JP4392863B2 - 低密度の複合物品及びその製造方法 - Google Patents
低密度の複合物品及びその製造方法 Download PDFInfo
- Publication number
- JP4392863B2 JP4392863B2 JP50280999A JP50280999A JP4392863B2 JP 4392863 B2 JP4392863 B2 JP 4392863B2 JP 50280999 A JP50280999 A JP 50280999A JP 50280999 A JP50280999 A JP 50280999A JP 4392863 B2 JP4392863 B2 JP 4392863B2
- Authority
- JP
- Japan
- Prior art keywords
- prepreg
- pressure
- curing
- curable
- forming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000002131 composite material Substances 0.000 title claims description 57
- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 239000000463 material Substances 0.000 claims description 48
- 238000000034 method Methods 0.000 claims description 42
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 19
- 229920005989 resin Polymers 0.000 claims description 15
- 239000011347 resin Substances 0.000 claims description 15
- 239000004744 fabric Substances 0.000 claims description 14
- 229920001568 phenolic resin Polymers 0.000 claims description 13
- 239000005011 phenolic resin Substances 0.000 claims description 13
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 10
- 235000012239 silicon dioxide Nutrition 0.000 claims description 10
- 239000000377 silicon dioxide Substances 0.000 claims description 10
- 238000004804 winding Methods 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000005056 compaction Methods 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
- 238000001704 evaporation Methods 0.000 claims description 3
- 239000011800 void material Substances 0.000 claims 2
- 230000008020 evaporation Effects 0.000 claims 1
- 238000007789 sealing Methods 0.000 claims 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 22
- 239000000835 fiber Substances 0.000 description 21
- 238000001723 curing Methods 0.000 description 20
- 239000000945 filler Substances 0.000 description 16
- 229910052799 carbon Inorganic materials 0.000 description 12
- 238000007596 consolidation process Methods 0.000 description 9
- 229910002804 graphite Inorganic materials 0.000 description 9
- 239000010439 graphite Substances 0.000 description 9
- 238000005260 corrosion Methods 0.000 description 8
- 230000007797 corrosion Effects 0.000 description 8
- 229920002239 polyacrylonitrile Polymers 0.000 description 8
- 230000002787 reinforcement Effects 0.000 description 7
- 229920000297 Rayon Polymers 0.000 description 6
- 238000007796 conventional method Methods 0.000 description 6
- 229920001971 elastomer Polymers 0.000 description 6
- 239000000806 elastomer Substances 0.000 description 6
- 238000009472 formulation Methods 0.000 description 6
- 239000011159 matrix material Substances 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 239000002964 rayon Substances 0.000 description 6
- 238000007906 compression Methods 0.000 description 5
- 230000006835 compression Effects 0.000 description 5
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 5
- 229920000049 Carbon (fiber) Polymers 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 239000004917 carbon fiber Substances 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 239000004005 microsphere Substances 0.000 description 4
- 239000004760 aramid Substances 0.000 description 3
- 229920003235 aromatic polyamide Polymers 0.000 description 3
- 239000003365 glass fiber Substances 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- 238000009461 vacuum packaging Methods 0.000 description 3
- KXDAEFPNCMNJSK-UHFFFAOYSA-N Benzamide Chemical compound NC(=O)C1=CC=CC=C1 KXDAEFPNCMNJSK-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- IOJUPLGTWVMSFF-UHFFFAOYSA-N benzothiazole Chemical compound C1=CC=C2SC=NC2=C1 IOJUPLGTWVMSFF-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005755 formation reaction Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 238000011417 postcuring Methods 0.000 description 2
- 239000003380 propellant Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000010561 standard procedure Methods 0.000 description 2
- XQUPVDVFXZDTLT-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)phenyl]methyl]phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C(C=C1)=CC=C1CC1=CC=C(N2C(C=CC2=O)=O)C=C1 XQUPVDVFXZDTLT-UHFFFAOYSA-N 0.000 description 1
- 229910052582 BN Inorganic materials 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229920000271 Kevlar® Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- OOJYPCDXFPWXFL-UHFFFAOYSA-N [C].OC1=CC=CC=C1 Chemical compound [C].OC1=CC=CC=C1 OOJYPCDXFPWXFL-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229910000410 antimony oxide Inorganic materials 0.000 description 1
- 150000008430 aromatic amides Chemical class 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical class C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000004761 kevlar Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 150000007965 phenolic acids Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920003192 poly(bis maleimide) Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 150000004684 trihydrates Chemical class 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/44—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/04—Condition, form or state of moulded material or of the material to be shaped cellular or porous
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0012—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular thermal properties
- B29K2995/0017—Heat stable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0037—Other properties
- B29K2995/0063—Density
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3097—Cosmonautical vehicles; Rockets
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Moulding By Coating Moulds (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Applications Claiming Priority (7)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US4860497P | 1997-06-04 | 1997-06-04 | |
| US4860597P | 1997-06-04 | 1997-06-04 | |
| US4867297P | 1997-06-05 | 1997-06-05 | |
| US60/048,672 | 1997-06-05 | ||
| US60/048,604 | 1997-06-05 | ||
| US60/048,605 | 1997-06-05 | ||
| PCT/US1998/011414 WO1998055288A1 (en) | 1997-06-04 | 1998-06-04 | Low density composite article and process for its manufacture |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2006241199A Division JP4476260B2 (ja) | 1997-06-04 | 2006-09-06 | 複合物品の製造方法 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2002514143A JP2002514143A (ja) | 2002-05-14 |
| JP2002514143A5 JP2002514143A5 (https=) | 2009-10-08 |
| JP4392863B2 true JP4392863B2 (ja) | 2010-01-06 |
Family
ID=27367377
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP50280999A Expired - Fee Related JP4392863B2 (ja) | 1997-06-04 | 1998-06-04 | 低密度の複合物品及びその製造方法 |
| JP2006241199A Expired - Lifetime JP4476260B2 (ja) | 1997-06-04 | 2006-09-06 | 複合物品の製造方法 |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2006241199A Expired - Lifetime JP4476260B2 (ja) | 1997-06-04 | 2006-09-06 | 複合物品の製造方法 |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP1009623B1 (https=) |
| JP (2) | JP4392863B2 (https=) |
| AU (1) | AU7811898A (https=) |
| WO (1) | WO1998055288A1 (https=) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102596715A (zh) * | 2009-11-23 | 2012-07-18 | 应用纳米结构方案公司 | Cnt特制复合材料地面基结构 |
| US8899939B2 (en) * | 2009-12-23 | 2014-12-02 | General Electric Company | Process for producing a ceramic matrix composite article and article formed thereby |
| AU2011256789A1 (en) | 2010-02-02 | 2012-07-12 | Applied Nanostructured Solutions, Llc | Fiber containing parallel-aligned carbon nanotubes |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4104340A (en) * | 1975-01-27 | 1978-08-01 | Minnesota Mining And Manufacturing Company | Method of making structural member from prepreg sheet of fusible resin microfibers and heat-resistant reinforcing fibers |
| US4323623A (en) * | 1977-09-14 | 1982-04-06 | Mcdonnell Douglas Corporation | Composite plastic structure and method for producing same |
| GB8400293D0 (en) * | 1984-01-06 | 1984-02-08 | Wiggins Teape Group Ltd | Moulded fibre reinforced plastics articles |
| JPS6228230A (ja) * | 1985-07-31 | 1987-02-06 | Nissan Motor Co Ltd | ロケツトノズル素材の製造方法 |
| FI884606A7 (fi) * | 1988-10-07 | 1990-04-08 | Ahlstroem Oy | Foerfarande foer framstaellning av armerade plastprodukter. |
| US5273818A (en) * | 1989-01-19 | 1993-12-28 | General Electric Company | Expanded fiber composite structure having a cylindrical shape and useful as a filter |
| US5280706A (en) * | 1992-06-25 | 1994-01-25 | Thiokol Corporation | Composite/metal hybrid rocket motor case and methods for manufacturing |
| US5456836A (en) * | 1992-09-25 | 1995-10-10 | Albany International Corp. | High-efficiency, self-supporting filter element made from fibers |
-
1998
- 1998-06-04 JP JP50280999A patent/JP4392863B2/ja not_active Expired - Fee Related
- 1998-06-04 EP EP98926235A patent/EP1009623B1/en not_active Expired - Lifetime
- 1998-06-04 AU AU78118/98A patent/AU7811898A/en not_active Abandoned
- 1998-06-04 WO PCT/US1998/011414 patent/WO1998055288A1/en not_active Ceased
-
2006
- 2006-09-06 JP JP2006241199A patent/JP4476260B2/ja not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| EP1009623A1 (en) | 2000-06-21 |
| AU7811898A (en) | 1998-12-21 |
| WO1998055288A1 (en) | 1998-12-10 |
| JP2002514143A (ja) | 2002-05-14 |
| EP1009623B1 (en) | 2004-10-06 |
| JP2007050705A (ja) | 2007-03-01 |
| JP4476260B2 (ja) | 2010-06-09 |
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