
- 239000010452 phosphate Substances 0.000 claims description 16
- 238000012545 processing Methods 0.000 claims description 15
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 14
- 239000002216 antistatic agent Substances 0.000 claims description 13
- 239000002736 nonionic surfactant Substances 0.000 claims description 13
- 239000002253 acid Substances 0.000 claims description 12
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 11
- 239000007864 aqueous solution Substances 0.000 claims description 11
- 125000004432 carbon atom Chemical group C* 0.000 claims description 11
- 239000000835 fiber Substances 0.000 claims description 11
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 10
- 150000002148 esters Chemical class 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 9
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 8
- 125000003118 aryl group Chemical group 0.000 claims description 7
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 7
- 150000003839 salts Chemical class 0.000 claims description 7
- 239000012770 industrial material Substances 0.000 claims description 6
- BPXVHIRIPLPOPT-UHFFFAOYSA-N 1,3,5-tris(2-hydroxyethyl)-1,3,5-triazinane-2,4,6-trione Chemical compound OCCN1C(=O)N(CCO)C(=O)N(CCO)C1=O BPXVHIRIPLPOPT-UHFFFAOYSA-N 0.000 claims description 5
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 claims description 5
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- 229930195729 fatty acid Natural products 0.000 claims description 5
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- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 claims description 4
- HENCHDCLZDQGIQ-UHFFFAOYSA-N 3-[3,5-bis(2-carboxyethyl)-2,4,6-trioxo-1,3,5-triazinan-1-yl]propanoic acid Chemical compound OC(=O)CCN1C(=O)N(CCC(O)=O)C(=O)N(CCC(O)=O)C1=O HENCHDCLZDQGIQ-UHFFFAOYSA-N 0.000 claims description 4
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 claims description 4
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- 238000003672 processing method Methods 0.000 claims description 4
- 241001465754 Metazoa Species 0.000 claims description 3
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- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 8
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- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 4
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
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- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 2
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- XDOFQFKRPWOURC-UHFFFAOYSA-N 16-methylheptadecanoic acid Chemical compound CC(C)CCCCCCCCCCCCCCC(O)=O XDOFQFKRPWOURC-UHFFFAOYSA-N 0.000 description 2
- XMVBHZBLHNOQON-UHFFFAOYSA-N 2-butyl-1-octanol Chemical compound CCCCCCC(CO)CCCC XMVBHZBLHNOQON-UHFFFAOYSA-N 0.000 description 2
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 2
- ODJQKYXPKWQWNK-UHFFFAOYSA-L 3-(2-carboxylatoethylsulfanyl)propanoate Chemical compound [O-]C(=O)CCSCCC([O-])=O ODJQKYXPKWQWNK-UHFFFAOYSA-L 0.000 description 2
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
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- 239000005642 Oleic acid Substances 0.000 description 2
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- 239000004147 Sorbitan trioleate Substances 0.000 description 2
- PRXRUNOAOLTIEF-ADSICKODSA-N Sorbitan trioleate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OC[C@@H](OC(=O)CCCCCCC\C=C/CCCCCCCC)[C@H]1OC[C@H](O)[C@H]1OC(=O)CCCCCCC\C=C/CCCCCCCC PRXRUNOAOLTIEF-ADSICKODSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- 150000007514 bases Chemical class 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
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- 230000032050 esterification Effects 0.000 description 2
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Description
本発明は合成繊維用処理剤(以下、単に処理剤という)の水性液及び合成繊維の処理方法(以下、単に処理方法という)に関する。ポリアミド維維やポリエステル繊維等の合成繊維はその製糸工程で該合成繊維に毛羽等が発生しないようにすることが重要である。なかでも、タイヤコード、ベルト、ホース、シートベルト、エアーバッグ等に使用され、かかる用途との関係で高強度が求められる産業資材用合成繊維は、高温且つ高接圧の過酷な条件下で製糸されるため、製糸工程において糸揺れ、毛羽及びタールが発生し易く、結果として糸強度が低下するので、かかる糸揺れ、毛羽及びタールが発生しないようにすることが特に重要である。このため合成繊維に付着させる処理剤には、該合成繊維が高温且つ高接圧下で製糸される場合であっても、前記のような糸揺れ、毛羽及びタールの発生を抑え、糸強度の低下を防止できるものであることが要求される。本発明は、かかる要求に応える処理剤の水性液及び処理方法に関する。 The present invention relates to an aqueous liquid of a treating agent for synthetic fibers (hereinafter simply referred to as a treating agent) and a method for treating synthetic fibers (hereinafter simply referred to as a treating method). It is important that synthetic fibers such as polyamide fibers and polyester fibers do not generate fluff or the like in the synthetic fibers during the yarn production process. Among them, synthetic fibers for industrial materials that are used in tire cords, belts, hoses, seat belts, airbags, etc. and require high strength in relation to such applications, are made under severe conditions of high temperature and high contact pressure. Therefore, yarn swinging, fluff and tar are likely to occur in the yarn making process, and as a result, the yarn strength is lowered. Therefore, it is particularly important to prevent such yarn swinging, fluff and tar from occurring. For this reason, the treatment agent to be attached to the synthetic fiber suppresses the occurrence of the yarn sway, fluff and tar as described above, and reduces the yarn strength even when the synthetic fiber is produced at high temperature and high contact pressure. It is required to be able to prevent this. The present invention relates to an aqueous solution of a treatment agent and a treatment method that meet such requirements.
従来、高温且つ高接圧下においても合成繊維に平滑性を与え、毛羽等の発生を抑える処理剤として、1)多価アルコールとヒドロキシモノカルボン酸とのエステル化合物のアルキレンオキサイド付加物を必須成分とするアルコール成分と、マレイン酸を必須成分とするカルボン酸成分とのエステル化合物を含有する処理剤(例えば特許文献1参照)、2)水酸基を有しないジカルボン酸やモノカルボン酸からなるカルボン酸成分と、ひまし油や硬化ひまし油のアルキレンオキサイド付加物からなるアルコール成分とのエステル化合物を含有する処理剤(例えば特許文献2参照)、3)テトラヒドロフランとアルキレンオキサイドとのランダム重合体からなるジオール成分と、ジカルボン酸成分やモノカルボン酸成分とのエステル化合物を含有する処理剤(例えば特許文献3参照)、4)分子中にポリテトラメチレングリコール残基を有する化合物を含有する処理剤(例えば特許文献4参照)等が提案されている。また高温且つ高接圧下においても合成繊維に耐熱性を与え、タール等の発生を抑える処理剤として、5)多価エステル化合物と、アニオン界面活性剤と、2種類のヒンダードフェノール系酸化防止剤とを含有するもの(例えば特許文献5参照)、6)チオジプロピオン酸ジアルキル等の含硫黄ジエステル化合物と、ホスフェート化合物と、ヒンダードフェノール系酸化防止剤とを含有するもの(例えば特許文献6参照)、7)多価エステル化合物と、チオエーテル基を有するエステル化合物と、二級スルホネート化合物と、有機ホスフェート化合物と、ヒンダードフェノール系酸化防止剤とを含有するもの(例えば特許文献7参照)、8)チオジプロピオン酸ジアルキル等の含硫黄ジエステル化合物と、2種類のヒンダードフェノール系酸化防止剤と、ホスフェート金属塩とを含有するもの(例えば特許文献8参照)、9)多価エステル化合物と、ヒンダードフェノール系酸化防止剤とを含有するもの(例えば特許文献9参照)、10)芳香族エステル化合物と、有機カルボン酸と各種酸化防止剤とを含有するもの(例えば特許文献10参照)等が知られている。 Conventionally, as a treating agent that imparts smoothness to synthetic fibers even under high temperature and high contact pressure, and suppresses the occurrence of fluff and the like, 1) an alkylene oxide adduct of an ester compound of a polyhydric alcohol and a hydroxymonocarboxylic acid as an essential component A treating agent containing an ester compound of an alcohol component and an carboxylic acid component having maleic acid as an essential component (see, for example, Patent Document 1), 2) a carboxylic acid component comprising a dicarboxylic acid or monocarboxylic acid having no hydroxyl group, and A treatment agent containing an ester compound with an alcohol component comprising an alkylene oxide adduct of castor oil or hydrogenated castor oil (see, for example, Patent Document 2), 3) a diol component comprising a random polymer of tetrahydrofuran and alkylene oxide, and a dicarboxylic acid Contains ester compounds with components and monocarboxylic acid components That the processing agent (for example, see Patent Document 3), 4) treating agent containing a compound having a polytetramethylene glycol residues in the molecule (for example, see Patent Document 4) it has been proposed. In addition, 5) polyvalent ester compounds, anionic surfactants, and two types of hindered phenolic antioxidants as treatment agents that give heat resistance to synthetic fibers even under high temperature and high contact pressure, and suppress the generation of tars and the like. (For example, see Patent Document 5), 6) a sulfur-containing diester compound such as dialkyl thiodipropionate, a phosphate compound, and a hindered phenol-based antioxidant (for example, see Patent Document 6) 7) A compound containing a polyvalent ester compound, an ester compound having a thioether group, a secondary sulfonate compound, an organic phosphate compound, and a hindered phenol-based antioxidant (see, for example, Patent Document 7), 8 ) Sulfur-containing diester compounds such as dialkyl thiodipropionate and two hindered phenolic oxidations Containing a stopper and a phosphate metal salt (for example, see Patent Document 8), 9) containing a polyvalent ester compound and a hindered phenolic antioxidant (for example, see Patent Document 9), 10) Those containing an aromatic ester compound, an organic carboxylic acid, and various antioxidants (see, for example, Patent Document 10) are known.
ところが、これら従来の処理剤には、近年のより過酷な条件下で製糸される合成繊維に対し、前記のような糸揺れ、毛羽及びタールの発生を抑え、糸強度の低下を防止する上で著しく不充分という問題がある。
本発明が解決しようとする課題は、産業資材用合成繊維のように、高温且つ高接圧の過酷な条件下で製糸される場合であっても、製糸工程における糸揺れ、毛羽及びタールの発生を抑え、糸強度の低下を防止できる処理剤の水性液及び処理方法を提供する処にある。 The problem to be solved by the present invention is the occurrence of yarn swaying, fluff and tar in the yarn making process even when the yarn is produced under severe conditions of high temperature and high contact pressure, such as synthetic fibers for industrial materials. It is in the place which provides the aqueous liquid and processing method of the processing agent which can suppress a fall and can prevent a thread | yarn strength fall.
しかして本発明者らは、前記の課題を解決するべく研究した結果、処理剤の水性液であって、処理剤が、平滑剤、乳化剤及び静電気防止剤を所定割合で含有し、且つ平滑剤の少なくとも一部として特定のイソシアヌル酸誘導体を所定割合で含有してなるものが正しく好適であり、またかかる処理剤の水性液を熱処理工程に供する合成繊維フィラメント糸条に対し処理剤として所定量となるよう付着させることが正しく好適であることを見出した。 As a result, the present inventors have studied to solve the above-mentioned problems. As a result, the treatment agent is an aqueous liquid, and the treatment agent contains a smoothing agent, an emulsifier and an antistatic agent in a predetermined ratio, and the smoothing agent. It is preferable that a specific isocyanuric acid derivative is contained in a predetermined ratio as at least a part of the above, and a predetermined amount as a processing agent for a synthetic fiber filament yarn subjected to the heat treatment step with an aqueous liquid of such a processing agent. It has been found that it is correct and suitable to adhere.
すなわち本発明は、処理剤の水性液であって、処理剤が、平滑剤、乳化剤及び静電気防止剤から成るものであり、平滑剤を全体の9〜75質量%、乳化剤を全体の40〜85質量%及び静電気防止剤を全体の0.3〜6質量%の割合で含有し、且つ平滑剤の少なくとも一部として下記のイソシアヌル酸誘導体を全体の7〜35質量%含有するものであることを特徴とする処理剤に係る。 That is, the present invention is an aqueous liquid of a treating agent, wherein the treating agent comprises a smoothing agent, an emulsifier and an antistatic agent. The smoothing agent is 9 to 75% by mass of the whole, and the emulsifier is 40 to 85 of the whole. It contains 0.3% to 6% by mass of the total mass and antistatic agent, and contains 7 to 35% by mass of the following isocyanuric acid derivative as at least a part of the smoothing agent. It relates to a characteristic treatment agent.
平滑剤:2又は3価の脂肪族多価アルコールと脂肪族モノカルボン酸との完全エステル化合物、脂肪族1価アルコールと2又は3価の脂肪族多価カルボン酸との完全エステル化合物、2又は3価の芳香族多価アルコールと脂肪族モノカルボン酸との完全エステル化合物、脂肪族1価アルコールと2又は3価の芳香族多価カルボン酸との完全エステル化合物及び動植物油脂類から選ばれる一つ又は二つ以上と、下記のイソシアヌル酸誘導体とからなるもの。 Smoothing agent: complete ester compound of divalent or trivalent aliphatic polyhydric alcohol and aliphatic monocarboxylic acid, complete ester compound of aliphatic monohydric alcohol and divalent or trivalent aliphatic polycarboxylic acid, 2 or One selected from a complete ester compound of a trivalent aromatic polyhydric alcohol and an aliphatic monocarboxylic acid, a complete ester compound of an aliphatic monohydric alcohol and a divalent or trivalent aromatic polycarboxylic acid, and animal and vegetable fats and oils One or two or more and the following isocyanuric acid derivatives.
イソシアヌル酸誘導体:トリス(2−ヒドロキシエチル)イソシアヌル酸と有機モノカルボン酸との完全エステル化合物及びトリス(2−カルボキシエチル)イソシアヌル酸と1価の脂肪族ヒドロキシ化合物との完全エステル化合物から選ばれる一つ又は二つ以上。 Isocyanuric acid derivative: one selected from a complete ester compound of tris (2-hydroxyethyl) isocyanuric acid and an organic monocarboxylic acid and a complete ester compound of tris (2-carboxyethyl) isocyanuric acid and a monovalent aliphatic hydroxy compound One or more.
乳化剤:分子中にポリオキシアルキレン基を有するエーテル型非イオン界面活性剤、多価アルコール部分エステル型非イオン界面活性剤及びポリオキシアルキレン多価アルコール脂肪酸エステル型非イオン界面活性剤から選ばれる一つ又は二つ以上。 Emulsifier: One selected from ether type nonionic surfactant having polyoxyalkylene group in molecule, polyhydric alcohol partial ester type nonionic surfactant and polyoxyalkylene polyhydric alcohol fatty acid ester type nonionic surfactant Or two or more.
静電気防止剤:炭素数4〜26の脂肪族モノ又はジアルキルリン酸エステル金属塩、炭素数4〜26のポリオキシアルキレン脂肪族モノ又はジアルキルリン酸エステル金属塩、炭素数4〜26の脂肪族モノ又はジアルキルリン酸エステル有機アミン塩及び炭素数4〜26のポリオキシアルキレン脂肪族モノ又はジアルキルリン酸エステル有機アミン塩から選ばれる一つ又は二つ以上。 Antistatic agent: C4-C26 aliphatic mono- or dialkyl phosphate metal salt, C4-C26 polyoxyalkylene aliphatic mono- or dialkyl phosphate metal salt, C4-C26 aliphatic mono Or one or two or more selected from dialkyl phosphate organic amine salts and polyoxyalkylene aliphatic mono- or dialkyl phosphate organic amine salts having 4 to 26 carbon atoms.
また本発明は、前記の本発明に係る処理剤の水性液を、熱処理工程に供する合成繊維フィラメント糸条に対し処理剤として0.1〜3質量%となるよう付着させることを特徴とする処理方法に係る。 Moreover, this invention is made to adhere the aqueous liquid of the processing agent which concerns on said this invention so that it may become 0.1-3 mass% as a processing agent with respect to the synthetic fiber filament yarn used for a heat treatment process. Related to the method.
先ず、本発明に係る処理剤の水性液について説明する。本発明に係る処理剤の水性液において、処理剤は、平滑剤、乳化剤及び静電気防止剤から成るものであって、平滑剤の少なくとも一部として特定のイソシアヌル酸誘導体を含有するものである。 First, the aqueous liquid of the treatment agent according to the present invention will be described. In the aqueous solution of the treatment agent according to the present invention, the treatment agent comprises a smoothing agent, an emulsifier and an antistatic agent, and contains a specific isocyanuric acid derivative as at least a part of the smoothing agent.
本発明に係る処理剤の水性液において、処理剤の平滑剤に供するイソシアヌル酸誘導体は、トリス(2−ヒドロキシエチル)イソシアヌル酸と有機モノカルボン酸との完全エステル化合物及びトリス(2−カルボキシエチル)イソシアヌル酸と1価の脂肪族ヒドロキシ化合物との完全エステル化合物から選ばれる一つ又は二つ以上である。 In the aqueous liquid of the treating agent according to the present invention, the isocyanuric acid derivative used for the smoothing agent of the treating agent is a complete ester compound of tris (2-hydroxyethyl) isocyanuric acid and an organic monocarboxylic acid and tris (2-carboxyethyl). One or two or more selected from perfect ester compounds of isocyanuric acid and a monovalent aliphatic hydroxy compound.
処理剤の平滑剤に供するイソシアヌル酸誘導体において、その原料となる有機モノカルボン酸としては、1)酢酸、プロピオン酸、酪酸、吉草酸、カプロン酸、カプリル酸、カプリン酸、ウンデカン酸、ラウリン酸、トリデカン酸、ミリスチン酸、ペンタデカン酸、パルミチン酸、ステアリン酸、パルミトレイン酸、オレイン酸、イソオクタン酸、イソヘキサデカン酸、イソオクタデカン酸等の炭素数2〜22の脂肪族モノカルボン酸、2)安息香酸、3,5−ビス(1,1−ジメチルエチル)−4−ヒドロキシベンゼンプロピオン酸等の芳香族モノカルボン酸、3)マロン酸、マレイン酸、イタコン酸、アジピン酸、セバシン酸、ペンタデセニルコハク酸等の炭素数3〜22の脂肪族ジカルボン酸と1価の脂肪族ヒドロキシ化合物との脂肪族モノエステルモノカルボン酸、4)フタル酸、イソフタル酸、テレフタル酸等の炭素数8〜22の芳香族ジカルボン酸と1価の脂肪族ヒドロキシ化合物との脂肪族モノエステルモノ芳香族カルボン酸、5)チオジプロピオン酸、チオジオクタン酸、チオジラウリン酸、チオジステアリン酸等の炭素数3〜22の含硫黄脂肪族ジカルボン酸と1価の脂肪族ヒドロキシ化合物との含硫黄脂肪族モノエステルモノカルボン酸等が挙げられるが、なかでも炭素数2〜22の脂肪族モノカルボン酸が好ましく、炭素数3〜18の脂肪族モノカルボン酸がより好ましい。 In the isocyanuric acid derivative used for the treating agent smoothing agent, the organic monocarboxylic acid used as the raw material is 1) acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, caprylic acid, capric acid, undecanoic acid, lauric acid, C2-C22 aliphatic monocarboxylic acids such as tridecanoic acid, myristic acid, pentadecanoic acid, palmitic acid, stearic acid, palmitoleic acid, oleic acid, isooctanoic acid, isohexadecanoic acid, isooctadecanoic acid, etc., 2) benzoic acid, Aromatic monocarboxylic acids such as 3,5-bis (1,1-dimethylethyl) -4-hydroxybenzenepropionic acid, 3) malonic acid, maleic acid, itaconic acid, adipic acid, sebacic acid, pentadecenyl succinate Fats of C3-C22 aliphatic dicarboxylic acids such as acids and monovalent aliphatic hydroxy compounds Monoester monocarboxylic acid, 4) aliphatic monoester monoaromatic carboxylic acid of aromatic dicarboxylic acid having 8 to 22 carbon atoms such as phthalic acid, isophthalic acid, terephthalic acid and the like and monovalent aliphatic hydroxy compound, 5) Sulfur-containing aliphatic monoester monocarboxylic acids of sulfur-containing aliphatic dicarboxylic acids having 3 to 22 carbon atoms such as thiodipropionic acid, thiodioctanoic acid, thiodilauric acid and thiodistearic acid and monovalent aliphatic hydroxy compounds Of these, aliphatic monocarboxylic acids having 2 to 22 carbon atoms are preferred, and aliphatic monocarboxylic acids having 3 to 18 carbon atoms are more preferred.
また処理剤の平滑剤に供するイソシアヌル酸誘導体において、その原料となる1価の脂肪族ヒドロキシ化合物としては、1)ブチルアルコール、ペンチルアルコール、ヘキシルアルコール、ヘプチルアルコール、オクチルアルコール、ノニルアルコール、デシルアルコール、ウンデシルアルコール、ドデシルアルコール、トリデシルアルコール、2−メチル−ペンチルアルコール、2−エチル−ヘキシルアルコール、2−プロピル−ヘプチルアルコール、2−ブチル−オクチルアルコール等の炭素数1〜26の脂肪族モノアルコール、2)1,4−ブタンジオール、1,6−ヘキサンジオール、ネオペンチルグリコール、グリセリン、トリメチロールプロパン、ソルビタン等の脂肪族多価アルコールと有機モノカルボン酸との脂肪族モノエステルモノオール等が挙げられるが、なかでも炭素数1〜26の脂肪族モノアルコールが好ましく、炭素数4〜18の脂肪族モノアルコールがより好ましい。 Moreover, in the isocyanuric acid derivative used for the smoothing agent of the treating agent, the monovalent aliphatic hydroxy compound used as the raw material is 1) butyl alcohol, pentyl alcohol, hexyl alcohol, heptyl alcohol, octyl alcohol, nonyl alcohol, decyl alcohol, C1-26 aliphatic monoalcohols such as undecyl alcohol, dodecyl alcohol, tridecyl alcohol, 2-methyl-pentyl alcohol, 2-ethyl-hexyl alcohol, 2-propyl-heptyl alcohol, 2-butyl-octyl alcohol 2) Aliphatic monoesters of aliphatic polyhydric alcohols such as 1,4-butanediol, 1,6-hexanediol, neopentyl glycol, glycerin, trimethylolpropane, sorbitan and organic monocarboxylic acids Although Rumonooru the like, among which aliphatic monoalcohol having a carbon number of 1 to 26, and more preferably an aliphatic monoalcohol having 4 to 18 carbon atoms.
処理剤の平滑剤に供するイソシアヌル酸誘導体は、いずれも公知の方法で合成できる。例えば、トリス(2−ヒドロキシエチル)イソシアヌル酸と有機モノカルボン酸との完全エステル化合物は、アルコール成分であるトリス(2−ヒドロキシエチル)イソシアヌル酸1モルに対して有機モノカルボン酸を3〜5モル用い、硫酸等の酸性化合物を加え、加温しながら脱水してエステル化させる反応や、ピリジン等の塩基性化合物を加え、クロロホルム等の不活性溶媒中で加温しながらエステル化させる反応により合成できる。 Any of the isocyanuric acid derivatives used for the treating agent smoothing agent can be synthesized by a known method. For example, the complete ester compound of tris (2-hydroxyethyl) isocyanuric acid and organic monocarboxylic acid is 3 to 5 mol of organic monocarboxylic acid with respect to 1 mol of tris (2-hydroxyethyl) isocyanuric acid which is an alcohol component. Used to add acid compounds such as sulfuric acid and dehydrate and esterify while heating, or add basic compounds such as pyridine and esterify while heating in an inert solvent such as chloroform. it can.
また例えば、トリス(2−カルボキシエチル)イソシアヌル酸と1価の脂肪族ヒドロキシ化合物との完全エステル化合物は、酸成分であるトリス(2−カルボキシエチル)イソシアヌル酸1モルに対して1価の脂肪族ヒドロキシ化合物を3〜5モル用い、硫酸等の酸性化合物を加え、加温しながら脱水してエステル化させる反応や、ピリジン等の塩基性化合物を加え、クロロホルム等の不活性溶媒中で加温しながらエステル化させる反応により合成できる。 Further, for example, a complete ester compound of tris (2-carboxyethyl) isocyanuric acid and a monovalent aliphatic hydroxy compound is monovalent aliphatic with respect to 1 mol of tris (2-carboxyethyl) isocyanuric acid which is an acid component. Add 3 to 5 moles of hydroxy compound, add acidic compound such as sulfuric acid, dehydrate and esterify while heating, add basic compound such as pyridine and warm in inert solvent such as chloroform. However, it can be synthesized by a reaction of esterification.
本発明に係る処理剤の水性液において、処理剤に供するイソシアヌル酸誘導体以外の平滑剤は、1)1,6−ヘキサンジオールジデカノエート、トリメチロールプロパンモノオレートジラウレート等の2又は3価の脂肪族多価アルコールと脂肪族モノカルボン酸との完全エステル化合物、2)ジラウリルアジペート、ジオレイルアゼレート、トリオクチルトリメリテート等の脂肪族1価アルコールと2又は3価の脂肪族多価カルボン酸との完全エステル化合物、3)ビスフェノールAジラウレート等の2又は3価の芳香族多価アルコールと脂肪族モノカルボン酸との完全エステル化合物、4)ジイソステアリルイソフタレート、トリオクチルトリメリテート等の脂肪族1価アルコールと2又は3価の芳香族多価カルボン酸との完全エステル化合物、5)ヤシ油、ナタネ油、ヒマワリ油、大豆油、ヒマシ油、ゴマ油、魚油、牛脂等の動植物油脂類、以上の1)〜5)から選ばれる一つ又は二つ以上である。 In the aqueous liquid of the treatment agent according to the present invention, the smoothing agent other than the isocyanuric acid derivative used for the treatment agent is 1) a divalent or trivalent fat such as 1,6-hexanediol didecanoate, trimethylolpropane monooleate dilaurate, etc. Ester compounds of aliphatic polyhydric alcohols and aliphatic monocarboxylic acids, 2) aliphatic monohydric alcohols such as dilauryl adipate, dioleyl azelate, trioctyl trimellitate and the like, and divalent or trivalent aliphatic polyvalent carboxylic acids Complete ester compound with acid, 3) Complete ester compound of divalent or trivalent aromatic polyhydric alcohol such as bisphenol A dilaurate and aliphatic monocarboxylic acid, 4) Diisostearyl isophthalate, trioctyl trimellitate, etc. Esterification of aliphatic monohydric alcohol with divalent or trivalent aromatic polycarboxylic acid Things, 5) coconut oil, rapeseed oil, sunflower oil, soybean oil, castor oil, sesame oil, fish oils, animal and vegetable fats and oils beef tallow, or 1) to 5) is one or more selected from.
本発明に係る処理剤の水性液において、処理剤に供する乳化剤は、1)ポリオキシアルキレンオクチルエーテル、ポリオキシアルキレンオクチルエーテルラウリン酸エステル、ポリオキシアルキレンノニルフェニルエーテル、ポリオキシアルキレンオレイン酸エステル、ポリオキシアルキレンラウリルアミノエーテル、ポリオキシアルキレンラウロアミドエーテル等の分子中にポリオキシアルキレン基を有するエーテル型非イオン界面活性剤、2)ソルビタンモノラウラート、ソルビタントリオレアート、ソルビトールテトラオレアート、グリセリンモノオレアート、グリセリンモノラウラート、ジグリセリンジラウラート等の多価アルコール部分エステル型非イオン界面活性剤、3)ポリオキシアルキレンソルビタントリオレアート、ポリオキシアルキレングリセリンモノラウラート、ポリオキシアルキレンビスフェノールAジラウラート、ポリオキシアルキレンヒマシ油、ポリオキシアルキレン硬化ヒマシ油、ポリオキシアルキレン硬化ヒマシ油ジラウラート、ポリオキシアルキレン硬化ヒマシ油トリオクタノアート等のポリオキシアルキレン多価アルコール脂肪酸エステル型非イオン界面活性剤、以上の1)〜3)から選ばれる一つ又は二つ以上である。なかでも多価アルコール部分エステル型非イオン界面活性剤、ポリオキシアルキレン多価アルコール脂肪酸エステル型非イオン界面活性剤が好ましく、該多価アルコールがグリセリン、ヒマシ油、硬化ヒマシ油、ソルビタン及びソルビトールから選ばれるものであるもの、例えばグリセリン部分エステル、ソルビタン部分エステル、ソルビトール部分エステル、ポリオキシアルキレンソルビタンエステル、ポリオキシアルキレンソルビトールエステル、ポリオキシアルキレンヒマシ油、ポリオキシアルキレン硬化ヒマシ油、ポリオキシアルキレン硬化ヒマシ油アルキルエステルが好ましい。 In the aqueous liquid of the treating agent according to the present invention, the emulsifier to be used for the treating agent is 1) polyoxyalkylene octyl ether, polyoxyalkylene octyl ether lauric acid ester, polyoxyalkylene nonyl phenyl ether, polyoxyalkylene oleic acid ester, Ether type nonionic surfactants having polyoxyalkylene groups in the molecule such as oxyalkylene lauryl amino ether and polyoxyalkylene lauroamide ether, 2) sorbitan monolaurate, sorbitan trioleate, sorbitol tetraoleate, glycerin monoole Art, glycerol monolaurate, diglycerol dilaurate and other polyhydric alcohol partial ester type nonionic surfactants, 3) polyoxyalkylene sorbitan trioleate, poly Polyoxyalkylenes such as xyloxyglycerin monolaurate, polyoxyalkylene bisphenol A dilaurate, polyoxyalkylene castor oil, polyoxyalkylene hydrogenated castor oil, polyoxyalkylene hydrogenated castor oil dilaurate, polyoxyalkylene hydrogenated castor oil trioctanoate Polyhydric alcohol fatty acid ester type nonionic surfactant, one or two or more selected from the above 1) to 3). Of these, polyhydric alcohol partial ester type nonionic surfactants and polyoxyalkylene polyhydric alcohol fatty acid ester type nonionic surfactants are preferred, and the polyhydric alcohol is selected from glycerin, castor oil, hydrogenated castor oil, sorbitan and sorbitol. Such as glycerin partial ester, sorbitan partial ester, sorbitol partial ester, polyoxyalkylene sorbitan ester, polyoxyalkylene sorbitol ester, polyoxyalkylene castor oil, polyoxyalkylene hydrogenated castor oil, polyoxyalkylene hydrogenated castor oil Alkyl esters are preferred.
本発明に係る処理剤の水性液において、処理剤に供する静電気防止剤は、オクチルリン酸エステルナトリウム塩、ポリオキシエチレンラウリルリン酸エステルカリウム塩、オレイルリン酸エステル−トリエタノールアミン塩、ポリオキシエチレンラウリルリン酸エステル−ポリオキシエチレンラウリルアミン塩等の、炭素数4〜26の脂肪族モノ又はジアルキルリン酸エステル金属塩、炭素数4〜26のポリオキシアルキレン脂肪族モノ又はジアルキルリン酸エステル金属塩、炭素数4〜26の脂肪族モノ又はジアルキルリン酸エステル有機アミン塩及び炭素数4〜26のポリオキシアルキレン脂肪族モノ又はジアルキルリン酸エステル有機アミン塩から選ばれる一つ又は二つ以上である。 In the aqueous liquid of the treating agent according to the present invention, the antistatic agent used for the treating agent is octyl phosphate sodium salt, polyoxyethylene lauryl phosphate potassium salt, oleyl phosphate-triethanolamine salt, polyoxyethylene lauryl C4-C26 aliphatic mono- or dialkyl phosphate metal salt, C4-C26 polyoxyalkylene aliphatic mono- or dialkyl phosphate metal salt, such as phosphate ester-polyoxyethylene laurylamine salt, One or two or more selected from aliphatic mono- or dialkyl phosphate organic amine salts having 4 to 26 carbon atoms and polyoxyalkylene aliphatic mono- or dialkyl phosphate organic amine salts having 4 to 26 carbon atoms.
本発明に係る処理剤の水性液において、処理剤は、以上説明したイソシアヌル酸誘導体を含む平滑剤、乳化剤及び静電気防止剤から成るものであり、イソシアヌル酸誘導体を全体の7〜35質量%、好ましくは全体の9〜27質量%、かかるイソシアヌル酸誘導体を含む平滑剤を全体の9〜75質量%、乳化剤を全体の40〜85質量%、好ましくは全体の49〜80質量%、静電気防止剤を全体の0.3〜6質量%、好ましくは全体の0.4〜4質量%含有するものである。 In the aqueous solution of the treatment agent according to the present invention, the treatment agent comprises a smoothing agent, an emulsifier and an antistatic agent containing the above-described isocyanuric acid derivative, and the isocyanuric acid derivative is preferably 7 to 35% by mass, preferably Is 9 to 27% by weight of the whole, 9 to 75% by weight of the smoothing agent containing such an isocyanuric acid derivative, 40 to 85% by weight of the emulsifier, preferably 49 to 80% by weight of the whole, and an antistatic agent. The total content is 0.3 to 6% by mass, preferably 0.4 to 4% by mass.
本発明に係る処理剤の水性液を合成繊維に付着させるに際しては、合目的的に他の成分、例えば外観調整剤、酸化防止剤、耐熱性向上剤、消泡剤、防腐剤、防錆剤等を併用することができるが、その併用量は可及的に少量とする。 When adhering the aqueous liquid of the treatment agent according to the present invention to the synthetic fiber, other components such as appearance modifiers, antioxidants, heat resistance improvers, antifoaming agents, antiseptics, and rust inhibitors are purposely used. Can be used in combination, but the combined amount should be as small as possible.
次に、本発明に係る処理方法について説明する。本発明に係る処理剤の水性液は、以上説明したような処理剤を水で希釈したものであるが、本発明に係る処理方法は、かかる処理剤の水性液を熱処理工程に供する合成繊維フィラメント糸条に対し処理剤として0.1〜3質量%、好ましくは0.5〜1.5質量%となるよう付着させる方法である。本発明に係る処理剤の水性液を合成繊維に付着させる工程としては、紡糸工程、延伸工程、紡糸と延伸とを同時に行うような工程等が挙げられる。また本発明に係る処理剤の水性液を合成繊維に付着させる方法としては、ローラー給油法、計量ポンプを用いたガイド給油法、浸漬給油法、スプレー給油法等が挙げられる。更に処理剤を合成繊維に付着させる形態は水性液であるが、その濃度は処理剤の5〜30質量%水性液とするのが好ましい。本発明に係る処理剤の水性液は、熱処理工程に供する合成繊維フィラメント糸条に対し、処理剤として0.1〜3質量%、好ましくは0.5〜1.5質量%となるよう付着させる。 Next, the processing method according to the present invention will be described. The aqueous solution of the treatment agent according to the present invention is obtained by diluting the treatment agent as described above with water, but the treatment method according to the present invention is a synthetic fiber filament that uses the aqueous solution of the treatment agent for the heat treatment step. It is a method of adhering to the yarn so that the treatment agent is 0.1 to 3% by mass, preferably 0.5 to 1.5% by mass. Examples of the step of adhering the aqueous liquid of the treatment agent according to the present invention to the synthetic fiber include a spinning step, a drawing step, a step of simultaneously performing spinning and drawing, and the like. In addition, examples of the method for attaching the aqueous liquid of the treatment agent according to the present invention to the synthetic fiber include a roller oiling method, a guide oiling method using a metering pump, an immersion oiling method, and a spray oiling method. Furthermore, although the form which makes a processing agent adhere to a synthetic fiber is an aqueous liquid, it is preferable that the density | concentration shall be 5-30 mass% aqueous liquid of a processing agent. The aqueous liquid of the treatment agent according to the present invention is attached to the synthetic fiber filament yarn to be subjected to the heat treatment step so that the treatment agent is 0.1 to 3% by mass, preferably 0.5 to 1.5% by mass. .
本発明に係る処理方法の適用対象となる合成繊維としては、1)ポリエチレンテレフタレート、ポリプロピレンテレフタレート、ポリ乳酸エステル等のポリエステル系繊維、2)ナイロン6、ナイロン66等のポリアミド系繊維、3)ポリアクリル、モダアクリル等のポリアクリル系繊維、4)ポリエチレン、ポリプロピレン等のポリオレフィン系繊維、5)ポリウレタン系繊維等が挙げられ、その種類や用途は制限されないが、製糸工程において高温且つ高接圧の過酷な条件下にさらされる産業資材用合成繊維に適用する場合に効果の発現が高く、なかでもポリエステル系繊維又はポリアミド系繊維に適用する場合に効果の発現が高い。 Synthetic fibers to which the treatment method according to the present invention is applied include 1) polyester fibers such as polyethylene terephthalate, polypropylene terephthalate, and polylactic acid ester, 2) polyamide fibers such as nylon 6 and nylon 66, and 3) polyacryl. 4) Polyolefin fibers such as modacrylic, 4) Polyolefin fibers such as polyethylene and polypropylene, 5) Polyurethane fibers, etc., and the type and use thereof are not limited, but high temperature and high contact pressure are severe in the yarn production process. The effect is high when applied to synthetic fibers for industrial materials exposed to conditions, and the effect is particularly high when applied to polyester fibers or polyamide fibers.
以上説明した本発明には、産業資材用合成繊維のように、高温且つ高接圧の過酷な条件下で製糸される場合であっても、製糸工程における糸揺れ、毛羽及びタールの発生を抑え糸強度の低下を防止できるという効果がある。 In the present invention described above, even when the yarn is produced under severe conditions of high temperature and high contact pressure, such as synthetic fibers for industrial materials, the occurrence of yarn sway, fluff and tar in the yarn production process is suppressed. There is an effect that a decrease in yarn strength can be prevented.
以下、本発明の構成及び効果をより具体的にするため、実施例等を挙げるが、本発明がこれらの実施例に限定されるというものではない。尚、以下の実施例及び比較例において、部は質量部を、また%は質量%を意味する。 Hereinafter, in order to make the configuration and effects of the present invention more specific, examples and the like will be described. However, the present invention is not limited to these examples. In the following Examples and Comparative Examples, “part” means “part by mass” and “%” means “% by mass”.
試験区分1(処理剤の調製)
・処理剤(P−1)の調製
下記のイソシアヌル酸誘導体(K−1)を10部、下記の平滑剤(L−1)を20部、下記の平滑剤(L−2)を10部、下記の乳化剤(E−1)を50部、下記の乳化剤(E−2)を10部、下記の静電気防止剤(S−3)を1部の割合で均一混合して処理剤(P−1)を調製した。
イソシアヌル酸誘導体(K−1):トリス(2−ヒドロキシエチル)イソシアヌル酸トリプロピオナート
平滑剤(L−1):ジオレイルチオジプロピオナート
平滑剤(L−2):ビスフェノールAジラウラート
乳化剤(E−1):硬化ヒマシ油1モルに対してエチレンオキサイド(以下、単にEOという)20モルを付加したポリオキシアルキレン脂肪族多価エステル化合物。
乳化剤(E−2):ヒマシ油1モルに対してEO40モルを付加したポリオキシアルキレンヒマシ油1モルとデカン酸3モルとのエステル化合物。
静電気防止剤(S−3):オレイルリン酸エステルトリエタノールアミン塩
Test Category 1 (Preparation of treatment agent)
-Preparation of treatment agent (P-1) 10 parts of the following isocyanuric acid derivative (K-1), 20 parts of the following smoothing agent (L-1), 10 parts of the following smoothing agent (L-2), 50 parts of the following emulsifier (E-1), 10 parts of the following emulsifier (E-2), and 1 part of the following antistatic agent (S-3) were mixed uniformly to a treating agent (P-1 ) Was prepared.
Isocyanuric acid derivative (K-1): Tris (2-hydroxyethyl) isocyanuric acid tripropionate Smoothing agent (L-1): Dioleylthiodipropionate Smoothing agent (L-2): Bisphenol A dilaurate Emulsifier (E- 1): A polyoxyalkylene aliphatic polyvalent ester compound obtained by adding 20 mol of ethylene oxide (hereinafter simply referred to as EO) to 1 mol of hydrogenated castor oil.
Emulsifier (E-2): An ester compound of 1 mol of polyoxyalkylene castor oil and 3 mol of decanoic acid obtained by adding 40 mol of EO to 1 mol of castor oil.
Antistatic agent (S-3): oleyl phosphate triethanolamine salt
・処理剤(P−2)〜(P−68)及び処理剤(R−1)〜(R−17)の調製}
処理剤(P−1)と同様にして、処理剤(P−2)〜(P−68)及び処理剤(R−1)〜(R−17)を調製した。以上の処理剤の調製に用いた成分の内容を表1〜表5に、また以上で調製した処理剤の内容を表6〜表14にまとめて示した。
-Preparation of treatment agents (P-2) to (P-68) and treatment agents (R-1) to (R-17)}
In the same manner as the treating agent (P-1), treating agents (P-2) to (P-68) and treating agents (R-1) to (R-17) were prepared. The contents of the components used for the preparation of the above treatment agents are summarized in Tables 1 to 5, and the contents of the treatment agents prepared above are summarized in Tables 6 to 14.
表3において、
化合物の数平均分子量は、東ソー株式会社製のHLC−8120GPCにて測定した値である。
In Table 3,
The number average molecular weight of the compound is a value measured with HLC-8120GPC manufactured by Tosoh Corporation.
・試験区分2(合成繊維への各処理剤の水性液等の付着及び評価)
・合成繊維への各処理剤の水性液等の付着
ニートで付与する場合を除き、試験区分1で調製した各処理剤と希釈水又は希釈有機溶剤とを均一混合して、処理剤の10%希釈溶液とした。固有粘度1.10、カルボキシル末端濃度15当量/106gのポリエチレンテレフタレートのチップを常法により乾燥した後、エクストルーダーを用いて295℃で紡糸し、口金から吐出して冷却固化した後の走行糸条に、調製した10%希釈溶液等を、計量ポンプを用いたガイド給油法にて付着させた後、ガイドで集束させて表面速度3000m/分の引取りロールで引取り、引き続き240℃の延伸ロール、弛緩ロールを介して全延伸倍率1.7倍となるように延伸し、1670デシテックス192フィラメントの延伸糸を10kg捲きケークとして得た。
・ Test Category 2 (Adhesion and evaluation of aqueous solutions of various treatment agents on synthetic fibers)
-Adhesion of aqueous solution of each treatment agent to synthetic fiber Except when neatly applied, each treatment agent prepared in Test Category 1 and diluted water or dilute organic solvent are uniformly mixed, and 10% of the treatment agent Diluted solution. A polyethylene terephthalate chip having an intrinsic viscosity of 1.10 and a carboxyl end concentration of 15 equivalents / 10 6 g is dried by a conventional method, and then spun at 295 ° C. using an extruder, discharged from a die and cooled and solidified. The prepared 10% diluted solution or the like is adhered to the yarn by a guide oiling method using a metering pump, and then converged by a guide and taken up by a take-up roll having a surface speed of 3000 m / min. The film was drawn through a drawing roll and a relaxation roll so that the total drawing ratio was 1.7 times, and a 1670 decitex 192 filament drawn yarn was obtained as a 10 kg-kneaded cake.
・処理剤の付着量の測定
JIS−L1073(合成繊維フィラメント糸試験方法)に準拠し、抽出溶剤としてノルマルヘキサン/エタノール(50/50容量比)混合溶剤を用いて、合成繊維に対する処理剤の付着量を測定した。結果を表15〜17にまとめて示した。
・ Measurement of amount of treatment agent attached In accordance with JIS-L1073 (Synthetic fiber filament yarn test method), using a mixed solvent of normal hexane / ethanol (50/50 volume ratio) as an extraction solvent, adhesion of the treatment agent to synthetic fiber The amount was measured. The results are summarized in Tables 15-17.
・糸揺れの評価
前記の紡糸工程において、延伸ロール上で発生する走行糸の揺れ具合を目視にてとらえ、次の基準で評価した。結果を表15〜表17にまとめて示した。
AAA:糸揺れは発生しない。
AA:糸揺れはほとんど発生しない。
A:糸揺れがたまに発生する。
B:糸揺れが頻繁に発生する。
C:糸揺れの発生が激しく、隣り合う糸同士が接触する。
-Evaluation of yarn swaying In the spinning process described above, the degree of swaying of the running yarn generated on the drawing roll was visually observed and evaluated according to the following criteria. The results are summarized in Table 15 to Table 17.
AAA: No yarn shaking occurs.
AA: Almost no yarn shaking occurs.
A: Yarn oscillation sometimes occurs.
B: Yarn sway frequently occurs.
C: Yarn swaying is intense and adjacent yarns come into contact with each other.
・毛羽の評価
前記の紡糸工程において、糸をケークとして巻き取る前に、毛羽計数装置(東レエンジニアリング社製のDT−105)にて1時間当たりの毛羽数を測定し、次の基準で評価した。結果を表15〜17にまとめて示した。
AAA:測定された毛羽数が0個
AA:測定された毛羽数が1個未満(但し、0を含まない)
A:測定された毛羽数が1〜2個
B:測定された毛羽数が3〜9個
C:測定された毛羽数が10個以上
・ Evaluation of fluff In the above spinning process, before winding the yarn as a cake, the number of fluff per hour was measured with a fluff counting device (DT-105 manufactured by Toray Engineering Co., Ltd.) and evaluated according to the following criteria. . The results are summarized in Tables 15-17.
AAA: The number of fluffs measured is 0 AA: The number of fluffs measured is less than 1 (however, 0 is not included)
A: The number of fluffs measured is 1-2 B: The number of fluffs measured is 3-9 C: The number of fluffs measured is 10 or more
・タール防止性の評価
前記で得たケークから採取した試験糸を、初期張力1kg、糸速度500m/分で、表面温度240℃のホットローラーに巻き付けて走行させ、ホットローラーに発生する12時間後のタールの量を肉眼で観察し、次の基準で評価した。結果を表15〜表17にまとめて示した。
AAA:タールが認められない。
AA:タールが僅かに認められる。
A:タールが少し認められる。
B:タールが明らかに認められる。
C:タールがかなりの量認められる。
Evaluation of tar prevention property The test yarn collected from the cake obtained above is wound around a hot roller having an initial tension of 1 kg and a yarn speed of 500 m / min and wound at a surface temperature of 240 ° C., and 12 hours after the hot roller is generated. The amount of tar was visually observed and evaluated according to the following criteria. The results are summarized in Table 15 to Table 17.
AAA: Tar is not recognized.
AA: A slight amount of tar is observed.
A: A little tar is recognized.
B: Tar is clearly recognized.
C: A considerable amount of tar is observed.
・糸強度の評価
前記で得たケークから採取した試験糸の強度を、強伸度測定装置(島津製作所社製の島津オートグラフAGS−1KNG)にて測定し、次の基準で評価した。結果を表15〜表17にまとめて示した。
AAA:測定された糸の強度が8.0cN/dtex以上
AA:測定された糸の強度が7.8以上8.0cN/dtex未満
A:測定された糸の強度が7.4以上7.8cN/dtex未満
B:測定された糸の強度が7.0以上7.4cN/dtex未満
C:測定された糸の強度が7.0cN/dtex未満
-Evaluation of yarn strength The strength of the test yarn collected from the cake obtained above was measured with a high elongation measuring device (Shimadzu Autograph AGS-1KNG, manufactured by Shimadzu Corporation), and evaluated according to the following criteria. The results are summarized in Table 15 to Table 17.
AAA: The measured yarn strength is 8.0 cN / dtex or more AA: The measured yarn strength is 7.8 or more and less than 8.0 cN / dtex A: The measured yarn strength is 7.4 or more and 7.8 cN Less than / dtex B: The measured yarn strength is 7.0 or more and less than 7.4 cN / dtex C: The measured yarn strength is less than 7.0 cN / dtex
表15〜17において、
付与形態の欄の有機溶剤溶液の有機溶剤は、40℃の粘度が2.0×10−6m2/sのノルマルパラフィンである。
In Tables 15-17,
The organic solvent of the organic solvent solution in the column of application form is normal paraffin having a viscosity at 40 ° C. of 2.0 × 10 −6 m 2 / s.
Claims (7)
平滑剤:2又は3価の脂肪族多価アルコールと脂肪族モノカルボン酸との完全エステル化合物、脂肪族1価アルコールと2又は3価の脂肪族多価カルボン酸との完全エステル化合物、2又は3価の芳香族多価アルコールと脂肪族モノカルボン酸との完全エステル化合物、脂肪族1価アルコールと2又は3価の芳香族多価カルボン酸との完全エステル化合物及び動植物油脂類から選ばれる一つ又は二つ以上と、下記のイソシアヌル酸誘導体とからなるもの。
イソシアヌル酸誘導体:トリス(2−ヒドロキシエチル)イソシアヌル酸と有機モノカルボン酸との完全エステル化合物及びトリス(2−カルボキシエチル)イソシアヌル酸と1価の脂肪族ヒドロキシ化合物との完全エステル化合物から選ばれる一つ又は二つ以上。
乳化剤:分子中にポリオキシアルキレン基を有するエーテル型非イオン界面活性剤、多価アルコール部分エステル型非イオン界面活性剤及びポリオキシアルキレン多価アルコール脂肪酸エステル型非イオン界面活性剤から選ばれる一つ又は二つ以上。
静電気防止剤:炭素数4〜26の脂肪族モノ又はジアルキルリン酸エステル金属塩、炭素数4〜26のポリオキシアルキレン脂肪族モノ又はジアルキルリン酸エステル金属塩、炭素数4〜26の脂肪族モノ又はジアルキルリン酸エステル有機アミン塩及び炭素数4〜26のポリオキシアルキレン脂肪族モノ又はジアルキルリン酸エステル有機アミン塩から選ばれる一つ又は二つ以上。 An aqueous solution of synthetic fiber-processing agent, synthetic fiber-processing agent, lubricating agents below are those consisting of emulsifiers and antistatic agents, 9-75% by weight of the total lubricating agents, of the total emulsifier 40 to 85 wt% and antistatic agent in a proportion of 0.3 to 6 wt% of the total, and it shall be contained 7 to 35 wt% of the total isocyanuric acid derivative of the following as at least a part of the lubricating agents aqueous solution of synthetic fiber-processing agent characterized and Dearuko.
Smoothing agent: Complete ester compound of a divalent or trivalent aliphatic polyhydric alcohol and an aliphatic monocarboxylic acid, Complete ester compound of an aliphatic monohydric alcohol and a divalent or trivalent aliphatic polycarboxylic acid, 2 or One selected from a complete ester compound of a trivalent aromatic polyhydric alcohol and an aliphatic monocarboxylic acid, a complete ester compound of an aliphatic monohydric alcohol and a divalent or trivalent aromatic polycarboxylic acid, and animal and vegetable oils and fats. One or two or more and the following isocyanuric acid derivatives.
Isocyanuric acid derivative: one selected from a complete ester compound of tris (2-hydroxyethyl) isocyanuric acid and an organic monocarboxylic acid and a complete ester compound of tris (2-carboxyethyl) isocyanuric acid and a monovalent aliphatic hydroxy compound One or more.
Emulsifier: One selected from an ether type nonionic surfactant having a polyoxyalkylene group in the molecule, a polyhydric alcohol partial ester type nonionic surfactant, and a polyoxyalkylene polyhydric alcohol fatty acid ester type nonionic surfactant Or two or more.
Antistatic agent: C4-C26 aliphatic mono- or dialkyl phosphate metal salt, C4-C26 polyoxyalkylene aliphatic mono- or dialkyl phosphate metal salt, C4-C26 aliphatic mono Or one or two or more selected from dialkyl phosphate organic amine salts and polyoxyalkylene aliphatic mono- or dialkyl phosphate organic amine salts having 4 to 26 carbon atoms.
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