JP4576252B2 - Exterior wall material - Google Patents

Exterior wall material Download PDF

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JP4576252B2
JP4576252B2 JP2005026016A JP2005026016A JP4576252B2 JP 4576252 B2 JP4576252 B2 JP 4576252B2 JP 2005026016 A JP2005026016 A JP 2005026016A JP 2005026016 A JP2005026016 A JP 2005026016A JP 4576252 B2 JP4576252 B2 JP 4576252B2
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piece
waterproof
wall material
decorative surface
tip
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JP2006214112A (en
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淳二 佐藤
元 石山
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IG Kogyo Co Ltd
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IG Kogyo Co Ltd
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Description

本発明は、今までにない外観を呈し、かつ施工性、防水機能、断熱機能、結露防止機能、等を具備した外壁材に係るものである。   The present invention relates to an outer wall material that has an unprecedented appearance and has a workability, a waterproof function, a heat insulation function, a dew condensation prevention function, and the like.

一般に、金属製板材をロール成形、プレス成形等して加工した外壁材は数多く上市され、その形状は、所謂落とし込み構造であった。(例えば、特許文献1〜5参照)。   In general, many outer wall materials obtained by processing a metal plate material by roll molding, press molding or the like have been put on the market, and the shape thereof is a so-called drop structure. (For example, refer to Patent Documents 1 to 5).

特開平11−172884号公報Japanese Patent Laid-Open No. 11-172848 特開平11−172892号公報Japanese Patent Laid-Open No. 11-172892 特開平11−210149号公報JP-A-11-210149 特開2002−220908号公報JP 2002-220908 A 特開2002−235423号公報JP 2002-235423 A

特許文献1〜5は落とし込み構造であるが、嵌合構造が単純で係合力、耐風圧強度、気密性、等に弱点があった。さらに、意匠性に乏しく、窯業系外壁材に劣るものであった。   Although Patent Documents 1 to 5 are drop structures, the fitting structure is simple and there are weak points in engagement force, wind pressure strength, airtightness, and the like. Furthermore, it was poor in design and was inferior to ceramic industry outer wall materials.

本発明はこのような欠点を解決するために、傾斜した化粧面と、化粧面の上端部分を屋内側に屈曲した側面と、側面の先端を上方に突出し、先端を下端側に垂下した固定片と、固定片の下端を屋外側に屈曲した第1防水片と、第1防水片の先端を上端側に突出した上面と、上面と固定とから断面略コ字状に形成した嵌合溝と、上面の先端を下端側へ突出した第2防水片と、上面と第2防水片とから形成した嵌合片と、第2防水片の先端に形成した突起と、第2防水片を凹状に窪ませた凹部を形成した雌型連結部と、化粧面の下端先端を化粧面に沿って折り返した上面と、上面の先端を屋内側に突出した最奥片と、最奥片の先端を下端側に突出した差込片と、上面と最奥片と差込片とから略コ字状の係合溝を形成し、上面と係合溝により挿入間隙を形成した雄型連結部とから形成すると共に、化粧面の下端が下段となる外壁材の化粧面の上端部に覆い被さるように形成し、雄型連結部の厚さを雌型連結部の厚さよりも化粧面の下端の厚さ分だけ厚く形成した外壁材を提供するものである。 In order to solve such drawbacks, the present invention provides an inclined decorative surface, a side surface in which the upper end portion of the decorative surface is bent indoors, a fixed piece that protrudes upward at the front end of the side surface and hangs down at the front end. When a first waterproof piece by bending a lower end of the fixing piece outdoor side, an upper surface which projects the tip of the first waterproof strip on the upper end side, fitted to form from an upper surface and a fixed piece substantially U-shaped cross section if A groove, a second waterproof piece projecting from the top end to the lower end, a fitting piece formed from the top surface and the second waterproof piece, a protrusion formed at the tip of the second waterproof piece, and a second waterproof piece A female-type connecting part having a recessed part recessed in a concave shape, an upper surface in which the lower end tip of the decorative surface is folded back along the decorative surface, an innermost part protruding from the upper end of the upper surface to the indoor side, and an innermost end of the innermost piece A substantially U-shaped engagement groove is formed from the insertion piece protruding to the lower end side, the upper surface, the innermost piece, and the insertion piece, and is inserted by the upper surface and the engagement groove. And forming from the male coupling portion forming the gap, the lower end of the decorative surface is formed so as to cover the upper part of the decorative surface of the outer wall member to be lower, female coupling portion the thickness of the male coupling portion The outer wall material formed thicker by the thickness of the lower end of the decorative surface than the thickness of the outer wall is provided.

本発明に係る外壁材によれば、(1)第1防水片と第2防水片を形成した嵌合片が外壁材を落とし込み構造としても、防水性を維持できる。(2)上段の外壁材を下段の外壁材へ施工した際に、下段の外壁材の第2防水片の先端の突起が上段の外壁材の上面に接触し、常時第2防水片が係合溝内でスプリングバック効果を発揮するために、防水性、気密性を向上する。(3)第2防水片の形成により、外壁材同士の連結部内で相対する力が相殺されるために、外壁材が破壊されたり、固定片に形成した固定具が下地より抜け落ちない限り、外壁材が風により剥がされることがない。(4)化粧面を傾斜したために、意匠性がよい。等の特徴、効果がある。   According to the outer wall material according to the present invention, (1) waterproofness can be maintained even when the fitting piece formed with the first waterproof piece and the second waterproof piece drops the outer wall material. (2) When the upper outer wall material is applied to the lower outer wall material, the protrusion at the tip of the second waterproof piece of the lower outer wall material contacts the upper surface of the upper outer wall material, and the second waterproof piece is always engaged. In order to exert a springback effect in the groove, it improves waterproofness and airtightness. (3) The formation of the second waterproof piece cancels the opposing forces in the connecting portion between the outer wall materials, so that the outer wall is not broken unless the outer wall material is destroyed or the fixture formed on the fixed piece falls off the base. The material is not peeled off by the wind. (4) Since the decorative surface is inclined, the design is good. There are features and effects.

以下に図面を用いて本発明に係る外壁材について詳細に説明する。図1、図2(a)、(b)は金属製外壁材Bと裏打材CとシートDよりなる外壁材Aの代表的一例を示す説明図、図3〜図5は外壁材Aの施工順序を示す説明図、図6は外壁材Aの施工状態を示す説明図である。図中、αは下地、βは釘等の固定具、γは空間を示している。   The outer wall material according to the present invention will be described in detail below with reference to the drawings. 1, 2 (a) and 2 (b) are explanatory diagrams showing a typical example of an outer wall material A composed of a metal outer wall material B, a backing material C and a sheet D, and FIGS. 3 to 5 are constructions of the outer wall material A. FIG. 6 is an explanatory diagram showing a construction state of the outer wall material A. FIG. In the figure, α indicates a base, β indicates a fixture such as a nail, and γ indicates a space.

下地αは、新築の際は図6に示すように躯体1、胴縁2、防水シート3から構成した木造下地を示したものである。すなわち、躯体1上に胴縁2を敷設し、胴縁2上に防水シート3を配設した一般的な構造の下地αである。また、下地αとしてH形鋼、I形鋼、ミゾ形鋼、軽量ミゾ形鋼、リップ溝形鋼、等辺山形鋼、不等辺山形鋼、角形鋼(角パイプ)、円形鋼(円形パイプ)、等を使用した鉄骨下地でも良いものである。勿論、既存の壁を剥がして下地αとしたり、既存の壁をそのまま下地αとして改修する際には、これら下地α上に既存壁(図示せず)が形成された既存壁構造が下地αとなるものである。勿論、防水シート3を形成しない下地αでも良いものである。   The base α indicates a wooden base composed of the casing 1, the trunk edge 2, and the waterproof sheet 3 as shown in FIG. That is, it is a base α having a general structure in which a trunk edge 2 is laid on the casing 1 and a waterproof sheet 3 is disposed on the trunk edge 2. In addition, the base α is H-shaped steel, I-shaped steel, grooved steel, lightweight grooved steel, lip groove shaped steel, equilateral angled steel, unequal angled angled steel, square steel (square pipe), round steel (circular pipe), It is also possible to use a steel base using, for example. Of course, when the existing wall is peeled off as the base α, or when the existing wall is repaired as the base α as it is, the existing wall structure in which the existing wall (not shown) is formed on the base α is the base α. It will be. Of course, the base α on which the waterproof sheet 3 is not formed may be used.

金属製外壁材Bは、例えば金属板(カラー鋼板、銅板、アルミニウム板、チタン板、ステンレス板、サンドイッチ鋼板、クラッド鋼板等)等をロール成形、プレス成形、押出成形、等によって形成したものである。勿論、外壁材Aの表面材として、金属製外壁材Bの代わりに窯業系素材、もしくは合成樹脂材(プラスチック)、等で形成してもよいものである。   The metal outer wall material B is formed by roll molding, press molding, extrusion molding, or the like of a metal plate (color steel plate, copper plate, aluminum plate, titanium plate, stainless steel plate, sandwich steel plate, clad steel plate, etc.), for example. . Of course, instead of the metal outer wall material B, the surface material of the outer wall material A may be formed of a ceramic material, a synthetic resin material (plastic), or the like.

さらに説明すると、金属製外壁材Bは長尺板状であり、図1に示すように、傾斜した化粧面4と、化粧面4の裏面5と、化粧面4の下端の先端6と、先端6と化粧面4に沿って上方に突出した上面7と、上面7の先端を屋内側に突出した最奥片8と、最奥片8の先端を下端側に突出した差込片9と、上面7と最奥片8と差込片9とから略コ字状の係合溝10を形成し、上面7と係合溝10により挿入間隙11を形成し、化粧面4の下端側先端部分を突出片4aとして雄型連結部12としたものである。
More specifically, the metal outer wall material B has a long plate shape, and as shown in FIG. 1, the inclined decorative surface 4, the back surface 5 of the decorative surface 4, the tip 6 at the lower end of the decorative surface 4, and the tip 6 and the upper surface 7 projecting upward along the decorative surface 4, the innermost piece 8 projecting the tip of the upper surface 7 to the indoor side, the insertion piece 9 projecting the tip of the innermost piece 8 to the lower end side, a substantially U-shaped engaging groove 10 from the upper surface 7 and innermost piece 8 and the insertion piece 9 Metropolitan formed, the insertion gap 11 formed by the top surface 7 and the engaging groove 10, of the lower end tip of粧面4 The portion is a male connecting portion 12 as a protruding piece 4a .

また、図1に示すように、化粧面4の上端側端部分には、化粧面4の上端部分を屋内側に屈曲した側面4bと、側面4bの先端を上方に突出し、先端を下端側に垂下した固定片15と、固定片15の下端を屋外側に屈曲した第1防水片13と、第1防水片13の先端を上端側に突出した上面14と、上面14と固定面15とから断面略コ字状に形成した前記差込片9と嵌合する嵌合溝16と、上面14の先端を下端側へ突出した第2防水片18と、上面14と第2防水片18とから形成した嵌合片17と、第2防水片18の先端に形成した突起19と、第2防水片18を凹状に窪ませた凹部20とから雌型連結部21を形成したものである。 Moreover, as shown in FIG. 1, the upper end side end portion of the decorative surface 4 has a side surface 4b in which the upper end portion of the decorative surface 4 is bent indoors, and the front end of the side surface 4b protrudes upward, and the front end is on the lower end side. a fixing piece 15 which is suspended from the lower end of the fixing piece 15 and the first waterproof member 13 bent in an outdoor side, an upper surface 14 which projects the tip of the first waterproof member 13 on the upper side, and the upper surface 14 fixed surface 15 for From the fitting groove 16 fitted to the insertion piece 9 formed in a substantially U-shaped cross section, the second waterproof piece 18 projecting the tip of the upper surface 14 toward the lower end side, the upper surface 14 and the second waterproof piece 18 A female connecting portion 21 is formed from the formed fitting piece 17, a protrusion 19 formed at the tip of the second waterproof piece 18, and a recess 20 in which the second waterproof piece 18 is recessed.

突出片4aは、図6に示すように化粧面4の上端部分の側面4bを覆うように形成し、外壁材A連結により形成される溝状の目地を無くし、意匠性に富むと共に防水性、気密性を向上するものである。   The protruding piece 4a is formed so as to cover the side surface 4b of the upper end portion of the decorative surface 4 as shown in FIG. 6, eliminates the groove-shaped joint formed by the outer wall material A connection, is rich in design, and is waterproof. It improves airtightness.

上面7は図4、図5に示すように、嵌合時に上面7が第2防水片18の先端部分、所為突起19に衝突し、第2防水片18がその衝突力により自己の持つスプリングバックにより変形し、強固に連結されるものである。   4 and 5, when the upper surface 7 is fitted, the upper surface 7 collides with the tip portion of the second waterproof piece 18 and the desired projection 19, and the second waterproof piece 18 has its own springback due to the collision force. It is deformed by the above and firmly connected.

差込片9は嵌合溝16に嵌合して外壁材Aを連結するために形成したものである。   The insertion piece 9 is formed to fit the fitting groove 16 to connect the outer wall material A.

第1防水片13は、上側に屈曲することにより防水機能を付加すると共に、嵌合片17の一部としても機能する部分である。   The first waterproof piece 13 is a part that functions as a part of the fitting piece 17 while adding a waterproof function by bending upward.

第2防水片18は外壁材Aに吹き付ける雨、風が、直接外壁材Aの上面7に吹き付けるのを防止し、外壁材Aが風により剥がされるのを防止するものである。つまり、図6に示すように、風が吹き付けると、風が空間γ内に浸入したとしても、下段の外壁材Aの第2防水片18は風により防水片13の先端を中心に回転するように浮き上がる力が働くが、逆に上面14が上段の外壁材Aの差込片9を押さえ込むような力が働き係合力が強化され、外壁材Aが風により剥がされるのを防止するものである。   The second waterproof piece 18 prevents rain and wind blowing on the outer wall material A from directly blowing onto the upper surface 7 of the outer wall material A, and prevents the outer wall material A from being peeled off by the wind. That is, as shown in FIG. 6, when the wind blows, even if the wind enters the space γ, the second waterproof piece 18 of the lower outer wall material A is rotated about the tip of the waterproof piece 13 by the wind. However, the upper surface 14 presses against the insertion piece 9 of the upper outer wall material A to strengthen the engaging force and prevent the outer wall material A from being peeled off by the wind. .

第2防水片18は、嵌合溝16最奥よりも下端側へ突出することにより、断面コ字状の溝である空間γを形成し、この空間γと第2防水片18が内部に浸入しようとする雨・風・暖気・寒気を遮断するものである。
The second waterproof piece 18 protrudes to the lower end side from the innermost part of the fitting groove 16 to form a space γ that is a U-shaped groove, and the space γ and the second waterproof piece 18 are inside. It is intended to block rain, wind, warm air, and cold air from entering.

突起19は、図4、図5に示すように、嵌合時に上面7に衝突し、第2防水片18がその衝突力により自己の持つスプリングバックにより変形し、強固に連結されるものである。   As shown in FIGS. 4 and 5, the protrusion 19 collides with the upper surface 7 when fitted, and the second waterproof piece 18 is deformed by its own springback due to the collision force and is firmly connected. .

凹部20は、毛細管現象を防止し防水性を強化するために形成したものである。   The recess 20 is formed in order to prevent capillary action and enhance waterproofness.

ここで寸法関係について説明すると、図1、図2に示すように上面7の長さをJ、嵌合片17の先端から化粧面4までの距離をj、嵌合片17の幅をT1、上面14から化粧面4までの高さをT2、上面14から突起19までの高さをT3、係合溝10の開口幅をW、第2防水片18から突起19までの高さをΔw、雄型連結部12側の厚さをH1、雌型連結部21側の厚さをH2、先端6部分の厚さをW1、とすると、W>T1、W>T2、W>T3、T3−W=1〜3mm位、T3>T1、Δw=T1−T3、Δw=2〜6mm位、J>j、H1>H2、H1−H2≒W1の関係である。   1 and 2, the length of the upper surface 7 is J, the distance from the tip of the fitting piece 17 to the decorative surface 4 is j, the width of the fitting piece 17 is T1, The height from the upper surface 14 to the decorative surface 4 is T2, the height from the upper surface 14 to the protrusion 19 is T3, the opening width of the engagement groove 10 is W, the height from the second waterproof piece 18 to the protrusion 19 is Δw, If the thickness on the male connecting portion 12 side is H1, the thickness on the female connecting portion 21 side is H2, and the thickness of the tip 6 portion is W1, W> T1, W> T2, W> T3, T3- W = 1-3 mm, T3> T1, Δw = T1-T3, Δw = 2-6 mm, J> j, H1> H2, H1-H2≈W1.

また、H1>H2、H1−H2≒W1の関係であるために、先端6部分の厚さ分の段差角度θだけ外壁材Aの化粧面4が図6に示すように傾斜するものである。   Further, since the relationship of H1> H2 and H1−H2≈W1, the decorative surface 4 of the outer wall material A is inclined as shown in FIG. 6 by the step angle θ corresponding to the thickness of the tip 6 portion.

この関係により、外壁材A同士の連結がスムーズで、防水性、気密性の良い壁の形成が可能になるものである。   Due to this relationship, the outer wall material A can be smoothly connected, and a wall having good waterproofness and airtightness can be formed.

裏打材Cは、ポリウレタンフォーム、ポリイソシアヌレートフォーム、フェノールフォーム、塩化ビニルフォーム、ポリエチレンフォーム、ポリスチレンフォーム、ユリアフォーム等の合成樹脂発泡体、あるいはこれら合成樹脂発泡体をシート材でサンドイッチした複合板、もしくは石膏ボード、セメント板、炭酸カルシウム板、珪酸カルシウム板、セラミック板、木片セメント板、炭酸マグネシウム板、シージングボード、シージングインシュレーションボード、合板、等よりなるもの、さらにはこれらの複合板よりなるものである。 The backing material C is a synthetic resin foam such as polyurethane foam, polyisocyanurate foam, phenol foam, vinyl chloride foam, polyethylene foam, polystyrene foam, urea foam, or a composite board in which these synthetic resin foams are sandwiched with sheet materials, Or made of gypsum board, cement board, calcium carbonate board, calcium silicate board, ceramic board, wood chip cement board, magnesium carbonate board, sizing board, sieving insulation board, plywood, etc., or a composite board of these. It is.

シートDは、金属材、あるいはアスベスト紙、クラフト紙、アスファルトフェルト、金属箔(Al、Fe、Pb、Cu)、合成樹脂シート、ゴムシート、布シート、石膏紙、水酸化アルミ紙、ガラス繊維不織布等の1種、または2種以上をラミネートしたもの、あるいは防水処理、難燃処理されたシート等からなるものである。 Sheet D is a metal material or asbestos paper, craft paper, asphalt felt, metal foil (Al, Fe, Pb, Cu), synthetic resin sheet, rubber sheet, cloth sheet, gypsum paper, aluminum hydroxide paper, glass fiber nonwoven fabric Or a laminate of two or more types, or a sheet that has been subjected to waterproof treatment or flame retardant treatment.

以上説明したのは、本発明に係る外壁材の一実施例に過ぎず、図7(a)、(b)に示すように外壁材Aを形成することができるものである。   The above description is only one example of the outer wall material according to the present invention, and the outer wall material A can be formed as shown in FIGS. 7 (a) and 7 (b).

本発明に係る外壁材の代表的一例を示す説明図である。It is explanatory drawing which shows a typical example of the outer wall material which concerns on this invention. 本発明に係る外壁材の代表的一例を示す説明図である。It is explanatory drawing which shows a typical example of the outer wall material which concerns on this invention. 本発明に係る外壁材の施工順序を示す説明図である。It is explanatory drawing which shows the construction order of the outer wall material which concerns on this invention. 本発明に係る外壁材の施工順序を示す説明図である。It is explanatory drawing which shows the construction order of the outer wall material which concerns on this invention. 本発明に係る外壁材の施工順序を示す説明図である。It is explanatory drawing which shows the construction order of the outer wall material which concerns on this invention. 本発明に係る外壁材の施工状態を示す説明図である。It is explanatory drawing which shows the construction state of the outer wall material which concerns on this invention. 本発明に係る外壁材のその他の実施例を示す説明図である。It is explanatory drawing which shows the other Example of the outer wall material which concerns on this invention.

符号の説明Explanation of symbols

α 下地
β 固定具
γ 空間
A 外壁材
B 金属製外壁材
C 裏打材
D シート
1 躯体
2 胴縁
3 防水シート
4 化粧面
4a 突出片
4b 側面
5 裏面
6 先端
7 上面
8 最奥片
9 差込片
10 係合溝
11 挿入間隙
12 雄型連結部
13 第1防水片
14 上面
15 固定片
16 嵌合溝
17 嵌合片
18 第2防水片
19 突起
20 凹部
21 雌型連結部
α base β fixing fixture γ space A outer wall material B metal outer wall material C backing material D sheet 1 housing 2 trunk edge 3 waterproof sheet 4 decorative surface 4a projecting piece 4b side surface 5 back surface 6 tip 7 upper surface 8 innermost piece 9 insertion piece DESCRIPTION OF SYMBOLS 10 Engagement groove 11 Insertion gap 12 Male type | mold connection part 13 1st waterproofing piece 14 Upper surface 15 Fixed piece 16 Fitting groove 17 Fitting piece 18 2nd waterproofing piece 19 Protrusion 20 Recessed part 21 Female type connection part

Claims (1)

傾斜した化粧面と、該化粧面の上端部分を屋内側に屈曲した側面と、側面の先端を上方に突出し、先端を下端側に垂下した固定片と、固定片の下端を屋外側に屈曲した第1防水片と、第1防水片の先端を上端側に突出した上面と、上面と固定とから断面略コ字状に形成した嵌合溝と、上面の先端を下端側へ突出した第2防水片と、上面と第2防水片とから形成した嵌合片と、第2防水片の先端に形成した突起と、第2防水片を凹状に窪ませた凹部を形成した雌型連結部と、化粧面の下端先端を化粧面に沿って上方に折り返した上面と、上面の先端を屋内側に突出した最奥片と、最奥片の先端を下端側に突出した差込片と、上面と最奥片と差込片とから略コ字状の係合溝を形成し、上面と係合溝により挿入間隙を形成した雄型連結部とから形成すると共に、化粧面の下端が下段となる外壁材の化粧面の上端部に覆い被さるように形成し、雄型連結部の厚さを雌型連結部の厚さよりも化粧面の下端の厚さ分だけ厚く形成したことを特徴とする外壁材。 An inclined decorative surface, a side surface where the upper end portion of the decorative surface is bent toward the indoor side, a fixed piece projecting upward at the front end of the side surface, and the front end depending on the lower end side, and a lower end of the fixed piece bent outward a first waterproof member, a top surface which projects the tip of the first waterproof strip on the upper end side, a groove fitting formed from the upper surface and the fixed piece in a substantially U-shaped cross section, projecting the front end of the upper surface to the lower end A female connection comprising a second waterproof piece, a fitting piece formed from the upper surface and the second waterproof piece, a protrusion formed at the tip of the second waterproof piece, and a recess in which the second waterproof piece is recessed. A top surface of the lower end of the decorative surface folded upward along the decorative surface, an innermost piece projecting the upper end of the upper surface to the indoor side, and an insertion piece projecting the distal end of the innermost piece to the lower end side , the shape from the top and from the innermost piece and insertion piece form a substantially U-shaped engagement groove, the male coupling portion forming the insertion gap by top and engagement groove In addition, the lower end of the decorative surface is formed so as to cover the upper end portion of the decorative surface of the outer wall material which is the lower stage, and the thickness of the male connecting portion is smaller than the thickness of the female connecting portion. An outer wall material characterized in that it is formed thicker than it is.
JP2005026016A 2005-02-02 2005-02-02 Exterior wall material Expired - Fee Related JP4576252B2 (en)

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JP5628546B2 (en) * 2010-04-13 2014-11-19 日鉄住金鋼板株式会社 Surface material mounting structure

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6136034U (en) * 1984-08-06 1986-03-05 株式会社アイジー技術研究所 siding board
JP2004360346A (en) * 2003-06-06 2004-12-24 Ig Tech Res Inc Architectural panel

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6136034U (en) * 1984-08-06 1986-03-05 株式会社アイジー技術研究所 siding board
JP2004360346A (en) * 2003-06-06 2004-12-24 Ig Tech Res Inc Architectural panel

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