JP4399674B2 - Compressor operation control apparatus and operation control method - Google Patents

Compressor operation control apparatus and operation control method Download PDF

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JP4399674B2
JP4399674B2 JP2007132151A JP2007132151A JP4399674B2 JP 4399674 B2 JP4399674 B2 JP 4399674B2 JP 2007132151 A JP2007132151 A JP 2007132151A JP 2007132151 A JP2007132151 A JP 2007132151A JP 4399674 B2 JP4399674 B2 JP 4399674B2
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operation state
compressor
control
operation control
air conditioner
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圭一 大田
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圭一 大田
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Description

本発明は、室内空調や冷凍空調、冷蔵空調等のコンプレッサの運転を制御することにより温度を調節する空調機器の消費電力の節約を目的とした動作制御装置と動作制御方法に関するものである。  The present invention relates to an operation control device and an operation control method for the purpose of saving power consumption of an air conditioner that adjusts the temperature by controlling the operation of a compressor such as an indoor air conditioner, a refrigerating air conditioner, and a refrigerated air conditioner.

前記コンプレッサの消費する電力量は多いため、一定時間停止させることで省電力化が図られる。例えば特許文献1では、所定の制御周期ごとに強制制御する方法と停止していた場合は動作状態になるのを待ったあと一定時間後に強制制御をする方法が記載されている。
特許第3037939号公報
Since the amount of power consumed by the compressor is large, power saving can be achieved by stopping the compressor for a certain period of time. For example, Patent Document 1 describes a method for forcibly controlling every predetermined control cycle and a method for forcibly controlling after a certain period of time after waiting for an operation state when stopped.
Japanese Patent No. 3037939

前記空調機器はコンプレッサを高負荷運転と低負荷運転と停止の何れかの動作にすることでが、目標とする温度に近づけているが、この動作と関係ない所定の周期で前記コンプレッサの運転を強制的に停止させると、停止中のタイミングと重なったり、運転を開始した直後に強制的に停止させるなど本来の空調機器の働きを果たせないおそれがある。  The air conditioner brings the compressor closer to the target temperature by setting the compressor to one of a high load operation, a low load operation, and a stop, but the compressor is operated at a predetermined cycle unrelated to this operation. If it is forcibly stopped, it may overlap with the timing during stopping, or it may not be able to perform the function of the original air conditioning equipment, such as forcibly stopping immediately after starting operation.

このような場合に対応する手段として前記特許文献1では、所定の周期でコンプレッサを強制的に停止するタイミングにコンプレッサが所定の時間動作していたかを条件として強制的に制御する方法が記載されているが、前記の通りコンプレッサは高負荷運転や低負荷運転の繰り返しなどの不特定に変動する場合があるため、所定の時間動作していたという条件だけではその所定の時間にコンプレッサがどれだけの働きをしたかを正確に把握できない。  As means for dealing with such a case, Patent Document 1 describes a method of forcibly controlling a compressor on the condition that it has been operating for a predetermined time at a timing at which the compressor is forcibly stopped at a predetermined cycle. However, as described above, the compressor may fluctuate unspecified, such as repeated high-load operation or low-load operation. I don't know exactly how I worked.

本発明の目的は、空調機器の働きを数値的に把握したうえで好ましいタイミングでコンプレッサを強制的に停止する技術と動作制御装置を提供すること、外部の装置との間でデータの送受信可能な前記動作制御装置を提供することなどである。  An object of the present invention is to provide a technology and an operation control device for forcibly stopping a compressor at a preferable timing after numerically grasping the operation of an air conditioner, and to transmit and receive data to and from an external device. For example, providing the operation control device.

上記の目的を達成するため、本発明の動作制御装置は、コンプレッサの運転を制御することで温度を調節する空調機器に設けられ、前記コンプレッサの運転を所定の1つまたは複数の時間強制的に停止または低負荷運転させることで消費電力を削減するために、前記空調機器の運転状態を数値化して記憶及び監視する運転状態監視部と、前記コンプレッサの運転を停止または低負荷運転にさせる動作制御部とを備え、前記空調機器が停止から運転または低負荷運転状態から高負荷運転状態に移行したタイミングから、前記数値化された運転状態を積算し、所定の時間積算した数値を記憶する運転状態監視手段と、前記運転状態監視手段が記憶する積算値を基準として決定したタイミングで強制的に運転から停止もしく高負荷運転状態から低負荷運転状態への制御を開始する動作制御手段とを備えるものである。  In order to achieve the above object, an operation control device according to the present invention is provided in an air conditioner that adjusts temperature by controlling operation of a compressor, and forcibly operates the compressor for a predetermined time or a plurality of times. In order to reduce power consumption by stopping or operating at a low load, an operating state monitoring unit that digitizes and stores and monitors the operating state of the air conditioner, and an operation control that stops the operation of the compressor or performs a low load operation An operation state in which the numerical operation state is integrated from a timing at which the air conditioner is operated from a stop or moved from a low load operation state to a high load operation state, and a numerical value accumulated for a predetermined time is stored. The monitoring means and the operation state monitoring means forcibly stop from the operation at the timing determined based on the integrated value stored in the operation state or the negative load from the high load operation state. Those comprising an operation control means for starting the control to the operating state.

以上の構成によれば、数値化された空調機器の運転状態を所定の時間積算した値を基準として判断したタイミングで強制的に制御をするため、実際に空調機器がどれだけの働きを果たしたかを数値で確認したうえで適切なタイミングで制御を開始することができる。  According to the above configuration, how effectively the air conditioner actually performed is controlled forcibly at a timing determined based on the value obtained by integrating the operation state of the digitized air conditioner for a predetermined time. Control can be started at an appropriate timing after confirming numerically.

例えば、空調機器の運転状態を数値化するために、空調機器の給電ラインに電流センサーを取り付けて空調機器の消費電流値を計測し、空調機器の需要が大きい場合に最大で30アンペアを消費する空調機器において、コンプレッサが停止から運転に移行してから3分間に1.5アンペア時消費したとした場合、空調機器は高需要の運転をしていると予測することができる。またコンプレッサが停止から運転に移行してから3分間に0.75アンペア時消費したとした場合、空調機器は低需要の運転をしていると予測できる。このように実際に消費している電流をもとに空調機器の運転が高需要の運転状態か低需要の運転状態かが予測できる。  For example, in order to quantify the operating state of an air conditioner, a current sensor is attached to the power supply line of the air conditioner to measure the current consumption of the air conditioner, and when the demand for the air conditioner is large, a maximum of 30 amperes is consumed. In the air conditioner, if 1.5 ampere hours are consumed for 3 minutes after the compressor shifts from stop to operation, it can be predicted that the air conditioner is operating at high demand. Also, if the compressor consumes 0.75 ampere in 3 minutes after shifting from stop to operation, it can be predicted that the air conditioner is operating at low demand. In this way, it is possible to predict whether the operation of the air conditioner is a high demand operation state or a low demand operation state based on the current actually consumed.

この予測した運転状態が高需要であれば、前記空調機器は目標とする温度に近付けるために大きな働きを要求されていると予測できる。この場合、3分間は運転を続行させてからその後の3分間を強制的に停止させるというような判断ができる。また運転状態が低需要であれば、前記空調機器は目標とする温度に近づいておりそれほど大きな働きは必要ないと予測できる。この場合は、1分間だけ運転を続行させてからその後の5分間を強制的に停止させるというような判断ができる。  If this predicted operating state is in high demand, it can be predicted that the air conditioner is required to perform a large function in order to approach the target temperature. In this case, it can be determined that the operation is continued for 3 minutes and then the subsequent 3 minutes are forcibly stopped. Also, if the operating state is low demand, it can be predicted that the air conditioner is approaching the target temperature and does not need to work so much. In this case, it can be determined that the operation is continued for only one minute and then the subsequent five minutes are forcibly stopped.

もし制御前に運転を続行させている途中に前記空調機によりコンプレッサが停止した場合は、予定していた制御を中止することで停止中に制御が重なることを防ぐことができる。  If the compressor is stopped by the air conditioner while the operation is continued before the control, it is possible to prevent the control from overlapping during the stop by stopping the planned control.

また本発明によれば、データ送受信手段を備えているため、外部の機器例えばデマンド値に応じて警報を出力するデマンドコントローラからの指示で強制的に停止させるタイミングを得ることができ、指示を受けた時点の運転状態に応じて強制的に停止することができる。また前記運転状態監視部に記憶されている数値化された運転状態を外部の機器例えば汎用のコンピュータへ送信することもできる。  In addition, according to the present invention, since the data transmission / reception means is provided, it is possible to obtain a timing for forcibly stopping by an instruction from an external device such as a demand controller that outputs an alarm according to a demand value. It can be forcibly stopped according to the operating state at the time. Further, the digitized operation state stored in the operation state monitoring unit can be transmitted to an external device such as a general-purpose computer.

発明を実施するために最良の形態BEST MODE FOR CARRYING OUT THE INVENTION

以下、本発明に係る動作制御装置の実施例ついて図面に基づいて説明する。  Embodiments of an operation control apparatus according to the present invention will be described below with reference to the drawings.

図1に示すように、本実施例の動作制御装置1は、空調機器の室外機4に供給する電流を電流センサー5により計測することで本発明に記載される「数値化された運転状態」を得ることができる。動作制御装置1は本発明に記載される「動作制御手段」により室外機4の内部にあるモータ7の給電ラインに設けられたリレー6に対してオンオフを指示することでモータ7に供給される電力を遮断することができ、実質的にコンプレッサを停止する。  As shown in FIG. 1, the operation control apparatus 1 according to the present embodiment measures the current supplied to the outdoor unit 4 of the air conditioner with a current sensor 5, thereby describing “a numerical operation state” described in the present invention. Can be obtained. The operation control device 1 is supplied to the motor 7 by instructing the relay 6 provided in the power supply line of the motor 7 inside the outdoor unit 4 to be turned on / off by the “operation control means” described in the present invention. The power can be cut off and the compressor is substantially stopped.

なお室外機4は、室内機9に設けられた温度センサー10により得られる室内温度を目標温度に近付けるためにモータ7を運転または停止させている。  The outdoor unit 4 operates or stops the motor 7 in order to bring the indoor temperature obtained by the temperature sensor 10 provided in the indoor unit 9 close to the target temperature.

動作制御装置1は室外機4がモータ7を運転または停止させているタイミングとは別のタイミングでリレー6をオンオフすることでモータ7を運転または停止させることで室外機4を節電している。  The operation control apparatus 1 conserves the outdoor unit 4 by operating or stopping the motor 7 by turning on and off the relay 6 at a timing different from the timing at which the outdoor unit 4 operates or stops the motor 7.

動作制御装置1は図2に示すように、CPU11と時計部12、記憶部13、計測部14、制御部15、表示部16、通信部17からなる。  As shown in FIG. 2, the operation control device 1 includes a CPU 11, a clock unit 12, a storage unit 13, a measurement unit 14, a control unit 15, a display unit 16, and a communication unit 17.

CPU11は、計測部14に接続された電流センサー5から得られる電流値を数値化して記憶部13に記憶させる。  The CPU 11 converts the current value obtained from the current sensor 5 connected to the measurement unit 14 into a numerical value and stores it in the storage unit 13.

CPU11は記憶部13に記憶されている通信機能を備えた外部機器例えば汎用コンピュータにより送信されて得た所定の制御条件と前記電流値と時計部12により管理される時間に基づき制御開始タイミングを決定する。  The CPU 11 determines a control start timing based on a predetermined control condition obtained by transmission from an external device having a communication function stored in the storage unit 13, for example, a general-purpose computer, the current value, and a time managed by the clock unit 12. To do.

CPU11は制御開始タイミングになると制御部15から制御信号を送信し、リレー6のオンオフを操作して強制的にモータ7を停止する。  At the control start timing, the CPU 11 transmits a control signal from the control unit 15 and operates the relay 6 on and off to forcibly stop the motor 7.

このとき制御信号を送信しているか否かは表示部16の表示器により確認できる。  At this time, whether or not the control signal is transmitted can be confirmed by the display unit 16.

次に動作制御装置1による制御判断の例を図3、図4により説明する。  Next, an example of control judgment by the operation control device 1 will be described with reference to FIGS.

図3に電流センサー5から得られる電流値を示す。ここではT1を3分間とし電流値の積算を制御判断に利用するものとした場合、T1の3分間の平均電流は約30アンペアであり消費した電流は約1.5アンペア時となる。記憶部13に記憶されている制御条件として1アンペア時以上の場合は、待機時間3分と制御時間3分として設定されている場合、T2の3分間を待機し、T3の3分間を制御部15により強制的に停止する。  FIG. 3 shows the current value obtained from the current sensor 5. Here, when T1 is 3 minutes and the integration of the current value is used for control judgment, the average current for 3 minutes of T1 is about 30 amperes, and the consumed current is about 1.5 ampere hours. When the control condition stored in the storage unit 13 is 1 ampere hour or more, when the standby time is set as 3 minutes and the control time is 3 minutes, the control unit waits for 3 minutes of T2 and 3 minutes of T3. 15 is forcibly stopped.

図4に電流センサー5から得られる電流値を示す。このではT1を3分間とし電流値の積算を制御判断に利用するものとした場合、T1の3分間の平均電流は約15アンペアであり消費した電流は約0.75アンペア時となる。記憶部13に記載されている制御条件として1アンペア時未満の場合は、待機時間1分と制御時間5分として設定されている場合、T2の1分間を待機し、T3の5分間を制御部15により強制的に制御する。  FIG. 4 shows the current value obtained from the current sensor 5. In this case, when T1 is 3 minutes and the integration of current values is used for control judgment, the average current for 3 minutes of T1 is about 15 amperes, and the consumed current is about 0.75 ampere hours. When the control condition described in the storage unit 13 is less than 1 ampere hour, when the standby time is set as 1 minute and the control time is 5 minutes, the control unit waits for 1 minute of T2 and 5 minutes of T3. 15 is forcibly controlled.

次に動作制御装置1において実行される制御判断の内容を図5のフローチャートにより説明する。  Next, the contents of the control judgment executed in the motion control apparatus 1 will be described with reference to the flowchart of FIG.

S1では電流センサー5から得られる電流値を記憶部13に記憶し、S2ではS1により得られた電流値を基に室外機4が運転及び停止もしくは高負荷運転及び低負荷運転及び停止といった何れかの状態を取得する。  In S 1, the current value obtained from the current sensor 5 is stored in the storage unit 13, and in S 2, the outdoor unit 4 is operated and stopped or is operated with high load, low load operation, and stopped based on the current value obtained with S 1. Get the status of.

S3では記憶部13に記憶されている制御開始条件と時計部12により得られる時間により現在が制御を実行する必要があるかを判断し、制御を実行する必要がなければS1へ戻り計測を繰り返す。  In S3, it is determined whether it is necessary to execute the control based on the control start condition stored in the storage unit 13 and the time obtained by the clock unit 12, and if it is not necessary to execute the control, the process returns to S1 and repeats the measurement. .

またS3で制御を実行する必要があると判断した場合、S4に進み制御判断用の積算値の取得が完了しているか確認し、積算値が取得中の場合はS1に戻り計測を繰り返す。  If it is determined that the control needs to be executed in S3, the process proceeds to S4 to check whether the acquisition of the integrated value for control determination is completed. If the integrated value is being acquired, the process returns to S1 and repeats the measurement.

S4では制御判断用の積算値の取得が完了している場合、S5に進み制御開始条件を取得する。図4の例の場合であれば、3分間待機と3分間制御という条件を取得する。  If the acquisition of the integrated value for control determination is completed in S4, the process proceeds to S5 and the control start condition is acquired. In the case of the example in FIG. 4, the conditions of waiting for 3 minutes and controlling for 3 minutes are acquired.

S6ではS5で取得した条件が成立しているかを確認し、成立していなければS1へ戻り計測を繰り返す。成立していればS7に進み制御部15による制御開始する。  In S6, it is confirmed whether the condition acquired in S5 is satisfied. If not satisfied, the process returns to S1 and repeats the measurement. If it is established, the process proceeds to S7 and control by the control unit 15 is started.

S8では制御終了の条件が成立しているかを確認し、成立していなければ制御を継続したままS1へ戻り計測を繰り返す。成立していればS9へ進み制御を終了する。  In S8, it is confirmed whether or not the control end condition is satisfied. If not satisfied, the control returns to S1 while the control is continued and the measurement is repeated. If established, the process proceeds to S9 and the control is terminated.

このように、本発明によると制御を開始するまでに一定時間計測した数値の大きさによって前記室外機4の動作が需要の高い運転か需要の低い運転かを判断し、需要の高い運転の場合、強制的に制御するタイミングを遅らせることで、遅らせて運転を継続した分だけ需要を満たした後に制御を開始することができる。  As described above, according to the present invention, it is determined whether the operation of the outdoor unit 4 is a high-demand operation or a low-demand operation based on the magnitude of a numerical value measured for a predetermined time until the control is started. By forcibly delaying the timing of control, control can be started after the demand is satisfied by the amount of delay and continued operation.

また室外機4の動作が需要の高い運転の場合、制御を継続する時間も短縮するなどの調整をすることで空調機器本来の働きを果たしながら最適な条件で消費電力を節約することができる。  In addition, when the operation of the outdoor unit 4 is a high-demand operation, power consumption can be saved under optimum conditions while performing the original function of the air conditioner by adjusting the time for continuing the control.

本発明の実施の形態に係る空調機器に対する動作制御装置の接続構成図である。It is a connection block diagram of the operation control apparatus with respect to the air conditioning equipment which concerns on embodiment of this invention. 本発明の実施の形態に係る動作制御装置の機能ブロック図である。It is a functional block diagram of an operation control device concerning an embodiment of the invention. 本発明の実施の形態に係るタイムチャートの一例である。It is an example of the time chart which concerns on embodiment of this invention. 本発明の実施の形態に係るタイムチャートの一例である。It is an example of the time chart which concerns on embodiment of this invention. 本発明の実施の形態に係る動作制御装置のフローチャートである。It is a flowchart of the operation | movement control apparatus which concerns on embodiment of this invention.

符号の説明Explanation of symbols

1.動作制御装置
2.デマンドコントローラ
3.汎用コンピュータ
4.室外機
5.電流センサー
6.リレー
7.モータ
8.コンプレッサ
9.室内機
10.温度センサー
11.CPU
12.時計部
13.記憶部
14.計測部
15.制御部
16.表示部
17.通信部
1. 1. Operation control device 2. demand controller General-purpose computer4. Outdoor unit5. 5. Current sensor Relay 7. Motor 8. Compressor 9. Indoor unit 10. 10. Temperature sensor CPU
12 Clock unit 13. Storage unit 14. Measurement unit 15. Control unit 16. Display unit 17. Communication department

Claims (9)

コンプレッサの運転を制御することで温度を調節する空調機器に設けられ、前記コンプレッサの運転を所定の1つまたは複数の時間強制的に停止または低負荷運転させることで消費電力を削減する動作制御装置であって、前記空調機器の運転状態を数値化して記憶及び監視する運転状態監視部と、前記コンプレッサの運転を停止または低負荷運転にさせる動作制御部とを備え、前記空調機器が停止から運転または低負荷運転状態から高負荷運転状態に移行したタイミングから、前記数値化された運転状態を積算し、所定の時間積算した数値を記憶する運転状態監視手段と、前記運転状態監視手段が記憶する積算値を基準として決定したタイミングで強制的に運転から停止もしくは高負荷運転状態から低負荷運転状態への制御を開始する動作制御手段とを備えることを特徴とする動作制御装置。An operation control device that is provided in an air-conditioning device that adjusts the temperature by controlling the operation of the compressor, and that reduces the power consumption by forcibly stopping the operation of the compressor for a predetermined time or a plurality of times or operating at a low load. An operation state monitoring unit for digitizing and storing and monitoring an operation state of the air conditioner, and an operation control unit for stopping the operation of the compressor or setting the operation to a low load, and the air conditioner is operated from the stop. Alternatively, from the timing when the low-load operation state is shifted to the high-load operation state, the numerical operation state is integrated, and the operation state monitoring unit that stores the numerical value integrated for a predetermined time and the operation state monitoring unit store Operation control that forcibly stops operation or starts control from a high load operation state to a low load operation state at a timing determined based on the integrated value Operation control apparatus characterized by comprising a means. 前記運転状態監視部において、数値化する運転状態は電流値であることを特徴とする請求項1に記載の動作制御装置。The operation control apparatus according to claim 1, wherein the operation state to be digitized in the operation state monitoring unit is a current value. 前記運転状態監視部において、数値化する運転状態は電力値であることを特徴とする請求項1に記載の動作制御装置。The operation control apparatus according to claim 1, wherein the operation state to be digitized is an electric power value in the operation state monitoring unit. 前記動作制御手段において、所定の中止条件に該当する場合は開始した制御および開始する予定の制御を中止することを特徴とする請求項1〜3の何れかに記載の動作制御装置。The operation control device according to claim 1, wherein the operation control unit stops the control that is started and the control that is scheduled to start when a predetermined stop condition is satisfied. 前記運転状態監視手段が記憶する積算値に応じて、前記動作制御部が前記コンプレッサを停止または低負荷運転にさせる開始タイミング及び継続時間を調整する手段を備えることを特徴とする前記1〜4の何れかに記載の動作制御装置。The above-mentioned 1-4, wherein the operation control unit includes means for adjusting a start timing and a duration for causing the compressor to stop or put into a low-load operation according to the integrated value stored by the operation state monitoring unit. The operation control apparatus according to any one of the above. 前記運転状態監視部において、数値化する運転状態を停止または低負荷運転の運転状態と運転または高負荷運転の運転状態と前記動作制御部が前記コンプレッサの運転に影響を与えている間の運転状態とを分けて記憶及び監視することを特徴とする請求項1〜5の何れかに記載の動作制御装置。In the operation state monitoring unit, the operation state to be digitized is stopped or the operation state of low load operation, the operation state of operation or high load operation, and the operation state while the operation control unit affects the operation of the compressor The operation control apparatus according to claim 1, wherein storage and monitoring are performed separately. 前記コンプレッサの運転を強制的に停止または低負荷運転させる1つまたは複数の条件を外部の機器から受信が可能な送受信手段を設けたことを特徴とする請求項1〜6の何れかに記載の動作制御装置。7. The transmitter / receiver according to claim 1, further comprising a transmission / reception unit capable of receiving one or more conditions for forcibly stopping the operation of the compressor or operating at a low load from an external device. Operation control device. 前記運転状態監視部において、記憶した数値を外部の機器へ送信が可能な送信手段を設けたことを特徴とする請求項1〜7の何れかに記載の動作制御装置。The operation control apparatus according to claim 1, wherein the operation state monitoring unit includes a transmission unit capable of transmitting the stored numerical value to an external device. コンプレッサの運転を制御することで温度を調節する空調機器の前記コンプレッサの運転を所定の1つまたは複数の時間強制的に停止または低負荷運転させることで消費電力を削減するために前記空調機器の運転状態を数値化して記憶及び監視し、前記空調機器が停止から運転または低負荷運転状態から高負荷運転状態に移行したタイミングから、前記数値化された運転状態を積算し、所定の時間積算した数値を記憶しその積算値を基準として決定したタイミングで強制的に運転から停止もしくは高負荷運転状態から低負荷運転状態への制御を開始することを特徴とする動作制御方法。In order to reduce power consumption by forcibly stopping the operation of the compressor for one or more predetermined times or performing a low load operation for controlling the temperature of the air conditioner by controlling the operation of the compressor. The operation state is digitized, stored and monitored, and the numerical operation state is accumulated from the timing when the air conditioner is operated from a stop or moved from a low load operation state to a high load operation state, and accumulated for a predetermined time. An operation control method characterized by memorizing numerical values and forcibly stopping operation or starting control from a high load operation state to a low load operation state at a timing determined based on the integrated value.
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