JP4416434B2 - Decorative body manufacturing method - Google Patents
Decorative body manufacturing method Download PDFInfo
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- JP4416434B2 JP4416434B2 JP2003136033A JP2003136033A JP4416434B2 JP 4416434 B2 JP4416434 B2 JP 4416434B2 JP 2003136033 A JP2003136033 A JP 2003136033A JP 2003136033 A JP2003136033 A JP 2003136033A JP 4416434 B2 JP4416434 B2 JP 4416434B2
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- Prior art keywords
- thin film
- decorative body
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Description
【0001】
【発明の属する技術分野】
本発明は、耐熱性を有する基体の表面に、多彩な色相を有する表面層を設けた装飾体の製造法に関する。
【0002】
【従来の技術】
光干渉性表面層を有する物体は、独特の微妙な光沢を放つため、装飾体として好んで用いられる。
本出願人は、このような装飾体を製造する方法として、釉を施した基体の釉面に真空蒸着、スパッタリング、イオンプレーティング、気相成長及びメッキのいずれかの方法で薄膜を形成し、これを釉が半流動性となる温度で高温処理し、美的模様を示す光干渉性表面層を形成する装飾体の製造法(特許文献1参照)、及び、釉を施した基体の釉面に真空蒸着、スパッタリング、イオンプレーティング、気相成長及びメッキのいずれかの方法で薄膜を形成し、さらにその上に、上記いずれかの方法で無機化合物薄膜を形成し、これを釉が半流動性となる温度で高温処理し、美的模様を示す光干渉性表面層を形成する装飾体の製造法(特許文献2参照)を提案した。
【0003】
【特許文献1】
特公昭61−16338号公報
【特許文献2】
特公平1−37353号公報
【0004】
【発明が解決しようとする課題】
この発明は、干渉色の美しさを主とした従来の技術に、光の特定波長吸収に伴う多色性を加えて、更に多彩、且つ、微妙な美しさを有する装飾体の製造法を提供することを課題とする。
【0005】
【課題を解決するための手段】
本発明の装飾体の製造法は、釉を施した基体の釉面に薄膜を蒸着すると共に、前記薄膜を複数層とし、これを釉が半流動性となる温度で高温処理し、多様な色相を有する表面層を形成するものであって、前記薄膜は、同種素材より成り、互いに積層速度を異ならせた少なくとも1組の隣接する単位層を含ませることにより、これら単位層の密度を互いに異ならせ、光の特定波長吸収による色相及び輝きを有する。
本発明において、基体としては、銅、銀、金、鉄、鋼、ステンレスその他の合金等の金属、セラミックス、陶磁器、ガラス等の耐熱性材料が用いられる。
釉には、陶磁器用の釉と、金属用の釉(ホーロー釉、七宝釉)とがあるが、基体の材質に合わせて適した釉を用い、釉の種類に応じた温度で焼成する。また、基体に釉を施す方法としては、従来知られている方法を採用する。
【0006】
基体の釉面に設ける薄膜は、複数の単位層を重ねて形成される。
複数の単位層は、Ti、Au、Ag、Al、Fe、Cr、Ni、Cu、Pt、Pd、Zn、Mn、Mg、Y、Zr、Si、Pb、Sn、In、Sb、Co、Mo、Ce、Pr、Eu、Er等の金属、又は、金属化合物より成る。
各単位層の厚みは、積層時間を変えることにより、材質、層数等に応じて任意に制御する。
各単位層は、基体の温度が一定であれば、積層速度が大きくなるに従って緻密になっていき、積層速度が小さいと粗となるので、各単位層の積層速度の組み合わせを変化させることにより、表面層の美しさが多様に変化する。単位層の緻密さと積層速度との関係は、蒸着、スパッタリング、気相成長等において同様の傾向を示す。
【0007】
このように、基体の釉面に薄膜を形成したものを、電気炉、窯業炉、バーナー加熱、赤外線加熱或いは誘導加熱などにより高温処理する。高温処理の温度は、薄膜や釉の材質によって異なるが、通常300〜1600℃とする。
すると、薄膜が表面から酸化され、多層の単位層の酸化による複雑で美しい色相を現す。薄膜の色は、表面からどの深さまで酸化されたかによって変わり、各単位層は微細であるから、高温処理する温度及び時間を注意して制御する必要がある。
また、単位層の材質、層数、層厚、積層速度を変えることにより、色相及び輝きを多様に変化させることができる。
【0008】
高温処理することにより、釉は加熱されて半流動性となり、ガラス転移点に達してガラス状態になってから急激に比容、熱膨張率が増大し、この結果、薄膜に皺、突条、亀裂、泡穴、突沸部などが生じて、薄膜の表面に不規則な模様が現出する。
そして、高温処理した結果、薄膜が強固に釉と結合するので、耐摩耗性が向上する。
【0009】
複数の単位層の少なくとも一つを、金属単体より成るものとしても良い。ここで、金属単体とは、酸化物、水酸化物、硫化物等の金属化合物を除いたものである。金属単体は金属化合物のように簡単に釉に溶解されて干渉色を失うことがなく、高温処理によって酸化された部分が一部消失するが、美しい光沢を維持しやすい。
【0010】
【発明の実施の形態】
以下、本発明を実施例により詳細に説明する。なお、各実施例において、蒸着は電子ビームによる真空蒸着であり、蒸着開始に当たって、加熱温度を230℃、蒸着開始圧力を2×10-3Paとして基体の不純物を蒸発させ、各単位層の厚みは、水晶振動子センサーによる制御の値を記載する。
【0011】
実施例1
アルミナより成る基体1の表面に釉2を施し、釉2の表面に、基体1側から順に、第1の単位層4、第2の単位層5、第3の単位層6、第4の単位層7、第5の単位層8及び第6の単位層9より成る薄膜3を蒸着した。
第1の単位層4は、Crを毎秒4Åで2850Åの厚みに蒸着し、第2の単位層5は、Crを毎秒1Åで50Åの厚みに蒸着し、第3の単位層6は、Auを毎秒1Åで30Åの厚みに蒸着し、第4の単位層7は、Feを毎秒0.2Åで10Åの厚みに蒸着し、第5の単位層8は、Coを毎秒0.2Åで10Åの厚みに蒸着し、第6の単位層9は、Crを毎秒0.2Åで25Åの厚みに蒸着して成る。
これを750℃で10分〜15分焼成して、黒色の艶消し状態の表面を得た。
【0012】
実施例2
アルミナより成る基体1の表面に釉2を施し、釉2の表面に薄膜3を蒸着した。薄膜3は、釉面に近い側から順に、Tiを毎秒1.5Åで1300Åの厚みに蒸着した第1の単位層4と、Tiを毎秒3Åで1200Åの厚みに蒸着した第2の単位層5とから成る。
次に、これを725℃で1分間、複数回に亘って加熱焼成した。
Tiは亀裂を生じにくい金属であるが、結晶密度の異なる単位層を2層積層したことにより、細かい亀裂のある酸化チタンの表面層が得られた。
【0013】
【発明の効果】
本発明によれば、多彩な色相及び輝きと、複雑な模様を持ち、耐摩耗性に富んだ表面を有する装飾体が得られる。
また、薄膜を形成する単位層の層数、種類、層厚、積層速度を適宜変更して組み合わせることにより、色相及び輝きを多様に変えることができる。
単位層の少なくとも一つを金属単体とすれば、高温処理によって色相も安定したものが得られる。
【図面の簡単な説明】
【図1】 実施例1に係る釉面に薄膜を形成した基体の端面図。
【図2】 実施例2に係る釉面に薄膜を形成した基体の端面図。
【符号の説明】
1 基体
2 釉
3 薄膜
4 第1の単位層
5 第2の単位層
6 第3の単位層
7 第4の単位層
8 第5の単位層
9 第6の単位層[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for manufacturing a decorative body in which a surface layer having various hues is provided on the surface of a substrate having heat resistance.
[0002]
[Prior art]
An object having a light-interfering surface layer emits a unique subtle luster and is therefore preferably used as a decorative body.
As a method for producing such a decorative body, the present applicant forms a thin film on the surface of the substrate subjected to glazing by any one of vacuum deposition, sputtering, ion plating, vapor phase growth and plating, This is subjected to a high temperature treatment at a temperature at which the wrinkles become semi-fluid, and a method of manufacturing a decorative body (see Patent Document 1) for forming a light-interfering surface layer showing an aesthetic pattern, and a wrinkle surface of a wrinkled substrate. A thin film is formed by any one of vacuum deposition, sputtering, ion plating, vapor phase growth and plating, and an inorganic compound thin film is formed thereon by any one of the above methods. The manufacturing method (refer patent document 2) of the decorative body which heat-processes by the temperature used as this, and forms the light coherent surface layer which shows an aesthetic pattern was proposed.
[0003]
[Patent Document 1]
Japanese Patent Publication No. 61-16338 [Patent Document 2]
Japanese Patent Publication No. 1-337353 [0004]
[Problems to be solved by the invention]
The present invention provides a method for manufacturing a decorative body having a variety of subtle beauty by adding the polychromaticity associated with the absorption of a specific wavelength of light to the conventional technology mainly for the beauty of interference colors. The task is to do.
[0005]
[Means for Solving the Problems]
Preparation of decorative material of the present invention is to deposit a thin film on釉面substrate subjected to glaze, the thin film as a plurality of layers, which was hot at a temperature of glaze is semifluid, diverse Forming a surface layer having a hue, wherein the thin film is made of the same kind of material, and includes at least one pair of adjacent unit layers having different lamination speeds, thereby reducing the density of these unit layers to each other. It has a hue and brightness due to specific wavelength absorption of light .
In the present invention, as the substrate, heat resistant materials such as metals such as copper, silver, gold, iron, steel, stainless steel and other alloys, ceramics, ceramics, and glass are used.
There are two types of pots: pottery for ceramics and pots for metal (enameled porcelain, cloisonne pot). Use a pot suitable for the material of the substrate and fire it at a temperature corresponding to the type of pot. Moreover, a conventionally known method is adopted as a method for applying wrinkles to the substrate.
[0006]
The thin film provided on the surface of the base is formed by stacking a plurality of unit layers.
The plurality of unit layers are Ti, Au, Ag, Al, Fe, Cr, Ni, Cu, Pt, Pd, Zn, Mn, Mg, Y, Zr, Si, Pb, Sn, In, Sb, Co, Mo, It consists of a metal such as Ce, Pr, Eu, Er, or a metal compound.
The thickness of each unit layer is arbitrarily controlled according to the material, the number of layers, etc. by changing the lamination time.
Each unit layer becomes dense as the stacking speed increases if the temperature of the substrate is constant, and becomes coarse when the stacking speed is low, so by changing the combination of the stacking speeds of each unit layer, The beauty of the surface layer changes in various ways. The relationship between the density of the unit layer and the deposition rate shows the same tendency in vapor deposition, sputtering, vapor phase growth, and the like.
[0007]
Thus, what formed the thin film on the surface of the base | substrate is processed at high temperature by an electric furnace, a ceramic furnace, a burner heating, infrared heating, induction heating, etc. The temperature of the high-temperature treatment varies depending on the material of the thin film and the basket, but is usually 300 to 1600 ° C.
Then, the thin film is oxidized from the surface, and a complex and beautiful hue is exhibited by the oxidation of the multilayer unit layer. The color of the thin film varies depending on how deep it is oxidized from the surface, and each unit layer is fine. Therefore, it is necessary to carefully control the temperature and time for high temperature treatment.
Also, the material of the single-position layer, number of layers, layer thickness, by changing the lamination speed, it is possible to variously change the hue and brilliance.
[0008]
By high-temperature treatment, the soot is heated and becomes semi-fluid, and after reaching the glass transition point and becoming a glass state, the specific volume and the coefficient of thermal expansion suddenly increase. Cracks, bubble holes, bumps, etc. occur and irregular patterns appear on the surface of the thin film.
As a result of the high-temperature treatment, the thin film is firmly bonded to the ridge, so that the wear resistance is improved.
[0009]
At least one of the plurality of unit layers may be made of a single metal. Here, the metal simple substance excludes metal compounds such as oxides, hydroxides and sulfides. The simple metal is easily dissolved in the cocoon like a metal compound and does not lose the interference color, and a portion oxidized by the high temperature treatment disappears, but it is easy to maintain a beautiful gloss .
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail with reference to examples. In each example, the deposition is vacuum deposition using an electron beam, and at the start of deposition, the substrate is evaporated at a heating temperature of 230 ° C. and a deposition start pressure of 2 × 10 −3 Pa to obtain the thickness of each unit layer. Describes the value of control by the quartz resonator sensor.
[0011]
Example 1
A surface 2 of the
The
This was baked at 750 ° C. for 10 to 15 minutes to obtain a black matte surface.
[0012]
Example 2
A ridge 2 was applied to the surface of the
Next, this was heated and fired several times at 725 ° C. for 1 minute.
Although Ti is a metal that hardly causes cracks, a surface layer of titanium oxide having fine cracks was obtained by laminating two unit layers having different crystal densities.
[0013]
【The invention's effect】
ADVANTAGE OF THE INVENTION According to this invention, the decorative body which has the surface which has various hue and brightness, a complicated pattern, and was rich in abrasion resistance is obtained.
In addition, the hue and brightness can be variously changed by appropriately changing and combining the number, type, layer thickness, and stacking speed of the unit layers forming the thin film.
If at least one of the unit layers is a single metal, a stable hue can be obtained by high-temperature treatment.
[Brief description of the drawings]
End view of a substrate to form a thin film on釉面according to [1] Example 1.
Figure 2 is an end view of a substrate to form a thin film on釉面according to the second embodiment.
[Explanation of symbols]
DESCRIPTION OF
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP2003136033A JP4416434B2 (en) | 2003-05-14 | 2003-05-14 | Decorative body manufacturing method |
Applications Claiming Priority (1)
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JP2003136033A JP4416434B2 (en) | 2003-05-14 | 2003-05-14 | Decorative body manufacturing method |
Publications (2)
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JP2004338984A JP2004338984A (en) | 2004-12-02 |
JP4416434B2 true JP4416434B2 (en) | 2010-02-17 |
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JP2003136033A Expired - Fee Related JP4416434B2 (en) | 2003-05-14 | 2003-05-14 | Decorative body manufacturing method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103755156A (en) * | 2014-01-14 | 2014-04-30 | 东南大学 | Preparation method of self-healing thin film of hollow multi-layered nano capsule based on layer by layer assembly |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101798076B1 (en) * | 2016-01-14 | 2017-11-16 | 서울시립대학교 산학협력단 | Method of manufacturing purple gold thin film usign microwave |
CN109348660B (en) * | 2018-11-16 | 2022-08-19 | 昇印光电(昆山)股份有限公司 | Decorative sheet and consumer electronics cover plate |
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2003
- 2003-05-14 JP JP2003136033A patent/JP4416434B2/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103755156A (en) * | 2014-01-14 | 2014-04-30 | 东南大学 | Preparation method of self-healing thin film of hollow multi-layered nano capsule based on layer by layer assembly |
CN103755156B (en) * | 2014-01-14 | 2015-10-28 | 东南大学 | Based on the preparation method of layer assembly hollow multilayer Nano capsule self-healing film |
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