JP4465395B2 - Rotating electrical power collection and distribution ring - Google Patents

Rotating electrical power collection and distribution ring Download PDF

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JP4465395B2
JP4465395B2 JP2008105539A JP2008105539A JP4465395B2 JP 4465395 B2 JP4465395 B2 JP 4465395B2 JP 2008105539 A JP2008105539 A JP 2008105539A JP 2008105539 A JP2008105539 A JP 2008105539A JP 4465395 B2 JP4465395 B2 JP 4465395B2
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coil
bus
ring
bus ring
rotating electrical
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JP2009261082A (en
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雅志 井上
博之 佐藤
稔 中島
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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Priority to EP09157889A priority patent/EP2110925A1/en
Priority to CN 200910134533 priority patent/CN101562373B/en
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  • Insulation, Fastening Of Motor, Generator Windings (AREA)
  • Windings For Motors And Generators (AREA)

Description

本発明は、回転電機の集配電リングに関する。   The present invention relates to a power collection and distribution ring for a rotating electrical machine.

従来、例えば集中巻きの複数のステータコイルをヒュージング(熱かしめ)により環状のバスリングに接続する場合に、バスリングから軸方向に突出してU字状に湾曲する端子部に対して、周方向で隣り合うようにして結線用部材を配置し、端子部の周方向一端部と結線用部材の周方向他端部とをヒュージングにより接続し、結線用部材の周方向一端部にステータコイルをヒュージングにより接続するモータが知られている(例えば、特許文献1参照)。
また、従来、例えば3相の各相毎に巻線を接続する3つの多角形環状のバスバーを、同軸に配置した状態で合成樹脂からなる3種類のクリップで保持するモータの集中配電部材が知られている(例えば、特許文献2参照)。
この集中配電部材では、多角形環状のバスバーの直線部に第1のクリップが径方向外方側から径方向内方側に向かい装着され、バスバーの接続端部に第2および第3のクリップが装着され、さらに、第2および第3のクリップによって形成される閉塞空間内に充填剤が充填されている。
特開2004−96841号公報 特開2007−14083号公報
Conventionally, for example, when a plurality of concentrated winding stator coils are connected to an annular bus ring by fusing (heat caulking), the circumferential direction of the terminal portion that protrudes in the axial direction from the bus ring and curves in a U shape The connection members are arranged adjacent to each other, one end in the circumferential direction of the terminal portion and the other end in the circumferential direction of the connection member are connected by fusing, and a stator coil is connected to one end in the circumferential direction of the connection member. A motor connected by fusing is known (for example, see Patent Document 1).
Conventionally, for example, a centralized power distribution member for a motor that holds three polygonal annular bus bars that connect windings for each of three phases with three types of clips made of synthetic resin in a coaxial arrangement. (For example, refer to Patent Document 2).
In this concentrated power distribution member, the first clip is attached to the linear portion of the polygonal annular bus bar from the radially outer side to the radially inner side, and the second and third clips are attached to the connection end of the bus bar. The closed space formed by the second and third clips is filled with a filler.
JP 2004-96841 A JP 2007-14083 A

ところで、上記従来技術に係るモータにおいて、結線用部材を介してバスリングにステータコイルを接続する際には、結線用部材とバスリングの端子部および結線用部材とステータコイルの周方向の2箇所においてヒュージングを行う必要があり、このヒュージングの作業に要する作業空間が増大することから、例えばモータの径方向寸法を増大させずに、極対数を増大させることが困難となり、モータに対する空間的な設計の自由度が低下してしまうという問題が生じる。しかも、バスリングに複数のU字状に湾曲する端子部を設けることから、これらの端子部を収容するための空間が必要となり、モータが大型化してしまうという問題が生じる。
また、上記従来技術に係るモータの集中配電部材においては、3相のバスバーを保持するために複数(3種類)の異なるクリップを用いることから、構成に必要とされる部品点数および費用が嵩み、集中配電部材を構成する工程に煩雑な手間がかかるという問題が生じる。
本発明は上記事情に鑑みてなされたもので、所望の出力を確保しつつ、回転電機を適切に小型化することができ、構成に要する部品点数および費用を削減し、構成の工程に煩雑な手間がかかることを防止することが可能な回転電機の集配電リングを提供することを目的とする。
By the way, in the motor according to the above prior art, when connecting the stator coil to the bus ring via the connection member, the connection member and the terminal portion of the bus ring, and the circumferential direction of the connection member and the stator coil are two places. Since the working space required for this fusing work increases, for example, it becomes difficult to increase the number of pole pairs without increasing the radial dimension of the motor. This causes a problem that the degree of freedom of design is reduced. In addition, since the bus ring is provided with a plurality of U-shaped terminal portions, a space for accommodating these terminal portions is required, resulting in a problem that the motor is increased in size.
Moreover, in the concentrated power distribution member of the motor according to the above prior art, since a plurality of (three types) different clips are used to hold the three-phase bus bar, the number of parts and cost required for the configuration increase. As a result, there is a problem that the process of forming the centralized power distribution member takes a complicated time.
The present invention has been made in view of the above circumstances, and it is possible to appropriately reduce the size of the rotating electrical machine while ensuring a desired output, to reduce the number of parts and cost required for the configuration, and to make the configuration process complicated. It is an object of the present invention to provide a power collection and distribution ring for a rotating electrical machine that can prevent troubles.

上記課題を解決して係る目的を達成するために、本発明の第1態様に係る回転電機の集配電リングは、複数相のモータの各相毎に同一相のコイル(例えば、実施の形態でのステータコイル34)を接続する複数相のバスリング(例えば、実施の形態でのバスリング41U,41V,41W)と、前記複数相の前記バスリングの所定周方向位置で前記複数相の前記バスリングに固定される複数の固定部材(例えば、実施の形態での固定部材45,…,45)と、前記複数相の前記バスリングの周方向の所定位置に固定されて前記コイルの引出し線部(例えば、実施の形態での引き出し線部34a)と接続可能な接続端子(例えば、実施の形態での接続端子44)とを備え、前記コイルを保持する絶縁部材は、前記コイルの引出し線部を位置決め固定する保持部材(例えば、実施の形態での位置決め部材51)を備え、前記接続端子は、前記バスリングに固定されたバスリング固定部(例えば、実施の形態でのバスリング固定部44a)と、前記バスリング固定部から径方向内方に延出する延出部(例えば、実施の形態での延出湾曲部44b)と、前記延出部の先端において前記コイルの前記引出し線部と接続されるコイル接続部とを備え、前記バスリング固定部と前記コイル接続部とは周方向で重複するように配置され、前記延出部は、前記バスリング固定部と前記コイル接続部との間に配置される前記保持部材を迂回する迂回部(例えば、実施の形態での延出湾曲部44b)を備える。 In order to solve the above-described problems and achieve the object, the power collection and distribution ring of the rotating electrical machine according to the first aspect of the present invention includes a coil of the same phase for each phase of a motor of a plurality of phases (for example, in the embodiment). Of the multi-phase bus ring (for example, bus rings 41U, 41V, 41W in the embodiment) connecting the stator coil 34 of the multi-phase, and the bus of the multi-phase at a predetermined circumferential position of the bus ring of the multi-phase A plurality of fixing members (for example, fixing members 45,..., 45 in the embodiment) fixed to the ring, and a lead wire portion of the coil fixed to a predetermined position in the circumferential direction of the bus ring of the plurality of phases (For example, the lead wire portion 34a in the embodiment) and a connection terminal (for example, the connection terminal 44 in the embodiment) that can be connected, and the insulating member that holds the coil is the lead wire portion of the coil Positioning A holding member (for example, the positioning member 51 in the embodiment) to be fixed, and the connection terminal is a bus ring fixing portion (for example, the bus ring fixing portion 44a in the embodiment) fixed to the bus ring. An extended portion (for example, an extended curved portion 44b in the embodiment) extending radially inward from the bus ring fixing portion, and connected to the lead wire portion of the coil at the tip of the extended portion The bus ring fixing portion and the coil connecting portion are arranged so as to overlap in the circumferential direction, and the extending portion is between the bus ring fixing portion and the coil connecting portion. A detouring part (for example, the extended curved part 44b in the embodiment) that detours the holding member disposed in the position is provided.

さらに、本発明の第2態様に係る回転電機の集配電リングでは、前記保持部材は、前記バスリングの周方向を基準として、前記絶縁部材の中心軸の周方向位置から周方向にずれた位置に配置されている。 Furthermore, in the power distribution ring of the rotating electrical machine according to the second aspect of the present invention, the holding member is shifted in the circumferential direction from the circumferential position of the central axis of the insulating member with respect to the circumferential direction of the bus ring. Is arranged.

さらに、本発明の第3態様に係る回転電機の集配電リングでは、前記迂回部は周方向に湾曲する湾曲部(例えば、実施の形態での延出湾曲部44b)を備える。 Furthermore, in the power distribution ring of the rotating electrical machine according to the third aspect of the present invention, the bypass portion includes a curved portion that curves in the circumferential direction (for example, the extended curved portion 44b in the embodiment).

さらに、本発明の第4態様に係る回転電機の集配電リングでは、前記接続端子は、前記バスリングから径方向内方に延出しており、前記固定部材は樹脂材によるモールド加工によって前記複数相の前記バスリングに固定され、前記接続端子と前記固定部材とは周方向で重複しないように配置されている。 Furthermore, in the power collection and distribution ring of the rotating electrical machine according to the fourth aspect of the present invention, the connection terminal extends radially inward from the bus ring, and the fixing member is molded into the plurality of phases by molding with a resin material. The connection terminal and the fixing member are arranged so as not to overlap in the circumferential direction.

さらに、本発明の第5態様に係る回転電機の集配電リングでは、前記バスリングは、前記接続端子がヒュージングにより固定された後に集配電部材収容部内に装着され、前記保持部材により保持された前記コイルと前記コイル接続部とは、前記バスリングが前記集配電部材収容部内に装着された後に、ヒュージングにより接続される。 Furthermore, in the power collection and distribution ring of the rotating electrical machine according to the fifth aspect of the present invention, the bus ring is mounted in the power collection and distribution member housing portion after the connection terminal is fixed by fusing and is held by the holding member. The coil and the coil connecting portion are connected by fusing after the bus ring is mounted in the power collection and distribution member accommodating portion.

第1態様に係る回転電機の集配電リングによれば、コイルの引出し線部と接続可能な接続端子は、予めバスリングの所定位置に固定されていることから、各コイルの引出し線部と接続端子との間のヒュージング(熱かしめ)などによる1回の接続作業のみで、各コイルを接続端子を介してバスリングに容易に接続することができ、この接続作業に要する作業空間が過剰に増大することを防止しつつ、回転電機に対する空間的な設計の自由度が低下してしまうことを防止することができ、構成に要する部品点数および費用を削減し、構成の工程に煩雑な手間がかかることを防止することができる。
さらに、コイルの引出し線部の位置決め精度を向上させることができる。
さらに、接続端子が過剰に大きくなることを防止して、回転電機に対する空間的な設計の自由度が低下してしまうことを防止することができる。
According to the power distribution ring of the rotating electrical machine according to the first aspect, since the connection terminal connectable with the lead wire portion of the coil is fixed in advance at a predetermined position of the bus ring, it is connected with the lead wire portion of each coil. Each coil can be easily connected to the bus ring through the connection terminal by only one connection work such as fusing (heat staking) between the terminals, and the work space required for this connection work is excessive. While preventing the increase, it is possible to prevent a reduction in the degree of freedom of spatial design for the rotating electrical machine, reduce the number of parts and cost required for the configuration, and troublesome configuration process. This can be prevented.
Furthermore, the positioning accuracy of the lead wire portion of the coil can be improved.
Furthermore, it is possible to prevent the connection terminals from becoming excessively large and to prevent the degree of freedom in spatial design for the rotating electrical machine from being reduced.

さらに、第2態様に係る回転電機の集配電リングによれば、絶縁部材に巻き付けられたコイルから径方向外方に引き出し線部を引き出す際に適切に曲げ加工をおこなうことができ、例えば平角線にエッジワイズ曲げが必要とされる場合などであっても線材の巻き乱れの発生を防止することができる。 Furthermore, according to the power collection and distribution ring of the rotating electrical machine according to the second aspect, it is possible to appropriately perform bending when pulling out the lead wire portion radially outward from the coil wound around the insulating member. Even when edgewise bending is required, it is possible to prevent the winding material from being disturbed.

さらに、第4態様に係る回転電機の集配電リングによれば、接続端子と固定部材とは周方向で重複しないように配置されていることから、樹脂材によるモールド加工に必要とされる所望の作業空間を適切に確保することができる。 Furthermore, according to the power collection and distribution ring of the rotating electrical machine according to the fourth aspect, since the connection terminal and the fixing member are arranged so as not to overlap in the circumferential direction, the desired processing required for molding with the resin material is performed. A work space can be appropriately secured.

以下、本発明の回転電機の集配電リングの実施の形態について添付図面を参照しながら説明する。
この実施の形態による回転電機の集配電リング(例えば、後述する集配電部材13)は、例えば走行駆動源としてハイブリッド車両や電動車両等の車両に搭載される回転電機のステータ1に具備されている。
DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments of a power collection and distribution ring for a rotating electrical machine according to the present invention will be described with reference to the accompanying drawings.
A power collection / distribution ring (for example, a power collection / distribution member 13 described later) of the rotating electrical machine according to this embodiment is provided in a stator 1 of the rotating electrical machine mounted on a vehicle such as a hybrid vehicle or an electric vehicle as a travel drive source. .

ステータ1は、例えば図1に示すように、内周側にロータ(図示略)が配置されるインナロータ型とされている。
ステータ1は、例えばステータホルダ11と、環状に配列された複数のステータ片12a,…,12aから構成される環状ステータ群12と、環状の集配電部材13および中点連結部材14とを備えている。
For example, as shown in FIG. 1, the stator 1 is an inner rotor type in which a rotor (not shown) is disposed on the inner peripheral side.
The stator 1 includes, for example, a stator holder 11, an annular stator group 12 composed of a plurality of stator pieces 12 a,..., 12 a arranged in an annular shape, an annular power collecting / distributing member 13, and a midpoint connecting member 14. Yes.

ステータホルダ11は、筒状部21と、この筒状部21の軸方向一端部において径方向外方に張り出すように設けられたフランジ部22とを備えている。
ステータホルダ11は、例えばハウジング(図示略)内に筒状部21が収容され、フランジ部22に設けられたボルト装着孔(図示略)に挿通されたボルト(図示略)がハウジングに螺合することによって固定される。
そして、ステータホルダ11の筒状部21内には環状ステータ群12が圧入等によって収容されている。
The stator holder 11 includes a cylindrical portion 21 and a flange portion 22 provided so as to protrude radially outward at one axial end portion of the cylindrical portion 21.
In the stator holder 11, for example, a cylindrical portion 21 is accommodated in a housing (not shown), and a bolt (not shown) inserted through a bolt mounting hole (not shown) provided in the flange portion 22 is screwed into the housing. Fixed by.
An annular stator group 12 is accommodated in the cylindrical portion 21 of the stator holder 11 by press fitting or the like.

環状ステータ群12は、所定数のステータ片12a,…,12aが円環状に配列されて構成されている。
各ステータ片12aは、例えば略T字型の複数の珪素鋼板が積層されて構成された分割鉄心31と、分割鉄心31に装着される絶縁性樹脂材からなる絶縁ボビン32と、絶縁ボビン32に巻回されたステータコイル34とを備えて構成されている。
The annular stator group 12 is configured by arranging a predetermined number of stator pieces 12a, ..., 12a in an annular shape.
Each stator piece 12 a includes, for example, a split iron core 31 formed by laminating a plurality of substantially T-shaped silicon steel plates, an insulating bobbin 32 made of an insulating resin material attached to the split iron core 31, and an insulating bobbin 32. A wound stator coil 34 is provided.

分割鉄心31は、互いの軸方向厚さが同等とされたティース(図示略)およびヨーク(図示略)を備え、ティースの径方向基端部に一体に設けられたヨークの周方向幅は、ティースの周方向幅よりも大きくなるようにして形成されている。
そして、ヨークの周方向両端面は互いに面接触可能な形状とされ、複数のステータ片12a,…,12aが円環状に配列された状態で、周方向で隣り合うヨーク同士が面接触し、円環状の環状ステータ群12が形成されるようになっている。
The split iron core 31 includes a tooth (not shown) and a yoke (not shown) whose axial thicknesses are equal to each other, and the circumferential width of the yoke integrally provided at the radial base end portion of the tooth is: It is formed so as to be larger than the circumferential width of the teeth.
Further, both end surfaces in the circumferential direction of the yoke are shaped so as to be in surface contact with each other, and in a state where the plurality of stator pieces 12a,... An annular stator group 12 is formed.

絶縁ボビン32は、例えば軸方向(つまり、分割鉄心31の積層方向)に分割可能とされ、2分割された絶縁ボビン部材によって分割鉄心31を軸方向の両側から挟み込むようにして、分割鉄心31に装着される。
絶縁ボビン32は、例えば分割鉄心31のティースに外嵌するボビン部と、ボビン部から分割鉄心31のヨーク側(つまり径方向外方)に延出してヨークの軸方向他端面を覆う集配電部材収容部32bと、集配電部材収容部32bと同等の積層方向の他方側においてヨークから離間する方向(つまり径方向内方)にボビン部から延出する中点連結部材収容部32cとを備えている。
そして、絶縁ボビン32のボビン部にはステータコイル34が巻回されている。
また、集配電部材収容部32bには集配電部材13が収容され、中点連結部材収容部32cには中点連結部材14が収容されている。
The insulating bobbin 32 can be divided, for example, in the axial direction (that is, the stacking direction of the divided iron cores 31), and the divided iron cores 31 are sandwiched from both sides in the axial direction by two divided insulating bobbin members. Installed.
The insulating bobbin 32 includes, for example, a bobbin portion that is fitted around the teeth of the split core 31, and a current collection and distribution member that extends from the bobbin portion to the yoke side (that is, radially outward) of the split core 31 and covers the other axial end surface of the yoke. A housing portion 32b and a midpoint connecting member housing portion 32c extending from the bobbin portion in a direction away from the yoke (that is, radially inward) on the other side in the stacking direction equivalent to the power collecting / distributing member housing portion 32b. Yes.
A stator coil 34 is wound around the bobbin portion of the insulating bobbin 32.
Further, the power collecting / distributing member 13 is accommodated in the power collecting / distributing member accommodating portion 32b, and the midpoint connecting member 14 is accommodated in the midpoint connecting member accommodating portion 32c.

集配電部材13は、例えば複数相(例えば、U相、V相、W相の3相)の各相毎に複数のステータコイル34,…,34を接続する複数相の環状のバスリング41U,41V,41Wを備え、複数相の各相毎のバスリング41U,41V,41Wは、互いに略同等形状を有し、円環状のリードフレーム42と、このリードフレーム42に設けられた給電端子43と、リードフレーム42の周方向所定位置(つまり、周方向の所定間隔毎の位置)に固定されて径方向内方に突出し、各複数のステータコイル34と接続される複数の接続端子44,…,44と、複数相の環状のバスリング41U,41V,41Wの所定周方向位置で装着されて複数相のバスリング41U,41V,41Wを固定する複数の同一形状の固定部材45,…,45と、各バスリング41U,41V,41Wの給電端子43近傍の部位を固定する端子部固定部材46とを備えて構成されている。
なお、各相毎のバスリング41U,41V,41Wに対して、各相同士のリードフレーム42および固定部材45および端子部固定部材46は同等形状とされている。また、各相同士の給電端子43では、各相毎のバスリング41U,41V,41Wが軸方向の他方から一方に向かい、順次、同軸に積層された状態での軸方向位置の差異を補償するようにして、軸方向長さが各相毎に異なる値に設定されている。
The current collecting and distributing member 13 includes, for example, a plurality of annular bus rings 41U, which connect a plurality of stator coils 34,... The bus rings 41U, 41V, 41W for each of a plurality of phases have substantially the same shape, and have an annular lead frame 42 and a power supply terminal 43 provided on the lead frame 42. , A plurality of connection terminals 44,..., Fixed at predetermined positions in the circumferential direction of the lead frame 42 (that is, positions at predetermined intervals in the circumferential direction) and projecting inward in the radial direction and connected to the plurality of stator coils 34. 44, and a plurality of fixing members 45,..., 45 of the same shape that are mounted at predetermined circumferential positions of the plurality of annular bus rings 41U, 41V, 41W and fix the plurality of bus rings 41U, 41V, 41W. , Bus rings 41U, 41V, and is constituted by a terminal portion fixing member 46 for fixing the site of the power supply terminals 43 near the 41W.
In addition, with respect to the bus rings 41U, 41V, and 41W for each phase, the lead frame 42, the fixing member 45, and the terminal portion fixing member 46 for each phase have the same shape. Further, in the power supply terminals 43 of the respective phases, the bus rings 41U, 41V, 41W for the respective phases are directed from the other axial direction to the other to compensate for the difference in the axial position in the state where they are sequentially coaxially stacked. Thus, the axial length is set to a different value for each phase.

環状のリードフレーム42は、絶縁被覆(図示略)を有する導線が円環状に成形され、導線の一端部および他端部が径方向外方に突出すると共に軸方向一方側に向かい屈曲した状態で給電端子43に接続されて構成されている。
さらに、リードフレーム42の周方向所定位置(つまり、周方向の所定間隔毎の位置)には、絶縁被覆(図示略)が剥がされて導線本体が露出した部位(露出部42a)が設けられ、この露出部42aに接続端子44のバスリング固定部44aが、例えばヒュージング(熱かしめ)などにより接続固定されている。
In the annular lead frame 42, a conducting wire having an insulating coating (not shown) is formed in an annular shape, and one end and the other end of the conducting wire protrude radially outward and are bent toward one side in the axial direction. It is configured to be connected to a power supply terminal 43.
Furthermore, at a predetermined position in the circumferential direction of the lead frame 42 (that is, a position at a predetermined interval in the circumferential direction), a portion (exposed portion 42a) where the insulating coating (not shown) is removed and the conductor body is exposed is provided. The bus ring fixing portion 44a of the connection terminal 44 is connected and fixed to the exposed portion 42a by, for example, fusing (heat caulking).

接続端子44は、例えば図2から図6に示すように、リードフレーム42の露出部42aに固定されるバスリング固定部44aと、バスリング固定部44aから径方向内方に向かい延出すると共に、集配電部材収容部32b内に設けられた位置決め部材51を迂回するようにして周方向の他方側に向かい湾曲する延出湾曲部44bと、延出湾曲部44bの径方向内方側の端部において軸方向に向かい略U字状に湾曲するコイル接続部44cとを備えて構成されている。そして、集配電部材収容部32bに集配電部材13が収容された状態でバスリング固定部44aとコイル接続部44cとの周方向位置が重複するように設定されている。
なお、接続端子44では、各相毎のバスリング41U,41V,41Wが軸方向の他方から一方に向かい、順次、同軸に積層された状態での軸方向位置の差異を補償するようにして、バスリング固定部44aおよびコイル接続部44cの形状が設定されている。つまり、接続端子44のコイル接続部44cは、例えばヒュージング(熱かしめ)等によりステータコイル34の一端からなる引き出し線部34aに接続されていることから、各相毎のバスリング41U,41V,41Wに設けられた各接続端子44のコイル接続部44cは軸方向位置(つまり、軸方向での引き出し線部34aとの接続位置)が同一とされ、この各コイル接続部44cの軸方向位置に対して、各相毎のバスリング41U,41V,41Wに設けられた各接続端子44の各バスリング固定部44aの軸方向位置は互いに異なることから、各バスリング固定部44aとコイル接続部44cとの間の延出湾曲部44bも各相毎のバスリング41U,41V,41Wに応じて互いに異なる形状となる。
As shown in FIGS. 2 to 6, for example, the connection terminal 44 is a bus ring fixing portion 44 a fixed to the exposed portion 42 a of the lead frame 42, and extends radially inward from the bus ring fixing portion 44 a. An extended curved portion 44b that curves toward the other side in the circumferential direction so as to bypass the positioning member 51 provided in the current collecting and distributing member accommodating portion 32b, and a radially inner end of the extended curved portion 44b And a coil connecting portion 44c that is curved in a substantially U shape in the axial direction. Then, the circumferential positions of the bus ring fixing portion 44a and the coil connecting portion 44c are set to overlap in a state where the power collecting / distributing member 13 is accommodated in the power collecting / distributing member accommodating portion 32b.
In the connection terminal 44, the bus rings 41U, 41V, 41W for each phase are directed from the other axial direction to the other, so as to compensate for the difference in the axial position in a state where they are sequentially coaxially stacked. The shapes of the bus ring fixing part 44a and the coil connection part 44c are set. That is, since the coil connection portion 44c of the connection terminal 44 is connected to the lead wire portion 34a formed from one end of the stator coil 34 by, for example, fusing (heat caulking) or the like, the bus rings 41U, 41V, The coil connection portions 44c of the connection terminals 44 provided in 41W have the same axial position (that is, the connection position with the lead wire portion 34a in the axial direction), and the coil connection portions 44c are positioned at the axial positions of the coil connection portions 44c. On the other hand, since the axial positions of the bus ring fixing portions 44a of the connection terminals 44 provided on the bus rings 41U, 41V, 41W for the respective phases are different from each other, the bus ring fixing portions 44a and the coil connection portions 44c are different from each other. The extended curved portion 44b between the two also has different shapes depending on the bus rings 41U, 41V, 41W for each phase.

なお、この実施の形態による集配電部材13を構成する工程では、先ず、予め各相毎のバスリング41U,41V,41Wにおいて、リードフレーム42の露出部42aに接続端子44のバスリング固定部44aが、例えばヒュージング(熱かしめ)などにより固定され、次に、各相毎のバスリング41U,41V,41Wが軸方向の他方から一方に向かい、順次、同軸に積層された状態で電気的絶縁性の樹脂材によるモールド加工によって形成される固定部材45により、複数相の環状のバスリング41U,41V,41Wが固定され、次に、固定部材45により固定された複数相の環状のバスリング41U,41V,41Wが集配電部材収容部32b内に装着される際に接続端子44のコイル接続部44cにステータコイル34から径方向外方に向かい引き出される引き出し線部34aが装着され、そして、接続端子44のコイル接続部44cにおいて、例えばヒュージング(熱かしめ)などの接続作業が行われて、リードフレーム42とステータコイル34とが接続端子44を介して接続されるようになっている。
なお、集配電部材収容部32bには、絶縁ボビン32のボビン部に巻回されたステータコイル34から径方向外方に向かい引き出される引き出し線部34aを位置決め固定しつつ接続端子44のコイル接続部44cに導く位置決め部材51が、ステータコイル34の中心軸の周方向位置から周方向の一方側(つまり絶縁ボビン32のボビン部に巻回される導線の巻回方向)にずれた位置に配置されている。また、集配電部材13が集配電部材収容部32b内に収容された状態では、位置決め部材51は、径方向において接続端子44のバスリング固定部44aとコイル接続部44cとの間の位置に配置されることになる。
In the step of configuring the power collecting and distributing member 13 according to this embodiment, first, in the bus rings 41U, 41V, 41W for each phase, the bus ring fixing portion 44a of the connection terminal 44 is connected to the exposed portion 42a of the lead frame 42 in advance. Is fixed by, for example, fusing (heat caulking), etc., and then the bus rings 41U, 41V, 41W for each phase are directed from the other side in the axial direction to one side, and are sequentially and coaxially stacked. The multiple-phase annular bus rings 41U, 41V, 41W are fixed by the fixing member 45 formed by molding with a conductive resin material, and then the multiple-phase annular bus rings 41U fixed by the fixing member 45 , 41V, 41W from the stator coil 34 to the coil connection portion 44c of the connection terminal 44 when the power distribution member housing portion 32b is mounted. A lead wire portion 34a that is led out toward the outside is attached, and connection work such as fusing (heat caulking) is performed at the coil connection portion 44c of the connection terminal 44, so that the lead frame 42 and the stator coil 34 are connected to each other. Are connected via a connection terminal 44.
In addition, in the power collection / distribution member accommodating portion 32b, the coil connecting portion of the connection terminal 44 is positioned and fixed while the lead wire portion 34a drawn out radially outward from the stator coil 34 wound around the bobbin portion of the insulating bobbin 32 is positioned. The positioning member 51 led to 44c is arranged at a position shifted from the circumferential position of the central axis of the stator coil 34 to one side in the circumferential direction (that is, the winding direction of the conducting wire wound around the bobbin portion of the insulating bobbin 32). ing. Further, in a state where the power collection / distribution member 13 is accommodated in the current collection / distribution member accommodation portion 32b, the positioning member 51 is disposed at a position between the bus ring fixing portion 44a and the coil connection portion 44c of the connection terminal 44 in the radial direction. Will be.

固定部材45は、各相毎のバスリング41U,41V,41Wが軸方向の他方から一方に向かい、順次、同軸に積層された状態でこれらのバスリング41U,41V,41Wの各リードフレーム42の所定周方向位置(つまり、周方向の所定間隔毎の位置)を被覆する電気的絶縁性の樹脂材によるモールド加工によって略長方形板状に形成されている。
さらに、固定部材45は、径方向外方側の表面46A上から径方向外方に向かい突出する突出部45aを備え、この突出部45aは、集配電部材収容部32bの外周壁部52に設けられた穴部52aに装着可能とされて、集配電部材13が集配電部材収容部32b内に収容された状態で外周壁部52の穴部52aを閉塞する。
The fixing member 45 is configured so that the bus rings 41U, 41V, and 41W for each phase are directed from the other axial direction to the other and sequentially stacked coaxially, so that the lead frames 42 of the bus rings 41U, 41V, and 41W It is formed in a substantially rectangular plate shape by molding with an electrically insulating resin material that covers predetermined circumferential positions (that is, positions at predetermined intervals in the circumferential direction).
Further, the fixing member 45 includes a protruding portion 45a that protrudes radially outward from the surface 46A on the radially outer side, and this protruding portion 45a is provided on the outer peripheral wall portion 52 of the power collecting and distributing member accommodating portion 32b. The power collecting / distributing member 13 is closed in the state where the power collecting / distributing member 13 is accommodated in the power collecting / distributing member accommodating portion 32b.

なお、絶縁ボビン32の外周壁部52は、集配電部材収容部32b内に収容される集配電部材13を径方向外方側から覆うように設けられ、集配電部材収容部32b内に設けられた位置決め部材51の周方向位置および集配電部材13が集配電部材収容部32b内に収容された状態での接続端子44の周方向位置とは重複しない周方向位置において一部が切り欠かれるようにして、外周壁部52を径方向に貫通する穴部52aが形成されている。   The outer peripheral wall portion 52 of the insulating bobbin 32 is provided so as to cover the power collection / distribution member 13 accommodated in the current collection / distribution member accommodation portion 32b from the radially outer side, and is provided in the current collection / distribution member accommodation portion 32b. The circumferential position of the positioning member 51 and the circumferential position of the connection terminal 44 in a state where the current collection and distribution member 13 is accommodated in the current collection and distribution member accommodating portion 32b are partially cut away. Thus, a hole 52a that penetrates the outer peripheral wall 52 in the radial direction is formed.

また、集配電部材収容部32bには、集配電部材収容部32b内に設けられた位置決め部材51の周方向位置および集配電部材13が集配電部材収容部32b内に収容された状態での接続端子44の周方向位置と重複する周方向位置、つまり集配電部材収容部32bの周方向の一方側の端部の部位において、外周部が切り欠けられて切り欠き部53が設けられている。切り欠き部53は、位置決め部材51によって位置決めされつつステータコイル34から径方向外方に向かい引き出される引き出し線部34aの径方向外方側の位置に設けられ、導線によってステータコイル34が形成される際に、導線が絶縁ボビン32のボビン部に巻回された後に所望の張力で径方向外方側に引き出されるために、かつ、径方向外方側に引き出された導線が径方向の所定位置で切断されて引き出し線部34aが形成される際に、導線切断用の工具(図示略)などが径方向の所定位置に配置されるために必要とされている。
そして、集配電部材収容部32bの周方向の他方側の端部には、周方向の他方側に突出して、周方向で隣り合う集配電部材収容部32bの切り欠き部53に嵌合する周方向突出部54が設けられている。これにより、集配電部材収容部32bの位置決め部材51により位置決めされた引き出し線部34aの径方向外方側の位置には、この集配電部材収容部32bに対して周方向で隣り合う集配電部材収容部32bの周方向突出部54に設けられた外周壁部52が配置されるようになっている。
そして、集配電部材13が収容された集配電部材収容部32b内には絶縁性の樹脂材(図示略)が充填されている。
Further, in the current collection / distribution member accommodating portion 32b, the circumferential position of the positioning member 51 provided in the current collection / distribution member accommodation portion 32b and the connection in a state where the current collection / distribution member 13 is accommodated in the current collection / distribution member accommodation portion 32b. At the circumferential position that overlaps with the circumferential position of the terminal 44, that is, at the end portion on one side in the circumferential direction of the power collection and distribution member accommodating portion 32b, the outer peripheral portion is cut out to provide a cutout portion 53. The cutout portion 53 is provided at a position on the radially outer side of the lead wire portion 34 a that is positioned by the positioning member 51 and is drawn radially outward from the stator coil 34, and the stator coil 34 is formed by a conducting wire. In this case, since the conducting wire is wound around the bobbin portion of the insulating bobbin 32 and drawn out to the radially outward side with a desired tension, the conducting wire drawn out to the radially outward side has a predetermined position in the radial direction. When the lead wire portion 34a is formed by cutting the wire, a lead wire cutting tool (not shown) is required to be disposed at a predetermined radial position.
And the circumference which protrudes in the other end of the peripheral direction in the other end of the peripheral direction of power collection / distribution member accommodation part 32b, and fits into notch 53 of current collection / distribution member accommodation part 32b adjacent in the peripheral direction A direction protrusion 54 is provided. Thereby, the current collection / distribution member adjacent to the current collection / distribution member accommodating portion 32b in the circumferential direction at the radially outer side position of the lead wire portion 34a positioned by the positioning member 51 of the current collection / distribution member accommodation portion 32b. An outer peripheral wall portion 52 provided in the circumferential protrusion 54 of the accommodating portion 32b is arranged.
In addition, an insulating resin material (not shown) is filled in the current collection / distribution member accommodating portion 32b in which the current collection / distribution member 13 is accommodated.

端子部固定部材46は、各相毎のバスリング41U,41V,41Wが軸方向の他方から一方に向かい、順次、同軸に積層された状態で、これらのバスリング41U,41V,41Wの各リードフレーム42の給電端子43近傍の部位を被覆する電気的絶縁性の樹脂材によるモールド加工によって形成されている。
端子部固定部材46は、固定部材45と同様に、集配電部材収容部32bの外周壁部52に設けられた穴部52aに装着可能とされて、集配電部材13が集配電部材収容部32b内に収容された状態で外周壁部52の穴部52aを閉塞する突出部46aを備えている。
これにより、集配電部材収容部32b内においてバスリング41U,41V,41Wおよび引き出し線部34aの周囲に絶縁剤を充填するための閉塞空間を固定部材45および端子部固定部材46および外周壁部52によって形成することができる。
The terminal portion fixing member 46 is configured so that the bus rings 41U, 41V, 41W for the respective phases are directed from the other side to the other side in the axial direction, and are sequentially stacked coaxially. The frame 42 is formed by molding with an electrically insulating resin material that covers the vicinity of the power supply terminal 43 of the frame 42.
Similarly to the fixing member 45, the terminal fixing member 46 can be mounted in the hole 52a provided in the outer peripheral wall portion 52 of the power collecting / distributing member accommodating portion 32b, and the power collecting / distributing member 13 is connected to the power collecting / distributing member accommodating portion 32b. The protrusion 46a which obstruct | occludes the hole 52a of the outer peripheral wall part 52 in the state accommodated in the inside is provided.
As a result, the closed space for filling the insulating material around the bus rings 41U, 41V, 41W and the lead wire portion 34a in the power collection / distribution member accommodating portion 32b becomes the fixing member 45, the terminal portion fixing member 46, and the outer peripheral wall portion 52. Can be formed.

各相毎のバスリング41U,41V,41Wは、軸方向の他方から一方に向かい、順次、同軸に積層されると共に周方向に所定角度づつずれた状態で複数の固定部材45,…,45によって固定され、各相毎のバスリング41U,41V,41Wの各リードフレーム42,42,42に固定された各接続端子44,44,44が、順次、周方向で所定間隔毎に隣り合うように配置されている   The bus rings 41U, 41V, and 41W for each phase are sequentially stacked coaxially from the other axial direction to one side, and are shifted by a plurality of fixing members 45,. The connection terminals 44, 44, 44 fixed and fixed to the lead frames 42, 42, 42 of the bus rings 41U, 41V, 41W for each phase are sequentially adjacent to each other at predetermined intervals in the circumferential direction. Arranged

そして、各相のバスリング41U,41V,41Wと対応する相の各ステータ片12aの各ステータコイル34同士が接続され、U相の各ステータ片12aのステータコイル34の一端からなる引き出し線部34a同士はバスリング41Uを介して接続され、V相の各ステータ片12aのステータコイル34の一端からなる引き出し線部34a同士はバスリング41Vを介して接続され、W相の各ステータ片12aのステータコイル34の一端からなる引き出し線部34a同士はバスリング41Wを介して接続される。   The stator coils 34 of the stator pieces 12a of the phases corresponding to the bus rings 41U, 41V, 41W of the phases are connected to each other, and a lead wire portion 34a including one end of the stator coil 34 of the stator pieces 12a of the U phase. They are connected to each other via a bus ring 41U, and lead wire portions 34a composed of one end of the stator coil 34 of each V-phase stator piece 12a are connected to each other via a bus ring 41V, and the stator of each W-phase stator piece 12a. The lead wire portions 34a formed from one end of the coil 34 are connected to each other via a bus ring 41W.

なお、中点連結部材14は、例えば図1に示すように、周方向で隣り合うステータ片12a,12aの各ステータコイル34の他端同士を、例えばヒュージング(熱かしめ)などにより接続する接続部材14aを備え、総ての相のステータ片12a,…,12aのステータコイル34,…,34の他端同士を接続している。そして、中点連結部材14が収容された中点連結部材収容部32c内には絶縁性の樹脂材(図示略)が充填されている。   For example, as shown in FIG. 1, the midpoint connecting member 14 is a connection that connects the other ends of the stator coils 34 of the stator pieces 12 a and 12 a adjacent to each other in the circumferential direction by, for example, fusing (heat caulking). A member 14a is provided, and the other ends of the stator coils 34,..., 34 of the stator pieces 12a,. An insulating resin material (not shown) is filled in the midpoint connecting member housing portion 32c in which the midpoint connecting member 14 is housed.

上述したように、この実施の形態による回転電機の集配電リングによれば、固定部材45および端子部固定部材46により固定された複数相の環状のバスリング41U,41V,41Wにおいて、予め、各リードフレーム42の露出部42aには接続端子44が固定されていることから、固定部材45および端子部固定部材46により固定された複数相の環状のバスリング41U,41V,41Wが集配電部材収容部32b内に装着された際には、各ステータコイル34の引出し線部34aと接続端子44との間のヒュージング(熱かしめ)などによる1回の接続作業のみで、各リードフレーム42とステータコイル34とが接続端子44を介して容易に接続されることになり、この接続作業に要する作業空間(例えば、図5に示す作業空間α)が集配電部材収容部32b内において過剰に増大することを防止しつつ、回転電機に対する空間的な設計の自由度が低下してしまうことを防止することができ、構成に要する部品点数および費用を削減し、構成の工程に煩雑な手間がかかることを防止することができる。   As described above, according to the power collection and distribution ring of the rotating electrical machine according to this embodiment, in each of the multiple-phase annular bus rings 41U, 41V, and 41W fixed by the fixing member 45 and the terminal portion fixing member 46, Since the connection terminal 44 is fixed to the exposed portion 42a of the lead frame 42, the multiple-phase annular bus rings 41U, 41V, and 41W fixed by the fixing member 45 and the terminal portion fixing member 46 are accommodated in the power collection and distribution member. When mounted in the portion 32b, each lead frame 42 and the stator can be connected with only one connection work by fusing (heat caulking) between the lead wire portion 34a of each stator coil 34 and the connection terminal 44. The coil 34 is easily connected via the connection terminal 44, and a work space required for this connection work (for example, the work space shown in FIG. 5). ) Can be prevented from excessively increasing in the current collection / distribution member housing portion 32b, and the spatial design freedom for the rotating electrical machine can be prevented from being reduced, and the number of parts and cost required for the configuration can be reduced. It is possible to prevent a troublesome labor in the configuration process.

一方、例えば図10および図11に示す上述した実施の形態の比較例の集配電部材81のように、集中巻きの複数のステータコイル34の径方向外方に設けられた集配電部材81において、各相のリードフレーム82から径方向内方に突出してU字状に湾曲する端子部83に対して、周方向で隣り合うようにしてU字状の結線用部材84を配置し、端子部83の周方向一端部(つまり、絶縁被覆(図示略)が剥がされてリードフレーム本体が露出した部位)83aと結線用部材84の周方向他端部84aとをヒュージングにより接続し、結線用部材84の周方向一端部84bにステータコイル34の引き出し線部34aをヒュージングにより接続する場合には、集配電部材81をステータコイル34の径方向外方に配置した状態でステータコイル34と各相のリードフレーム82とを接続する際に2回のヒュージング(熱かしめ)が必要となり、このヒュージングの作業に要する集配電部材収容部32b内の作業空間(例えば、図9に示す作業空間β)が増大すると共に、端子部83および結線用部材84を収容するための相対的に大きな空間が必要となり、この集配電部材81を備える回転電機が大型化してしまったり、回転電機の径方向寸法を増大させずに、極対数を増大させることが困難となり、回転電機に対する空間的な設計の自由度が低下してしまうという問題が生じる。
これに対して、本発明の実施の形態によれば、リードフレーム42に予め接続端子44が接続されるだけであるから、接続端子44を収容するための相対的に小さな空間を要するだけであり、回転電機の径方向寸法の増大を抑制しつつ、回転電機の極対数を容易に増大させることができる。
On the other hand, in the current collection and distribution member 81 provided radially outward of the plurality of concentrated winding stator coils 34, for example, as in the comparative example of the current collection and distribution member 81 of the above-described embodiment shown in FIG. 10 and FIG. A U-shaped connecting member 84 is arranged so as to be adjacent in the circumferential direction to a terminal portion 83 that protrudes inward in the radial direction from the lead frame 82 of each phase and curves in a U shape. One end portion in the circumferential direction (that is, the portion where the insulation coating (not shown) is peeled off and the lead frame main body is exposed) 83a and the other circumferential end portion 84a of the connection member 84 are connected by fusing, and the connection member 84, when the lead wire portion 34a of the stator coil 34 is connected to the circumferential end 84b by fusing, the stator coil is disposed in a state in which the current collection and distribution member 81 is disposed radially outward of the stator coil 34. When connecting the lead 34 and the lead frame 82 of each phase, two fusings (heat caulking) are required, and a work space (for example, FIG. 9) in the power collecting / distributing member housing portion 32b required for the fusing work is required. And a relatively large space for accommodating the terminal portion 83 and the connection member 84 is required, and the rotating electrical machine including the current collecting and distributing member 81 is increased in size or rotated. Without increasing the radial dimension of the electric machine, it becomes difficult to increase the number of pole pairs, resulting in a problem that the degree of freedom in spatial design for the rotating electric machine is reduced.
On the other hand, according to the embodiment of the present invention, since the connection terminal 44 is only connected to the lead frame 42 in advance, only a relatively small space for accommodating the connection terminal 44 is required. It is possible to easily increase the number of pole pairs of the rotating electrical machine while suppressing an increase in the radial dimension of the rotating electrical machine.

また、接続端子44と固定部材45および端子部固定部材46とは周方向で重複しないように配置されていることから、樹脂材によるモールド加工に必要とされる所望の作業空間を適切に確保することができる。
さらに、引き出し線部34aを位置決め固定しつつ接続端子44のコイル接続部44dに導く位置決め部材51を集配電部材収容部32bに設けることから、ステータコイル34の引出し線部34aの位置決め精度を向上させることができる。
しかも、位置決め部材51をステータコイル34の中心軸の周方向位置から周方向の一方側(つまり絶縁ボビン32のボビン部に巻回される導線の巻回方向)にずれた位置に設けることで、ステータコイル34から径方向外方に引き出し線部34aを引き出す際に適切に曲げ加工をおこなうことができ、例えば平角線にエッジワイズ曲げが必要とされる場合などであっても導線の巻き乱れの発生を防止することができる。
Further, since the connection terminal 44, the fixing member 45, and the terminal portion fixing member 46 are arranged so as not to overlap in the circumferential direction, a desired work space required for molding with a resin material is appropriately ensured. be able to.
Further, since the positioning member 51 that guides the coil connection portion 44d of the connection terminal 44 while positioning and fixing the lead wire portion 34a is provided in the current collection and distribution member accommodating portion 32b, the positioning accuracy of the lead wire portion 34a of the stator coil 34 is improved. be able to.
Moreover, by providing the positioning member 51 at a position shifted from the circumferential position of the central axis of the stator coil 34 to one side in the circumferential direction (that is, the winding direction of the conducting wire wound around the bobbin portion of the insulating bobbin 32), Bending can be appropriately performed when the lead wire portion 34a is pulled out from the stator coil 34 in the radial direction. For example, even when edgewise bending is required for a flat wire, the winding of the conductor is not disturbed. Occurrence can be prevented.

さらに、接続端子44は、周方向で重複するように配置されるバスリング固定部44aおよびコイル接続部44cと、集配電部材収容部32b内に設けられた位置決め部材51を迂回するようにして周方向の他方側に向かい湾曲する延出湾曲部44bとを備えることから、集配電部材収容部32b内において接続端子44が過剰に大きくなることを防止して、回転電機に対する空間的な設計の自由度が低下してしまうことを防止することができる。   Further, the connection terminal 44 circumvents the bus ring fixing portion 44a and the coil connection portion 44c, which are arranged so as to overlap in the circumferential direction, and the positioning member 51 provided in the current collection and distribution member accommodating portion 32b. And an extended curved portion 44b that curves toward the other side of the direction, so that the connection terminal 44 is prevented from becoming excessively large in the current collecting and distributing member accommodating portion 32b, and the spatial design freedom for the rotating electrical machine is free. It is possible to prevent the degree from decreasing.

本発明の実施の形態に係るステータの分解斜視図である。It is a disassembled perspective view of the stator which concerns on embodiment of this invention. 本発明の実施の形態に係る集配電部材の要部斜視図である。It is a principal part perspective view of the current collection and distribution member which concerns on embodiment of this invention. 本発明の実施の形態に係る接続端子の斜視図である。It is a perspective view of the connection terminal concerning an embodiment of the invention. 本発明の実施の形態に係る集配電部材の要部斜視図である。It is a principal part perspective view of the current collection and distribution member which concerns on embodiment of this invention. 本発明の実施の形態に係るステータの要部平面図である。It is a principal part top view of the stator which concerns on embodiment of this invention. 本発明の実施の形態に係るステータの要部斜視図であるIt is a principal part perspective view of the stator which concerns on embodiment of this invention. 本発明の実施の形態に係る絶縁ボビンおよび集配電部材収容部の要部斜視図である。It is a principal part perspective view of the insulation bobbin and electricity collection / distribution member accommodating part which concerns on embodiment of this invention. 本発明の実施の形態に係る絶縁ボビンおよび集配電部材収容部の要部斜視図である。It is a principal part perspective view of the insulation bobbin and electricity collection / distribution member accommodating part which concerns on embodiment of this invention. 本発明の実施の形態に係る絶縁ボビンおよび集配電部材収容部の要部斜視図である。It is a principal part perspective view of the insulation bobbin and electricity collection / distribution member accommodating part which concerns on embodiment of this invention. 本発明の実施の形態の比較例に係るステータの要部平面図である。It is a principal part top view of the stator which concerns on the comparative example of embodiment of this invention. 本発明の実施の形態の比較例に係るステータの要部斜視図であるIt is a principal part perspective view of the stator which concerns on the comparative example of embodiment of this invention.

符号の説明Explanation of symbols

1 ステータ
13 集配電部材
34 ステータコイル(コイル)
34a 引き出し線部
41U,41V,41W バスリング
42 リードフレーム
44 接続端子
44b 延出湾曲部(延出部、迂回部、湾曲部)
44c コイル接続部
45 固定部材
51 位置決め部材(保持部材)
DESCRIPTION OF SYMBOLS 1 Stator 13 Current collection / distribution member 34 Stator coil (coil)
34a Lead wire portions 41U, 41V, 41W Bus ring 42 Lead frame 44 Connection terminal 44b Extension curve portion (extension portion, detour portion, curve portion)
44c Coil connection part 45 Fixing member 51 Positioning member (holding member)

Claims (5)

複数相のモータの各相毎に同一相のコイルを接続する複数相のバスリングと、
前記複数相の前記バスリングの所定周方向位置で前記複数相の前記バスリングに固定される複数の固定部材と、
前記複数相の前記バスリングの周方向の所定位置に固定されて前記コイルの引出し線部と接続可能な接続端子と
を備え
前記コイルを保持する絶縁部材は、前記コイルの引出し線部を位置決め固定する保持部材を備え、
前記接続端子は、前記バスリングに固定されたバスリング固定部と、前記バスリング固定部から径方向内方に延出する延出部と、前記延出部の先端において前記コイルの前記引出し線部と接続されるコイル接続部とを備え、
前記バスリング固定部と前記コイル接続部とは周方向で重複するように配置され、
前記延出部は、前記バスリング固定部と前記コイル接続部との間に配置される前記保持部材を迂回する迂回部を備えることを特徴とする回転電機の集配電リング。
A multi-phase bus ring that connects coils of the same phase for each phase of a multi-phase motor;
A plurality of fixing members fixed to the bus rings of the plurality of phases at predetermined circumferential positions of the bus rings of the plurality of phases;
A connection terminal that is fixed at a predetermined position in the circumferential direction of the bus ring of the plurality of phases and is connectable to the lead wire portion of the coil ;
The insulating member that holds the coil includes a holding member that positions and fixes the lead wire portion of the coil,
The connection terminal includes a bus ring fixing portion fixed to the bus ring, an extending portion extending radially inward from the bus ring fixing portion, and the lead wire of the coil at a tip of the extending portion. A coil connection part connected to the part,
The bus ring fixing part and the coil connection part are arranged so as to overlap in the circumferential direction,
The power distribution ring for a rotating electrical machine, wherein the extension portion includes a bypass portion that bypasses the holding member disposed between the bus ring fixing portion and the coil connection portion .
前記保持部材は、前記絶縁部材の中心軸の周方向位置から周方向にずれた位置に配置されていることを特徴徴とする請求項1に記載の回転電機の集配電リング。 The power distribution ring for a rotating electrical machine according to claim 1, wherein the holding member is disposed at a position shifted in a circumferential direction from a circumferential position of a central axis of the insulating member . 前記迂回部は周方向に湾曲する湾曲部を備えることを特徴とする請求項1または請求項2に記載の回転電機の集配電リング。 The power distribution ring of the rotating electrical machine according to claim 1, wherein the bypass portion includes a curved portion that curves in a circumferential direction . 前記接続端子は、前記バスリングから径方向内方に延出しており、
前記固定部材は樹脂材によるモールド加工によって前記複数相の前記バスリングに固定され、
前記接続端子と前記固定部材とは周方向で重複しないように配置されていることを特徴とする請求項1から請求項3の何れか1つに記載の回転電機の集配電リング。
The connection terminal extends radially inward from the bus ring,
The fixing member is fixed to the bus ring of the plurality of phases by molding with a resin material,
The power distribution ring for a rotating electrical machine according to any one of claims 1 to 3, wherein the connection terminal and the fixing member are arranged so as not to overlap in a circumferential direction .
前記バスリングは、前記接続端子がヒュージングにより固定された後に集配電部材収容部内に装着され、
前記保持部材により保持された前記コイルと前記コイル接続部とは、前記バスリングが前記集配電部材収容部内に装着された後に、ヒュージングにより接続されることを特徴とする請求項1に記載の回転電機の集配電リング。
The bus ring is mounted in the current collection and distribution member housing part after the connection terminal is fixed by fusing,
The coil and the coil connection portion held by the holding member are connected by fusing after the bus ring is mounted in the power collection and distribution member housing portion. Power collection and distribution ring for rotating electrical machines.
JP2008105539A 2008-04-15 2008-04-15 Rotating electrical power collection and distribution ring Expired - Fee Related JP4465395B2 (en)

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EP09157889A EP2110925A1 (en) 2008-04-15 2009-04-14 Electric power collection/distribution ring of rotary electric machine
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