JP4469667B2 - Exterior wall material - Google Patents

Exterior wall material Download PDF

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Publication number
JP4469667B2
JP4469667B2 JP2004192843A JP2004192843A JP4469667B2 JP 4469667 B2 JP4469667 B2 JP 4469667B2 JP 2004192843 A JP2004192843 A JP 2004192843A JP 2004192843 A JP2004192843 A JP 2004192843A JP 4469667 B2 JP4469667 B2 JP 4469667B2
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piece
wall material
tip
waterproof
decorative surface
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JP2006016763A (en
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淳二 佐藤
勝 留場
元 石山
雅彦 鈴木
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IG Kogyo Co Ltd
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IG Kogyo Co Ltd
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Description

本発明は、今までにない外観を呈し、かつ施工性、防水機能、断熱機能、等を具備した外壁材に係るものである。   The present invention relates to an outer wall material having an unprecedented appearance and having workability, a waterproof function, a heat insulating function, and the like.

一般に、金属製板材をロール成形、プレス成形等して加工した外壁材は数多く上市され、その形状は、所謂落とし込み構造であった。(例えば、特許文献1〜5参照)。   In general, many outer wall materials obtained by processing a metal plate material by roll molding, press molding or the like have been put on the market, and the shape thereof is a so-called drop structure. (For example, refer to Patent Documents 1 to 5).

特開平11−172884号公報Japanese Patent Laid-Open No. 11-172848 特開平11−172892号公報Japanese Patent Laid-Open No. 11-172892 特開平11−210149号公報JP-A-11-210149 特開2002−220908号公報JP 2002-220908 A 特開2002−235423号公報JP 2002-235423 A

特許文献1〜5は落とし込み構造であるが、嵌合構造が単純で係合力、耐風圧強度、気密性、等に弱点があった。   Although Patent Documents 1 to 5 have a drop-in structure, the fitting structure is simple and there are weak points in engagement force, wind pressure strength, airtightness, and the like.

本発明はこのような欠点を解決するために、幅方向の側端縁に落とし込み構造の雄雌連結構造を形成した外壁材において、雄型連結部は、略垂直平面状の化粧面と、化粧面の下端を屋内側に屈曲した段差化粧面と、段差化粧面と化粧面に沿って水上側に突出した上面と、上面の先端を屋内側に突出した最奥片と、最奥片の先端を水下側に突出した差込片と、上面と最奥片と差込片とから略コ字状の係合溝を形成し、上面と係合溝により挿入間隙を形成し、化粧面の水下側先端には屋内側に突出した凸部を形成し、雌型連結部は、他端の化粧面の上端部分をさらに水上側に突出し、先端を水下側に垂下した固定片と、固定片の下端を屋外側に屈曲した第1防水片と、第1防水片の先端を水上側に突出した上面と、上面と固定片とから断面略コ字状に形成した前記差込片と嵌合する嵌合溝と、上面の先端を水下側に屈曲した嵌合片と、嵌合片の先端を、水下側へ突出した第2防水片と、第2防水片の先端に形成した突起と、第2防水片を内側方に凹状に窪ませた凹溝とから形成した外壁材を提供するものである。 For the present invention to solve such a drawback, in the outer wall material forming the male and female coupling structure structure darken the side edges in the width direction, the male coupling portion, substantially perpendicular planar decorative surface, the decorative A stepped decorative surface with the lower end of the surface bent to the indoor side, an upper surface protruding above the stepped surface and the decorative surface, a deepest piece with the top end protruding indoors , and a tip of the deepest piece A substantially U-shaped engagement groove is formed from the insertion piece projecting underwater, the upper surface, the innermost piece, and the insertion piece, and an insertion gap is formed by the upper surface and the engagement groove. A convex part protruding to the indoor side is formed at the water-side tip, and the female connecting part protrudes further from the upper end portion of the decorative face at the other end to the water side, and a fixed piece that hangs the tip to the water side, a first waterproof piece by bending a lower end of the fixing piece outdoor side, an upper surface which projects the tip of the first waterproof strip on the water side, a substantially U and a top surface and a fixed piece A fitting groove that fits into the insertion piece formed on the fitting piece, a fitting piece whose upper end is bent to the lower side, a second waterproof piece that protrudes the lower end of the fitting piece to the lower side, The present invention provides an outer wall material formed from a protrusion formed at the tip of the second waterproof piece and a concave groove in which the second waterproof piece is recessed inwardly.

本発明に係る外壁材によれば、(1)第1防水片と第2防水片を形成した嵌合片が外壁材を落とし込み構造としても、防水性を維持できる。(2)上段の外壁材を下段の外壁材へ施工した際に、下段の外壁材の第2防水片が上段の外壁材の上面に接触し、常時第2防水片が係合溝内でスプリングバック効果を発揮し、防水性、気密性を向上するものである。(3)第2防水片の形成により、外壁材同士の連結部内で相対する力が相殺されるために、外壁材が破壊されたり、固定片に形成した固定具が下地より抜け落ちない限り、外壁材が風により剥がされることはない。(4)施工により凸部と突起が嵌合するために、連結力、防水性、気密性、等が向上する。(5)内側方に凹状に窪ませた凹溝を形成することにより、係合途中に凸部を凹溝に収納できるために、係合溝の開口を広く形成する必要が無く、雄型連結部と雌型連結部の嵌合部形状を薄く形成することができる。等の特徴、効果がある。 According to the outer wall material according to the present invention, (1) waterproofness can be maintained even when the fitting piece formed with the first waterproof piece and the second waterproof piece drops the outer wall material. (2) When the upper outer wall material is applied to the lower outer wall material, the second waterproof piece of the lower outer wall material contacts the upper surface of the upper outer wall material, and the second waterproof piece always springs in the engagement groove. It exhibits a back effect and improves waterproofness and airtightness. (3) The formation of the second waterproof piece cancels the opposing forces in the connecting portion between the outer wall materials, so that the outer wall is not broken unless the outer wall material is destroyed or the fixture formed on the fixed piece falls off the base. The material is not peeled off by the wind. (4) Since the convex portion and the protrusion are fitted by construction, the connecting force, waterproofness, airtightness, etc. are improved. (5) By forming a concave groove recessed inwardly, the convex part can be accommodated in the concave groove in the middle of engagement, so there is no need to form a wide opening for the engagement groove and male connection The fitting part shape of the part and the female connecting part can be formed thin. There are features and effects.

以下に図面を用いて本発明に係る外壁材について詳細に説明する。図1、図2は金属製外壁材Bと裏打材CとシートDよりなる外壁材Aの代表的一例を示す説明図である。また、図3〜図6は外壁材Aの施工状態を示す説明図である。図中、αは下地、βは釘等の固定具を示している。   The outer wall material according to the present invention will be described in detail below with reference to the drawings. 1 and 2 are explanatory views showing a typical example of an outer wall material A made of a metal outer wall material B, a backing material C, and a sheet D. FIG. 3-6 is explanatory drawing which shows the construction state of the outer wall material A. As shown in FIG. In the figure, α indicates a base, and β indicates a fixture such as a nail.

下地αは、新築の際は図3〜図6に示すように躯体1、胴縁2、防水シート3から構成した木造下地を示したものである。すなわち、躯体1上に胴縁2を敷設し、胴縁2上に防水シート3を配設した一般的な構造の下地αである。また、下地αとしてH形鋼、I形鋼、ミゾ形鋼、軽量ミゾ形鋼、リップ溝形鋼、等辺山形鋼、不等辺山形鋼、角形鋼(角パイプ)、円形鋼(円形パイプ)、等を使用した鉄骨下地でも良いものである。勿論、既存の壁を剥がして下地αとしたり、既存の壁をそのまま下地αとして改修する際には、これら下地α上に既存壁(図示せず)が形成された既存壁構造が下地αとなるものである。勿論、防水シート3を形成しない下地αでも良いものである。   The base α indicates a wooden base composed of a casing 1, a trunk edge 2, and a waterproof sheet 3 as shown in FIGS. That is, it is a base α having a general structure in which a trunk edge 2 is laid on the casing 1 and a waterproof sheet 3 is disposed on the trunk edge 2. In addition, as base α, H-shaped steel, I-shaped steel, grooved steel, lightweight grooved steel, lip groove shaped steel, equilateral angled steel, unequal angled angled steel, square steel (square pipe), round steel (circular pipe), It is also possible to use a steel base using, for example. Of course, when the existing wall is peeled off as the base α, or when the existing wall is repaired as the base α as it is, the existing wall structure in which the existing wall (not shown) is formed on the base α is the base α. It will be. Of course, the base α on which the waterproof sheet 3 is not formed may be used.

金属製外壁材Bは、例えば金属板(カラー鋼板、銅板、アルミニウム板、チタン板、ステンレス板、サンドイッチ鋼板、クラッド鋼板等)等をロール成形、プレス成形、押出成形、等によって形成したものである。勿論、外壁材Aの表面材として、金属製外壁材Bの代わりに窯業系素材、もしくは合成樹脂材(プラスチック)、等で形成してもよいものである。   The metal outer wall material B is formed by roll molding, press molding, extrusion molding, or the like of a metal plate (color steel plate, copper plate, aluminum plate, titanium plate, stainless steel plate, sandwich steel plate, clad steel plate, etc.), for example. . Of course, instead of the metal outer wall material B, the surface material of the outer wall material A may be formed of a ceramic material, a synthetic resin material (plastic), or the like.

さらに説明すると、金属製外壁材Bは長尺板状であり、図1に示すように、略垂直平面状の化粧面4と、裏面5と、化粧面4の下端を屋内側に屈曲した段差化粧面6と、段差化粧面6と化粧面4に沿って水上側に突出した上面7と、上面7の先端を屋内側に突出した最奥片8と、最奥片8の先端を水下側に突出した差込片9と、上面7と最奥片8と差込片9とから略コ字状の係合溝10を形成し、上面7と係合溝10により挿入間隙11を形成し、化粧面4の水下側先端には下側に屈曲して凸部4aを形成して雄型連結部12としたものである。 More specifically, the metal outer wall material B has a long plate shape, and as shown in FIG. 1, a substantially vertical flat decorative surface 4, a back surface 5, and a step formed by bending the lower end of the decorative surface 4 to the indoor side. A decorative surface 6, a stepped decorative surface 6 and an upper surface 7 projecting to the water side along the decorative surface 4, an innermost piece 8 projecting the tip of the upper surface 7 to the indoor side , and the distal end of the innermost piece 8 underwater A substantially U-shaped engagement groove 10 is formed from the insertion piece 9 protruding to the side, the upper surface 7, the innermost piece 8, and the insertion piece 9, and an insertion gap 11 is formed by the upper surface 7 and the engagement groove 10. Then, the lower end of the decorative surface 4 is bent downward to form a convex portion 4a to form a male connecting portion 12.

また、図1に示すように、化粧面4の水上側端部分には、化粧面4の上端部分をさらに水上側に突出し、先端を水下側に垂下した固定片15と、固定片15の下端を屋外側に屈曲した第1防水片13と、第1防水片13の先端を水上側に突出した上面14と、上面14と固定15とから断面略コ字状に形成した前記差込片9と嵌合する嵌合溝16と、上面14の先端を水下側に屈曲した嵌合片17と、嵌合片17の先端を、水下側へ突出した第2防水片18と、第2防水片18の先端に形成した突起19と、第2防水片18を凹状に窪ませた凹溝20とから雌型連結部21を形成したものである。
Further, as shown in FIG. 1, the water-side end portion of the decorative surface 4 includes a fixed piece 15 that protrudes further from the upper end portion of the decorative surface 4 to the water-side and the tip hangs down to the water-side. The said insertion formed in the cross-sectional substantially U-shape from the 1st waterproofing piece 13 which bent the lower end to the outdoor side , the upper surface 14 which protruded the front-end | tip of the 1st waterproofing piece 13 to the water upper side, and the upper surface 14 and the fixing piece 15 A fitting groove 16 fitted to the piece 9, a fitting piece 17 in which the tip of the upper surface 14 is bent under water, a second waterproof piece 18 protruding the tip of the fitting piece 17 under water, A female connecting portion 21 is formed from a projection 19 formed at the tip of the second waterproof piece 18 and a concave groove 20 in which the second waterproof piece 18 is recessed.

段差化粧面6は、第2防水片18と図3〜図6に示すように連結されるものである。つまり、嵌合時に段差化粧面6が第2防水片18の先端部分に衝突し、第2防水片18がその衝突力により自己の持つスプリングバックにより変形し、強固に連結されるものである。   The stepped decorative surface 6 is connected to the second waterproof piece 18 as shown in FIGS. That is, the stepped decorative surface 6 collides with the tip end portion of the second waterproof piece 18 during fitting, and the second waterproof piece 18 is deformed by its own springback by the collision force and is firmly connected.

第1防水片13は、上側に屈曲することにより防水機能を付加すると共に、嵌合片17の一部としても機能する部分である。   The first waterproof piece 13 is a part that functions as a part of the fitting piece 17 while adding a waterproof function by bending upward.

第2防水片18は外壁材Aに吹き付ける雨、風が、直接外壁材Aの上面7に吹き付けるのを防止し、外壁材Aが風により剥がされるのを防止するものである。つまり、図6に示すように、風が矢印に示すように吹き付けると、下段の外壁材Aの第2防水片18は風により一点鎖線矢印アに示すように防水片13の先端を中心に回転するように浮き上がる力が働くが、逆に上面14が一点鎖線矢印イに示すように上段の外壁材Aの差込片9を押さえ込むような力が働き係合力が強化され、外壁材Aが風により剥がされるのを防止するものである。   The second waterproof piece 18 prevents rain and wind blowing on the outer wall material A from directly blowing onto the upper surface 7 of the outer wall material A, and prevents the outer wall material A from being peeled off by the wind. That is, as shown in FIG. 6, when the wind blows as shown by the arrow, the second waterproof piece 18 of the lower outer wall material A rotates around the tip of the waterproof piece 13 as shown by the one-dot chain line arrow A. However, the upper surface 14 is pressed against the insertion piece 9 of the upper outer wall material A as shown by the alternate long and short dash line a, and the engagement force is strengthened. Is to prevent peeling.

このように、外壁材A同士の連結部内で相対する力が相殺されるために、外壁材Aが破壊されたり、固定片15に形成した固定具βが下地αより抜け落ちない限り、外壁材Aが風により剥がされることはないものである。   In this way, since the opposing forces are offset within the connecting portion between the outer wall materials A, the outer wall material A is not broken unless the outer wall material A is broken or the fixture β formed on the fixing piece 15 falls off the base α. Is not peeled off by the wind.

第2防水片18は、防水片13の先端を水下側へ突出することにより、断面コ字状の溝を形成し、この溝により入ってこようとする風雨を、逆方向に回転させて排出し、防水性を向上するための形成したものである。   The second waterproof piece 18 has a U-shaped groove formed by projecting the tip of the waterproof piece 13 to the underwater side, and wind and rain that is about to enter the groove is rotated in the opposite direction and discharged. And formed to improve waterproofness.

凸部4aは図5に示すように、雌型連結部21の突起19を嵌合し、連結力を向上し、防水性、気密性、等を向上するものである。   As shown in FIG. 5, the protrusion 4 a fits the protrusion 19 of the female connecting portion 21, improves the connecting force, and improves waterproofness, airtightness, and the like.

このために、最奥片8から凸部4aまでの幅をW、差込片9の先端から凸部4aまでの幅をH、嵌合片17の長さをH1、嵌合片17の先端から突起19の先端までの長さをW1とすると、W>W1、H>H1、かつW≒W1の関係である。   For this purpose, the width from the innermost piece 8 to the convex portion 4a is W, the width from the tip of the insertion piece 9 to the convex portion 4a is H, the length of the fitting piece 17 is H1, and the tip of the fitting piece 17 is If the length from the projection 19 to the tip of the protrusion 19 is W1, the relationship is W> W1, H> H1, and W≈W1.

裏打材Cは、ポリウレタンフォーム、ポリイソシアヌレートフォーム、フェノールフォーム、塩化ビニルフォーム、ポリエチレンフォーム、ポリスチレンフォーム、ユリアフォーム等の合成樹脂発泡体、あるいはこれら合成樹脂発泡体をシート材でサンドイッチした複合板、もしくは石膏ボード、セメント板、炭酸カルシウム板、珪酸カルシウム板、セラミック板、木片セメント板、炭酸マグネシウム板、シージングボード、シージングインシュレーションボード、合板、等よりなるもの、さらにはこれらの複合板よりなるものである。 The backing material C is a synthetic resin foam such as polyurethane foam, polyisocyanurate foam, phenol foam, vinyl chloride foam, polyethylene foam, polystyrene foam, urea foam, or a composite board in which these synthetic resin foams are sandwiched with sheet materials, Or made of gypsum board, cement board, calcium carbonate board, calcium silicate board, ceramic board, wood chip cement board, magnesium carbonate board, sizing board, sieving insulation board, plywood, etc., or a composite board of these. It is.

シートDは、金属材、あるいはアスベスト紙、クラフト紙、アスファルトフェルト、金属箔(Al、Fe、Pb、Cu)、合成樹脂シート、ゴムシート、布シート、石膏紙、水酸化アルミ紙、ガラス繊維不織布等の1種、または2種以上をラミネートしたもの、あるいは防水処理、難燃処理されたシート等からなるものである。 Sheet D is a metal material or asbestos paper, craft paper, asphalt felt, metal foil (Al, Fe, Pb, Cu), synthetic resin sheet, rubber sheet, cloth sheet, gypsum paper, aluminum hydroxide paper, glass fiber nonwoven fabric Or a laminate of two or more types, or a sheet that has been subjected to waterproof treatment or flame retardant treatment.

以上説明したのは本発明に係る外壁材の一実施例にすぎず、図7(a)〜(d)〜図16(a)、(b)に示すように外壁材Aを形成することもできる。   The above description is only one example of the outer wall material according to the present invention, and the outer wall material A may be formed as shown in FIGS. 7 (a) to (d) to FIGS. 16 (a) and 16 (b). it can.

本発明に係る外壁材は、屋根材としても使用できるので、利用範囲が広範である。また、屋根材に使用すれば、雪止めとしても機能する。   Since the outer wall material according to the present invention can be used as a roof material, the range of use is wide. Also, if used as a roofing material, it also functions as a snow stop.

本発明に係る外壁材の代表的一例を示す説明図である。It is explanatory drawing which shows a typical example of the outer wall material which concerns on this invention. 本発明に係る外壁材の代表的一例を示す説明図である。It is explanatory drawing which shows a typical example of the outer wall material which concerns on this invention. 本発明に係る外壁材の施工状態を示す説明図である。It is explanatory drawing which shows the construction state of the outer wall material which concerns on this invention. 本発明に係る外壁材の施工状態を示す説明図である。It is explanatory drawing which shows the construction state of the outer wall material which concerns on this invention. 本発明に係る外壁材の施工状態を示す説明図である。It is explanatory drawing which shows the construction state of the outer wall material which concerns on this invention. 本発明に係る外壁材の施工状態を示す説明図である。It is explanatory drawing which shows the construction state of the outer wall material which concerns on this invention. 本発明に係る外壁材のその他の例を示す説明図である。It is explanatory drawing which shows the other example of the outer wall material which concerns on this invention. 本発明に係る外壁材のその他の例を示す説明図である。It is explanatory drawing which shows the other example of the outer wall material which concerns on this invention. 本発明に係る外壁材のその他の例を示す説明図である。It is explanatory drawing which shows the other example of the outer wall material which concerns on this invention. 本発明に係る外壁材のその他の例を示す説明図である。It is explanatory drawing which shows the other example of the outer wall material which concerns on this invention. 本発明に係る外壁材のその他の例を示す説明図である。It is explanatory drawing which shows the other example of the outer wall material which concerns on this invention. 本発明に係る外壁材のその他の例を示す説明図である。It is explanatory drawing which shows the other example of the outer wall material which concerns on this invention. 本発明に係る外壁材のその他の例を示す説明図である。It is explanatory drawing which shows the other example of the outer wall material which concerns on this invention. 本発明に係る外壁材のその他の例を示す説明図である。It is explanatory drawing which shows the other example of the outer wall material which concerns on this invention. 本発明に係る外壁材のその他の例を示す説明図である。It is explanatory drawing which shows the other example of the outer wall material which concerns on this invention. 本発明に係る外壁材のその他の例を示す説明図である。It is explanatory drawing which shows the other example of the outer wall material which concerns on this invention.

符号の説明Explanation of symbols

α 下地
β 固定具
γ 空間
A 外壁材
B 金属製外壁材
C 裏打材
1 躯体
2 胴縁
3 防水シート
4 化粧面
4a 凸部
5 裏面
6 段差化粧面
7 上面
8 最奥片
9 差込片
10 係合溝
11 挿入間隙
12 雄型連結部
13 第1防水片
14 上面
15 固定片
16 嵌合溝
17 嵌合片
18 第2防水片
19 突起
20 凹溝
21 雌型連結部
α base β fixing fixture γ space A outer wall material B metal outer wall material C backing material 1 frame 2 trunk edge 3 waterproof sheet 4 decorative surface 4a convex portion 5 back surface 6 step decorative surface 7 upper surface 8 innermost piece 9 insertion piece 10 engagement Joint groove 11 Insertion gap 12 Male connecting portion 13 First waterproof piece 14 Upper surface 15 Fixed piece 16 Fitting groove 17 Fitting piece 18 Second waterproof piece 19 Protrusion 20 Concave groove 21 Female connecting portion

Claims (1)

幅方向の側端縁に落とし込み構造の雄雌連結構造を形成した外壁材において、雄型連結部は、略垂直平面状の化粧面と、該化粧面の下端を屋内側に屈曲した段差化粧面と、該段差化粧面と化粧面に沿って水上側に突出した上面と、該上面の先端を屋内側に突出した最奥片と、該最奥片の先端を水下側に突出した差込片と、上面と最奥片と差込片とから略コ字状の係合溝を形成し、上面と係合溝により挿入間隙を形成し、化粧面の水下側先端には屋内側に突出した凸部を形成し、雌型連結部は、他端の化粧面の上端部分をさらに水上側に突出し、先端を水下側に垂下した固定片と、該固定片の下端を屋外側に屈曲した第1防水片と、該第1防水片の先端を水上側に突出した上面と、該上面と固定片とから断面略コ字状に形成した前記差込片と嵌合する嵌合溝と、上面の先端を水下側に屈曲した嵌合片と、該嵌合片の先端を、水下側へ突出した第2防水片と、該第2防水片の先端に形成した突起と、第2防水片を内側方に凹状に窪ませた凹溝とから形成したことを特徴とする外壁材。 In the outer wall material in which a male-female connecting structure having a drop-down structure is formed on the side edge in the width direction, the male connecting part includes a substantially vertical flat decorative surface and a stepped decorative surface in which the lower end of the decorative surface is bent indoors And an upper surface protruding above the surface along the stepped decorative surface and the decorative surface, an innermost piece projecting the tip of the upper surface indoors , and an insertion projecting the tip of the innermost piece below the water and pieces, to form a substantially U-shaped engaging groove from the top and innermost piece and insertion piece, the top and the engagement groove is formed an insertion gap, in water lower tip of the decorative surface indoor side A protruding part is formed, and the female connecting part protrudes further from the upper end part of the decorative face at the other end to the water side, and a fixing piece with the tip hanging down to the water side, and the lower end of the fixing piece to the outdoor side fitting a first waterproof member bent, the upper surface protruding tip of the first waterproof strip on the water side, and the insertion piece which is formed in a substantially U-shaped cross section and a top face of the fixed piece Forming a fitting groove, a fitting piece whose upper end is bent to the underwater side, a second waterproof piece projecting to the lower side of the fitting piece, and a tip of the second waterproof piece An outer wall material , characterized in that the outer wall material is formed from a projection formed and a concave groove in which the second waterproof piece is recessed inwardly.
JP2004192843A 2004-06-30 2004-06-30 Exterior wall material Expired - Fee Related JP4469667B2 (en)

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