JP4466211B2 - Stainless steel for sulfuric acid at low temperature and low concentration - Google Patents
Stainless steel for sulfuric acid at low temperature and low concentration Download PDFInfo
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- JP4466211B2 JP4466211B2 JP2004173668A JP2004173668A JP4466211B2 JP 4466211 B2 JP4466211 B2 JP 4466211B2 JP 2004173668 A JP2004173668 A JP 2004173668A JP 2004173668 A JP2004173668 A JP 2004173668A JP 4466211 B2 JP4466211 B2 JP 4466211B2
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Description
本発明は、低温、低濃度硫酸用ステンレス鋼に関する。詳しくは約50℃以下、約25重量%以下のような低温、低濃度の硫酸に対して耐食性を有するステンレス鋼に関する。 The present invention relates to a low temperature, low concentration sulfuric acid stainless steel. Specifically, the present invention relates to a stainless steel having corrosion resistance to low temperature and low concentration sulfuric acid such as about 50 ° C. or less and about 25% by weight or less.
SUS304やSUS316等のステンレス鋼は、その種類、条件等にもよるが、約70〜80℃以下の温度で、約5〜10重量%以下の低濃度および約80〜90重量%以上の高濃度の硫酸には耐食性を有している。
Si、MoやCu濃度を高くすることによって耐食性を有する濃度範囲が拡がり、高NiでMo、Cuを含有する主要成分が18Cr-18Ni-2Mo-2Cu(数値は重量%を表し、残部はFeおよび不可避不純物である。以下、同様である。)であるステンレス鋼は、広い温度領域、濃度領域で耐食性を有している(例えば、非特許文献1参照。)。
Stainless steel such as SUS304 and SUS316, depending on the type and conditions, has a low concentration of about 5 to 10% by weight and a high concentration of about 80 to 90% by weight at a temperature of about 70 to 80 ° C. or less. This sulfuric acid has corrosion resistance.
The concentration range with corrosion resistance is expanded by increasing the concentration of Si, Mo and Cu, and the main component containing Mo and Cu at high Ni is 18Cr-18Ni-2Mo-2Cu (the numerical value represents weight%, the balance is Fe and Stainless steel, which is an unavoidable impurity (hereinafter the same), has corrosion resistance in a wide temperature range and concentration range (see, for example, Non-Patent Document 1).
このような材料として、ウォーサイト(22Cr-22Ni-2.2Mo-1.6Cu)、カーペンター20(20Cr-29Ni-2.3Mo-3.5Cu)、イリウムR(22Cr-64Ni-4Mo-2.5Cu)等が挙げられるが、これらは高価であり、約50℃以下、約25重量%以下のような低温、低濃度の硫酸に対しては比較的安価なDIN4577(25Cr-25Ni-2Mo-0.3Ti)が使用可能である。なお、DIN4577はドイツ規格による記号である。 Examples of such materials include warsight (22Cr-22Ni-2.2Mo-1.6Cu), carpenter 20 (20Cr-29Ni-2.3Mo-3.5Cu), and iridium R (22Cr-64Ni-4Mo-2.5Cu). However, these are expensive, and DIN4577 (25Cr-25Ni-2Mo-0.3Ti), which is relatively inexpensive, can be used for low temperature, low concentration sulfuric acid such as about 50 ° C or less and about 25% by weight or less. is there. DIN4577 is a symbol according to German standards.
しかしながら、DIN4577を約50℃以下、約25重量%以下のような低温、低濃度の硫酸中で実際に長期に使用していると、理由は定かでないが、使用条件の振れによって耐食性を有する境界の濃度、温度に近づくためか、母材や溶接部に腐食が発生していることがある。
本発明の目的は、詳しくは約50℃以下、約25重量%以下のような低温、低濃度の硫酸に対して耐食性を有する安価なステンレス鋼を提供することにある。 Specifically, the object of the present invention is to provide an inexpensive stainless steel having corrosion resistance to low temperature and low concentration sulfuric acid such as about 50 ° C. or less and about 25% by weight or less.
本発明者らはかかる課題を解決するために、約50℃以下、約25重量%以下のような低温、低濃度の硫酸に対するDIN4577の耐食性について鋭意検討した結果、含有する微量成分のC、B、Tiが腐食に影響していることを見出し、C:0.03%以下、B:0.0008%以下、Ti:10×C%以上とすることによって、腐食を抑制できることを見出し、本発明を完成するに至った。 In order to solve such problems, the present inventors have intensively studied the corrosion resistance of DIN4577 against sulfuric acid at a low temperature and a low concentration such as about 50 ° C. or less and about 25 wt% or less. To find that Ti affects corrosion, C: 0.03% or less, B: 0.0008% or less, and Ti: 10 × C% or more, it is found that corrosion can be suppressed, to complete the present invention It came.
すなわち本発明は、重量%で、C:0.03%以下、Si:1.0%以下、Mn:2.0%以下、P:0.045%以下、S:0.030%以下、Cr:25.0〜26.0%、Ni:25.0〜26.0%、Mo:2.0〜2.5%、B:0.0008%以下、Ti:10×C%〜20×C%を含有し、残部がFe及び不可避不純物から成ることを特徴とする50℃以下、25重量%以下の低温、低濃度硫酸用ステンレス鋼である。
That is, in the present invention, by weight, C: 0.03% or less, Si: 1.0% or less, Mn: 2.0% or less, P: 0.045% or less, S: 0.030% or less, Cr : 25.0 to 26.0%, Ni: 25.0 to 26.0%, Mo: 2.0 to 2.5%, B: 0.0008% or less, Ti: 10 × C% to 20 × C % containing the balance 50 ° C. or less, characterized in that it consists of Fe and unavoidable impurities, 25 wt% or less of a low temperature, a stainless steel for low concentration sulfuric acid.
本発明のステンレス鋼は、約50℃以下、約25重量%以下のような低温、低濃度の硫酸に対して安定した耐食性を有している。 The stainless steel of the present invention has stable corrosion resistance against low temperature, low concentration sulfuric acid such as about 50 ° C. or less and about 25% by weight or less.
DIN4577の組成は、重量%で、C:0.05%以下、Si:1.0%以下、Mn:2.0%以下、P:0.045%以下、S:0.030%以下、Cr:25.0〜26.0%、Ni:25.0〜26.0%、Mo:2.0〜2.5%、Ti:5×C%以上を含有し、残部がFe及び不可避不純物から成る。 The composition of DIN4577 is% by weight, C: 0.05% or less, Si: 1.0% or less, Mn: 2.0% or less, P: 0.045% or less, S: 0.030% or less, Cr: 25.0-26.0%, Ni: 25.0- It contains 26.0%, Mo: 2.0 to 2.5%, Ti: 5 × C% or more, and the balance consists of Fe and inevitable impurities.
図1〜図3に、実施例における鋼材のC濃度、B濃度、Ti/Cに対する腐食速度の結果をそれぞれ示す。図中、■は鋼材そのまま、●は鋭敏化熱処理材についての硫酸・硫酸第二鉄試験の結果であり、○で囲んだものは実機(硫酸:約18重量%、温度:約40℃)で使用した際に母材腐食が著しい鋼材、□で囲んだものは実機で使用した際に溶接熱影響部腐食が著しい鋼材である。 1 to 3 show the results of the corrosion rate with respect to the C concentration, B concentration, and Ti / C of the steel materials in the examples. In the figure, ■ indicates the steel material as it is, ● indicates the result of the sulfuric acid / ferric sulfate test for the sensitized heat-treated material, and the circled circle is the actual machine (sulfuric acid: about 18 wt%, temperature: about 40 ° C). When used, steel materials with significant corrosion of the base metal, and those enclosed with □ are steel materials with significant corrosion at the heat affected zone when used in actual equipment.
CはCrと結合してCr炭化物を形成し、そのためCr欠乏層を形成し、C濃度が高いほど腐食感受性が高くなるので、C濃度は0.05%以下と規定されることが多いが、図1から明らかなように、0.05%以下では不十分で0.03%以下とする必要がある。
図2から明らかなように、B濃度が増加すると腐食速度が大きくなる。B濃度が9ppm以上の鋼材では、そのままの鋼材に粒界析出物が観察される。従ってB濃度を8ppm以下とする必要がある。
図3から明らかなように、Cに対するTiを多くすることによって腐食速度が小さくなる。TiはTiCを形成してCを安定化させ、粒界でのCr炭化物の析出を抑制するためと考えられる。Ti濃度をC濃度の10倍以上とすることによって、腐食速度を問題のないレベルに抑制することができる。
C combines with Cr to form Cr carbide, and thus forms a Cr-depleted layer. The higher the C concentration, the higher the corrosion sensitivity. Therefore, the C concentration is often defined as 0.05% or less. As is clear from the above, 0.05% or less is insufficient and 0.03% or less is necessary.
As is apparent from FIG. 2, the corrosion rate increases as the B concentration increases. In steel materials having a B concentration of 9 ppm or more, grain boundary precipitates are observed in the steel materials as they are. Therefore, the B concentration needs to be 8 ppm or less.
As is apparent from FIG. 3, the corrosion rate is decreased by increasing Ti with respect to C. It is considered that Ti forms TiC to stabilize C and suppress precipitation of Cr carbide at the grain boundary. By setting the Ti concentration to 10 times the C concentration or more, the corrosion rate can be suppressed to a level with no problem.
以下、実施例を示し、本発明を具体的に示すが、本発明は下記の実施例に制限されるものではない。 EXAMPLES Hereinafter, although an Example is shown and this invention is shown concretely, this invention is not restrict | limited to the following Example.
下表に記載のステンレス鋼A〜D(単位:重量%、ただしTi/Cは無次元、以下同様)をヒドロキシルアミンを製造する反応器(硫酸:約18重量%、温度:約40℃)の部材に5〜15年使用した後、腐食状況を観察した。 Stainless steels A to D (unit:% by weight, where Ti / C is dimensionless, the same applies hereinafter) shown in the table below are used in a reactor for producing hydroxylamine (sulfuric acid: about 18% by weight, temperature: about 40 ° C.). After 5 to 15 years of use on the parts, the corrosion situation was observed.
鋼材Aには、母材に著しい腐食が見られ、溶接熱影響部には殆ど腐食は見られなかった。鋼材Bでは、母材には腐食が殆ど見られなかったが、溶接熱影響部に著しい腐食が見られた。鋼材Cには、母材に著しい腐食が見られ、溶接熱影響部には殆ど腐食は見られなかった。鋼材Dには、母材および溶接熱影響部にも殆ど腐食は見られなかった。 In Steel A, the base metal was significantly corroded, and the weld heat affected zone was hardly corroded. In the steel material B, the base metal showed almost no corrosion, but significant corrosion was observed in the weld heat affected zone. In Steel C, significant corrosion was observed in the base material, and almost no corrosion was observed in the weld heat affected zone. In the steel material D, almost no corrosion was observed in the base material and the weld heat affected zone.
上記のステンレス鋼A〜Dおよび下表に記載のステンレス鋼E〜Jについて、そのままの母材、および750℃で2時間熱処理した鋭敏化熱処理材について、JISで規定されている硫酸・硫酸第二鉄水溶液による加速腐食試験を行った。
硫酸が50重量%の水溶液600mlに対し、硫酸第二鉄を25g加えた沸騰溶液に、25mm×20mm×2mmtの鋼材を140時間浸漬した後、腐食量を測定し、腐食速度を求めた。結果を表3に示す。
For the stainless steels A to D and the stainless steels E to J shown in the following table, the base material and the sensitized heat treated material heat treated at 750 ° C. for 2 hours are sulfuric acid / second sulfuric acid specified by JIS. An accelerated corrosion test using an aqueous iron solution was performed.
After immersing a steel material of 25 mm × 20 mm × 2 mmt for 140 hours in a boiling solution obtained by adding 25 g of ferric sulfate to 600 ml of an aqueous solution containing 50% by weight of sulfuric acid, the amount of corrosion was measured to determine the corrosion rate. The results are shown in Table 3.
これらの結果を図1〜3に示す。図中、■は鋼材そのまま、●は鋭敏化熱処理材についての結果であり、上記したとおり○で囲んだものは実機(硫酸:約18重量%、温度:約40℃)で使用した際に母材腐食が著しい鋼材、□で囲んだものは実機で使用した際に溶接熱影響部腐食が著しい鋼材である。
C:0.03%以下、B:0.0008%以下、Ti:10×C%以上とすることによって、腐食が抑制される。図2において、Bが0.0008%以下の領域で腐食速度が10、0.5g/m2hrを示すものはそれぞれ鋼材B、Fであり、C濃度が0.03重量%を越えるものであり、Cの影響により腐食速度が大きくなっているものと思われる。また図3において、Tiが10×C%以上の領域で腐食速度が0.5g/m2hrを示すものは鋼材Fであり、同様にCの影響によるものと思われる。
These results are shown in FIGS. In the figure, ■ is the steel material as it is, ● is the result for the sensitized heat treated material, and as described above, the one surrounded by ○ is the mother when used in the actual machine (sulfuric acid: about 18 wt%, temperature: about 40 ° C) Steel materials that are markedly corroded, and those surrounded by □ are steel materials that are severely corroded by the heat affected zone when used in actual equipment.
By setting C: 0.03% or less, B: 0.0008% or less, and Ti: 10 × C% or more, corrosion is suppressed. In FIG. 2, steels B and F show corrosion rates of 10 and 0.5 g / m 2 hr when B is 0.0008% or less, respectively, and the C concentration exceeds 0.03% by weight. The corrosion rate seems to increase due to the influence. In FIG. 3, the steel material F shows a corrosion rate of 0.5 g / m 2 hr when Ti is 10 × C% or more.
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