JP2005232681A - Exterior wall material - Google Patents

Exterior wall material Download PDF

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Publication number
JP2005232681A
JP2005232681A JP2004039375A JP2004039375A JP2005232681A JP 2005232681 A JP2005232681 A JP 2005232681A JP 2004039375 A JP2004039375 A JP 2004039375A JP 2004039375 A JP2004039375 A JP 2004039375A JP 2005232681 A JP2005232681 A JP 2005232681A
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wall material
piece
waterproof
exterior wall
tip
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JP2004039375A
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Japanese (ja)
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Junji Sato
淳二 佐藤
Masahiko Suzuki
雅彦 鈴木
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IG Technical Research Inc
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IG Technical Research Inc
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Priority to JP2004039375A priority Critical patent/JP2005232681A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an exterior wall material having the appearance which has not been available so far and provided with excellent construction property, waterproofing function, thermal insulation function or the like. <P>SOLUTION: In this exterior wall material A forming a male and female connection structure having a drop-in structure at a side end fringe in the direction of width, a tip on a downstream side of a decorative face 4 of the exterior wall material A protrudes into an L-shape to the downstream side to form a protruding piece 4a, which is partially bent to form a recessed and protruding part 4b. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、今までにない外観を呈し、かつ施工性、防水機能、断熱機能、等を具備した外壁材に係るものである。   The present invention relates to an outer wall material having an unprecedented appearance and having workability, a waterproof function, a heat insulating function, and the like.

一般に、金属製板材をロール成形、プレス成形等して加工した外壁材は数多く上市され、その形状は、所謂落とし込み構造であった。(例えば、特許文献1〜5参照)。   In general, many outer wall materials obtained by processing a metal plate material by roll molding, press molding or the like have been put on the market, and the shape thereof is a so-called drop structure. (For example, refer to Patent Documents 1 to 5).

特開平11−172884号公報Japanese Patent Laid-Open No. 11-172848 特開平11−172892号公報Japanese Patent Laid-Open No. 11-172892 特開平11−210149号公報JP-A-11-210149 特開2002−220908号公報JP 2002-220908 A 特開2002−235423号公報JP 2002-235423 A

特許文献1〜5は落とし込み構造であるが、嵌合構造が単純で係合力、耐風圧強度、気密性、等に弱点があった。   Although Patent Documents 1 to 5 have a drop-in structure, the fitting structure is simple and there are weak points in engagement force, wind pressure strength, airtightness, and the like.

本発明はこのような欠点を解決するために、幅方向の側端縁に落とし込み構造の雄雌連結構造を形成した外壁材において、外壁材の化粧面の水下側の先端を水下側にL字状に突出して突出片を形成し、突出片を部分的に屈曲して凹凸部を形成した外壁材を提供するものである。   In order to solve such drawbacks, the present invention provides an outer wall material in which a male-female connecting structure having a drop structure is formed on a side edge in the width direction, and the tip of the outer surface of the decorative surface of the outer wall material on the lower side. The present invention provides an outer wall material that protrudes in an L shape to form a protruding piece, and the protruding piece is partially bent to form an uneven portion.

本発明に係る外壁材によれば、(1)第1防水片と第2防水片を形成した嵌合片が外壁材を落とし込み構造としても、防水性を維持できる。(2)上段の外壁材を下段の外壁材へ施工した際に、下段の外壁材の第2防水片が上段の外壁材の上面に接触し、常時第2防水片が係合溝内でスプリングバック効果を発揮し、防水性、気密性を向上するものである。(3)第2防水片の形成により、外壁材同士の連結部内で相対する力が相殺されるために、外壁材が破壊されたり、固定片に形成した固定具が下地より抜け落ちない限り、外壁材が風により剥がされることはない。(4)凹凸部の形成により、重厚感のある、メリハリのある、今までにない外観の壁を形成することができる。等の特徴、効果がある。 According to the outer wall material according to the present invention, (1) waterproofness can be maintained even when the fitting piece formed with the first waterproof piece and the second waterproof piece drops the outer wall material. (2) When the upper outer wall material is applied to the lower outer wall material, the second waterproof piece of the lower outer wall material contacts the upper surface of the upper outer wall material, and the second waterproof piece always springs in the engagement groove. It exhibits a back effect and improves waterproofness and airtightness. (3) The formation of the second waterproof piece cancels the opposing forces in the connecting portion between the outer wall materials, so that the outer wall is not broken unless the outer wall material is destroyed or the fixture formed on the fixed piece falls off the base. The material is not peeled off by the wind. (4) By forming the concavo-convex portion, it is possible to form a wall having a profound feeling, sharpness and an unprecedented appearance. There are features and effects.

以下に図面を用いて本発明に係る外壁材について詳細に説明する。図1(a)〜(c)、図2(a)、(b)は金属製外壁材Bと裏打材CとシートDよりなる外壁材Aの代表的一例を示す説明図であり、図1(a)は図2(a)のa−a部端面図、図1(b)は図2(a)のa−a部断面図、図1(c)は図2(a)のb−b部断面図、図3〜図6は外壁材Aの施工状態を示す説明図である。図中、αは下地、βは釘等の固定具を示している。   The outer wall material according to the present invention will be described in detail below with reference to the drawings. 1 (a) to 1 (c), 2 (a), and 2 (b) are explanatory views showing a typical example of an outer wall material A made of a metal outer wall material B, a backing material C, and a sheet D. FIG. 2A is an end view of the aa portion of FIG. 2A, FIG. 1B is a cross-sectional view of the aa portion of FIG. 2A, and FIG. 1C is a cross-sectional view of FIG. b section sectional drawing, FIGS. 3-6 is explanatory drawing which shows the construction state of the outer wall material A. FIG. In the figure, α indicates a base, and β indicates a fixture such as a nail.

下地αは、新築の際は図3〜図6に示すように躯体1、胴縁2、防水シート3から構成した木造下地を示したものである。すなわち、躯体1上に胴縁2を敷設し、胴縁2上に防水シート3を配設した一般的な構造の下地αである。また、下地αとしてH形鋼、I形鋼、ミゾ形鋼、軽量ミゾ形鋼、リップ溝形鋼、等辺山形鋼、不等辺山形鋼、角形鋼(角パイプ)、円形鋼(円形パイプ)、等を使用した鉄骨下地でも良いものである。勿論、既存の壁を剥がして下地αとしたり、既存の壁をそのまま下地αとして改修する際には、これら下地α上に既存壁(図示せず)が形成された既存壁構造が下地αとなるものである。勿論、防水シート3を形成しない下地αでも良いものである。   The base α indicates a wooden base composed of a casing 1, a trunk edge 2, and a waterproof sheet 3 as shown in FIGS. That is, it is a base α having a general structure in which a trunk edge 2 is laid on the casing 1 and a waterproof sheet 3 is disposed on the trunk edge 2. In addition, as base α, H-shaped steel, I-shaped steel, grooved steel, lightweight grooved steel, lip groove shaped steel, equilateral angled steel, unequal angled angled steel, square steel (square pipe), round steel (circular pipe), It is also possible to use a steel base using, for example. Of course, when the existing wall is peeled off to make the base α, or when the existing wall is repaired as the base α as it is, the existing wall structure in which the existing wall (not shown) is formed on the base α is the base α. It will be. Of course, the base α on which the waterproof sheet 3 is not formed may be used.

金属製外壁材Bは、例えば金属板(カラー鋼板、銅板、アルミニウム板、チタン板、ステンレス板、サンドイッチ鋼板、クラッド鋼板等)等をロール成形、プレス成形、押出成形、等によって形成したものである。勿論、外壁材Aの表面材として、金属製外壁材Bの代わりに窯業系素材、もしくは合成樹脂材(プラスチック)、等で形成してもよいものである。   The metal outer wall material B is formed by roll molding, press molding, extrusion molding, or the like of a metal plate (color steel plate, copper plate, aluminum plate, titanium plate, stainless steel plate, sandwich steel plate, clad steel plate, etc.), for example. . Of course, instead of the metal outer wall material B, the surface material of the outer wall material A may be formed of a ceramic material, a synthetic resin material (plastic), or the like.

さらに説明すると、金属製外壁材Bは長尺板状であり、図1(a)〜(c)に示すように、略水平面状の化粧面4と、裏面5と、化粧面4の先端を下方にL字状に突出した段差化粧面6と、段差化粧面6と化粧面4に沿って内側方に突出した上面7と、上面7の先端を下方に突出した最奥片8と、最奥片8の先端を水下側に突出した差込片9と、上面7と最奥片8と差込片9とから略コ字状の係合溝10を形成し、上面7と係合溝10により挿入間隙11を形成し、段差化粧面6には、突出片4aと、図1(b)、(c)、図2(a)、(b)に示すように、化粧面4の水下側の突出片4aを図では上側に屈曲して凹凸部4bを形成して雄型連結部12としたものである。   More specifically, the metal outer wall material B is in the form of a long plate, and as shown in FIGS. 1A to 1C, the substantially horizontal flat decorative surface 4, the back surface 5, and the tip of the decorative surface 4 are formed. A stepped decorative surface 6 projecting downward in an L shape, an upper surface 7 projecting inward along the stepped decorative surface 6 and the decorative surface 4, an innermost piece 8 projecting the tip of the upper surface 7 downward, A substantially U-shaped engagement groove 10 is formed from the insertion piece 9 with the tip of the back piece 8 projecting under water, the upper surface 7, the innermost piece 8 and the insertion piece 9, and is engaged with the upper surface 7. The insertion gap 11 is formed by the groove 10, and the stepped decorative surface 6 has a protruding piece 4a and the decorative surface 4 as shown in FIGS. 1 (b), (c), 2 (a) and 2 (b). The protruding piece 4a on the underwater side is bent upward in the drawing to form a concavo-convex part 4b to form a male connecting part 12.

また、図1(a)〜(c)に示すように、化粧面4の水上側端部分には、化粧面4の上端部分をさらに水上側に突出し、先端を水下側に垂下した固定片15と、固定片15の下端を上方に屈曲した第1防水片13と、第1防水片13の先端を水上側に突出した上面14と、上面14と固定面15とから断面略コ字状に形成した前記差込片9と嵌合する嵌合溝16と、上面14の先端を水下側に屈曲した嵌合片17と、嵌合片17の先端を、水下側へ突出した第2防水片18と、第2防水片18の先端に形成した突起19と、第2防水片18を凹状に窪ませた凹部20とから雌型連結部21を形成したものである。   Further, as shown in FIGS. 1A to 1C, a fixed piece in which the upper end portion of the decorative surface 4 protrudes further to the upper water side and the tip hangs down to the lower water side at the upper surface portion of the decorative surface 4. 15, a first waterproof piece 13 with the lower end of the fixed piece 15 bent upward, an upper surface 14 with the tip of the first waterproof piece 13 protruding upward, a top surface 14, and a fixed surface 15. A fitting groove 16 that fits into the insertion piece 9 formed in the above, a fitting piece 17 in which the tip of the upper surface 14 is bent downward, and a tip of the fitting piece 17 that protrudes downward. A female connecting portion 21 is formed from a two waterproof piece 18, a protrusion 19 formed at the tip of the second waterproof piece 18, and a recess 20 in which the second waterproof piece 18 is recessed.

段差化粧面6は、第2防水片18と図3〜図6に示すように連結されるものである。つまり、嵌合時に段差化粧面6が第2防水片18の先端部分に衝突し、第2防水片18がその衝突力により自己の持つスプリングバックにより変形し、強固に連結されるものである。   The stepped decorative surface 6 is connected to the second waterproof piece 18 as shown in FIGS. That is, the stepped decorative surface 6 collides with the tip end portion of the second waterproof piece 18 during fitting, and the second waterproof piece 18 is deformed by its own springback by the collision force and is firmly connected.

第1防水片13は、上側に屈曲することにより防水機能を付加すると共に、嵌合片17の一部としても機能する部分である。   The first waterproof piece 13 is a part that functions as a part of the fitting piece 17 while adding a waterproof function by bending upward.

第2防水片18は外壁材Aに吹き付ける雨、風が、直接外壁材Aの上面7に吹き付けるのを防止し、外壁材Aが風により剥がされるのを防止するものである。つまり、図6に示すように、風が矢印に示すように吹き付けると、下段の外壁材Aの第2防水片18は風により一点鎖線矢印アに示すように防水片13の先端を中心に回転するように浮き上がる力が働くが、逆に上面14が一点鎖線矢印イに示すように上段の外壁材Aの差込片9を押さえ込むような力が働き係合力が強化され、外壁材Aが風により剥がされるのを防止するものである。   The second waterproof piece 18 prevents rain and wind blowing on the outer wall material A from directly blowing onto the upper surface 7 of the outer wall material A, and prevents the outer wall material A from being peeled off by the wind. That is, as shown in FIG. 6, when the wind blows as shown by the arrow, the second waterproof piece 18 of the lower outer wall material A rotates around the tip of the waterproof piece 13 as shown by the one-dot chain line arrow A. However, the upper surface 14 is pressed against the insertion piece 9 of the upper outer wall material A as shown by the alternate long and short dash line a, and the engagement force is strengthened. Is to prevent peeling.

このように、外壁材A同士の連結部内で相対する力が相殺されるために、外壁材Aが破壊されたり、固定片15に形成した固定具βが下地αより抜け落ちない限り、外壁材Aが風により剥がされることはないものである。   In this way, since the opposing forces are offset within the connecting portion between the outer wall materials A, the outer wall material A is not broken unless the outer wall material A is broken or the fixture β formed on the fixing piece 15 falls off the base α. Is not peeled off by the wind.

第2防水片18は、防水片13の先端を水下側へ突出することにより、断面コ字状の溝を形成し、この溝により入ってこようとする風雨を、逆方向に回転させて排出し、防水性を向上するための形成したものである。   The second waterproof piece 18 has a U-shaped groove formed by projecting the tip of the waterproof piece 13 to the underwater side, and wind and rain that is about to enter the groove is rotated in the opposite direction and discharged. And formed to improve waterproofness.

突出片4aは、部分的に屈曲することにより凹凸部4bを形成し、意匠性を向上する部分である。また、一般的なロール成形で加工された金属製外壁材Bを、突出片4aを折り曲げる(プレス加工等)だけの簡単な加工で凹凸部4bを形成できるものである。   The protruding piece 4a is a part that forms a concavo-convex part 4b by being partially bent to improve the design. Moreover, the uneven | corrugated | grooved part 4b can be formed by simple process which only bends the protrusion piece 4a (press process etc.) for the metal outer wall material B processed by the general roll forming.

裏打材Cは、ポリウレタンフォーム、ポリイソシアヌレートフォーム、フェノールフォーム、塩化ビニルフォーム、ポリエチレンフォーム、ポリスチレンフォーム、ユリアフォーム等の合成樹脂発泡体、あるいはこれら合成樹脂発泡体をシート材でサンドイッチした複合板、もしくは石膏ボード、セメント板、炭酸カルシウム板、珪酸カルシウム板、セラミック板、木片セメント板、炭酸マグネシウム板、シージングボード、シージングインシュレーションボード、合板、等よりなるもの、さらにはこれらの複合板よりなるものである。   The backing material C is a synthetic resin foam such as polyurethane foam, polyisocyanurate foam, phenol foam, vinyl chloride foam, polyethylene foam, polystyrene foam, urea foam, or a composite plate in which these synthetic resin foams are sandwiched with a sheet material, Or made of gypsum board, cement board, calcium carbonate board, calcium silicate board, ceramic board, wood chip cement board, magnesium carbonate board, sieving board, sieving insulation board, plywood, etc., or a composite board of these. It is.

シートDは、金属材、あるいはアスベスト紙、クラフト紙、アスファルトフェルト、金属箔(Al、Fe、Pb、Cu)、合成樹脂シート、ゴムシート、布シート、石膏紙、水酸化アルミ紙、ガラス繊維不織布等の1種、または2種以上をラミネートしたもの、あるいは防水処理、難燃処理されたシート等からなるものである。 Sheet D is a metal material or asbestos paper, kraft paper, asphalt felt, metal foil (Al, Fe, Pb, Cu), synthetic resin sheet, rubber sheet, cloth sheet, gypsum paper, aluminum hydroxide paper, glass fiber nonwoven fabric Or a laminate of two or more types, or a sheet that has been subjected to waterproof treatment or flame retardant treatment.

以上説明したのは本発明に係る外壁材の一実施例にすぎず、図7(a)〜(c)〜図10(a)〜(c)に示すように外壁材Aを形成することもできる。   What has been described above is only one embodiment of the outer wall material according to the present invention, and the outer wall material A may be formed as shown in FIGS. 7 (a) to (c) to FIGS. 10 (a) to (c). it can.

さらに詳説すると、図7(a)〜(c)〜図10(a)〜(c)は凹凸部4bを各種変形した外壁材Aである。   More specifically, FIGS. 7A to 7C to FIG. 10A to FIG. 10C show the outer wall material A obtained by variously deforming the uneven portion 4b.

また、図7(a)〜(c)、図8(a)〜(c)は裏打材CとシートDを裏面に形成した外壁材Aであり、図9(a)〜(c)、図10(a)〜(c)は金属製外壁材Bだけで形成した外壁材Aである。   7 (a) to (c) and FIGS. 8 (a) to (c) are outer wall materials A in which a backing material C and a sheet D are formed on the back surface, and FIGS. 9 (a) to (c) and FIG. 10 (a)-(c) is the outer wall material A formed only by the metal outer wall material B.

本発明に係る外壁材は、屋根材としても使用できるので、利用範囲が広範である。また、屋根材に使用すれば、雪止めとしても機能する。   Since the outer wall material according to the present invention can be used as a roof material, the range of use is wide. Also, if used as a roofing material, it also functions as a snow stop.

本発明に係る外壁材の代表的一例を示す説明図である。It is explanatory drawing which shows a typical example of the outer wall material which concerns on this invention. 本発明に係る外壁材の代表的一例を示す説明図である。It is explanatory drawing which shows a typical example of the outer wall material which concerns on this invention. 本発明に係る外壁材の施工状態を示す説明図である。It is explanatory drawing which shows the construction state of the outer wall material which concerns on this invention. 本発明に係る外壁材の施工状態を示す説明図である。It is explanatory drawing which shows the construction state of the outer wall material which concerns on this invention. 本発明に係る外壁材の施工状態を示す説明図である。It is explanatory drawing which shows the construction state of the outer wall material which concerns on this invention. 本発明に係る外壁材の施工状態を示す説明図である。It is explanatory drawing which shows the construction state of the outer wall material which concerns on this invention. 本発明に係る外壁材のその他の例を示す説明図である。It is explanatory drawing which shows the other example of the outer wall material which concerns on this invention. 本発明に係る外壁材のその他の例を示す説明図である。It is explanatory drawing which shows the other example of the outer wall material which concerns on this invention. 本発明に係る外壁材のその他の例を示す説明図である。It is explanatory drawing which shows the other example of the outer wall material which concerns on this invention. 本発明に係る外壁材のその他の例を示す説明図である。It is explanatory drawing which shows the other example of the outer wall material which concerns on this invention.

符号の説明Explanation of symbols

α 下地
β 固定具
γ 空間
A 外壁材
B 金属製外壁材
C 裏打材
1 躯体
2 胴縁
3 防水シート
4 化粧面
4a 突出片
4b 凹凸部
5 裏面
6 段差化粧面
7 上面
8 最奥片
9 差込片
10 係合溝
11 挿入間隙
12 雄型連結部
13 第1防水片
14 上面
15 固定片
16 嵌合溝
17 嵌合片
18 第2防水片
19 突起
20 凹部
21 雌型連結部
α Base β Fixture γ Space A Outer wall material B Metal outer wall material C Backing material 1 Housing 2 Body edge 3 Waterproof sheet 4 Makeup surface 4a Projection piece 4b Concavity and convexity 5 Back surface 6 Stepped makeup surface 7 Upper surface 8 Innermost piece 9 Insertion Piece 10 Engagement groove 11 Insertion gap 12 Male connection portion 13 First waterproof piece 14 Upper surface 15 Fixed piece 16 Fitting groove 17 Fitting piece 18 Second waterproof piece 19 Projection 20 Recess 21 Female connection portion

Claims (1)

幅方向の側端縁に落とし込み構造の雄雌連結構造を形成した外壁材において、該外壁材の化粧面の水下側の先端を水下側にL字状に突出して突出片を形成し、該突出片を部分的に屈曲して凹凸部を形成したことを特徴とする外壁材。
In the outer wall material in which the male-female connecting structure of the drop structure is formed on the side edge in the width direction, the tip of the lower surface of the decorative surface of the outer wall material protrudes in an L shape on the lower side to form a protruding piece, An outer wall material, wherein the protruding piece is partially bent to form an uneven portion.
JP2004039375A 2004-02-17 2004-02-17 Exterior wall material Pending JP2005232681A (en)

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Application Number Priority Date Filing Date Title
JP2004039375A JP2005232681A (en) 2004-02-17 2004-02-17 Exterior wall material

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Publication Number Publication Date
JP2005232681A true JP2005232681A (en) 2005-09-02

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JP2004039375A Pending JP2005232681A (en) 2004-02-17 2004-02-17 Exterior wall material

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Country Link
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