JP4439277B2 - Vending machine product unloading device - Google Patents

Vending machine product unloading device Download PDF

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JP4439277B2
JP4439277B2 JP2004027142A JP2004027142A JP4439277B2 JP 4439277 B2 JP4439277 B2 JP 4439277B2 JP 2004027142 A JP2004027142 A JP 2004027142A JP 2004027142 A JP2004027142 A JP 2004027142A JP 4439277 B2 JP4439277 B2 JP 4439277B2
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product
holding surface
lock lever
product holding
vending machine
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JP2005222163A (en
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茂雄 潤
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Sanden Holdings Corp
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Sanden Corp
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Description

本発明は、サーペンタインラック等に収容された商品を1個ずつ搬出する自動販売機の商品搬出装置に関するものである。   The present invention relates to a merchandise unloading device of a vending machine that unloads merchandise stored in a serpentine rack or the like one by one.

従来、図6に示すようなサーペンタイン式自動販売機においては、自動販売機本体1内に上下に蛇行した複数の商品ラック2を有し、各商品ラック2内に多数の商品Aが上下に収納されている。商品ラック2の下部には商品Aを搬出する商品搬出装置3が設置されている。商品搬出装置3の下部には図7(a)(b)に示すようにゲートレバー31が回動自在に設置されている。また、ゲートレバー31は商品通路3a内に出没自在となっており、ゲートレバー31が商品通路3aに突出するとき、最下位の商品A1が保持される。一方、ゲートレバー31の上方には同じく図7(a)(b)に示すようにロックレバー32が回動自在に設置されている。このロックレバー32は商品通路3a内に出没自在となっており、ロックレバー32が商品通路3aに突出するとき、最下位から2番目の商品A2が保持される。これら各レバー31,32の回動操作は、ソレノイド33、ソレノイド33の復帰用バネ34、及び、ソレノイド33で操作される上下のガイド棒35,36で行われる。   Conventionally, a serpentine vending machine as shown in FIG. 6 has a plurality of product racks 2 meandering up and down in the vending machine body 1, and a large number of products A are stored vertically in each product rack 2. Has been. A product unloading device 3 for unloading the product A is installed in the lower part of the product rack 2. As shown in FIGS. 7 (a) and 7 (b), a gate lever 31 is rotatably installed at the lower part of the product carry-out device 3. Further, the gate lever 31 can be moved into and out of the product passage 3a. When the gate lever 31 protrudes into the product passage 3a, the lowest product A1 is held. On the other hand, a lock lever 32 is rotatably installed above the gate lever 31 as shown in FIGS. 7 (a) and 7 (b). The lock lever 32 can freely move in and out of the product passage 3a. When the lock lever 32 protrudes into the product passage 3a, the second lowest product A2 is held. The levers 31 and 32 are rotated by a solenoid 33, a return spring 34 of the solenoid 33, and upper and lower guide bars 35 and 36 operated by the solenoid 33.

ここで、ソレノイド33が非励磁状態(販売待機状態)のときは、図7(a)に示すように、ゲートレバー31が図示しないバネで付勢され商品通路3a内に突出する一方、ゲートレバー31の下端には下ガイド棒35が当接し、ゲートレバー31の下回転が規制されている。   When the solenoid 33 is in a non-excited state (sales standby state), as shown in FIG. 7A, the gate lever 31 is urged by a spring (not shown) and protrudes into the product passage 3a. A lower guide bar 35 abuts on the lower end of 31 and the downward rotation of the gate lever 31 is restricted.

一方、ソレノイド33が励磁状態(販売状態)のときは、図7(b)に示すように、ロックレバー32のガイド溝32aに填り込んでいる上ガイド棒36が上方に引き上げられ、ロックレバー32が回転してその先端面(商品保持面)32bが商品通路3a内に突出し、最下位から2番目の商品A2を保持する。また、下ガイド棒35は同じく上方に引き上げられゲートレバー32の回転規制を解除して最下位の商品A1を落下搬出する。   On the other hand, when the solenoid 33 is in an excited state (sales state), as shown in FIG. 7 (b), the upper guide rod 36 fitted in the guide groove 32a of the lock lever 32 is pulled upward, and the lock lever When 32 rotates, the front end surface (product holding surface) 32b protrudes into the product passage 3a, and holds the second product A2 from the lowest position. The lower guide bar 35 is also lifted upward to release the rotation restriction of the gate lever 32 and drop and carry out the lowest product A1.

最下位の商品A1が搬出された後、ソレノイド33の励磁が終了し、復帰用バネ34により図7(a)の販売待機状態に戻る。これにより、最下位から2番目の商品A2がゲートレバー32上に落下して、最下位の商品A1となり次の販売に備えることとなる。   After the lowest product A1 is carried out, the excitation of the solenoid 33 is finished, and the return spring 34 returns to the sales standby state shown in FIG. As a result, the second lowest-order product A2 falls on the gate lever 32 and becomes the lowest-order product A1 to prepare for the next sale.

ところで、図7(b)の販売状態から図7(a)の販売待機状態に戻る際、ロックレバー32の商品保持面32bには最下位から2番目の商品A2の荷重に加えてこれに続く上方の商品荷重もかかっている。このため、商品Aがペットボトルのように変形容易なものとなっているときは商品A2が変形して商品保持面32bと商品A2との接触面積が拡大し、また、商品Aの外面に摩擦抵抗の大きなラベルが貼着されているときは、摩擦抵抗の大きなラベルと商品保持面32bが接触し、ロックレバー32が円滑に戻らないという問題点を有していた。   By the way, when returning from the sales state of FIG. 7B to the sales standby state of FIG. 7A, the product holding surface 32b of the lock lever 32 is added to the load of the second lowest product A2 in addition to the load. The upper product load is also applied. For this reason, when the product A is easily deformable like a plastic bottle, the product A2 is deformed, the contact area between the product holding surface 32b and the product A2 is increased, and the outer surface of the product A is rubbed. When a label with a large resistance is stuck, the label with a large frictional resistance is in contact with the product holding surface 32b, and the lock lever 32 does not return smoothly.

そこで、このような問題点を解決するため、従来、例えば復帰用バネ34のバネ力を大きくする構造、商品保持面32aに複数のリブを設ける構造、或いは、商品保持面32aの接触角度をレバー戻りが容易な角度に設定する構造などが提案されている。
特開2002−24933号公報 特開2002−373371号公報
Therefore, in order to solve such problems, conventionally, for example, a structure in which the spring force of the return spring 34 is increased, a structure in which a plurality of ribs are provided on the product holding surface 32a, or a contact angle of the product holding surface 32a is set to a lever. A structure for setting the angle so that it can be easily returned has been proposed.
JP 2002-24933 A JP 2002-373371 A

しかしながら、復帰用バネのバネ力を大きくする構造では、バネ力を大きくした分、吸引力の大きなソレノイドが必要になるという問題点を有していたし、また、リブを設ける構造では、リブと接触する箇所に商品荷重が集中して販売商品にリブ痕が付き、商品価値を低下させるという問題点を有していた。   However, the structure in which the spring force of the return spring is increased has a problem that a solenoid having a large suction force is required as the spring force is increased, and the structure in which the rib is provided is in contact with the rib. The product load is concentrated on the place where the product is sold, and the product has rib marks on the product to be sold, which reduces the value of the product.

更に、商品保持面32の接触角度を戻り容易な角度に設定する構造を採用するとしても、その最良の商品保持面32bは商品径寸法により異なる。即ち、商品保持面32bの接触角度は商品を保持しつつ、ロックレバー32の下方向への回転力を極力小さくするよう設定することが好ましい。具体的には、図8に示すように、大径商品Aのときはその商品保持面32bが手前側(図8の一点鎖線(ア))であり、一方、小径商品Aのときはその商品保持面32が商品通路3aの中央寄りとなる(図8の一点鎖線(イ))。 Furthermore, even if adopting the structure to be set to facilitate angular return the contact angle of the product retaining surface 32 b, the best product retaining surface 32b varies the product diameter. That is, it is preferable that the contact angle of the product holding surface 32b is set so as to minimize the rotational force in the downward direction of the lock lever 32 while holding the product. Specifically, as shown in FIG. 8, when the product is a large-diameter product A, the product holding surface 32b is the front side (the one-dot chain line (A) in FIG. 8). The holding surface 32b is closer to the center of the product passage 3a (the chain line (A) in FIG. 8).

一方、商品A,Bに対応する商品保持面32bを形成するためには、前後に位置する各一点鎖線(ア)(イ)に跨るよう形成しなければならない。なぜなら、大径商品A用の商品保持面(一点鎖線(ア))とするときは、小径商品Bを保持できないし、一方、小径商品B用の商品保持面(一点鎖線(イ))とするときは、商品保持面32bが大径商品Aに突き当たり、大径商品Aの保持不良を起こすおそれがあるからである。   On the other hand, in order to form the product holding surface 32b corresponding to the products A and B, the product holding surface 32b must be formed so as to straddle the respective one-dot chain lines (a) and (b) located in front and back. This is because, when the product holding surface for the large-diameter product A is used (the one-dot chain line (A)), the small-diameter product B cannot be held, while the product holding surface for the small-diameter product B (the one-dot chain line (A)) is used. This is because the product holding surface 32b may hit the large-diameter product A and cause a holding failure of the large-diameter product A.

このように、商品保持面32bが前後の各線(ア)(イ)に跨る分、商品保持面32bの接触角度が各線(ア)(イ)それより大きくならざるを得なく、商品保持面32bの接触角度の最適設計にも限界があった。   Thus, as the product holding surface 32b extends over the front and rear lines (a) (b), the contact angle of the product holding surface 32b must be larger than each line (a) (b), and the product holding surface 32b. There was a limit to the optimum design of the contact angle.

本発明の目的は前記問題点を解決するため、商品保持面に接触抵抗低減処理を施すことにより、ロックレバーを円滑に退避させることができる自動販売機の商品搬出装置を提供することにある。   In order to solve the above-described problems, an object of the present invention is to provide a merchandise carry-out device for a vending machine capable of smoothly retracting a lock lever by performing a contact resistance reduction process on a merchandise holding surface.

本発明は前記課題を解決するため、請求項1の発明は、上下に商品を収納した商品通路に上下方向に回動自在に設置され、上端に形成された商品保持面を商品通路内に突出するよう斜め下方に向かって回転させ最下位から2番目の商品を商品保持面で保持する一方、商品保持面が商品通路から退避するよう斜め上方に向かって逆転させて商品保持状態を解除するロックレバーを備えた自動販売機の商品搬出装置において、ロックレバーの商品保持面には、多数の凹凸を形成するとともに凹部と凸部の少なくとも一部はロックレバーの回転方向に交互に隣接して形成した構造となっている。 In order to solve the above-mentioned problems, the present invention is characterized in that the invention according to claim 1 is installed in a product passage in which products are stored vertically so as to be pivotable in the vertical direction, and a product holding surface formed at the upper end projects into the product passage. A lock that rotates diagonally downward to hold the second product from the lowest position on the product holding surface, and reverses the product holding surface in a diagonally upward direction so that the product holding surface retracts from the product passage. In a product unloading device of a vending machine equipped with a lever, on the product holding surface of the lock lever , a large number of irregularities are formed, and at least a part of the concave portions and convex portions are alternately formed adjacent to each other in the rotation direction of the lock lever. It has a structure.

請求項1の発明によれば、ロックレバーの商品保持面には、多数の凹凸を形成するとともに凹部と凸部の少なくとも一部はロックレバーの回転方向に交互に隣接して形成しているため、商品保持面と最下位から2番目の商品との接触抵抗が小さくなり、ロックレバーを商品通路から円滑に退避できる。 According to the first aspect of the present invention, the product holding surface of the lock lever is formed with a large number of irregularities and at least a part of the concave portions and the convex portions are alternately formed adjacent to each other in the rotation direction of the lock lever. The contact resistance between the product holding surface and the second lowest product is reduced, and the lock lever can be smoothly retracted from the product passage.

本発明によれば、商品保持面が接触抵抗低減処理が施されているため、商品保持面と最下位から2番目の商品との接触抵抗が小さくなり、ロックレバーが商品通路から円滑に退避されるため、ロックレバーの駆動源出力を大きくすることなく商品の搬出不良を防止できる。   According to the present invention, since the product holding surface is subjected to the contact resistance reduction process, the contact resistance between the product holding surface and the second lowest product is reduced, and the lock lever is smoothly retracted from the product passage. Therefore, it is possible to prevent unsuccessful carry-out of goods without increasing the drive source output of the lock lever.

図1及び図2は自動販売機の商品搬出装置に係る第1実施形態を示すもので、図1は商品搬出装置の外観斜視図、図2は商品保持面と商品との接触状態を示す省略断面図である。なお、自動販売機の構造は既に説明した図6の自動販売機と同様であり、その説明は省略する。また、図6〜図8に示す構成と同一構成部分は同一符号を付して説明する。   FIG. 1 and FIG. 2 show a first embodiment relating to a product carry-out device of a vending machine, FIG. 1 is an external perspective view of the product carry-out device, and FIG. 2 is an abbreviated view showing a contact state between the product holding surface and the product. It is sectional drawing. The structure of the vending machine is the same as that of the vending machine shown in FIG. Moreover, the same components as those shown in FIGS.

本実施形態に係る商品搬出装置3は上下に延在された本体プレート37を有し、本体プレート37の下部にはゲートレバー用の開口37aを形成する一方、上部にはロックレバー用の開口37bを形成している。また、本体プレート37の裏面下部にはゲートレバー31が回動自在に軸支されており、ゲートレバー31が開口37aを介して商品通路3a内に突出及び退避自在となっている。本体プレート37の裏面上部にはロックレバー32が回動自在に軸支されており、開口37bを介して商品通路3a内に突出及び退避自在となっている。なお、このロックレバー32の商品通路3a内への突出量は大小何れの商品にも対応するよう設計されている。   The product carry-out device 3 according to the present embodiment has a main body plate 37 extending vertically, and a gate lever opening 37a is formed in the lower portion of the main body plate 37, while an opening 37b for a lock lever is formed in the upper portion. Is forming. A gate lever 31 is pivotally supported at the lower part of the back surface of the main body plate 37 so that the gate lever 31 can project and retreat into the product passage 3a through the opening 37a. A lock lever 32 is pivotally supported on the upper surface of the rear surface of the main body plate 37 so as to protrude and retract into the product passage 3a through an opening 37b. The amount of protrusion of the lock lever 32 into the product passage 3a is designed to accommodate both large and small products.

以上のような構成は従来の商品搬出装置3と同様であるが、本実施形態はプラスチック製のロックレバー32の先端側に形成された商品保持面を改良した点にある。   The configuration as described above is the same as that of the conventional product carry-out device 3, but the present embodiment is in that the product holding surface formed on the distal end side of the plastic lock lever 32 is improved.

本実施形態は商品保持面32cをシボ加工により粗面処理している。このシボ加工として、例えばロックレバー32のプラスチック成形金型を用いるときは次のようにして加工する。まず、金型の内面で商品保持面32cに対応する箇所に耐性インクを塗布して模様(粗面模様)付けを行い、次いで金属の腐食処理を行う。この模様付けと腐食処理を複数回に亘って繰り替えすことにより、金型の内面に細かな窪みができる。この金型を用いることにより、商品保持面32cが粗面処理されたロックレバー32が成形される。   In the present embodiment, the product holding surface 32c is roughened by embossing. For example, when a plastic mold for the lock lever 32 is used, the processing is performed as follows. First, a resistant ink is applied to a portion corresponding to the product holding surface 32c on the inner surface of the mold to form a pattern (rough surface pattern), and then a metal corrosion treatment is performed. By repeating this patterning and corrosion treatment a plurality of times, fine depressions are formed on the inner surface of the mold. By using this mold, the lock lever 32 having the product holding surface 32c roughened is formed.

本実施形態によれば、図2に示すように、商品保持面32cが粗面処理されているため、商品Cと商品保持面32cとの接触面積が小さくなる。これにより、商品Cと商品保持面32cの貼り付きが防止され(商品Cと商品保持面32cとの接触抵抗が低減され)、復帰用バネ(図示しない)の弾発力でロックレバー32を戻す際(図2の実線矢印に示す方向に回転させる際)、ロックレバー32が円滑に動作する。   According to this embodiment, as shown in FIG. 2, since the product holding surface 32c is roughened, the contact area between the product C and the product holding surface 32c is reduced. Thereby, sticking of the product C and the product holding surface 32c is prevented (the contact resistance between the product C and the product holding surface 32c is reduced), and the lock lever 32 is returned by the elastic force of a return spring (not shown). At this time (when rotating in the direction indicated by the solid line arrow in FIG. 2), the lock lever 32 operates smoothly.

図3は商品搬出装置に係る第2実施形態を示すものである。この第2実施形態はロックレバー32の商品保持面32dに多数の凹凸を形成している(凹凸形成処理)。   FIG. 3 shows a second embodiment according to the commodity carry-out device. In the second embodiment, a large number of irregularities are formed on the product holding surface 32d of the lock lever 32 (unevenness forming process).

この凹凸形成処理はプラスチック成形金型の内面で商品保持部32dに対応する箇所に多数の凹部を形成したものを用い、プラスチック成形すれば良い。これにより、図3に示すように、商品Cと商品保持面32dとの接触面積が小さくなり、前記第1実施形態と同様の作用により、ロックレバー32が円滑に動作する。   This unevenness forming process may be performed by plastic molding using a plastic molding die in which many concave portions are formed at locations corresponding to the product holding portions 32d. Thereby, as shown in FIG. 3, the contact area between the product C and the product holding surface 32d is reduced, and the lock lever 32 operates smoothly by the same action as in the first embodiment.

図4は商品搬出装置に係る第3実施形態を示すものである。この第3実施形態はロックレバー32の商品保持面32eに凹凸形成処理されたプラスチックフィルム32fを接着した構造となっている。プラスチックフィルム32fの凹凸形成処理は例えばエンボス加工などで形成したものである。   FIG. 4 shows a third embodiment according to the commodity carry-out device. The third embodiment has a structure in which a plastic film 32f that has been processed to form irregularities is bonded to the product holding surface 32e of the lock lever 32. The unevenness forming process of the plastic film 32f is formed by, for example, embossing.

この実施形態によれば、前記第2実施形態と同様にロックレバー32の円滑な戻し動作が実現されることはもとより、既存の商品搬出装置のロックレバー32にも適用することができる。   According to this embodiment, the smooth return operation of the lock lever 32 can be realized as in the second embodiment, and the present invention can also be applied to the lock lever 32 of an existing product carry-out device.

図5は商品搬出装置に係る第4実施形態を示すものである。この第4実施形態はロックレバー32の商品保持面32gに滑り部材32hをコーティング(滑り部材コーティング処理)してなるものである。この滑り部材32hとして、滑り良好な例えばフッ素樹脂等を用いている。   FIG. 5 shows a fourth embodiment according to the commodity carry-out device. In the fourth embodiment, the product holding surface 32g of the lock lever 32 is coated with a sliding member 32h (sliding member coating process). As the sliding member 32h, for example, a fluororesin having a good sliding property is used.

本実施形態によれば、商品保持面32gに滑り部材32hをコーティングしているため、商品Cとの摩擦抵抗が著しく小さくなり、ロックレバー32の円滑な戻し動作が実現される。   According to this embodiment, since the product holding surface 32g is coated with the sliding member 32h, the frictional resistance with the product C is remarkably reduced, and the smooth return operation of the lock lever 32 is realized.

第1実施形態に係る商品搬出装置の外観斜視図1 is an external perspective view of a product carry-out device according to a first embodiment. 第1実施形態の商品保持状態を示す省略断面図Omitted cross-sectional view showing the product holding state of the first embodiment 第2実施形態の商品保持状態を示す省略断面図Omitted cross-sectional view showing the product holding state of the second embodiment 第3実施形態の商品保持状態を示す省略断面図Omitted cross-sectional view showing the product holding state of the third embodiment 第4実施形態の商品保持状態を示す省略断面図Omitted cross-sectional view showing the product holding state of the fourth embodiment 自動販売機の断面図Cross section of vending machine 商品搬出動作を示す側面図Side view showing product carry-out operation 大径商品及び小径商品の保持状態を示す拡大側面図Enlarged side view showing the holding state of large-diameter products and small-diameter products

符号の説明Explanation of symbols

1…自動販売機、3…商品搬出装置、3a…商品通路、32…ロックレバー、32c,32d,32e,32e,32g…商品保持面、32h…滑り部材、商品…A,B,C。   DESCRIPTION OF SYMBOLS 1 ... Vending machine, 3 ... Merchandise take-out apparatus, 3a ... Merchandise passageway, 32 ... Lock lever, 32c, 32d, 32e, 32e, 32g ... Merchandise holding surface, 32h ... Sliding member, Merchandise ... A, B, C.

Claims (1)

上下に商品を収納した商品通路に上下方向に回動自在に設置され、上端に形成された商品保持面を該商品通路内に突出するよう斜め下方に向かって回転させ最下位から2番目の商品を該商品保持面で保持する一方、該商品保持面が該商品通路から退避するよう斜め上方に向かって逆転させて商品保持状態を解除するロックレバーを備えた自動販売機の商品搬出装置において、
前記ロックレバーの商品保持面には、多数の凹凸を形成するとともに凹部と凸部の少なくとも一部は該ロックレバーの回転方向に交互に隣接して形成した
ことを特徴とする自動販売機の商品搬出装置。
The product that is installed in the product path containing the product vertically and is pivotable in the vertical direction, and the product holding surface formed at the upper end is rotated obliquely downward so as to protrude into the product path, and the second product from the bottom. while held by the product holding surface, in the article carrying-out device for an automatic vending machine having a locking lever which said product holding surface is reversed diagonally upward to retreat from the commodity passage for releasing the product holding state,
A product of a vending machine, wherein a product holding surface of the lock lever is formed with a number of irregularities, and at least a part of the recesses and projections are alternately formed adjacent to each other in the rotation direction of the lock lever. Unloading device.
JP2004027142A 2004-02-03 2004-02-03 Vending machine product unloading device Expired - Fee Related JP4439277B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2004027142A JP4439277B2 (en) 2004-02-03 2004-02-03 Vending machine product unloading device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2004027142A JP4439277B2 (en) 2004-02-03 2004-02-03 Vending machine product unloading device

Publications (2)

Publication Number Publication Date
JP2005222163A JP2005222163A (en) 2005-08-18
JP4439277B2 true JP4439277B2 (en) 2010-03-24

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