JP4396327B2 - Inkjet recording device - Google Patents

Description

  The present invention relates to an ink jet recording apparatus that performs recording on a recording medium by ejecting ink droplets from nozzles.

  In the ink jet recording apparatus, the mixing of air bubbles in the ink inside the print head causes problems such as non-ejection. Air bubbles of a size that can be easily visually recognized cause a problem of blocking the ink flow path and the nozzles of the print head. Even if it cannot be visually recognized, the dissolved air contained in the ink foams inside the print head due to high-frequency cavitation driven by PZT (piezoelectric element), and causes a non-ejection defect. For this reason, use of degassed ink, ink filling by a vacuum filling method not to leave bubbles in the ink tank and ink supply flow path, and prevention of intrusion of bubbles from the outside, the ejection reliability of the print head is improved. Need to increase. Further, in addition to preventing bubbles from entering the ink supply flow path from the outside, all the members of the ink supply system are configured in a sealed state in which the ink does not directly contact air, thereby preventing the air from melting into the ink.

  FIG. 2 shows a configuration of a conventional ink supply system, and each mechanism unit will be described.

  A printing system of an ink jet recording apparatus is roughly divided into a print head 1 that discharges ink droplets from nozzles to form recording dots and an ink supply system that supplies ink to the print head 1. An ink tank that is a component of the ink supply system is generally provided with a main ink tank 10 and a sub ink tank 5. The sub ink tank 5 fixed to keep the water head difference h from the print head 1 constant, and the ink level in the sub ink tank 5 are detected by a sensor (not shown), and the ink from the main ink tank 10 is detected when necessary. To replenish. The main ink tank 10 is installed at a position where the water head difference is higher than that of the sub ink tank 5, and ink is supplied from the main ink tank 10 to the sub ink tank 5 by pressurization due to the water head difference. At this time, the solenoid valve 7 and the solenoid valve 11 are driven and controlled. If the electromagnetic valve 11 is not closed while the electromagnetic valve 7 is open, ink will leak out of the print head 1 because the water head difference between the main ink tank 10 and the print head 1 is large. In order to prevent this, when the ink is supplied to the sub ink tank 5, the solenoid valve 7 is opened and the solenoid valve 11 is closed. Due to such two types of ink tank configurations, ink replenishment can be easily performed by replacing the main ink tank 10.

  As an ink tank of an ink jet recording apparatus that uses degassed ink, a highly airtight container is used, and a material that eliminates the penetration and penetration of air from the outside is used. As the container material, a material having a high gas barrier property and having flexibility is used. In particular, aluminum packs that have been widely used in containers such as edible jelly in recent years are suitable as containers for containing deaerated ink because of their high gas barrier properties and high flexibility. In general, this aluminum pack has a shape with a single mouth and a body as a bag.

  The sub ink tank 5 configured in the shape of the aluminum pack shrinks the container in proportion to the consumption of the ink inside, so that the displacement of the container is detected by a sensor, and the water head difference from the print head 1 is detected. The configuration is such that h is held in an optimum state. As an example of the container material, a resin laminate AL sheet of LDPE (low density polyethylene), AL (aluminum), NY (nylon) is used. The structure uses LDPE for the innermost part, AL for the middle part, and NY for the outermost part, but when using a multilayer sheet, the innermost part in contact with the ink has chemical resistance and heat fusion, and the middle part has a gas barrier. Strength and flexibility are required at the outermost part. Examples of gas barrier materials include PVDC (polyvinylidene chloride), aluminum vapor-deposited CPP (non-stretched polypropylene), aluminum vapor-deposited OPP (biaxially-stretched polypropylene), aluminum vapor-deposited LDPE, and silica vapor-deposited PET (polyester). It can also be used alone.

  A filter unit 4 equipped with a filter 4a for filtering ink is disposed downstream of the sub ink tank 5 in the ink flow. The filter 4a prevents inflow of dust or ink aggregates that may cause nozzle clogging of the print head 1. A print head 1 is disposed further downstream of the filter unit 4. The print head 1 is connected with a tube to an inlet 1 a or an inlet 1 c for introducing ink, and is supplied with ink from the filter unit 4.

  FIG. 3 shows a schematic configuration in the print head 1.

  The print head 1 includes an inlet 1a or an inlet 1c for introducing ink, a main body of the print head 1 constituting a common flow path 1b, and a jet pack 1e on which nozzles and PZT are mounted. The inlet 1a and the inlet 1c are arranged on both sides with the common flow path 1b interposed therebetween, and ink is introduced from both inlets to increase the amount of ink supply, and the ink flow path in the print head 1 is made of chemicals such as acetone. Use when cleaning.

  The jet pack in the present application may have any configuration capable of ejecting ink, for example, a nozzle plate in which nozzles for ejecting ink are formed, a chamber plate in which ink flow paths and pressure chambers are formed, and a vibration plate. A laminated plate state in which the formed diaphragm plates and the like are laminated.

  Next, the ink used as the ink jet recording apparatus will be described.

  Ink can be roughly classified into solid ink and liquid ink, and further subdivided into pigment type and dye type. In recent years, liquid ink has become mainstream in terms of ease of handling. Liquid inks include water-based, solvent-based, oil-based, and ultraviolet curable systems (hereinafter referred to as UV inks), but other than UV inks possess pigment systems and dye systems, respectively. In the case of a pigment-based ink, the ink particle diameter is larger than that of the dye ink, and the specific gravity is large, so that the ink tends to precipitate. When the pigment is precipitated, the ink viscosity increases and affects the ejection characteristics of the print head 1. Further, when the pigment is diluted by precipitation, there is a problem that the ink density recorded on the medium changes.

  In recent years, UV ink has been frequently used in industrial applications and the like due to an increase in interest in environmental problems. Since the UV ink is also a pigment system, the precipitation tendency is larger than others. In recent years, industrial printing using UV ink has been actively developed. Location printing of electronic component mounting boards (printing the mounting positions and numbers of electric element parts in white or yellow on the printed board surface) ) Conventionally, the location printing of a substrate has been performed by a silk printing machine. However, a printing apparatus using an ink jet recording method has been developed for various needs such as small quantity production.

  Since the substrate location printing is mainly white, UV ink using titanium dioxide as a pigment is used for inkjet recording. This titanium dioxide has a specific gravity as large as about 4 g / cm 3 as compared with other UV ink pigments, and is a material that easily precipitates. For this reason, the ink in the ink supply path and the print head 1 precipitates when left statically for a certain period of time, and when the ink density increases or further deteriorates, agglomeration occurs, which is caused by nozzle clogging in the print head 1. This causes the problem of ejection and recording density change. For this reason, the ink in the ink supply path and the print head 1 needs to be stirred at regular intervals. As long as the container is sealed with ink, such as the main ink tank 10 and the sub ink tank 5, the container is often agitated by a stirrer called a stirrer using a stirring rod or the like. As an example, there is a method in which a stirring rotor with a permanent magnet attached is rotated by a magnetic attractive force in synchronization with a rotating magnetic pole fixed to a motor. As another method, there is a method of giving fine vibrations by ultrasonic waves. However, in a sealed container with a pigment having a large specific gravity such as titanium dioxide, precipitation may be promoted. Care must be taken in setting the frequency.

  However, in an inkjet recording apparatus for industrial use, a print head unit and an ink supply system have been increased in size in order to cope with a large amount of ink consumption because of a high print throughput and a wide range of print areas. For this reason, there are many cases where several meters of ink supply piping from the sub ink tank 5 to the print head 1 are required. As described above, the pigment ink having a large specific gravity is settled when left standing statically for a certain period of time, but it is difficult to stir the ink in the long ink supply pipe sealed so as not to come into contact with air so as not to precipitate, In order to prevent sedimentation, the ink supply piping is periodically washed with a dedicated cleaning solution, which requires maintenance work and replacement parts.

  In addition, in the small-sized conventional ink jet recording apparatus used for home use or business use, most of the ink supply system is configured to be open to the atmosphere where the ink contacts the air. The ink stored in the ink tank is supplied to the print head via an ink supply pipe such as a print head and a tube. In this type of ink jet recording apparatus, when a pigment ink that easily precipitates is used, ink precipitation or aggregation occurs.

  For this reason, it is known that piping is formed with a single circulation path so that the print head and the ink tank can circulate and the ink is circulated by a pump, and both the print head and the ink tank are stirred to prevent ink precipitation. (For example, refer to Patent Document 1).

  Also known is a valve that branches in the middle of the ink supply piping that forms the circulation path between the print head and the ink tank so that switching is possible, such as circulating only in the ink tank without circulating in the head. (See, for example, Patent Document 2 or 3). The ink tank is open to the atmosphere, and it also serves to remove air bubbles in the print head and ink supply pipe by flowing through the ink tank. That is, while discharging bubbles into the ink tank, the ink is stirred by circulation to prevent precipitation and aggregation.

  This is a method that can only be applied to an open atmosphere configuration. The reason for this is that if the ink tank is a large container for industrial use and employs a degassed ink and a sealed ink tank, the flow rate will drop drastically if the structure including the ink tank is used in the circulation path. Is difficult to flow and stirring becomes difficult. In addition, degassing ink itself is unlikely to generate bubbles, but if there is an ink tank in the circulation path, it is assumed that bubbles may be mixed in due to some kind of trouble. It was necessary to remove all the ink.

  Further, if the ink in the jet pack 1e of the print head 1 is allowed to settle, the nozzles are clogged to cause ejection failure or change in ink density. For this reason, when the ink jet recording apparatus is not used for a long time, it is necessary to extract and clean the ink in the print head 1 including the jet pack 1e. In addition, there is a method of emptying the ink path during long-term storage and refilling with ink at start-up, but this work also requires maintenance work like the cleaning of long ink supply pipes as described above. It is costly.

JP-A-3-187761

JP-A-5-185600 JP-A-6-8465

The conventional ink jet recording apparatus in which the ink supply system is configured so that the ink does not come into contact with air has the following technical problems.
(1) When the ink supply pipe becomes longer as the apparatus becomes larger, stirring is difficult only with a conventional ink stirring apparatus, and maintenance costs such as periodic cleaning in the pipe and replacement of parts are high.
(2) Since the ink tank is sealed with ink in a state where air is not introduced at all, and has a flexible bag shape, it is difficult to include the ink tank in the circulation path. For this reason, the ink cannot be agitated by circulation of the ink, and maintenance costs such as periodic cleaning of the ink tank and replacement of parts are high.
(3) When the apparatus is not used for a long period of time, it is necessary to extract and wash the ink in the print head, which increases the maintenance cost.

  The present invention has been made in view of such a conventional technical problem. In an ink jet recording apparatus in which an ink supply system is configured so that ink does not come into contact with air, an ink supply pipe, an ink tank, and a print head are provided. It is an object of the present invention to provide a highly reliable ink jet recording apparatus that does not precipitate the ink inside and ensures a stable apparatus state at all times.

In order to solve the above problems, in the present invention, in an ink jet recording apparatus that performs recording by ejecting ink from a nozzle of a recording head onto a recording medium, the ink is hermetically sealed in a state where it is not in direct contact with air. sub ink tank for holding ink supplied, the first solenoid valve, the second solenoid valve, the filter unit, a 3-way valve and Louis ink supply channel to introduce ink by via manifold to the printhead The filter unit is branched by closing the filter unit side of the three-way valve , and the circulation pump, the fifth electromagnetic valve, the first electromagnetic valve installed on the recording head side from the sub ink tank a first ink circulation path through the recording head side and the second electromagnetic valve, the three-way valve of the recording head side is closed, the manifold, the recording head Parts common channel inlet which is arranged at one end of the internal common channel, e Bei a second ink circulation path through the inlet and the circulation pump which is arranged at the other end of the internal common channel, the circulation The pump is operated to circulate ink in the first ink circulation path or the second ink circulation path .

Further, the manifold is formed to connect a plurality of the recording heads so that the ink introduction side and the ink discharge side are joined together by one flow path.

The filter unit may include a filter that allows ink to permeate and filter, and the first ink circulation path allows ink to permeate the filter to form an ink flow .

  In addition, a main ink tank is replaceably provided, the main ink tank is installed at a position higher than the sub ink tank, and the ink from the main ink tank is interposed between the first electromagnetic valve and the second electromagnetic valve. The main solenoid valve is provided on the ink flow path, the first solenoid valve is opened, the second solenoid valve is closed, and the third solenoid valve is opened. The ink in the ink tank is formed to be replenished into the sub ink tank.

  In addition, a replacement liquid tank that contains a replacement liquid for cleaning or diluting the ink in a non-contact manner without air bubbles is provided, and the replacement liquid tank, the fourth solenoid valve, the order of the replacement liquid filter that permeates and filters the replacement liquid A flow path configured in the order of the replacement liquid tank, the replacement liquid filter, and the fourth electromagnetic valve is connected to the three-way valve.

  The sub ink tank and the main ink tank are provided with a dedicated stirring device.

  Further, an elastic material such as rubber is pressed and sealed against the nozzle of the recording head, the first electromagnetic valve is closed, the second electromagnetic valve is opened, and the third electromagnetic valve is operated to be closed. The first circulation path and the second circulation path are circulated.

  According to the present invention, in an ink jet recording apparatus configured with an ink supply system so that the ink does not come into contact with air, the ink in the ink supply pipe and the print head is circulated to prevent ink precipitation, and the ink tank is dedicated. By stirring with the stirring means, ink precipitation can be prevented.

  In addition, when the device is left unused for a long period of time, the ink in the print head is replaced with a replacement liquid, and when printing is performed, the print head is completely returned to the ink again, thereby improving the ejection reliability of the print head. It can be secured.

  Accordingly, maintenance costs such as cleaning of the ink supply system and replacement of parts, which are conventionally required, can be greatly reduced, and a highly reliable ink jet recording apparatus can be provided.

  In an ink jet recording apparatus in which an ink supply system is configured so that the ink does not come into contact with air, the ink in the ink supply piping, the ink tank, and the print head is not precipitated, and the ink in the print head can be easily replaced. Realized.

  In the present invention, ink deaerated in advance is used in an ink flow path configuration that does not come into contact with the atmosphere.

  Moreover, although the following Example demonstrates using a suitable solenoid valve for this invention, if it is another valve mechanism which does not mix in air | atmosphere, it can be used.

  An embodiment of the present invention will be described with reference to FIG.

  The ink flow direction will be described with the sub ink tank 5 as the upstream side and the terminal print head 1 side as the downstream side. Ink during normal printing flows from the sub ink tank 5 to the print head 1 via the filter unit 4, the three-way valve 3, and the head manifold 2.

  A circulation path of the ink supply system is separated into a first circulation path 50 and a second circulation path 60. The first circulation path 50 is configured by using the filter unit 4 as a turning point and passing through the circulation pump 6, the downstream side of the electromagnetic valve 7, and the downstream side of the electromagnetic valve 8. The ink is circulated by a circulation pump 6 using a diaphragm type or the like. The filter unit 4 is equipped with a filter 4a that prevents dust and ink solids from flowing to the print head 1 side.

  The first circulation path 50 is configured to transmit the filter 4a. The solenoid valve 9 is controlled to open only during the circulation operation, and when the ink is replenished from the main ink tank 10 to the sub ink tank 5, the solenoid valve 11 is closed and at the same time, the solenoid valve 9 is always closed. . In addition, when the ink in the first circulation path 50 is circulated, the electromagnetic valve 8 must be closed. This is because the flow friction resistance is large because the ink supply pipe from the circulation pump 6 to the filter unit 4 is long, and the flow friction resistance of the filter 4a in the filter unit 4 is large. Ink is drawn from the print head 1 side having a small flow path resistance on the ink supply path side, which is the suction side of the circulation pump 6. As a result, air may be sucked from the nozzles of the print head 1, and air may flow into the sub ink tank 5 having the smallest ink flow path resistance on the ink discharge side of the circulation pump 6 and may not circulate. In order to prevent this, when the ink in the first circulation path 50 is circulated, the solenoid valve 8 is controlled to be closed without fail.

  The second circulation path 60 is configured via the inlet 1 c of the print head 1, the ink common flow path in the print head 1, the inlet 1 c, the head manifold 2, the circulation pump 6, and the head manifold 2. Ink circulation is performed by a circulation pump 6. When the ink in the second circulation path 60 is circulated, an elastic sheet member (not shown) using rubber or the like is pressed against the nozzle of the print head 1 so that the ink does not leak from the nozzle. The pressing of the elastic sheet member may be performed by moving either the print head 1 side or the elastic sheet member side. The circulation pump 6 may be an integrated type that uses a power source such as a motor and simultaneously performs ink suction / discharge of the first circulation path 50 and ink suction / discharge of the second circulation path 60. In addition, each pump may be mounted so that each circulation path is independent, and one circulation is stopped and the other is circulated.

  The ink in the sub ink tank 5 is agitated by a motor 13 equipped with a magnet stirrer 12 and a rotor, or a single or a plurality of steel balls that do not affect the ink physical properties are enclosed, and the main body of the sub ink tank 5 is shaken. Stirring is performed using a stirring method.

  Since the main ink tank 10 can be replaced by an operator, the main ink tank 10 main body is removed, and stirring is performed by an external stirring device using fine vibration such as ultrasonic waves or by a stirring method such as shaking manually.

  The ink circulation cycle is set so that the time until the start of precipitation of the ink pigment, that is, the time during which the dispersion state is stable, is one cycle.

  Here, a mechanism for replacing the ink in the print head 1 will be described.

  The ink pigment starts to precipitate when it is in a static state for a certain time, and the amount of precipitation increases with time. The jet pack portion of the print head 1 forms narrow channels and nozzles of several tens of μm, and if ink deposits accumulate in these narrow channels, there is a risk of clogging the jet pack channels. If the nozzles are clogged, the print head 1 needs to be replaced.

  In order to prevent this, the ink in the print head 1 needs to be replaced with a liquid that does not precipitate, that is, a replacement liquid. The replacement liquid is desired to have a high pigment washability, but may be a liquid in which only the pigment is excluded from the ink used.

  As described above, when the ink in the print head 1 is left in a stationary state beyond the time until the ink pigment precipitation starts, that is, the time when the dispersion state is stable, the ink only in the print head 1 is used. Is replaced with a replacement solution. If all the ink supply system inks are replaced with the replacement liquid, in some cases, 1 liter or more of the ink is replaced with the replacement liquid, and it is not possible to deal with expensive ink. For this reason, only the print head 1 in which deterioration in reliability due to precipitation cannot be avoided is replaced, and consumption of ink and replacement liquid due to replacement work is minimized.

  The replacement mechanism connects the replacement liquid tank sealed with air so that air does not enter, the solenoid valve 20, and a replacement liquid filter 22 that prevents dust and the like in the replacement liquid from flowing into the print head by piping. Connect to the three-way valve 3 of the manifold 2. Since the three-way valve 3 can switch between two flow paths, the ink side and the replacement liquid side are connected in advance. The head manifold 2 is configured to distribute ink and replacement liquid to each head from one flow path when using a plurality of print heads 1. In the case of an apparatus using a single print head 1, only a single flow path is formed in the head manifold 2.

  Here, a method for introducing the replacement liquid into the print head 1 will be described.

  The print head 1 has a plurality of nozzles that eject ink. When there are bubbles or dust in the vicinity of the nozzles or upstream of the flow path and the discharge state deteriorates, an ink discharge operation called suction purge is performed to remove the bubbles or dust. Is discharged and the nozzle is restored to a normal state. A suction purge mechanism (not shown) seals the surface of the print head 1 other than the nozzles with an adsorbing member such as rubber and sucks out ink with a pump. During normal printing or ink circulation operation, the three-way valve 3 is set to the ink side to operate normally.

  When performing an operation of introducing the replacement liquid into the print head 1 (ink replacement operation), the three-way valve 3 is switched to the replacement liquid side, and ink is sucked from the print head 1 by suction purge. By performing this operation intermittently, the replacement liquid is introduced into the print head 1 and is fully filled with the replacement liquid. The replacement liquid does not generate a precipitate in the print head 1 even when left for a long period of time, and can be left without any problem.

  When the apparatus is started again and the normal printing state is set, the three-way valve 3 is switched to the ink side and the replacement liquid is sucked from the print head 1 by suction purge. By performing this operation intermittently, the ink is again introduced into the print head 1 and the original printable state can be obtained.

  Regardless of the pigment ink, the present invention can also be applied to the stirring application of an apparatus using a liquid that precipitates.

It is explanatory drawing which showed the implementation method of this invention. (Example 1) It is explanatory drawing which showed the ink supply system of the conventional inkjet recording device. It is explanatory drawing which showed the structure of the print head.

Explanation of symbols

1 is a print head, 1a is an inlet, 1b is a common flow path, 1c is an inlet, 1d is a nozzle, 1e is a jet pack, 2 is a head manifold, 3 is a three-way valve, 4 is a filter unit, 4a is a filter, Sub ink tank, 6 circulation pump, 7 solenoid valve, 8 solenoid valve, 9 solenoid valve, 10 main ink tank, 11 solenoid valve, 12 stirrer, 13 motor, 20 replacement liquid tank, 21 Is a solenoid valve, 22 is a replacement fluid filter, 50 is a first circulation path, and 60 is a second circulation path.

Claims (7)

In an inkjet recording apparatus that performs recording by ejecting ink from a nozzle of a recording head onto a recording medium,
Sealed in a state not in contact with air the ink directly, the sub ink tank for holding the ink supplied from the main ink tank, the first solenoid valve, the second solenoid valve, the filter unit, the 3-way valve and manifold and Louis ink supply channel to introduce the ink to the recording head and through, the three-way valve of the filter unit side as a branch of the filter unit by a closed, circulating pump, a fifth solenoid valve, the sub Close the first ink circulation path that passes through the recording head side and the second electromagnetic valve of the first electromagnetic valve installed on the recording head side from the ink tank, and the recording head side of the three-way valve, manifold, the inlet is disposed at one end of the internal common flow path of the recording head, the internal common channel, the second passing through the inlet and circulation pump which is arranged at the other end of the internal common passage E Bei the ink circulation path, ink jet recording apparatus characterized by being configured so as to circulate the ink in the first ink circulation path of the circulating pump is operated or in the second ink circulation path. 2. The ink jet recording apparatus according to claim 1 , wherein the manifold is formed so as to connect a plurality of the recording heads and to join the ink introduction side and the ink discharge side through one flow path. 2. The ink jet recording apparatus according to claim 1, wherein the filter unit includes a filter that allows ink to permeate and filters, and the first ink circulation path allows ink to permeate the filter to form an ink flow. . The main ink tank is replaceably provided, the main ink tank is installed at a position higher than the sub ink tank, and the ink flow from the main ink tank is between the first electromagnetic valve and the second electromagnetic valve. A main solenoid valve is provided on the ink flow path, the first solenoid valve is opened, the second solenoid valve is closed, and the third solenoid valve is opened. 2. The ink jet recording apparatus according to claim 1, wherein the ink is formed so as to supply ink in the ink tank into the sub ink tank. A replacement liquid tank that contains a replacement liquid for washing or diluting ink in a non-contact manner without air bubbles, and the replacement liquid tank, the fourth solenoid valve, a replacement liquid filter that passes through the replacement liquid and filters it or the replacement 2. The ink jet recording apparatus according to claim 1, wherein a flow path constituted by a liquid tank, a replacement liquid filter, and a fourth electromagnetic valve is connected to the three-way valve. 2. The ink jet recording apparatus according to claim 1, wherein a dedicated stirring device is provided in each of the sub ink tank and the main ink tank. An elastic material such as rubber is pressed and sealed against the nozzle of the recording head, the first electromagnetic valve is closed, the second electromagnetic valve is opened, and the third electromagnetic valve is operated to be closed. 2. An ink jet recording apparatus according to claim 1, wherein the first circulation system path and the second circulation system path are circulated.

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