JP4458865B2 - Wall mounting method - Google Patents
Wall mounting method Download PDFInfo
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- JP4458865B2 JP4458865B2 JP2004025095A JP2004025095A JP4458865B2 JP 4458865 B2 JP4458865 B2 JP 4458865B2 JP 2004025095 A JP2004025095 A JP 2004025095A JP 2004025095 A JP2004025095 A JP 2004025095A JP 4458865 B2 JP4458865 B2 JP 4458865B2
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- 239000000463 material Substances 0.000 claims description 76
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- 230000001070 adhesive effect Effects 0.000 claims description 12
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- 238000003780 insertion Methods 0.000 claims description 9
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- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 239000000378 calcium silicate Substances 0.000 description 2
- 229910052918 calcium silicate Inorganic materials 0.000 description 2
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 2
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000576 Laminated steel Inorganic materials 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
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- 239000004744 fabric Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 239000002557 mineral fiber Substances 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000002984 plastic foam Substances 0.000 description 1
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- 239000011496 polyurethane foam Substances 0.000 description 1
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Images
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- Finishing Walls (AREA)
Description
本発明は壁材を直接、釘等の固定具で打設することなく、壁材を壁下地に簡単に施工できる壁材の取付方法に関するものである。 The present invention relates to a wall material mounting method that allows a wall material to be easily constructed on a wall base without directly placing the wall material with a fixture such as a nail.
一般に壁材、特にセメントを主材とした窯業系の壁材は、長手方向の両側縁に相决り構造の雄実部と雌実部を形成したものが数多く上市されている。そして、これらの壁材は壁下地に固定する際に、係止片を形成した下地材に嵌合して取り付ける方法が採られている。(例えば、特許文献1、2参照)。
In general, many wall materials, in particular ceramic-based wall materials made of cement, are commercially available in which a male part and a female part of a mixed structure are formed on both side edges in the longitudinal direction. And when these wall materials are fixed to the wall base, a method of fitting and attaching to the base material on which the locking pieces are formed is employed. (For example, refer to
しかしながら、特許文献1は窯業系防火下地材上にタイル固定部材を固定し、タイル固定部材に外装タイルを嵌合して固定する構造であるが、嵌合が確実でなく、破損時に一気に破損したタイルが落下する危険性があった。また特許文献2は下地材の横突条部に外装壁片をクリップを介して固定する構造であるが、タイルの成形精度とクリップの成形の関係で、ガタ付く危険性があった。
However,
本発明はこのような課題を解決するために、幅方向の一側端縁には外側方に突出した雌実部、他側端縁には内側方に突出した雄実部を形成すると共に、裏面には外方に突出した足を設け、上端の足の根本には係止溝を形成した長尺状の壁材と、壁材の係止溝を係止する嵌合溝を形成し、雄雌連結構造を形成した表面材と裏面材で芯材をサンドイッチした長尺状の下地兼取付部材とからなり、表面材は、垂直平面状の固定片部と設置片部よりなる固定部と、上端の雌型連結部と下端の雄型連結部とから形成したものであり、固定部は上端を内方に屈曲して下方に傾斜した上側壁と略水平な下側壁と上側壁と下側壁間を凹状にへこませた固定面と、固定面に形成した凹状に窪ませた固定部と、下側壁近傍に形成した凹状の接着剤位置決め部と、傾斜した上側壁により形成した嵌合溝と、上側壁部分を一定間隔で凹状に窪ませた水抜き溝とから形成し、雌型連結部は、上端を上方に突出した差込片と、差込片の先端を内側方に屈曲した上面と、上面の先端を外側方へ突出した下面と、上面と下面とから形成した差込溝と、下面をさらに外側方へ突出した防水面とから形成し、さらに雄型連結部は、下端を内方に屈曲した下片と、下片の先端を内側方に突出した上片と、上片の先端を外側方に突出した係合片と、上片と係合片とから形成した係合溝とから形成したものであり、壁下地に下地兼取付部材を横に複数本連結して固定具により固定し、壁材の係止溝を下地兼取付部材の嵌合溝に挿入し、その後壁材を躯体側に押圧して下地兼取付部材に形成した接着剤と壁材の足を接着して壁材が固定されている壁材の取付方法を提供するものである。 In order to solve such a problem, the present invention forms a female part protruding outward on one side edge in the width direction, and a male part protruding inward on the other side edge, The back is provided with outwardly projecting feet, the base of the upper end foot is formed with a long wall material formed with a locking groove, and a fitting groove for locking the locking groove of the wall material is formed, It consists of a long base and mounting member in which a core material is sandwiched between a front surface material and a back surface material that form a male-female connection structure, and the front surface material includes a vertical flat fixed piece portion and a fixed portion consisting of an installation piece portion. The upper end female connecting portion and the lower end male connecting portion are formed, and the fixing portion bends the upper end inwardly to incline downward, the substantially horizontal lower side wall, the upper side wall and the lower side. A fixing surface that is recessed between the side walls, a fixing portion that is recessed in the fixing surface, a concave adhesive positioning portion that is formed near the lower side wall, Formed by a fitting groove formed by the upper side wall and a draining groove in which the upper side wall part is recessed at a constant interval, and the female connecting part has an insertion piece with the upper end protruding upward, It is formed from an upper surface with the tip of the piece bent inward, a lower surface protruding the tip of the upper surface outward, an insertion groove formed from the upper surface and the lower surface, and a waterproof surface protruding further outward. Furthermore, the male connecting portion includes a lower piece bent inward at the lower end, an upper piece protruding the tip of the lower piece inward, an engagement piece protruding the tip of the upper piece outward, and an upper piece It is formed from the engagement groove formed from the engagement piece, and a plurality of base / attachment members are connected to the wall base horizontally and fixed by a fixture, and the wall material locking groove is attached to the base base The wall material is inserted into the fitting groove of the member, and then the wall material is pressed against the housing side to bond the adhesive formed on the base and mounting member and the foot of the wall material. There is provided a method of mounting the wall material being constant.
上述したように本発明に係る壁材の取付方法によれば、(1)壁材を破損する危険性がない。(2)壁材の取付強度が強い。(3)施工後の壁材の安定感が増し、地震等の揺れに対して壁材が外れて剥落することがない。(4)壁材が破損した場合に、壁材が一気に剥落することがない。(5)施工後の壁材がガタ付かない。等の特徴、効果がある。 As described above, according to the wall material mounting method of the present invention, (1) there is no risk of damaging the wall material. (2) The mounting strength of the wall material is strong. (3) The sense of stability of the wall material after construction increases, and the wall material does not come off and fall off due to shaking such as an earthquake. (4) When the wall material is damaged, the wall material does not peel off at a stretch. (5) Wall material after construction is not loose. There are features and effects.
以下に図面を用いて、本発明に係る壁材の取付方法の一実施例について詳細に説明する。図1、図2(a)、(b)は上記取付方法を説明する断面図、図3〜図6(a)、(b)は本発明に係る壁材の取付方法に使用する下地兼取付部材Aを示す説明図、図7(a)、(b)は壁材Bを示す説明図である。 Hereinafter, an embodiment of a wall material mounting method according to the present invention will be described in detail with reference to the drawings. 1, 2 (a) and 2 (b) are sectional views for explaining the above mounting method, and FIGS. 3 to 6 (a) and (b) are base and mounting used for the wall material mounting method according to the present invention. FIG. 7A and FIG. 7B are explanatory views showing the wall material B. FIG.
下地兼取付部材Aは後記する壁材Bの下地兼固定材として機能し、壁材Bの固定下地、断熱下地、防水下地、気密下地、防火下地、耐火下地、耐震下地、等として有用なもので、表面材C、芯材D、裏面材Eよりなるものである。表面材Cとしては、例えば図3〜図6(a)、(b)に示すように、カラー鋼板、アルミ・亜鉛合金メッキ鋼板、アルミニウム板、チタン板、ステンレス板、銅板、フッ素樹脂被覆鋼板、クラッド鋼板、ラミネート鋼板、制振鋼板等の金属薄板、等をロール成形、プレス成形したもの、あるいはアルミニウム合金、合成樹脂材、等を押出成形して長尺状に形成したものである。 The base and mounting member A functions as a base and fixing material for the wall material B described later, and is useful as a fixing base, a heat insulating base, a waterproof base, an airtight base, a fireproof base, a fireproof base, a seismic base, etc. Thus, the surface material C, the core material D, and the back surface material E are used. As the surface material C, for example, as shown in FIGS. 3 to 6A, 6B, a color steel plate, an aluminum / zinc alloy plated steel plate, an aluminum plate, a titanium plate, a stainless steel plate, a copper plate, a fluororesin-coated steel plate, A thin metal plate such as a clad steel plate, a laminated steel plate, a damping steel plate, or the like is formed by roll forming or press forming, or an aluminum alloy, a synthetic resin material, or the like is formed by extrusion forming.
芯材Dとしてはポリウレタンフォーム、ポリイソシアヌレートフォーム、フェノールフォーム、塩化ビニルフォーム、ポリエチレンフォーム、ポリスチレンフォーム、ユリアフォーム等の合成樹脂発泡体、あるいは石膏ボード、セメント板、炭酸カルシウム板、珪酸カルシウム板、セラミック板、木片セメント板、炭酸マグネシウム板、シージングボード、シージングインシュレーションボード、合板、またはグラスウール、ロックウール、等の繊維系断熱材、等よりなるもの、さらにはこれらをカナッペ構造、サンドイッチ構造に形成した複合板、もしくはこれらをシートとカナッペ構造、サンドイッチ構造に形成した複合板、等の一種よりなるものである。 As the core material D, synthetic resin foams such as polyurethane foam, polyisocyanurate foam, phenol foam, vinyl chloride foam, polyethylene foam, polystyrene foam, urea foam, or gypsum board, cement board, calcium carbonate board, calcium silicate board, Ceramic board, wood chip cement board, magnesium carbonate board, sieving board, sieving insulation board, plywood, or fiber insulation such as glass wool, rock wool, etc., and these are formed into canapé structure and sandwich structure Or a composite plate formed of a sheet and a canape structure or a sandwich structure.
裏面材Eは金属材、あるいはアスベスト紙、クラフト紙、アスファルトフェルト、金属箔(Al、Fe、Pb、Cu)、合成樹脂シート、ゴムシート、布シート、石膏紙、水酸化アルミ紙、ガラス繊維不織布等の1種、または2種以上をラミネートしたもの、あるいは防水処理、難燃処理されたシート等からなるものである。 Back material E is metal material or asbestos paper, craft paper, asphalt felt, metal foil (Al, Fe, Pb, Cu), synthetic resin sheet, rubber sheet, cloth sheet, gypsum paper, aluminum hydroxide paper, glass fiber nonwoven fabric Or a laminate of two or more types, or a sheet that has been subjected to waterproof treatment or flame retardant treatment.
さらに詳説すると、下地兼取付部材Aの形状は、垂直平面状の固定片部2と設置片部3よりなる固定部1と、上端の雌型連結部4と下端の雄型連結部5とから形成したものであり、固定部1は上端を内方に屈曲して下方に傾斜した上側壁6と略水平な下側壁7と上側壁6と下側壁7間を凹状にへこませた固定面8と、固定面8に形成した凹状に窪ませた固定部9と、下側壁7近傍に形成した凹状の接着剤位置決め部10と、傾斜した上側壁6により形成した嵌合溝11と、図4、図5に示すように上側壁6部分を一定間隔で凹状に窪ませた水抜き溝12とから形成したものである。
More specifically, the base / attachment member A is shaped from a vertical flat
雌型連結部4は、上端を上方に突出した差込片13と、差込片13の先端を内側方に屈曲した上面14と、上面14の先端を外側方へ突出した下面15と、上面14と下面15とから形成した差込溝16と、下面15をさらに外側方へ突出した防水面17と、防水面17の先端を折り返した舌片18とから形成したものである。雄型連結部5は、下端を内方に屈曲した下片19と、下片19の先端を内側方に突出した上片20と、上片20の先端を外側方に突出した係合片21と、上片20と係合片21とから形成した係合溝22と、係合溝22の最奥に形成したパッキング材23とから形成したものである。
The female connecting
雌型連結部4と雄型連結部5は図1に示すように連結されて凹状の固定部9が固定具βにより壁下地αに固定されるものである。また、固定部9が固定具βにより固定されることにより、防水面17が固定されるよりも安定性が良く、下地兼取付部材Aがバタ付くことがなくなると共に、芯材Dとして合成樹脂発泡体等のプラスチックフォームを使用した場合には、芯材Dの経時的な変形が外観に現れるのを防止するものである。
The female connecting
嵌合溝11は後記する壁材Bの係止片30を嵌合し、壁材Bを下地兼取付部材Aに固定するためのものである。
The
勿論、嵌合溝11の形成ピッチは壁材Bの働き幅と同じである。また、固定片部2と設置片部3の形成個数も任意である。
Of course, the formation pitch of the
水抜き溝12は図5、図6(a)、(b)に示すように、上側壁6をプレス成形により一定ピッチ(90〜450mm位)で凹状に窪ませるものであり、万が一に内部に浸入した雨水等を外部に排水するために形成したものである。勿論、上側壁6の先端が下地兼取付部材Aの外側面よりも突出しないように形成することが好ましいものである。
As shown in FIGS. 5, 6 (a) and 6 (b), the
また、図6(a)、(b)に示すように、嵌合溝11の深さをa、固定面8の深さをb、水抜き溝12の半径をRとすると、a≦R≦bが成形上好ましい寸法である。勿論、水抜き溝12の形状は任意である。
Further, as shown in FIGS. 6A and 6B, when the depth of the
壁材Bはタイル、セラミック板、あるいはセメント板、炭酸カルシウム板、珪酸カルシウム板、木片セメント板、炭酸マグネシウム板等、もしくはこれらにガラス繊維、ウィスカー、アラミド繊維、スチール繊維、炭素繊維、各種鉱物繊維、各種骨材等を混入したもの、等を押出成形、プレス成形、射出成形、抄造法、等によって成形した窯業系サイディング材、または各種繊維をクロス状、三次元状に織り、これにセメント、粘土等を含浸してパネル状に成形したものを乾燥、蒸気養生、焼成、等したもの、さらには金属製パネル、金属製サイディング材(金属製表面材の裏面に合成樹脂発泡体等の芯材を積層した建材、あるいは金属製表面材と裏面材間に合成樹脂発泡体等の芯材をサンドイッチした建材)、木板、合成樹脂板、等からなるものである。 Wall material B is tile, ceramic plate, cement plate, calcium carbonate plate, calcium silicate plate, wood piece cement plate, magnesium carbonate plate, etc., or glass fiber, whisker, aramid fiber, steel fiber, carbon fiber, various mineral fibers Ceramics siding material formed by extrusion molding, press molding, injection molding, paper making method, etc., or various fibers mixed with various aggregates, etc. What was formed into a panel by impregnating clay, etc., dried, steam-cured, fired, etc., and further, metal panels, metal siding materials (core materials such as synthetic resin foam on the back side of metal surface materials) Or building materials in which a core material such as a synthetic resin foam is sandwiched between a metal surface material and a back material), wood board, synthetic resin board, etc. It is intended.
さらに説明すると、壁材Bの一例としては図7(a)、(b)に示すように長尺板状で表面の化粧面24の幅方向上下端に相决り状の雌実部25と雄実部26を有し、かつ、雄実部26の切り欠き角部には係止溝27、足28を形成し、足28には凹部28a、突起28bを形成し、雄実部26には係止溝29、係止片30、傾斜面31、段差32を形成したものである。
More specifically, as an example of the wall material B, as shown in FIGS. 7 (a) and 7 (b), a
係止片30は下地兼取付部材Aの嵌合溝11に係止されて壁材Bの上端部分を固定するものである。
The
凹部28aは図2(a)、(b)に示すように接着剤Pを下地兼取付部材Aと壁材B間に内在させることにより接着力の強化と接着剤Pの使用量の低下を図るために形成したものである。 As shown in FIGS. 2 (a) and 2 (b), the concave portion 28a is provided with an adhesive P between the base / mounting member A and the wall material B, thereby strengthening the adhesive force and reducing the amount of the adhesive P used. It is formed for this purpose.
突起28bは、壁材B成型時の口金の摩耗管理、壁材Bの生産管理のために形成したものである。 The protrusions 28b are formed for managing the wear of the base during the molding of the wall material B and for managing the production of the wall material B.
傾斜面31は万が一に壁材Bが破損した場合に、壁材Bの上端部を挿入し易いように形成したものである。
The
施工は、下地兼取付部材Aを土台から軒方向に施工し、その後接着剤Pを施工しながら壁材Bを嵌合と接着剤Pを介して下地兼取付部材A上に取り付けるものである。 The construction is such that the foundation / attachment member A is constructed from the base toward the eave, and then the wall material B is attached onto the foundation / attachment member A via the fitting and adhesive P while the adhesive P is being applied.
本発明に係る下地兼取付部材によれば、断熱性のある壁体を窯業系の壁材Bを用いても形成できる。 According to the base and mounting member according to the present invention, a wall body having heat insulation properties can be formed using the ceramic wall material B.
A 下地兼取付部材
B 壁材
C 表面材
D 芯材
E 裏面材
P 接着剤
α 壁下地
β 固定具
1 防水部
2 固定片部
3 設置片
4 雌型連結部
5 雄型連結部
6 上側壁
7 下側壁
7 載置部
8 固定面
9 固定部
10 接着剤位置決め部
11 嵌合溝
12 水抜き溝
13 差込片
14 上面
15 下面
16 差込溝
17 防水面
18 舌片
19 下片
20 上片
21 係合片
22 係合溝
23 パッキング材
24 化粧面
25 雌実部
26 雄実部
27 係止溝
28 足
28a 凹部
28b 突起
29 係止溝
30 係止片
31 傾斜面
32 段差
A Base and mounting member B Wall material C Surface material D Core material E Back material P Adhesive α Wall
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JP2004025095A JP4458865B2 (en) | 2004-02-02 | 2004-02-02 | Wall mounting method |
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JP4458865B2 true JP4458865B2 (en) | 2010-04-28 |
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JP2007077752A (en) * | 2005-09-16 | 2007-03-29 | Toho Sheet & Frame Co Ltd | Lap joint type or end lap type metallic backing material for dry tiling, and construction method for fixing on wall surface by using the metallic backing material |
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