JP4451463B2 - Power transmission transformer for non-contact power transmission equipment - Google Patents
Power transmission transformer for non-contact power transmission equipment Download PDFInfo
- Publication number
- JP4451463B2 JP4451463B2 JP2007105526A JP2007105526A JP4451463B2 JP 4451463 B2 JP4451463 B2 JP 4451463B2 JP 2007105526 A JP2007105526 A JP 2007105526A JP 2007105526 A JP2007105526 A JP 2007105526A JP 4451463 B2 JP4451463 B2 JP 4451463B2
- Authority
- JP
- Japan
- Prior art keywords
- power transmission
- bobbin
- coil
- drive coil
- winding shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 230000005540 biological transmission Effects 0.000 title claims description 113
- 238000004804 winding Methods 0.000 claims description 70
- 230000010355 oscillation Effects 0.000 claims description 9
- 229920005989 resin Polymers 0.000 claims description 2
- 239000011347 resin Substances 0.000 claims description 2
- 239000000758 substrate Substances 0.000 description 9
- 230000008878 coupling Effects 0.000 description 7
- 238000010168 coupling process Methods 0.000 description 7
- 238000005859 coupling reaction Methods 0.000 description 7
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 239000004020 conductor Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 239000002966 varnish Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229920002943 EPDM rubber Polymers 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229910002796 Si–Al Inorganic materials 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F38/00—Adaptations of transformers or inductances for specific applications or functions
- H01F38/14—Inductive couplings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J50/00—Circuit arrangements or systems for wireless supply or distribution of electric power
- H02J50/10—Circuit arrangements or systems for wireless supply or distribution of electric power using inductive coupling
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J50/00—Circuit arrangements or systems for wireless supply or distribution of electric power
- H02J50/10—Circuit arrangements or systems for wireless supply or distribution of electric power using inductive coupling
- H02J50/12—Circuit arrangements or systems for wireless supply or distribution of electric power using inductive coupling of the resonant type
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
- H01F17/0006—Printed inductances
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
- H01F17/02—Fixed inductances of the signal type without magnetic core
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F5/00—Coils
- H01F5/04—Arrangements of electric connections to coils, e.g. leads
- H01F2005/043—Arrangements of electric connections to coils, e.g. leads having multiple pin terminals, e.g. arranged in two parallel lines at both sides of the coil
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/02—Casings
- H01F27/027—Casings specially adapted for combination of signal type inductors or transformers with electronic circuits, e.g. mounting on printed circuit boards
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/30—Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
- H01F27/306—Fastening or mounting coils or windings on core, casing or other support
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/34—Special means for preventing or reducing unwanted electric or magnetic effects, e.g. no-load losses, reactive currents, harmonics, oscillations, leakage fields
- H01F27/38—Auxiliary core members; Auxiliary coils or windings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F5/00—Coils
- H01F5/02—Coils wound on non-magnetic supports, e.g. formers
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Computer Networks & Wireless Communication (AREA)
- Coils Of Transformers For General Uses (AREA)
Description
本発明は、コードレス電話機、携帯用機器等の電源として利用される充電式電池に電磁誘導作用により送電機器から受電機器へ金属接点を介さず非接触で電力を伝送する非接触電力伝送装置のトランスに関する。 The present invention relates to a transformer of a non-contact power transmission device that transmits electric power from a power transmitting device to a power receiving device in a non-contact manner without using a metal contact to a rechargeable battery used as a power source for a cordless telephone or a portable device. About.
図８に回路構成が簡単で電力消費の少ない回路方式として電力伝送部に自励式発振回路を用いた非接触電力伝送装置を示す。
図において、送電機器である送電側１０は電力伝送部に送電コイルＬ１と自励発振のためのドライブコイルＬ２との送電トランスＴと、電流をオンオフするスイッチング素子Ｑ１の構成からなり、携帯機器である受電側２０は受電コイルＬ３と整流平滑回路からなり、図には記載のない充電制御回路及び充電式電池からなる構成である。そして、分離可能な筐体に送電コイルＬ１の巻線面と受電コイルＬ３の巻線面が対向するように配置し電力伝送を構成する。
FIG. 8 shows a non-contact power transmission apparatus using a self-excited oscillation circuit as a power transmission unit as a circuit system with a simple circuit configuration and low power consumption.
In the figure, a
このような構成において、携帯機器１０の電力伝送部に送電コイルＬ１とドライブコイルＬ２をそなえた送電トランスＴと携帯機器２０の受電コイルＬ３の配置を図９に示す。送電コイルＬ１は自己融着線を使用した空芯コイルからなり、ドライブコイルＬ２は周辺回路と同一の基板Ｐ１の面に回路パターンと同様に形成したプリントコイルであり、そのプリントコイルの巻線面と送電コイルである空芯コイルの巻線面が基板を挟んで接着剤等で固定されている。また、受電コイルＬ３は送電コイルＬ１と同じ自己融着線からなる空芯コイルを基板Ｐ２に取付け、その捲線面を筐体の底面側に配置されており、それぞれの筐体を挟んで受電コイルＬ３の巻線面と送電コイルＬ１の巻線面が対向するように配置、送電機器１０から携帯機器２０に電力を伝送する方法が特許文献１に記載されている。
In such a configuration, FIG. 9 shows an arrangement of a power transmission transformer T provided with a power transmission coil L1 and a drive coil L2 in the power transmission unit of the
この方法において、入力が直流電圧（ＤＣ）の低入力仕様の場合、送電コイルＬ１、ドライブコイルＬ２ともに大きな電流が流れるためプリントコイルで形成したものでは損失が大きくなるという問題がある。また、他の自励発振回路であるリンギングチョークコンバータ（ＲＣＣ）の共振回路で使用する場合、ドライブコイルＬ２はスイッチング素子Ｑ１としてＭＯＳＦＥＴを用いるため、ＭＯＳＦＥＴのゲート閾値電圧以上のドライブ電圧が必要でありプリントコイルで形成するためには巻数を多くしなければならずプリントコイル自体が大きくなり、実用化が難しかった。さらに、コレクター共振回路で使用する場合、回路基板を挟んでプリントコイルＬ２の反対面に送電コイルＬ１を設けると、送電コイルＬ１とドライブコイルＬ２の結合が基板の厚み分悪化するため、その分、巻数を増加する必要が有りプリントコイルで形成するには巻数を多くしなければならずプリントコイル自体が大きくなり、実用化が難しかった。 In this method, when the input is a low input specification of direct current voltage (DC), a large current flows through both the power transmission coil L1 and the drive coil L2, so that there is a problem that the loss is increased in the case where it is formed by a printed coil. Further, when used in a resonant circuit of a ringing choke converter (RCC) which is another self-excited oscillation circuit, the drive coil L2 uses a MOSFET as the switching element Q1, and therefore a drive voltage higher than the gate threshold voltage of the MOSFET is required. In order to form with a printed coil, the number of turns must be increased, and the printed coil itself becomes larger, making it difficult to put it into practical use. Furthermore, when used in the collector resonance circuit, if the power transmission coil L1 is provided on the opposite surface of the printed coil L2 across the circuit board, the coupling between the power transmission coil L1 and the drive coil L2 is deteriorated by the thickness of the board. It is necessary to increase the number of turns, and in order to form with a printed coil, the number of turns must be increased, and the printed coil itself becomes larger, making it difficult to put it to practical use.
これらを解決するために、基板を挟んで送電コイルの空芯コイルと反対面にドライブコイルとして空芯コイルを張り付ける方法も考えられるが、巻線端末の接続等の作業性および接続信頼性に欠けることより実用的ではなかった。 In order to solve these problems, a method of attaching an air core coil as a drive coil on the opposite surface of the power transmission coil across the board is also conceivable. However, in terms of workability and connection reliability such as connection of winding terminals, etc. It was less practical than lacking.
本発明の目的は、上記の点に鑑み、各々の自励式発振回路を用いた非接触電力伝送装置において、実装作業性と接続信頼性を考慮した送電トランスを設けることを目的とする。 An object of the present invention is to provide a power transmission transformer in consideration of mounting workability and connection reliability in a non-contact power transmission device using each self-excited oscillation circuit in view of the above points.
本発明は、送電機器側に送電コイルと自励発振のためのドライブコイルを備えた非接触電力伝送装置の送電トランスにおいて、送電コイルとドライブコイルを配設するボビンを備え、送電コイルとドライブコイルは自己融着線を用いた空芯コイルからなり、ボビンは平板からなる鍔を挟んで対向する両面に巻軸を備え、巻軸の一方の端部に外部と嵌合する嵌合部を備え、嵌合部側の巻軸にドライブコイルを、鍔を挟んで対向する他方の巻軸に送電コイルを挿着してなることを特徴とする。
また、前記ボビンは平板からなる鍔を挟んで対向する両面に巻軸と該巻軸の一方の端部に嵌合部を備えた第１のボビンと、複数の外部端子を備え中心部に嵌合孔を備えた第２のボビンとからなり、第１のボビンの嵌合部側の巻軸にドライブコイルを、鍔を挟んで対向する他方の巻軸に送電コイルを挿着し、第１のボビンと第２のボビンを嵌合してなることを特徴とする。
さらにまた、前記ボビンは平板からなる鍔を挟んで対向する両面に巻軸と該巻軸の一方の端部に嵌合部を備えた第１のボビンと、複数の外部端子を備え中心部に嵌合孔を備えた第２のボビンとからなり、第１のボビンと第２のボビンを嵌合し、嵌合部側の巻軸にドライブコイルを所定の巻数を巻回し、鍔を挟んで他方の巻軸に送電コイルである自己融着線を用いた空芯コイルを挿着してなることを特徴とする。
The present invention relates to a power transmission transformer of a non-contact power transmission device having a power transmission coil and a drive coil for self-excited oscillation on the power transmission device side, and includes a bobbin for arranging the power transmission coil and the drive coil. consists air core coil using a self-bonding wire, a bobbin has a winding shaft on both sides opposite to each other with respect to the flange made of a flat plate, provided with a fitting portion for fitting engagement with the outside at one end of the winding shaft , fitting the drive coil winding axis of the coupling portion, and characterized by being inserted the opposing other of the power transmission coil winding axis across the flange.
Further, the bobbin has a winding shaft on both surfaces facing each other with a flat plate ridge therebetween, a first bobbin having a fitting portion at one end of the winding shaft, and a plurality of external terminals and fitted in the center portion. It consists of a second bobbin having a Goana, the drive coil in the first of the fitting portion of the bobbin winding shaft, and inserting the opposing power transmission coil to the other winding shaft across the flange, first The bobbin and the second bobbin are fitted together.
Furthermore, the bobbin has a winding shaft on both surfaces facing each other with a flat plate-shaped flange, a first bobbin having a fitting portion at one end of the winding shaft, and a plurality of external terminals at the center. A second bobbin having a fitting hole, the first bobbin and the second bobbin are fitted, a drive coil is wound around a winding shaft on the fitting portion side, and a scissors are sandwiched An air core coil using a self-bonding wire as a power transmission coil is inserted into the other winding shaft.
非接触電力伝送装置の送電トランスをボビンを用いた構成にしたため、ボビンの鍔厚を所定の厚さにすることにより送信コイルとドライブコイルの結合を深め、ドライブコイルの巻数を低減し所定の巻数にすることができる。また、ドライブコイルの巻数が要求されるものに対しては第１のボビンと第２のボビンを嵌合し、第１のボビンの鍔と第２のボビンに比較的巻数の多いドライブコイルを巻線することによって形成することができる。
さらに、第１のボビンの嵌合部を直接回路基板に装着したり、第１のボビンと第２のボビンを嵌合して回路基板への実装を容易にすることができる。
このように、本発明の非接触電力伝送装置の送電トランスは第１のボビンおよび第２のボビンを用いることにより実装作業性と接続信頼性を図ることができる。
Since the power transmission transformer of the non-contact power transmission device is configured using a bobbin, the bobbin thickness is set to a predetermined thickness to deepen the coupling between the transmission coil and the drive coil, thereby reducing the number of turns of the drive coil and the predetermined number of turns. Can be. In addition, when the number of turns of the drive coil is required, the first bobbin and the second bobbin are fitted , and a drive coil having a relatively large number of turns is wound around the first bobbin collar and the second bobbin. It can be formed by wire.
Furthermore, it is possible to facilitate or to attach the fitting portion of the first bobbin to direct the circuit board, the mounting to the circuit board by fitting the first bobbin and the second bobbin.
Thus, the power transmission transformer of the non-contact power transmission apparatus of the present invention can achieve mounting workability and connection reliability by using the first bobbin and the second bobbin.
本発明の一実施例である非接触電力伝送装置の送電トランスを図１から図５を用いて詳しく説明する。 A power transmission transformer of a non-contact power transmission apparatus according to an embodiment of the present invention will be described in detail with reference to FIGS.
送電トランスの構成において、Ｌ１は送電コイル、Ｌ２はドライブコイル、１は第１のボビン、５は第２のボビンの構成である。
図１にしめすように、第１のボビン１は、耐熱性・絶縁性の合成樹脂からなり、円筒形の筒状部に所定の厚みを設けた略四角形の鍔２とその対向する両面に巻軸１ａと巻軸１ｂを設け、巻軸１ｂの端部（底面側）に延在する固定用の嵌合部３を備えている。そして、鍔２の縁から巻軸付近まで切れ込んだ複数のスリット４を備えている。
In the configuration of the power transmission transformer, L1 is a power transmission coil, L2 is a drive coil, 1 is a first bobbin, and 5 is a second bobbin configuration.
As shown in FIG. 1 , the
第２のボビン５は、平板な略四角形の耐熱・絶縁性の合成樹脂からなり、第１のボビン１の嵌合部３を嵌合する嵌合孔６を備え、外部回路と接続する導電性の複数の外部端子Ｓ１−Ｓ４を設け、その外部端子と内部で一体的に繋がった絡げ端子Ｓ１ａ―Ｓ４ａからなる（図２（ｃ）参照）。
送電コイルＬ１とドライブコイルＬ２の空芯コイルは、例えば、ポリウレタンで被覆した銅線の外周に熱可塑性の融着性ワニス等を被せた所謂自己融着線を用いて巻線されたもので、中心部に巻軸の孔のある薄型で円筒形状したものである。 送電コイルは巻数が多く、ドライブコイルは一般的には少なく一層巻き程度である。
The air-core coil of the power transmission coil L1 and the drive coil L2 is wound using, for example, a so-called self-bonding wire in which the outer periphery of a copper wire coated with polyurethane is covered with a thermoplastic fusing varnish, It is a thin and cylindrical shape having a winding hole in the center. The power transmission coil has a large number of turns, and the drive coil is generally few and more wound.
第１の実施例として、外部基板面に直接取り付けることのできる送電トランスＴ１について説明する。図１に送電トランスＴ１を示す。図１において、図１（ａ）は平面図であり、図１（ｂ）は正面図である。
図１に示すように、送電トランスＴ１は第１のボビン１の鍔２と、その鍔２を挟んで上側の巻軸１ａに送電コイルＬ１を挿着し、鍔２上面と送電コイルＬ１の巻線面を接着剤等により固定する。そのとき、送電コイルＬ１の巻始めリードＬ１ａを鍔２に設けたスリット４に沿って外部に引き出しておく。
次に、第１のボビン１の鍔２の下側の巻軸１ｂにドライブコイルＬ２を挿着し、鍔２の下面と送電コイルＬ１の巻線面を接着剤等により固定する。そのとき、ドライブコイルＬ２の巻始めリードＬ２ａを鍔２に設けたスリット４に沿って外部に引き出しておく。
As a first embodiment, a power transmission transformer T1 that can be directly attached to an external substrate surface will be described. FIG. 1 shows a power transmission transformer T1. 1A is a plan view, and FIG. 1B is a front view.
As shown in FIG. 1, the power transmission transformer T1 has a
Next, the drive coil L2 is inserted into the lower winding shaft 1b of the
ここで、外部回路との接続において、外部基板面（図示せず）に前記ボビンの嵌合部３に合致した嵌合孔を設けてある場合は直接第１のボビンを嵌合・固定し、送電コイルＬ１の巻き始めＬ１ａ、巻き終わりＬ１ｂおよびドライブコイルＬ２の巻き始めＬ２ａ、巻き終わりＬ２ｂの巻線リードを基板面の所定の回路パターンにそれぞれ半田付け等で電気的に接続する。
Here, in connection with an external circuit, wherein if the
第２の実施例として、外部基板面に嵌合孔等設けることができない場合の送電トランスＴ２について説明する。
図２に送電トランスＴ２の組立説明図を示す。図２において、図２（ａ）は送電トランスＴ１の正面図であり、図２（ｂ）は第２のボビンの正面図であり、図２（ｃ）は第２のボビンの平面図である。
図２に示すように、送電トランスＴ２は、実施例１の送電トランスＴ１に複数の外部端子を備えた第２のボビン５を用いたものである。
第２の実施例では、第１の実施例である送電トランスＴ１の第１のボビン１に備えた嵌合部３を、第２のボビン５に設けた嵌合孔６に嵌合し、固定する。なお、嵌合時において嵌合ガタ等危惧される場合は接着剤等で固定することが望ましい。
As a second embodiment will be described transmission transformer T2 when it is not possible to provide such Goana fitted to the outside surface of the substrate.
FIG. 2 is an assembly explanatory diagram of the power transmission transformer T2. 2, FIG. 2 (a) is a front view of the power transmission transformer T1, FIG. 2 (b) is a front view of the second bobbin, and FIG. 2 (c) is a plan view of the second bobbin. .
As shown in FIG. 2, the power transmission transformer T2 uses the
In the second embodiment, the
次に、送電コイルＬ１の巻き始めリードＬ１ａ、巻き終わりリードＬ１ｂおよびドライブコイルＬ２の巻き始めリードＬ２ａ、巻き終わりリードＬ２ｂを第２のボビンの絡げ端子にそれぞれ絡げる。例えば、ドライブコイルＬ２の巻き始めリードＬ２ａは絡げ端子Ｓ３ａに、巻き終わりリードＬ２ｂは絡げ端子Ｓ４ａに、送電コイルＬ１の巻き始めリードＬ１ａは絡げ端子Ｓ２ａに、巻き終わりリードＬ１ｂは絡げ端子Ｓ１ａに絡げる（図３（ａ）参照）。そして、全端子を静止半田層に浸責し電気的に接続する。
このように第２の実施例の送電トランスＴ２は第２のボビン５を用い、第２のボビン５に設けた外部端子Ｓ１−Ｓ４により外部基板と電気的に接続できる。また、図に示すように外部端子が面実装に対応した端子であれば他の面実装電子部品と同様にリフロー半田等により同時に電気的に接続することができる。
Next, the winding start lead L1a and the winding end lead L1b of the power transmission coil L1 and the winding start lead L2a and the winding end lead L2b of the drive coil L2 are respectively wound on the binding terminals of the second bobbin. For example, the winding start lead L2a of the drive coil L2 is tied to the binding terminal S3a, the winding end lead L2b is tied to the binding terminal S4a, the winding start lead L1a of the power transmission coil L1 is tied to the binding terminal S2a, and the winding end lead L1b is tied. It is tied to the terminal S1a (see FIG. 3A). All terminals are immersed in the static solder layer and electrically connected.
As described above, the power transmission transformer T2 of the second embodiment uses the
第３の実施例として、ドライブコイルＬ２の巻数が比較的多い場合、および、巻線の自由度があるコイルに最適な送電トランスＴ３について説明する。
図３に送電トランスＴ３の平面図（ａ）と正面図（ｂ）を示す。
図４は第１のボビンと第２のボビンの組み合わせ図であり、図４（ａ）は第１のボビン、図４（ｂ）は第２のボビン、図４（ｃ）は第１のボビンと第２のボビンを嵌合した図である。
図４に示すように、送電トランスＴ３は、実施例１、実施例２で説明した第１のボビン図４（ａ）と第２のボビン図４（ｂ）の嵌合部を予め嵌合した図４（ｃ）を用いる。
As a third embodiment, a power transmission transformer T3 optimum for a case where the number of turns of the drive coil L2 is relatively large and a coil having a degree of freedom of winding will be described.
FIG. 3 shows a plan view (a) and a front view (b) of the power transmission transformer T3.
4 is a combination diagram of the first bobbin and the second bobbin. FIG. 4 (a) is the first bobbin, FIG. 4 (b) is the second bobbin, and FIG. 4 (c) is the first bobbin. It is the figure which fitted the 2nd bobbin with .
As shown in FIG. 4, the power transmission transformer T3 is preliminarily fitted with the fitting portions of the first bobbin FIG. 4A and the second bobbin FIG. 4B described in the first and second embodiments. FIG. 4C is used.
送電トランスＴ３は図３に示すように、まず、ドライブコイルＬ２をボビン１の巻軸１ｂにウレタン被膜導線を用いて所定の巻数を巻回する。この時、ドライブコイルＬ２の巻き始めリードＬ２ａは鍔２に設けたスリット４から外部に引き出し、巻線終了時の巻き終わりリードＬ２ｂを絡げ端子Ｓ４ａに絡げた後、巻き始めリードＬ２ａを他の絡げ端子Ｓ３ａに絡げる。そして、送電コイルＬ１は自己融着線を用いた空芯コイルを用い、第１のボビン１の巻軸１ａに送電コイルＬ１を挿着し、鍔面と空芯コイルの巻線面を接着固定する。この時、送電コイルＬ１の巻き始めリードＬ１ａは鍔２に設けたスリット４から引き出し絡げ端子Ｓ２ａに、巻き終わりリードＬ１ｂは絡げ端子Ｓ１ａに絡げる。そして、全端子を静止半田層に浸責し電気的に接続する。
As shown in FIG. 3, the power transmission transformer T3 first winds the drive coil L2 around the winding shaft 1b of the
また、ドライブコイルＬ２は所定の巻数において、図５（ａ）に示すように樹脂からなる絶縁線９と絶縁被膜導線８とを一対とし、図５（ｂ）に示すように絶縁線と絶縁被膜導線を均等巻きに巻回し、ドライブコイルがスペース巻きとなるようにする。このようにすることにより、密着巻きよりも送電コイルとの結合が強くできる。
また、第１―第３の実施例のドライブコイルの空芯コイルにおいても、絶縁線と絶縁被膜導線を一対としてスパイラル状に巻回したものを熱可塑性の融着性ワニス等により固めたものを用いてもよい。
The drive coil L2 has a predetermined number of turns and a pair of an insulating wire 9 made of resin and an insulating
Also, in the air-core coils of the drive coils of the first to third embodiments, a coil in which an insulating wire and an insulating film conductor are wound together in a spiral shape and hardened with a thermoplastic fusible varnish or the like. It may be used.
次に、図６に他の実施例の送電コイルＴ４を示す。
送電コイルからの不要輻射あるいは外部基板の回路パターンと磁界成分が直行するため渦電流による損失を抑制するための実施例である。
図６に示すように、構成的には、実施例１、２、３で説明した送電トランスＴ１、Ｔ２、Ｔ３において、ドライブコイルＬ２の底面側の巻線面に鍔の外径とほぼ同じか又は大きさの大きい磁性シート７を設ける。
Next, FIG. 6 shows a power transmission coil T4 of another embodiment.
This is an embodiment for suppressing loss due to eddy current because unnecessary radiation from a power transmission coil or a circuit pattern of an external substrate and a magnetic field component are orthogonal.
As shown in FIG. 6 , in terms of configuration, in the power transmission transformers T1, T2, and T3 described in the first, second, and third embodiments, is the winding surface on the bottom side of the drive coil L2 substantially the same as the outer diameter of the rod? Alternatively, a large
この磁性シート７は磁性粉とゴム材（絶縁層）を材料としており、その材料の組み合わせとして、Ｆｅ−Ｓｉ−Ａｌ合金（偏平状）とポリエチレン系熱可塑性エストラマー（ＮＥＣトーキン（株）の製品「バスタレイド」）、Ｍｎ／ＺｎフェライトとＥＰＤＭ（ＴＤＫ（株）の製品「フレキシールド（ＩＶ−Ｍ）」）等を用いる。また、これら製品に代えて同じような電波吸収効果を有する他の電波吸収材を使用してもよい。
この様にすることにより、送電トランスを載置した外部基板面にも回路パターンを設けることができ、さらなる小型化と不要輻射を抑制することが可能となる。
This
By doing in this way, a circuit pattern can also be provided on the surface of the external substrate on which the power transmission transformer is placed, and further miniaturization and unnecessary radiation can be suppressed.
図７にボビン１とボビン２を強固に嵌合する構成を示す。
第１のボビンの嵌合部３は対向する面の先端部にスリット３ｂと突起３ａを備え、第２のボビンの嵌合孔６には第１のボビンの嵌合孔の突起３ａに対応する凹部６ａを設けることにより第１のボビンとの回転を抑え、スリット３ｂによって組み合わせを容易にするようにしたもので、この実施例に限られるものではない。その他、位置ズレ防止、抜け防止等のための溝や突起を設けてもよい。
Shows an arrangement for coupling tightly fitted the
The
以上説明したように、本発明の非接触電力伝送装置の送電トランスはボビンを用いた構成にしたため、ボビンの鍔厚を所定の厚さにすることにより送信コイルとドライブコイルの結合を深め、所定の巻数を低減し、さらに、ドライブコイルの巻数を任意の巻き方として結合を深める。さらに、第１のボビンの嵌合部を直接回路基板に装着したり、第１のボビンと第２のボビンを嵌合して回路基板への実装を容易にすることができる。さらにまた、磁気シートをドライブコイルと回路基板との間に設けることにより、発振ノイズの抑制および回路パターンとの渦電流損を防止することができる。
このように、本発明の非接触電力伝送装置の送電トランスは第１のボビンおよび第２のボビンを用いることにより実装作業性と接続信頼性を図ることができる。
As described above, since the power transmission transformer of the non-contact power transmission device of the present invention is configured using a bobbin, the bobbin is thickened to a predetermined thickness to deepen the coupling between the transmission coil and the drive coil. The number of turns is reduced, and the number of turns of the drive coil is arbitrarily set to increase the coupling. Furthermore, it is possible to facilitate or to attach the fitting portion of the first bobbin to direct the circuit board, the mounting to the circuit board by fitting the first bobbin and the second bobbin. Furthermore, by providing the magnetic sheet between the drive coil and the circuit board, it is possible to suppress oscillation noise and prevent eddy current loss with the circuit pattern.
Thus, the power transmission transformer of the non-contact power transmission apparatus of the present invention can achieve mounting workability and connection reliability by using the first bobbin and the second bobbin.
Ｌ１ 送電コイル
Ｌ２ ドライブコイル
Ｔ、Ｔ１、Ｔ２、Ｔ３、Ｔ４ 送電トランス
１ 第１のボビン
１ａ、１ｂ 巻軸
２ 鍔
３ 嵌合部
４ スリット
５ 第２のボビン
６ 嵌合孔
７ 磁性シート
Ｓ１、Ｓ２、Ｓ３、Ｓ４ 外部端子
L1 Power transmission coil L2 Drive coils T, T1, T2, T3, T4
Claims (5)
前記送電コイルと前記ドライブコイルは自己融着線を用いた空芯コイルからなり、
前記送電コイルと前記ドライブコイルを配設するボビンを備え、該ボビンは平板からなる鍔を挟んで対向する両面に巻軸と該巻軸の一方の端部に嵌合部を備えた第１のボビンと、複数の外部端子を備え中心部に嵌合孔を備えた第２のボビンとからなり、
該第１のボビンの該嵌合部側の巻軸に該ドライブコイルを、該鍔を挟んで対向する他方の巻軸に送電コイルを挿着し、該第１のボビンと該第２のボビンを嵌合してなることを特徴とする非接触電力伝送装置の送電トランス。 In a power transmission transformer of a non-contact power transmission device having a power transmission coil and a drive coil for self-excited oscillation on the power transmission device side,
The power transmission coil and the drive coil are air core coils using self-bonding wires,
A bobbin for disposing the power transmission coil and the drive coil; the bobbin having a winding shaft on both sides facing each other with a flat plate made of a flat plate and a fitting portion at one end of the winding shaft; A bobbin and a second bobbin having a plurality of external terminals and a fitting hole in the center,
The drive coil is inserted into the winding shaft on the fitting portion side of the first bobbin, and the power transmission coil is inserted into the other winding shaft facing the flange, and the first bobbin and the second bobbin A power transmission transformer of a non-contact power transmission device, characterized by being fitted.
前記送電コイルと前記ドライブコイルを配設するボビンを備え、該ボビンは平板からなる鍔を挟んで対向する両面に巻軸と該巻軸の一方の端部に嵌合部を備えた第１のボビンと、複数の外部端子を備え中心部に嵌合孔を備えた第２のボビンとからなり、
該第１のボビンと該第２のボビンを嵌合し、嵌合部側の巻軸に前記ドライブコイルを所定の巻数を巻回し、該鍔を挟んで他方の巻軸に前記送電コイルである自己融着線を用いた空芯コイルを挿着してなることを特徴とする非接触電力伝送装置の送電トランス。 In a power transmission transformer of a non-contact power transmission device having a power transmission coil and a drive coil for self-excited oscillation on the power transmission device side,
A bobbin for disposing the power transmission coil and the drive coil; the bobbin having a winding shaft on both sides facing each other with a flat plate made of a flat plate and a fitting portion at one end of the winding shaft; A bobbin and a second bobbin having a plurality of external terminals and a fitting hole in the center,
The first bobbin and the second bobbin are fitted, the drive coil is wound on a winding shaft on the fitting portion side, and a predetermined number of turns is wound, and the other winding shaft is the power transmission coil A power transmission transformer of a non-contact power transmission device, wherein an air-core coil using a self-bonding wire is inserted.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2007105526A JP4451463B2 (en) | 2007-04-13 | 2007-04-13 | Power transmission transformer for non-contact power transmission equipment |
| US12/082,275 US20080252409A1 (en) | 2007-04-13 | 2008-04-10 | Power transmission transformer for noncontact power transfer device |
| CN2008101258316A CN101299549B (en) | 2007-04-13 | 2008-04-11 | Power transmission transformer for noncontact power transfer device |
| US12/804,882 US7999649B2 (en) | 2007-04-13 | 2010-08-02 | Power transmission transformer for noncontact power transfer device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2007105526A JP4451463B2 (en) | 2007-04-13 | 2007-04-13 | Power transmission transformer for non-contact power transmission equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2008263740A JP2008263740A (en) | 2008-10-30 |
| JP4451463B2 true JP4451463B2 (en) | 2010-04-14 |
Family
ID=39853179
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2007105526A Expired - Fee Related JP4451463B2 (en) | 2007-04-13 | 2007-04-13 | Power transmission transformer for non-contact power transmission equipment |
Country Status (3)
| Country | Link |
|---|---|
| US (2) | US20080252409A1 (en) |
| JP (1) | JP4451463B2 (en) |
| CN (1) | CN101299549B (en) |
Families Citing this family (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9859043B2 (en) * | 2008-07-11 | 2018-01-02 | Cooper Technologies Company | Magnetic components and methods of manufacturing the same |
| JP5746049B2 (en) * | 2009-12-17 | 2015-07-08 | トヨタ自動車株式会社 | Power receiving device and power transmitting device |
| JP5640515B2 (en) * | 2010-07-15 | 2014-12-17 | ソニー株式会社 | Power transmission relay device, power transmission device, and method of manufacturing power transmission relay device |
| US9391220B2 (en) * | 2011-02-07 | 2016-07-12 | The Trustees Of Princeton University | System and method for interfacing large-area electronics with integrated circuit devices |
| JP2013105796A (en) * | 2011-11-11 | 2013-05-30 | Toko Inc | Coil device |
| US8928337B2 (en) * | 2012-01-27 | 2015-01-06 | Schweitzer Engineering Laboratories, Inc. | Device for measuring electrical current and method of manufacturing the same |
| TW201429105A (en) * | 2013-01-04 | 2014-07-16 | Primax Electronics Ltd | Wireless charging transferring device |
| US10573445B2 (en) * | 2013-03-27 | 2020-02-25 | Auckland Uniservices Limited | Electromagnetic field confinement |
| JP6596813B2 (en) * | 2013-11-28 | 2019-10-30 | Ｔｄｋ株式会社 | Coil for power transmission or power reception used in non-contact power feeding equipment |
| JP6302757B2 (en) * | 2014-06-09 | 2018-03-28 | 株式会社トーキン | Non-contact power transmission device |
| JP6256361B2 (en) * | 2015-01-27 | 2018-01-10 | 東洋インキＳｃホールディングス株式会社 | Magnetic sheet for non-contact power transmission |
| KR101751121B1 (en) * | 2015-07-16 | 2017-06-27 | 삼성전기주식회사 | Conductive plate and portable terminal having the same |
| CN107852040B (en) * | 2015-07-20 | 2021-10-26 | 阿莫善斯有限公司 | Wireless power transmission module |
| WO2017204663A1 (en) | 2016-05-25 | 2017-11-30 | Powerbyproxi Limited | A coil arrangement |
| US10593468B2 (en) | 2018-04-05 | 2020-03-17 | Apple Inc. | Inductive power transfer assembly |
| TWI729811B (en) * | 2020-05-14 | 2021-06-01 | 一諾科技股份有限公司 | Pin structure of transformer wire frame |
| CN112866837B (en) * | 2020-12-31 | 2021-10-26 | 广州芯德通信科技股份有限公司 | Network port radiation suppression circuit for OLT equipment and design method |
| US11617269B2 (en) | 2021-07-20 | 2023-03-28 | Schweitzer Engineering Laboratories, Inc. | Current measuring device for an electric power protection system |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3215905A (en) * | 1963-12-16 | 1965-11-02 | Otto N Bloom | Three piece bobbin of dielectric material for electric coils |
| US4629843A (en) * | 1984-04-11 | 1986-12-16 | Tdk Corporation | Induction cooking apparatus having a ferrite coil support |
| US4683518A (en) * | 1986-11-17 | 1987-07-28 | R. E. Phelon Company, Inc. | Ignition for oil burner |
| US5010314A (en) * | 1990-03-30 | 1991-04-23 | Multisource Technology Corp. | Low-profile planar transformer for use in off-line switching power supplies |
| US5844212A (en) * | 1991-10-23 | 1998-12-01 | Gas Research Institute | Dual surface heaters |
| US5319342A (en) * | 1992-12-29 | 1994-06-07 | Kami Electronics Ind. Co., Ltd. | Flat transformer |
| JPH11103531A (en) * | 1997-09-29 | 1999-04-13 | Nec Mori Energy Kk | Noncontact charger |
| JP4684461B2 (en) * | 2000-04-28 | 2011-05-18 | パナソニック株式会社 | Method for manufacturing magnetic element |
| TW559838B (en) * | 2001-11-28 | 2003-11-01 | Delta Electronics Inc | Transformer bobbin assembly |
| JP4367204B2 (en) * | 2004-03-31 | 2009-11-18 | 株式会社デンソー | Synchronous brushless motor device |
| US7791440B2 (en) * | 2004-06-09 | 2010-09-07 | Agency For Science, Technology And Research | Microfabricated system for magnetic field generation and focusing |
| US7388463B2 (en) * | 2004-08-16 | 2008-06-17 | Infusion Systems, Llc | Electromagnetic coil assembly employing spool-spindle |
| JP4947637B2 (en) * | 2007-01-09 | 2012-06-06 | ソニーモバイルコミュニケーションズ株式会社 | Non-contact power transmission coil, portable terminal and terminal charging device |
-
2007
- 2007-04-13 JP JP2007105526A patent/JP4451463B2/en not_active Expired - Fee Related
-
2008
- 2008-04-10 US US12/082,275 patent/US20080252409A1/en not_active Abandoned
- 2008-04-11 CN CN2008101258316A patent/CN101299549B/en not_active Expired - Fee Related
-
2010
- 2010-08-02 US US12/804,882 patent/US7999649B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN101299549B (en) | 2012-03-14 |
| US20100295651A1 (en) | 2010-11-25 |
| JP2008263740A (en) | 2008-10-30 |
| US20080252409A1 (en) | 2008-10-16 |
| CN101299549A (en) | 2008-11-05 |
| US7999649B2 (en) | 2011-08-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP4451463B2 (en) | Power transmission transformer for non-contact power transmission equipment | |
| US8421574B2 (en) | Contactless power transmission apparatus and a method of manufacturing a secondary side thereof | |
| EP2750145B1 (en) | Coil for cordless charging and cordless charging apparatus using the same | |
| US9490056B2 (en) | Coil component and electronic module using the same | |
| US8451082B2 (en) | Low profile coil-wound bobbin | |
| JP2010041906A (en) | Contactless power transmission apparatus, soft magnetic sheet, and module using the same | |
| KR102622543B1 (en) | Coil assembly | |
| JP2015144160A (en) | Antenna apparatus, antenna unit for non-contact power transmission, and electronic apparatus | |
| JP4676409B2 (en) | Non-contact power transmission device | |
| JP3554209B2 (en) | Surface mount type coil parts | |
| JP2015149405A (en) | Antenna apparatus, antenna unit for non-contact power transmission, and electronic apparatus | |
| US20100321143A1 (en) | Inductor | |
| CN104733166B (en) | Transformer and adapter | |
| US20050145408A1 (en) | Electronic component | |
| JPH11265814A (en) | Coil component and electronic equipment using the same | |
| EP1096516B1 (en) | Low profile inductive component | |
| CN104575941A (en) | Coil component and manufacturing method thereof | |
| JPH11176676A (en) | Small-sized noncontact transmitter | |
| JP2010022098A (en) | Power conversion/transmission device and non-contact type charged device | |
| WO2016158272A1 (en) | Coil, antenna apparatus, contactless power feeding module, electronic device, and contactless power feeding system | |
| JP2005191403A (en) | Coil component | |
| KR101858117B1 (en) | Dual Spiral Transformer | |
| KR101546720B1 (en) | Thin film coil, case assembly, non-contact power receiving device, and electronic device having the same | |
| JP2010153460A (en) | Coil component | |
| US20150028686A1 (en) | Coil type unit for wireless power transmission, wireless power transmission device, electronic device and manufacturing method of coil type unit for wireless power transmission |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20090310 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20090410 |
|
| A02 | Decision of refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 20090929 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20091204 |
|
| A911 | Transfer to examiner for re-examination before appeal (zenchi) |
Free format text: JAPANESE INTERMEDIATE CODE: A911 Effective date: 20100108 |
|
| TRDD | Decision of grant or rejection written | ||
| A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20100126 |
|
| A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 |
|
| A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20100127 |
|
| R150 | Certificate of patent or registration of utility model |
Ref document number: 4451463 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130205 Year of fee payment: 3 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130205 Year of fee payment: 3 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20150205 Year of fee payment: 5 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| S111 | Request for change of ownership or part of ownership |
Free format text: JAPANESE INTERMEDIATE CODE: R313113 |
|
| S111 | Request for change of ownership or part of ownership |
Free format text: JAPANESE INTERMEDIATE CODE: R313113 |
|
| R350 | Written notification of registration of transfer |
Free format text: JAPANESE INTERMEDIATE CODE: R350 |
|
| LAPS | Cancellation because of no payment of annual fees |