JP4424913B2 - Antibacterial treatment method by thermal spraying of plastic products - Google Patents

Antibacterial treatment method by thermal spraying of plastic products Download PDF

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Publication number
JP4424913B2
JP4424913B2 JP2003031324A JP2003031324A JP4424913B2 JP 4424913 B2 JP4424913 B2 JP 4424913B2 JP 2003031324 A JP2003031324 A JP 2003031324A JP 2003031324 A JP2003031324 A JP 2003031324A JP 4424913 B2 JP4424913 B2 JP 4424913B2
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antibacterial
silver
plastic
particles
plastic product
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JP2004238359A (en
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省吾 戸部
嘉種 成瀬
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株式会社ナルプラ
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Description

【0001】
【発明の属する技術分野】
本発明は、プラスチック製品の溶射による抗菌処理方法に関するものである。
【0002】
【従来の技術】
抗菌をうたったプラスチック製品は多種多様にわたっているが、その殆どは、イオン化しやすい金属粒子を抗菌剤としてプラスチック材料中に混合したものであるから、抗菌剤はプラスチック製品全体に分散された状態にある。しかし抗菌性は、表面だけが受け持つ性能であるので、プラスチック製品全体に抗菌剤が分散された状態では、抗菌性能も十分ではなく、また抗菌剤の分量も多量に必要となるので高価になるという欠点がある。
【0003】
これに対して、特開平9−100205号、同6−246773号の発明ではプラスチックの成形用金型表面に、銀ゼオライトのような抗菌剤を予めコートしておき、成形製品表面に転写するという技術を提案している。しかしプラスチック製品表面に対する転写がどの程度になされるか不明であり、また付着した抗菌剤がいつまで剥離せずにいられるかについても疑問が残る。
【0004】
さらに、特開平9−124424号の発明では、粒子表面を無電解メッキ法により抗菌防黴性を有する金属で被膜した組成物を開示している。この場合、組成物を塗料として使用することが可能であり、プラスチック製品全体に分散するような無駄は避けることができる。しかしながら、プラスチック製品の場合には表面に塗装をするということが少なく、従って特殊なケースを除いてはあまり有効であるとは思えない。しかもまた、この場合抗菌剤の保持力は塗料のプラスチック表面への付着力によって左右されることになり、塗装が剥れてしまえば、効果はなくなる。
【0005】
【発明が解決しようとする課題】
本発明は前記の点に着目してなされたものであり、その課題はプラスチック製品の表面に、必要十分な量及び強度にて抗菌剤を固定できるようにすることである。また本発明の他の課題は、一定量の抗菌剤で一定の抗菌性能が確実に保証されるプラスチック製品を提供できるようにすることである。
【0006】
前記の課題を解決するため、本発明は、プラスチック製品に対する抗菌処理のための方法として、溶射法によって抗菌剤の粒子を、プラスチック製品の表面にまばらに打ち込まれ、その内のあるものは表面から一部が外に出、あるものは浅く或いは深く入って外部と通じるような状態になっているものとするという手段を講じたものである。
【0007】
抗菌剤をプラスチック製品の表面に固定する溶射法としては幾つかの方法がある。例えば、燃焼ガスを熱源とするフレーム溶射、高速フレーム溶射、爆発溶射の各方法、電気を熱源とするアーク溶射その他の各種のプラズマ溶射方法、レーザー光線を熱源にする場合のレーザー溶射方法、その他には、コールドスプレー法、熱源を必要としない方法としてショットピーニングのようなブラスト法等様々な溶射方法がある。本発明の場合これらのほぼすべての方法を適用することが可能である。しかし一長一短があるので、どのような溶射法も適用できるとしても、本発明の場合には粒子の飛行速度が極めて速く、かつ温度が低い溶射法として高速フレーム溶射法が最適である。またコールドスプレー法も好適であるが、数千万円以上の設備投資を必要とする。また室温ブラスト法は低コストで実施可能であるので実用的である。
【0008】
抗菌剤は、微生物及び超微生物の破壊又は成長阻害を起こす化学物質のことであり、例えば銀、銅、亜鉛その他の金属が用いられる。これらの金属は単独で、或いは他の物質との混合物として使用され、本発明については特に銀、或いは銀と他の物質との混合粉の形で使用される。
【0009】
抗菌剤をプラスチック製品の表面に固定する方法の第1としては、溶射法によって抗菌剤の粒子を、プラスチック製品の表面にまばらに打ち込む方法がある。この方法1によって溶射処理されたプラスチック表面の状態を模式的に示せば図1のようになる。図1は約200倍の倍率で観察した顕微鏡像であり、銀粒子、又は金属を除く他の物質と銀との混合物を造粒した銀複合粒子の粒径は15〜25μmである。なお、本発明おいて「まばらに」という場合は0.5mm×0.5mmに1〜2個という程度の分布密度を言う。しかし最大粒径25μmというのは抗菌性能面での上限であり、これを越えても経済性が低下するだけである。
【0010】
抗菌剤の使用形態は、銀粒子、或いは銀と他の物質例えばアルミナとの造粒粉である銀複合粒子の2形態である。後者の場合、他の物質には銀と混合し造粒されるすべての物質を適用可能であるが、溶射中に溶融し、銀と合金を作ってしまう金属は使用できない。酸化物セラミックスが主要な材料となる。前記の銀とアルミナの場合には、銀1重量部に対して、アルミナ50重量部の比率でも十分な抗菌効果がある。なお銀以外の金属についても、ほぼ同様に取り扱うことができる。
【0011】
また溶射法は成膜法の一つであるので、溶射装置において噴出する皮膜材料(抗菌剤の粒子)の分量も、成膜に必要な量となっている。しかし本発明における使用形態1では、成膜するほどの多量の材料を必要としないために、材料供給装置に若干の改造が必要である。また、プラスチック製品表面を溶射の熱にさらす時間を最小限に止めるために、溶射ガンの移動速度を早めに設定することも必要である。上の2点に留意することにより、すべての溶射装置を抗菌処理用として使用することが可能となる。
【0012】
銀、或いは銀と他の物質との複合粒子を、本発明の抗菌処理方法によりプラスチック製品表面にまばらに打ち込んだ状態は図2に示したようになる。即ち、プラスチック製品の表面11に銀、又はその複合物質の粒子12がまばらに打ち込まれ、その内のあるものは表面から一部が外に出、あるものは浅く或いは深く入って外部と通じるような状態になる。
【0013】
抗菌剤をプラスチック製品の表面に固定する方法の第2として、抗菌剤粒子とプラスチック粉末とを混合し、溶射法によってプラスチック製品表面に成膜する方法がある。この第2番目の形態でも、抗菌剤粒子には銀粒子或いは銀粒子と他の粒子との複合粒子を使用することができる。プラスチック粉末の材質は、本発明方法を実施するプラスチック製品と同じ材質であるか、或いは親和性の良い材質であることが望ましい。
【0014】
抗菌剤の固定方法の第2は、プラスチック溶射法を本発明の方法に適用するために開発されたものである。プラスチック溶射法は本来は鉄鋼製品の表面にプラスチックを溶射、成膜して耐食性を付与することが目的であるが、本発明は抗菌剤をプラスチック製品表面に固定する手段としてプラスチック溶射法を応用している。抗菌剤は前記の銀粒子又は銀複合粒子であり、またその粒径も15〜25μmの範囲で良い。この粒径に対しては、粒子12とともに成膜されるプラスチック皮膜13の厚さは20〜30μmの範囲に設定することになる。ほとんどの粒子を皮膜13から露出させるためであり、この状態を模式的に図示したのが図3である。なお、第2の固定方法における銀粒子又は銀複合粒子の粒径は皮膜の厚さとの関係から決められる相対的なものである。
【0015】
特筆すべき点として、銀粒子又は銀複合粒子とプラスチック粉末との「濡れ性」の極めて良いことを指摘することができる。プラスチックが銀粒子又は銀複合粒子をしっかりと保持している状態は図3に示した通りであることが顕微鏡下に観察され、また後述するように耐久性の面でも確認されている。
【0016】
【実施例】
1.銀粉末とアルミナ粉末とを重量比20:80で混合し造粒した銀複合粒子を用いて、PP、ABSなどを素材とするプラスチック製品の表面に、高速フレーム溶射法によって、約1秒間溶射し、1cm当たり約400個の密度で打ち込んだ。
【0017】
得られた抗菌処理済みのプラスチック製品は、抗菌処理を経ないものと比較して外観的に差が殆んど分からなかった。すなわち表面の光沢は全く失われていない。また、JISZ2801に規定されている試験方法により抗菌性評価を行ったところ、本発明による処理後のプラスチック製品の抗菌性はもとより非の打ち所がなく、熱湯による300回〜1000回の洗浄後も黄色ぶどう状球菌、大腸菌とも、接種対象区には10〜10個の生菌があったにも拘らず18時間経過後には夫々10個以下となり、抗菌活性値は5.2以上を示した。
【0018】
2.銀粉末とアルミナ粉末とを重量比1:50で混合し造粒した直径20μm銀複合粒子を用いて、5秒間溶射成膜し、膜厚約20μmの皮膜を形成し、1cm当たり約300個の密度で上記抗菌剤を固定した。
【0019】
得られた抗菌処理済みのプラスチック製品は、成膜プラスチックの外観を持っている。また、実施例1と同法により抗菌性評価を行ったところ、実施例1と同等の抗菌効果を確認し、また熱湯による洗浄後も実施例1の場合とほぼ同等の抗菌性能を示すことが確認された。
【0020】
【発明の効果】
本発明は以上の如く構成されかつ作用するものであるから、プラスチック製品の表面に、溶射によって、必要十分な量の抗菌剤を必要な強度で固定することができ、その結果、一定量の抗菌剤で一定の抗菌性能が確実に保証され、無駄がなく、最小限度のコストで最良の効果を期待することができるという効果を奏するものである。
【図面の簡単な説明】
【図1】本発明のプラスチック製品の溶射による抗菌処理方法を実施した、プラスチック製品表面における抗菌剤の分布状態を示す、倍率約200倍の顕微鏡写真に基づく模式図。
【図2】請求項2記載の発明によりプラスチック製品表面に固定された、抗菌剤の状態を模式的に示す断面図。
【図3】請求項4記載の発明によりプラスチック製品表面に固定された、抗菌剤の状態を模式的に示す断面図。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an antibacterial treatment method by thermal spraying of plastic products.
[0002]
[Prior art]
There are a wide variety of plastic products that claim antibacterial properties, but most of them are metal particles that are easily ionized mixed in plastic materials as antibacterial agents, so the antibacterial agents are dispersed throughout the plastic products. . However, since antibacterial properties are the performance that only the surface is responsible for, the antibacterial performance is not sufficient when the antibacterial agent is dispersed throughout the plastic product, and the amount of the antibacterial agent is large, and it is expensive. There are drawbacks.
[0003]
On the other hand, in the inventions of JP-A-9-100205 and JP-A-6-246773, an antibacterial agent such as silver zeolite is coated in advance on the surface of a plastic molding die and transferred to the surface of the molded product. Proposing technology. However, it is unclear how much transfer to the surface of the plastic product is made, and there is a question as to how long the attached antibacterial agent can be kept without peeling.
[0004]
Furthermore, the invention of JP-A-9-124424 discloses a composition in which the particle surface is coated with a metal having antibacterial and antifungal properties by an electroless plating method. In this case, the composition can be used as a paint, and waste that is dispersed throughout the plastic product can be avoided. However, in the case of plastic products, it is rare to paint on the surface, so it seems unlikely to be effective except in special cases. Moreover, in this case, the retention of the antibacterial agent depends on the adhesion of the paint to the plastic surface, and if the coating is peeled off, the effect is lost.
[0005]
[Problems to be solved by the invention]
The present invention has been made paying attention to the above points, and its object is to make it possible to fix an antibacterial agent on the surface of a plastic product with a necessary and sufficient amount and strength. Another object of the present invention is to provide a plastic product that ensures a certain amount of antibacterial performance with a certain amount of antibacterial agent.
[0006]
In order to solve the above-mentioned problems, the present invention is a method for antibacterial treatment of plastic products, in which particles of antibacterial agents are sparsely injected onto the surface of plastic products by spraying , and some of them are exposed from the surface. partially go out, in which took measures that some are to be put into a state as to communicate with the shallow or deep entered by external.
[0007]
There are several thermal spraying methods for fixing an antibacterial agent to the surface of a plastic product. For example, flame spraying using combustion gas as a heat source, high-speed flame spraying, explosion spraying methods, arc spraying using electricity as a heat source, and other various plasma spraying methods, laser spraying methods using laser light as a heat source, etc. There are various spraying methods such as a cold spray method and a blasting method such as shot peening as a method which does not require a heat source. In the present invention, almost all of these methods can be applied. However, because there are advantages and disadvantages, even if any spraying method can be applied, in the case of the present invention, the high-speed flame spraying method is optimal as a spraying method in which the flying speed of particles is extremely high and the temperature is low. The cold spray method is also suitable, but requires capital investment of tens of millions of yen or more. The room temperature blasting method is practical because it can be carried out at low cost.
[0008]
An antibacterial agent is a chemical substance that causes destruction or growth inhibition of microorganisms and super microorganisms. For example, silver, copper, zinc, and other metals are used. These metals are used alone or as a mixture with other substances, and in the present invention, in particular, in the form of silver or a mixed powder of silver and other substances.
[0009]
As a first method of fixing the antibacterial agent to the surface of the plastic product, there is a method of sparsely injecting the particles of the antibacterial agent onto the surface of the plastic product by a thermal spraying method . The method 1 of this state of the thermal spray-treated plastic surface is shown in Figure 1 if Shimese schematically. FIG. 1 is a microscopic image observed at a magnification of about 200 times. The particle diameter of silver composite particles obtained by granulating silver particles or a mixture of silver and another substance other than metal is 15 to 25 μm. In the present invention, “sparsely” means a distribution density of about 1 to 2 in 0.5 mm × 0.5 mm. However, the maximum particle size of 25 μm is the upper limit in terms of antibacterial performance, and even if it exceeds this, the economic efficiency is only lowered.
[0010]
The antimicrobial agent is used in two forms: silver particles or silver composite particles which are granulated powder of silver and another substance such as alumina. In the latter case, all materials that are mixed with silver and granulated can be applied to other materials, but metals that melt during spraying to form an alloy with silver cannot be used. Oxide ceramics are the main material. In the case of the above-mentioned silver and alumina, there is a sufficient antibacterial effect even at a ratio of 50 parts by weight of alumina to 1 part by weight of silver. Note that metals other than silver can be handled in substantially the same manner.
[0011]
Further, since the thermal spraying method is one of the film forming methods, the amount of the coating material (antibacterial agent particles) ejected in the thermal spraying apparatus is also an amount necessary for the film forming. However, in the usage pattern 1 according to the present invention, since a large amount of material is not required to form a film, the material supply device needs to be slightly modified. It is also necessary to set the moving speed of the spray gun early in order to minimize the time during which the plastic product surface is exposed to the heat of spraying. By keeping the above two points in mind, it is possible to use all thermal spraying devices for antibacterial treatment.
[0012]
A state in which silver or composite particles of silver and other substances are sparsely applied to the surface of a plastic product by the antibacterial treatment method of the present invention is as shown in FIG. That is, silver or a composite material particle 12 is sparsely injected into the surface 11 of the plastic product, and some of them are partly out of the surface, and some are shallow or deep and communicate with the outside. It becomes a state.
[0013]
As a second method of fixing the antibacterial agent to the surface of the plastic product, there is a method of mixing the antibacterial agent particles and the plastic powder and forming a film on the surface of the plastic product by a thermal spraying method . Also in the second embodiment of this, the antimicrobial agent particles can be used composite particles of silver particles or silver particles and other particles. The material of the plastic powder is preferably the same material as that of the plastic product for carrying out the method of the present invention or a material having good affinity.
[0014]
The second method for fixing the antibacterial agent was developed in order to apply the plastic spraying method to the method of the present invention. The plastic spraying method is originally intended to spray plastic on the surface of steel products and to form a film to give corrosion resistance. However, the present invention applies the plastic spraying method as a means to fix the antibacterial agent on the surface of plastic products. ing. The antibacterial agent is the above-mentioned silver particles or silver composite particles, and the particle size thereof may be in the range of 15 to 25 μm. For this particle size, the thickness of the plastic film 13 formed together with the particles 12 is set in the range of 20 to 30 μm. This is because most of the particles are exposed from the coating 13, and this state is schematically shown in FIG. The particle size of the silver particles or silver composite particles in the second fixing method is a relative value determined from the relationship with the thickness of the film.
[0015]
It should be noted that the “wetting property” between the silver particles or the silver composite particles and the plastic powder is very good. It is observed under a microscope that the plastic holds the silver particles or the silver composite particles firmly as shown in FIG. 3, and has been confirmed in terms of durability as described later.
[0016]
【Example】
1. Using silver composite particles made by mixing and granulating silver powder and alumina powder at a weight ratio of 20:80, the surface of a plastic product made of PP, ABS or the like is sprayed for about 1 second by a high-speed flame spraying method. It was driven at a density of about 400 per cm 2 .
[0017]
The obtained plastic product after antibacterial treatment showed almost no difference in appearance as compared with the product not subjected to the antibacterial treatment. That is, the gloss of the surface is not lost at all. In addition, when the antibacterial property was evaluated by a test method defined in JISZ2801, the antibacterial property of the plastic product after the treatment according to the present invention was not limited, and it was in the form of yellow grapes after 300 to 1000 washings with hot water. aureus, both E. coli inoculation subject ku become respectively 10 or less after regardless 18 hours elapsed even had 105 to 106 viable bacteria, the antibacterial activity value was 5.2 or more.
[0018]
2. Using silver composite particles of 20 μm in diameter obtained by mixing and granulating silver powder and alumina powder at a weight ratio of 1:50, thermal spraying was performed for 5 seconds to form a film with a film thickness of about 20 μm, and about 300 particles per 1 cm 2. The antibacterial agent was fixed at the density of
[0019]
The obtained antibacterial treated plastic product has the appearance of a film-formed plastic. Moreover, when the antibacterial evaluation was performed by the same method as in Example 1, the antibacterial effect equivalent to that in Example 1 was confirmed, and the antibacterial performance equivalent to that in Example 1 was exhibited even after washing with hot water. confirmed.
[0020]
【The invention's effect】
Since the present invention is constructed and operates as described above, a necessary and sufficient amount of antibacterial agent can be fixed to the surface of a plastic product by spraying, and as a result, a certain amount of antibacterial agent can be obtained. The agent ensures certain antibacterial performance, has no waste, and has the effect that the best effect can be expected at a minimum cost.
[Brief description of the drawings]
FIG. 1 is a schematic diagram based on a microphotograph at a magnification of about 200 times showing a distribution state of an antibacterial agent on the surface of a plastic product in which an antibacterial treatment method by thermal spraying of the plastic product of the present invention is performed.
FIG. 2 is a cross-sectional view schematically showing the state of an antibacterial agent fixed on the surface of a plastic product according to the invention of claim 2;
FIG. 3 is a cross-sectional view schematically showing the state of an antibacterial agent fixed on the surface of a plastic product according to the invention of claim 4;

Claims (2)

プラスチック製品に対する抗菌処理のための方法であって、溶射法によって抗菌剤の粒子を、プラスチック製品の表面にまばらに打ち込まれ、その内のあるものは表面から一部が外に出、あるものは浅く或いは深く入って外部と通じるような状態になっていることを特徴とするプラスチック製品の溶射による抗菌処理方法。A method for antibacterial treatment of plastic products, in which particles of antibacterial agents are sparsely injected onto the surface of a plastic product by thermal spraying , and some of them are partly out of the surface. antibacterial treatment method according to spraying of the plastic product characterized in that in a state that communication with shallower or deeper contains an external. 抗菌剤の粒子は、銀粒子、或いは金属を除く他の物質と銀との混合物を造粒した銀複合粒子である請求項1記載のプラスチック製品の溶射による抗菌処理方法。 2. The antibacterial treatment method by thermal spraying of a plastic product according to claim 1, wherein the particles of the antibacterial agent are silver particles or silver composite particles obtained by granulating a mixture of silver and another substance other than metal .
JP2003031324A 2003-02-07 2003-02-07 Antibacterial treatment method by thermal spraying of plastic products Expired - Fee Related JP4424913B2 (en)

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JP4424913B2 true JP4424913B2 (en) 2010-03-03

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