JP4426470B2 - Electrical junction box mounting structure - Google Patents

Description

  The present invention relates to an electrical junction box mounting structure.

  2. Description of the Related Art Conventionally, in order to distribute electric power from an in-vehicle power source to various electrical components, an electrical junction box is known in which a circuit structure in which a switching element or its control circuit is incorporated in a power circuit is contained in a casing (for example, Patent Document 1).

For example, as shown in FIG. 14, the electrical junction box 100 is used by being mounted in a mounting portion 102 provided in a casing 101 of the relay box. The electrical junction box 100 has a shape in which a rectangular corner is dropped as viewed from the front, for example, due to circumstances such as installation space. In addition, a left flange portion 103L, a right flange portion 103R, and a lower flange portion 103U are continuously formed on the outer peripheral surface of the electrical junction box 100 so as to protrude. The left flange portion 103L and the right flange portion 103R have substantially the same height at the upper end, but the lower end is higher in the right flange portion 103R. In other words, the lower end of the left flange portion 103L is the right flange. The portion 103 </ b> R is provided with a position shifted from the lower end. On the other hand, the casing 101 is formed with an insertion groove 104 into which the flange portions 103L, 103R, 103U can be inserted in the peripheral portion of the mounting portion 102. Further, at the upper ends of the left and right sides of the insertion groove 104, insertion ports 105L and 105R opened upward are formed at the same height position.
JP 2003-164039 A

  At the time of assembly, the electrical junction box 100 is inserted into the mounting portion 102 from above along the arrow direction (downward direction) in the figure. At this time, first, the left and right flange portions 103L and 103R are inserted into the insertion groove 104 from the insertion ports 105L and 105R while being aligned in the front-rear direction (perpendicular to the paper surface) with respect to the insertion groove 104, and finally The lower flange portion 103U is inserted into the insertion groove 104. Here, since the lower ends of the left and right flange portions 103L and 103R are provided with a position shifted in the insertion direction, only one left flange portion 103L is inserted into the insertion groove 104 during the insertion operation. Accordingly, the other right flange portion 103R does not reach the insertion port 105R. At this time, the operator may misunderstand that both flange portions 103L and 103R are inserted into the insertion groove 104, and may stop the alignment of the right flange portion 103R with respect to the insertion groove 104. Then, the right flange portion 103R is displaced back and forth with respect to the insertion port 105R and cannot be inserted into the insertion groove 104 well, and the workability may be deteriorated.

  The present invention has been completed based on the above circumstances, and an object thereof is to provide an electrical junction box mounting structure capable of improving the assembly workability.

As a means for achieving the above object, an electrical junction box mounting structure according to the invention of claim 1 is a structure for mounting the electrical junction box to a mounting portion of a casing, wherein the electrical junction box includes: A pair of flange portions formed on the outer surface and projecting outward from the left and right side surfaces of the electric connection box along the insertion direction of the electric connection box, and a mounting portion of the casing are provided, and the flange portion is A pair of insertion grooves that can be inserted from the insertion port along the insertion direction , and the insertion groove is formed at a rear edge and a front edge of the rear edge that is spaced apart from the front edge. The insertion side end of one flange portion of the pair of flange portions is provided so as to be displaced from the insertion side end of the other flange portion toward the front side in the insertion direction. The pair of plugs The insertion port on the side corresponding to the one flange portion among the insertion ports included in the first insertion portion has a misalignment dimension of the insertion side end portions of the pair of flange portions, and is ahead of the other insertion port in the insertion direction. In the pair of insertion ports, a guiding portion capable of guiding the flange portion into the insertion groove is formed in an inclined surface shape protruding to the front side. Has features.

<Invention of Claim 1>
One insertion port is provided at a position shifted from the other insertion port on the far side in the insertion direction by the amount of positional displacement of the insertion side end of the pair of flange portions. Both flanges enter the insertion port at the same time. As a result, a situation in which only one of the pair of flange portions enters the insertion groove is avoided, so that the assembly workability is improved.
Moreover, since the guide part which guides a flange part in an insertion groove | channel is provided in a pair of insertion port, an assembly | attachment of an electrical junction box can be performed easily.

  An embodiment of the present invention will be described with reference to FIGS. In the present embodiment, an example in which the present invention is applied to a mounting structure of an electrical junction box mounted on a casing of a relay box is shown.

  The electrical junction box 1 is used by being mounted on an automobile, and is interposed between a power source such as a battery and an electrical load, and distributes and supplies power supplied from the power source to each electrical component. At the same time, control such as switching of the power supply is performed. As shown in FIGS. 1 to 3, the electrical junction box 1 accommodates the circuit component 2 in a housing 3 having a heat dissipation function, and is mounted vertically on a casing 23 described later. In the following description, the vertical direction is based on FIG. 3, and the right side of FIG. 3 is the front side.

  The circuit component 2 is arranged along the circuit board 5, an electronic component 6 such as a relay mounted on a circuit pattern (not shown) formed on the circuit board 5, and a power source ( It is comprised from the bus bar (electrical power conductive path) 7 which consists of a metal plate material connected to not shown. The circuit board 5 and the bus bar 7 are integrated with each other through an insulating adhesive.

  The casing 3 includes a frame 8 made of synthetic resin, a heat radiating plate 9 made of a metal having a high thermal conductivity (for example, an aluminum alloy), and a cover 10. As shown in FIG. 9, the frame 8 has a rectangular shape as a whole, and includes a corner dropping portion 8 </ b> A in which a lower right corner is dropped when viewed from the front, and surrounds the outer periphery of the circuit board 5. Moreover, the heat sink 9 and the cover 10 are assembled | attached with respect to the frame 8 so that the front surface and a rear surface may be covered.

  A fuse box 14 having a plurality of fuse mounting holes 13 into which fuses (not shown) can be mounted is assembled at the upper end portion of the housing 3, and an upper connector 15 is further attached to the fuse box 14. Assembled. As shown in FIG. 3, in each fuse mounting hole 13, one end portion 7A of the bus bar 7 is press-fitted on the front side thereof, and is paired with one end portion 7A of the bus bar 7 on the rear side. The tab-like connection terminal 16 is similarly attached by press fitting, and the bus bar 7 and the connection terminal 16 can be connected to the fuse. Further, the connection terminal 16 is bent in a crank shape, and the other tab-shaped end portion protrudes inside the upper connector 15.

  A lower connector 17 is provided at the lower part of the housing 3. The other end of the plurality of L-shaped terminals 18 whose one end is connected to the circuit pattern on the circuit board 5 by soldering protrudes inside the lower connector 17. A connector (not shown) connected to various external electrical loads is connected to the upper connector 15 and the lower connector 17.

  The frame body 8 is formed with a flange portion 20 projecting outward on the outer peripheral surface excluding the upper surface. The flange portion 20 includes a left flange portion 20L provided on the left side surface of the frame body 8, a right flange portion 20R provided on the right side surface, and a lower flange portion 20U provided on the lower surface. . As shown in FIG. 9, the left flange portion 20L and the right flange portion 20R have substantially the same height at the upper end, but the lower end has a corner drop portion 8A at the lower right side of the frame body 8, so The flange portion 20R is at a higher position. In other words, the insertion side end portion (lower end) of the left flange portion 20L is displaced from the insertion side end portion (lower end) of the right flange portion 20R toward the front side (lower side) in the insertion direction.

  On the other hand, as shown in FIG. 4, the casing 23 of the relay box is provided with a mounting portion 24 that can be mounted while accommodating the electrical junction box 1 and is open upward. Further, a cutout portion 25 is formed in the front wall 23A of the casing 23 so as to cut out a position corresponding to the mounting portion 24 upward. As shown in FIG. 9, the notch 25 has a shape that follows the shape of both side surfaces and the lower surface of the housing 3 in the electrical junction box 1. Moreover, the insertion groove | channel 26 which can insert the flange part 20 of the electrical-connection box 1 from upper direction is formed in the lower part of the notch part 25 along the peripheral part. As shown in FIGS. 5 and 6, the insertion groove 26 has a rear edge 27 projecting inward from the peripheral edge of the notch 25, and a predetermined interval on the front side of the rear edge 27. It is formed between the front edge portion 28 projecting in the direction. At the upper ends of the left and right sides of the insertion groove 26, insertion ports 29L and 29R for inserting the flange portions 20L and 20R are formed to open upward. In the insertion ports 29L and 29R, a leading portion 30 having an inclined surface shape is formed by the front side edge portion 28 projecting forward, and the flange portions 20L and 20R are inserted into the insertion groove 26 by the leading portion 30. Can be invited to. Further, as shown in FIG. 9, the left insertion port 29L is inserted in the insertion direction from the right insertion port 29R by an amount corresponding to the positional displacement dimension of the insertion side end portions (lower ends) of the left and right flange portions 20L and 20R. The position is shifted to the front side (lower side). Further, as shown in FIGS. 5 and 6, a slide extending in the vertical direction is positioned above (in front of the insertion direction) the insertion ports 29 </ b> L and 29 </ b> R of the insertion groove 26 in the peripheral portion of the notch 25. A contact wall 31 is formed to project inward. The slidable contact wall 31 forms a step with respect to the front wall 23A of the casing 23 and is substantially flush with the rear edge 27 so that the flange portions 20L and 20R are slid along the insertion direction. It is formed to be able to.

  Lock portions 33L and 33R are provided on the upper left and right side surfaces of the electrical junction box 1, while lock portions 33L and 33R are provided on the left and right side portions of the mounting portion 24 in the casing 23 at positions facing the lock portions 33L and 33R. Locked portions 34L and 34R that can be engaged with 33L and 33R are provided. Note that the left and right lock portions 33L and 33R and the left and right locked portions 34L and 34R have a substantially bilaterally symmetric structure.

  As shown in FIGS. 1, 2, and 7, the lock portions 33L and 33R of the electrical junction box 1 are arranged on the left and right side surfaces 14A of the fuse box 14 (the surfaces facing the locked portions 34L and 34R), respectively, A pair of engaging pieces 36A and 36B are provided so as to project apart from each other. Both the engaging pieces 36A and 36B both extend along the vertical direction, and have a substantially L-shaped cross section whose front end portion faces in a direction opposite to the flange portions 20L and 20R (backward, that is, the thickness direction of the flange portions 20L and 20R). It has a shape. The front engaging piece 36A is provided behind the upper end portions of the flange portions 20L and 20R so as to be spaced apart, and a groove portion 37 into which the sliding contact wall 31 can enter is formed between them. Further, a stopper portion 38 is formed on the upper end of each engagement piece 36A, 36B so as to protrude from the side surface 14A (see FIG. 1). Furthermore, the lock projections 39 are formed on the lock portions 33L and 33R so as to protrude between the engagement pieces 36A and 36B.

  As shown in FIGS. 5, 6, and 8, the locked portions 34 </ b> L and 34 </ b> R of the casing 23 are paired with a pair of engagement receivers that protrude from the front and rear of the locking portions 33 </ b> L and 33 </ b> R. The pieces 41A and 41B are provided. Both the engagement receiving pieces 41A and 41B both have a substantially L-shaped cross section that extends along the vertical direction and whose tip ends in the opposite direction (front) to the tip of the engagement pieces 36A and 36B. . The front side engagement receiving piece 41A is provided behind the sliding contact wall 31, and a groove portion 42 into which the engagement piece 36A can enter is formed between them. Each engagement piece 36A, 36B and each engagement receiving piece 41A, 41B can be engaged with each other such that their distal ends enter the back side of the counterpart distal end (see FIG. 10). The locked portions 34L and 34R are provided with elastic lock pieces 44 extending upward between the engagement receiving pieces 41A and 41B. The elastic lock pieces 44 can be bent and deformed inward and outward (left-right direction). The elastic lock piece 44 is provided with a locked portion 44 </ b> A that can be engaged with the lock protrusion 39.

The above is the configuration of the present embodiment. Next, the function and effect will be described.
In order to assemble the electrical junction box 1 to the casing 23, first, as shown by a one-dot chain line in FIG. 6, the electrical junction box 1 is approached from the front with respect to the mounting portion 24, and the lower part of the left flange portion 20L and the right flange portion 20R. The rear surface is pressed against the sliding contact wall 31. As a result, the electrical junction box 1 is positioned in the front-rear direction with respect to the casing 23, and the flange portions 20 </ b> L and 20 </ b> R have a vertical posture and are held at a position directly above the insertion groove 26. Subsequently, the electric connection box 1 is moved downward (in the direction of the arrow in FIG. 9) while pressing the flange portions 20L and 20R against the sliding contact wall 31. Then, the flange portions 20L and 20R are in sliding contact with the sliding contact wall 31, and the flange portions 20L and 20R are inserted into the insertion grooves 26 from the insertion ports 29L and 29R, respectively, while maintaining the vertical posture. .

  At this time, the left insertion port 29L is provided with a position shifted below the right insertion port 29R by the amount of positional displacement at the lower ends of the left and right flange portions 20L, 20R. The flange portions 20L and 20R enter the insertion ports 29L and 29R almost simultaneously. Here, if the left and right insertion ports 29L and 29R are not displaced as in the present embodiment (for example, at the same height position), the left and right flange portions in the process of the insertion operation described above. Only one of 20L and 20R is inserted into the insertion groove 26. At this time, an operator may misunderstand that both flange portions 20L and 20R are inserted, and the pressing of the flange portions 20L and 20R toward the sliding contact wall 31 may be stopped. Then, the flange portions 20L and 20R on the side not entering the insertion groove 26 are lifted from the sliding wall 31 and cannot be inserted into the insertion groove 26 well, and workability may be deteriorated. On the other hand, in the present embodiment, as described above, the left and right flange portions 20L and 20R enter the insertion ports 29L and 29R almost simultaneously, so that only one of the flange portions 20L and 20R enters the insertion groove 26. Occurrence of the situation of being avoided is avoided, and therefore deterioration of workability can be prevented.

  As described above, the electrical connection box 1 is positioned with respect to the casing 23 in the front-rear and left-right directions by inserting the left and right flange portions 20L, 20R into the insertion groove 26. When the electric junction box 1 is further lowered from this state, the distal end portions of the engagement pieces 36A and 36B enter the rear side of the distal end portions of the engagement receiving pieces 41A and 41B from the lower end side (see FIG. 10). Thus, the engagement piece 36A and the engagement receiving pieces 41A and 41B are engaged with each other, so that the displacement of the electrical junction box 1 in the left-right direction is restricted. Further, the sliding contact wall 31 enters the groove portion 37 between the flange portions 20L, 20R and the front engagement piece 36A, and thereby the displacement of the electrical connection box 1 in the front-rear direction is restricted. When the electrical connection box 1 approaches the normal mounting position, the lock projection 39 comes into contact with the locked portion 44A and the elastic lock piece 44 is bent and deformed. When the electrical connection box 1 reaches the proper mounting position, as shown in FIG. 11, the insertion operation of the electrical connection box 1 is stopped by the upper ends of the engagement receiving pieces 41A and 41B abutting against the stopper portion 38. At the same time, the elastic lock piece 44 is restored and deformed, and the lock protrusion 39 is locked to the locked portion 44A, so that the electrical connection box 1 is in a locked state in which the vertical displacement is restricted.

  In this way, the flange portions 20L and 20R can be inserted into the insertion groove 26 by pressing the flange portions 20L and 20R of the electrical connection box 1 against the sliding contact wall 31 of the casing 23 to cause sliding contact. Thereby, when assembling, the flange portions 20L and 20R can be easily positioned with respect to the insertion groove 26, so that, for example, the flange portions 20L and 20R are inserted into an incorrect location on the casing 23 side, etc. Assembling workability is improved.

  Further, by inserting the flange portions 20L and 20R into the insertion groove 26, the electrical junction box 1 is positioned on both sides (front and rear) in the thickness direction of the flange portions 20L and 20R. At this time, since the tip ends of the pair of engagement pieces 36A and 36B are directed to the same side, the electrical connection box 1 is connected to the flange portions 20L and 20R between the lock portions 33L and 33R and the locked portions 34L and 34R. It is not positioned on both sides (front and rear) in the thickness direction. Therefore, since it is possible to avoid the electrical connection box 1 being double-positioned by both the flange portions 20L and 20R and the lock portions 33L and 33R, the assembly workability is deteriorated due to a molding error and an assembly error. Can be prevented.

  As an assembling procedure different from the above, for example, as shown in FIG. 12, the electrical connection box 1 is first inclined, and the lower ends of the left and right flange portions 20L and 20R are respectively inserted into the insertion ports 29L and 29R of the insertion groove 26. Then, the electric connection box 1 may be raised to press the left and right flange portions 20L and 20R against the sliding contact wall 31, and the electric connection box 1 may be slid downward therefrom. In this embodiment, since the guide part 30 is formed in each insertion port 29L, 29R, the insertion of the flange parts 20L, 20R is easy. As described above, since the left and right insertion ports 29L and 29R are displaced from each other, the left and right flange portions 20L and 20R enter the insertion ports 29L and 29R almost simultaneously. Accordingly, it is possible to prevent a situation in which only one of the flange portions 20L and 20R enters the insertion groove 26 and the other is detached from the insertion groove 26.

  Further, when the electrical connection box 1 is assembled, if it is attempted to assemble in a state where at least one of the left and right flange portions 20L and 20R is not inserted into the insertion groove 26 by mistake, for example, FIG. As shown, the left and right flange portions 20L and 20R ride on the outer surface of the guide portion 30, and the electrical junction box 1 is tilted back and forth from the normal posture (the posture in which the flange portions 20L and 20R are vertical). Then, the lower ends of the engagement pieces 36A and 36B interfere with the upper ends of the engagement receiving pieces 41A and 41B, and the assembling operation is restricted. Here, if the guide portion 30 is not provided in the insertion ports 29L and 29R, even if the flange portions 20L and 20R ride on the outer surfaces of the insertion ports 29L and 29R when the assembly operation is performed in the same manner, Since the difference in inclination with respect to the normal posture of the electrical connection box 1 is relatively small, the engagement pieces 36A, 36B and the engagement receiving pieces 41A, 41B are engaged to a certain depth, and the operation is performed again. However, it may take time. On the other hand, in the present embodiment, by providing the insertion portion 30 protruding outward in the insertion ports 29L and 29R, the electrical connection box 1 is inclined more than the normal posture when the assembly is mistaken, and the assembly is performed. Since the operation is restricted, the work can be performed again smoothly.

  As described above, according to the present embodiment, the left insertion port 29L is displaced to the lower side of the right insertion port 29R by the positional displacement dimension of the lower ends of the left and right flange portions 20L and 20R. Since it is provided, both the flange portions 20L and 20R enter the insertion ports 29L and 29R at the same time during assembly. As a result, it is possible to avoid a situation in which only one of the flange portions 20L and 20R enters the insertion groove 26, so that the assembly workability can be improved.

  Moreover, since the guide part 30 which guides the flange parts 20L and 20R into the insertion groove 26 is provided in the left and right insertion ports 29L and 29R, the electrical junction box 1 can be easily assembled.

<Other embodiments>
The present invention is not limited to the embodiments described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention, and further, within the scope not departing from the gist of the invention other than the following. Various modifications can be made.
(1) In the above embodiment, the left and right flange portions are connected to each other via the lower flange portion, but the left and right flange portions may be separated from each other.

The perspective view of the electrical junction box concerning one embodiment of the present invention. Side view of electrical junction box Side view of electrical junction box Casing perspective view Partial enlarged perspective view of casing Side sectional view showing assembly operation of electrical junction box to casing Flat section of the lock Flat section of locked part Front view showing the process of assembling the electrical junction box to the casing Plan sectional view showing a state where the lock part and the locked part are engaged Side sectional view showing a state in which the electrical junction box is assembled to the casing Side sectional view showing another assembly procedure Side view showing incorrect assembly The front view which shows the assembly | attachment operation | movement with respect to the casing of the electrical junction box in a prior art example

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 ... Electric junction box 20L, 20R ... Flange part 23 ... Casing 24 ... Mounting part 26 ... Insertion groove 29L, 29R ... Insert 30 ... Guide part

Claims (1)

A structure for attaching the electrical junction box to the mounting portion of the casing,
A pair of flange portions formed on the outer surface of the electrical junction box so as to protrude outward from the left and right side surfaces of the electrical junction box along the insertion direction of the electrical junction box ;
A pair of insertion grooves provided in the mounting portion of the casing and capable of inserting the flange portion from the insertion port along the insertion direction ;
The insertion groove is formed between a rear side edge part and a front side edge part formed with a space on the front side of the rear side edge part,
The insertion side end of one flange portion of the pair of flange portions is provided with a position shifted to the front side in the insertion direction from the insertion side end of the other flange portion,
Of the insertion ports of the pair of insertion grooves, the insertion port on the side corresponding to the one flange portion is the other insertion port by the amount of the positional deviation of the insertion side end of the pair of flange portions. It is provided with a position shifted to the front side in the insertion direction,
An attachment structure for an electrical junction box, wherein a guide portion capable of guiding the flange portion into the insertion groove is formed in the pair of insertion ports so as to protrude forward.

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