JP4371876B2 - Air conditioner for vehicles - Google Patents

Air conditioner for vehicles Download PDF

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JP4371876B2
JP4371876B2 JP2004089905A JP2004089905A JP4371876B2 JP 4371876 B2 JP4371876 B2 JP 4371876B2 JP 2004089905 A JP2004089905 A JP 2004089905A JP 2004089905 A JP2004089905 A JP 2004089905A JP 4371876 B2 JP4371876 B2 JP 4371876B2
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supply pipe
expansion member
refrigerant
casing
refrigerant expansion
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JP2005271798A (en
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俊樹 伯方
真司 米原
武司 桑原
豊 竹信
亮一郎 木原
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Japan Climate Systems Corp
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Japan Climate Systems Corp
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Description

本発明は、車両に配設される空気調和装置に関する。   The present invention relates to an air conditioner disposed in a vehicle.

従来より、例えば特許文献1に開示されているように、車両用空気調和装置として、車室のインストルメントパネルの内部に配設された空調ユニットを備えたものが知られている。該空調ユニットのケーシングの内部には、冷却用熱交換器として冷凍サイクルの一要素を構成する蒸発器と加熱用熱交換器とが収容されている。これら蒸発器及び加熱用熱交換器によりケーシングの内部に導入された送風機からの空気が調和空気とされ、この調和空気がケーシングの各吹出口から車室の各部に供給される。   2. Description of the Related Art Conventionally, as disclosed in Patent Document 1, for example, a vehicle air conditioner that includes an air conditioning unit disposed inside an instrument panel of a passenger compartment is known. Inside the casing of the air conditioning unit, an evaporator that constitutes one element of the refrigeration cycle and a heat exchanger for heating are housed as a heat exchanger for cooling. The air from the blower introduced into the casing by the evaporator and the heat exchanger for heating is used as conditioned air, and the conditioned air is supplied to each part of the vehicle compartment from each outlet of the casing.

また、特許文献1の蒸発器には、凝縮液化した冷媒を断熱膨張させるための膨張弁を備えたブロック状の冷媒膨張部材が取り付けられている。該冷媒膨張部材の周囲はケーシングの一部で覆われていて、冷媒膨張部材の外面に発生した凝縮水がケーシングの外部に滴下するのを防止している。   Moreover, the evaporator of patent document 1 is attached with the block-shaped refrigerant | coolant expansion member provided with the expansion valve for carrying out adiabatic expansion of the refrigerant | coolant condensed and liquefied. The periphery of the refrigerant expansion member is covered with a part of the casing, and the condensed water generated on the outer surface of the refrigerant expansion member is prevented from dripping out of the casing.

上記冷媒膨張部材の蒸発器と反対側には冷媒の供給用配管の基端部が接続され、該供給用配管の先端側はケーシングの外部へ延びている。この供給用配管の先端側には、空調ユニットを車両に組み付ける際に、車両のエンジンルームに配設された凝縮器から延びる車体側配管が接続されるようになっている。
特開2001−150941号公報(第3頁、第4頁、図1、図2)
The base end of the refrigerant supply pipe is connected to the refrigerant expansion member on the side opposite to the evaporator, and the front end side of the supply pipe extends to the outside of the casing. When the air conditioning unit is assembled to the vehicle, a vehicle body side pipe extending from a condenser disposed in the engine room of the vehicle is connected to the leading end side of the supply pipe.
JP 2001-150941 A (3rd page, 4th page, FIG. 1, FIG. 2)

ところが、特許文献1のように、供給用配管をケーシングの外部へ延ばして車体側配管と接続するようにした場合には、例えば空調ユニットを車両に組み付ける前に車室内に搬入する際、供給用配管の先端側に車両側部材等が接触して供給用配管が曲がって位置ずれする虞れがある。このように供給用配管が位置ずれすると車体側配管との接続が不完全になってしまう。   However, when the supply pipe is extended to the outside of the casing and connected to the vehicle body side pipe as in Patent Document 1, for example, when the air conditioning unit is carried into the vehicle compartment before being assembled to the vehicle, the supply pipe There is a possibility that a vehicle-side member or the like comes into contact with the leading end side of the pipe, and the supply pipe is bent and displaced. When the supply pipe is displaced in this way, the connection with the vehicle body side pipe becomes incomplete.

また、冷媒膨張部材の膨張弁が故障することがあり、この場合には、冷媒膨張部材を蒸発器から取り外して修理したり新しいものに交換することが行われる。ところが、特許文献1では、冷媒膨張部材の蒸発器と反対側に供給用配管が接続されているため、この供給用配管が邪魔になって冷媒膨張部材をケーシングから取り出すのが困難である。そこで、供給用配管や蒸発器をケーシングから取り外すことが考えられるが、空調ユニットの周辺には他の機器が接近して配置されているため、供給用配管や蒸発器を簡単に取り外すことはできず、冷媒膨張部材の修理や交換の作業が煩雑になる。   Further, the expansion valve of the refrigerant expansion member may break down. In this case, the refrigerant expansion member is removed from the evaporator and repaired or replaced with a new one. However, in Patent Document 1, since the supply pipe is connected to the opposite side of the evaporator of the refrigerant expansion member, it is difficult to take out the refrigerant expansion member from the casing because the supply pipe becomes an obstacle. Therefore, it is conceivable to remove the supply pipe and evaporator from the casing, but since other equipment is located close to the air conditioning unit, the supply pipe and evaporator can be easily removed. Therefore, the work of repairing or replacing the refrigerant expansion member becomes complicated.

本発明は斯かる諸点に鑑みてなされたものであり、その目的とするところは、冷媒膨張部材に接続された供給用配管の支持構造に工夫を凝らし、組み付け時等には供給用配管の先端側が位置ずれするのを防止しながら、膨張弁が故障した際には冷媒膨張部材の着脱を容易に行えるようにして修理や交換作業の簡素化を図ることにある。   The present invention has been made in view of such various points, and the object of the present invention is to devise the support structure of the supply pipe connected to the refrigerant expansion member, and at the time of assembly or the like, the tip of the supply pipe In order to simplify repair and replacement work, the refrigerant expansion member can be easily attached and detached when the expansion valve breaks down while preventing the side from being displaced.

上記目的を達成するために、本発明では、供給用配管の基端部を取付部材により冷媒膨張部材に着脱可能に取り付け、供給用配管を径方向一側から支持する一側支持部と径方向他側から支持する他側支持部とをケーシングに設け、供給用配管を、基端部を冷媒膨張部材から外した状態で先端側が傾動するように構成したことを特徴とする。   In order to achieve the above object, in the present invention, the base end of the supply pipe is detachably attached to the refrigerant expansion member by the attachment member, and the one-side support part and the radial direction support the supply pipe from one radial side. The casing is provided with an other side support portion that is supported from the other side, and the supply pipe is configured such that the distal end side tilts with the base end portion removed from the refrigerant expansion member.

具体的には、本発明は次のような解決手段を講じた。すなわち、請求項1の発明では、冷凍サイクルの一要素を構成する蒸発器と、該蒸発器に着脱可能に取り付けられ、冷媒を断熱膨張させて蒸発器の内部に流入させる膨張弁を有する冷媒膨張部材と、上記蒸発器及び冷媒膨張部材を収容し、該冷媒膨張部材を着脱する際の着脱孔が設けられたケーシングと、基端部が上記膨張弁に連通するように取付部材を介して上記冷媒膨張部材に着脱可能に取り付けられ、先端側がケーシング外に突出した供給用配管とを備えた車両用空気調和装置を対象とする。   Specifically, the present invention has taken the following solutions. That is, according to the first aspect of the present invention, the refrigerant expansion includes the evaporator constituting one element of the refrigeration cycle, and the expansion valve that is detachably attached to the evaporator and adiabatically expands the refrigerant to flow into the evaporator. A member, a casing containing the evaporator and the refrigerant expansion member, and provided with an attachment / detachment hole for attaching / detaching the refrigerant expansion member; and the attachment member so that a base end portion communicates with the expansion valve. A vehicle air conditioner that includes a supply pipe that is detachably attached to the refrigerant expansion member and has a leading end protruding outside the casing.

そして、上記ケーシングには、上記供給用配管のケーシング外突出部分を径方向一側から支持する一側支持部と、該一側支持部に対して供給用配管の中心線方向にずれた位置で径方向他側から支持する他側支持部とを有する供給用配管支持手段を設け、上記供給用配管を、基端部を冷媒膨張部材から外した状態で、ケーシング外突出部分が上記供給用配管支持手段の一側支持部と他側支持部との間で傾動して上記冷媒膨張部材の着脱孔側に該冷媒膨張部材の着脱スペースが形成されるように構成する。   The casing is provided with a one-side support portion that supports a protruding portion outside the casing of the supply pipe from one side in the radial direction, and a position shifted in the center line direction of the supply pipe with respect to the one-side support portion. A supply pipe support means having an other side support part supported from the other side in the radial direction is provided, and the protruding part outside the casing is the supply pipe with the supply pipe being removed from the refrigerant expansion member. The refrigerant expansion member is configured such that a space for attaching / detaching the refrigerant expansion member is formed on the side of the attachment / detachment hole of the refrigerant expansion member by tilting between the one side support portion and the other side support portion.

この構成によれば、冷媒膨張部材が蒸発器に取り付けられた状態で該蒸発器と共にケーシングに収容される。この冷媒膨張部材に供給用配管の基端部がケーシングの着脱孔を介して取付部材により取り付けられ、供給用配管の基端部が膨張弁に接続される。この供給用配管のケーシング外突出部分は、供給用配管支持手段の一側支持部と他側支持部とで径方向両側から支持される。つまり、供給用配管の基端部が取付部材により冷媒膨張部材に支持され、先端側が一側支持部と他側支持部とによりケーシングに支持される。   According to this configuration, the refrigerant expansion member is accommodated in the casing together with the evaporator while being attached to the evaporator. A base end portion of the supply pipe is attached to the refrigerant expansion member via an attachment / detachment hole of the casing, and a base end portion of the supply pipe is connected to the expansion valve. The protruding portion outside the casing of the supply pipe is supported from both sides in the radial direction by the one side support portion and the other side support portion of the supply pipe support means. That is, the proximal end portion of the supply pipe is supported by the refrigerant expansion member by the mounting member, and the distal end side is supported by the casing by the one side support portion and the other side support portion.

一方、膨張弁が故障した場合には、供給用配管の基端部を冷媒膨張部材から外して供給用配管を傾動させることで、冷媒膨張部材の着脱孔側に該冷媒膨張部材を着脱するための着脱スペースが形成される。そして、冷媒膨張部材を蒸発器から外すことで該冷媒膨張部材をケーシングの着脱孔から着脱スペースを介して外部に容易に取り出すことが可能になる。また、蒸発器に冷媒膨張部材を取り付ける場合には、供給用配管を傾動させて上記着脱スペースを形成しておき、この着脱スペースを介して冷媒膨張部材を着脱孔からケーシングの内部に容易に挿入することが可能になる。そして、供給用配管を正規の位置まで動かして基端部を冷媒膨張部材に取り付けることで、上述したように供給用配管が冷媒膨張部材とケーシングとに支持された状態となる。   On the other hand, when the expansion valve fails, the refrigerant expansion member is attached to and detached from the attachment / detachment hole side of the refrigerant expansion member by removing the base end of the supply pipe from the refrigerant expansion member and tilting the supply pipe. An attachment / detachment space is formed. Then, by removing the refrigerant expansion member from the evaporator, the refrigerant expansion member can be easily taken out from the attachment / detachment hole of the casing through the attachment / detachment space. In addition, when the refrigerant expansion member is attached to the evaporator, the supply pipe is tilted to form the above-described attachment / detachment space, and the refrigerant expansion member is easily inserted into the casing through the attachment / detachment space. It becomes possible to do. Then, the supply pipe is supported by the refrigerant expansion member and the casing as described above by moving the supply pipe to the proper position and attaching the base end to the refrigerant expansion member.

請求項2の発明では、請求項1の発明において、冷媒膨張部材には、蒸発器の内部を流通した冷媒を該蒸発器の外部に排出する排出孔を形成し、基端部が上記排出孔に連通するように供給用配管の取付部材を介して冷媒膨張部材に取り付けられ、先端側がケーシング外に突出した供給用配管を備え、上記ケーシングには、上記排出用配管のケーシング外突出部分を径方向一側から支持する一側支持部と、該一側支持部に対して供給用配管の中心線方向にずれた位置で径方向他側から支持する他側支持部とを有する排出用配管支持手段を設け、上記排出用配管を、基端部を冷媒膨張部材から外した状態で、ケーシング外突出部分が上記排出用配管支持手段の一側支持部と他側支持部との間で傾動して上記冷媒膨張部材の着脱孔側に該冷媒膨張部材の着脱スペースが形成されるように構成する。   According to a second aspect of the present invention, in the first aspect of the invention, the refrigerant expansion member is formed with a discharge hole for discharging the refrigerant flowing through the inside of the evaporator to the outside of the evaporator, and the base end portion is the discharge hole. The supply pipe is attached to the refrigerant expansion member via the supply pipe attachment member so as to communicate with the supply pipe, and the tip end side protrudes out of the casing. A discharge pipe support having a one-side support part that is supported from one side in the direction, and an other-side support part that is supported from the other side in the radial direction at a position shifted in the center line direction of the supply pipe relative to the one-side support part Means, and with the base end portion removed from the refrigerant expansion member, the casing outer projecting portion tilts between the one side support portion and the other side support portion of the discharge pipe support means. The refrigerant expansion part is attached to the attachment / detachment hole side of the refrigerant expansion member. Configured to removably space is formed.

この構成によれば、排出用配管の基端部が供給用配管と共通の取付部材により冷媒膨張部材に取り付けられるので、両配管を冷媒膨張部材に一度に取り付けることが可能になる。この排出用配管のケーシング外突出部分は、排出用配管支持手段の一側支持部と他側支持部とで径方向両側から支持され、この排出用配管は供給用配管と同様に冷媒膨張部材とケーシングとに支持される。   According to this configuration, since the base end portion of the discharge pipe is attached to the refrigerant expansion member by the attachment member common to the supply pipe, both pipes can be attached to the refrigerant expansion member at a time. The protruding portion outside the casing of the discharge pipe is supported from both sides in the radial direction by one side support portion and the other side support portion of the discharge pipe support means, and the discharge pipe is connected to the refrigerant expansion member in the same manner as the supply pipe. Supported by the casing.

一方、膨張弁が故障した場合には、供給用配管及び排出用配管を冷媒膨張部材から外すことで、両配管を傾動させて冷媒膨張部材の着脱スペースを形成することが可能になる。そして、この着脱スペースを利用することで請求項1の同様に冷媒膨張部材の着脱が容易に行える。   On the other hand, when the expansion valve breaks down, the supply pipe and the discharge pipe are removed from the refrigerant expansion member, whereby both pipes can be tilted to form a space for attaching and detaching the refrigerant expansion member. Then, by using this attachment / detachment space, the refrigerant expansion member can be easily attached / detached similarly to the first aspect.

請求項1の発明によれば、供給用配管の基端部を冷媒膨張部材に着脱可能に取り付け、ケーシングに供給用配管を径方向両側から支持する一側支持部と他側支持部とを備えた供給用配管支持手段を設けたので、供給用配管の基端部及び先端側を冷媒膨張部材及びケーシングで確実に支持することができる。これにより、例えば空気調和装置を車両に組み付ける際に供給用配管の位置ずれを防止することができて、供給用配管と車体側配管との接続を確実に行うことができる。そして、一側支持部及び他側支持部を供給用配管の中心線方向にずらして配置し、供給用配管を、先端側が傾動して冷媒膨張部材の着脱孔側に該冷媒膨張部材の着脱スペースが形成されるように構成したので、冷媒膨張部材を修理又は交換する際に、供給用配管や蒸発器を取り外すことなく供給用配管を傾動させるだけで冷媒膨張部材を容易に着脱することができる。これにより、冷媒膨張部材の修理や交換作業を簡素化することができる。   According to the first aspect of the present invention, the base end portion of the supply pipe is detachably attached to the refrigerant expansion member, and the casing includes the one side support portion and the other side support portion that support the supply pipe from both sides in the radial direction. Since the supply pipe support means is provided, the base end portion and the distal end side of the supply pipe can be reliably supported by the refrigerant expansion member and the casing. Thereby, for example, when the air conditioner is assembled to the vehicle, it is possible to prevent the displacement of the supply pipe, and the connection between the supply pipe and the vehicle body side pipe can be reliably performed. Then, the one side support part and the other side support part are arranged to be shifted in the direction of the center line of the supply pipe, and the supply pipe is tilted at the front end side so that the attachment / detachment space for the refrigerant expansion member is attached to the attachment / detachment hole side of the refrigerant expansion member Therefore, when the refrigerant expansion member is repaired or replaced, the refrigerant expansion member can be easily attached or detached by simply tilting the supply pipe without removing the supply pipe or the evaporator. . Thereby, repair and replacement work of the refrigerant expansion member can be simplified.

請求項2の発明によれば、排出用配管を供給用配管と共通の取付部材で冷媒膨張部材に取り付けるようにしたので、両配管を冷媒膨張部材に一度に取り付けることができて、空気調和装置の製造工数を削減することができる。そして、この場合に、排出用配管が請求項1の供給用配管と同様に冷媒膨張部材とケーシングとに支持されるので、排出用配管と車体側配管との接続を確実に行うことができるとともに、冷媒膨張部材の修理や交換作業の際に着脱スペースを形成することができる。これにより、冷媒膨張部材の修理や交換作業が排出用配管により阻害されるのを回避することができる。   According to the invention of claim 2, since the discharge pipe is attached to the refrigerant expansion member by the common attachment member with the supply pipe, both the pipes can be attached to the refrigerant expansion member at one time, and the air conditioner Manufacturing man-hours can be reduced. And in this case, since the discharge pipe is supported by the refrigerant expansion member and the casing in the same manner as the supply pipe of claim 1, the discharge pipe and the vehicle body side pipe can be reliably connected. An attachment / detachment space can be formed during repair or replacement work of the refrigerant expansion member. Thereby, it can avoid that repair and replacement | exchange work of a refrigerant | coolant expansion member are inhibited by discharge piping.

以下、本発明の実施形態を図面に基づいて詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

図2は、本発明の実施形態に係る車両用空気調和装置1が配設された自動車のインストルメントパネルPを示す。この自動車は運転席及び助手席がそれぞれ車体右側及び左側に設けられている、いわゆる右ハンドル車であり、図1及び図5に示すように、車両前部のエンジンルームEと車室Rの前側とは鋼板製のダッシュパネルLによって仕切られている。尚、この明細書では、説明の便宜を図るために、空気調和装置1の車体前側及び車体後側をそれぞれ単に前側及び後側といい、また、空気調和装置1の車幅方向左側及び車幅方向右側をそれぞれ単に左側及び右側という。   FIG. 2 shows an instrument panel P of an automobile in which the vehicle air conditioner 1 according to the embodiment of the present invention is disposed. This automobile is a so-called right-hand drive vehicle in which a driver seat and a passenger seat are provided on the right and left sides of the vehicle body, respectively, and as shown in FIGS. Is partitioned by a dash panel L made of steel plate. In this specification, for convenience of explanation, the front side and the rear side of the air conditioner 1 are simply referred to as the front side and the rear side, respectively, and the left side and the vehicle width of the air conditioner 1 in the vehicle width direction. The right side of the direction is simply referred to as the left side and the right side, respectively.

上記空気調和装置1は、インストルメントパネルP内部の左右略中央部に位置する空調ユニット3と該空調ユニット3の助手席側に隣接配置される送風ユニット4とを備えている。該送風ユニット4の上半部には、図示しないが、導入空気を車室内の空気と車室外の空気との一方に切り替える空気切替箱が設けられている。この空気切替箱から送風ユニット4の内部に導入された空気は下方のファンハウジングに収容された遠心式ファン(共に図示せず)により空調ユニット3へ送風されるようになっている。   The air conditioner 1 includes an air-conditioning unit 3 located in a substantially central portion on the left and right inside the instrument panel P, and a blower unit 4 disposed adjacent to the passenger seat side of the air-conditioning unit 3. Although not shown in the drawing, an air switching box is provided in the upper half of the blower unit 4 to switch the introduced air to one of air inside the vehicle compartment and air outside the vehicle compartment. Air introduced into the blower unit 4 from the air switching box is blown to the air conditioning unit 3 by a centrifugal fan (both not shown) housed in a lower fan housing.

上記空調ユニット3は、送風ユニット4よりも大きいケーシング10を備えている。このケーシング10は、図3に示すように、左右略中央部で左側構成部材11と右側構成部材12とに分割され、これら左側構成部材11及び右側構成部材12は図示しないファスナやねじ等を用いて結合されている。ケーシング10上壁部の前端側にはデフロスタ吹出口13が形成され、この上壁部のデフロスタ吹出口13よりも後方にはベント吹出口14が形成されている。上記デフロスタ吹出口13はダクト(図示せず)を介してインストルメントパネルPのデフロスタノズル16(図2に示す)に接続され、また、ベント吹出口14はダクト(図示せず)を介してインストルメントパネルPのベントノズル17(図2に示す)に接続されている。また、ケーシング10の下部にはヒート吹出口15が形成されている。   The air conditioning unit 3 includes a casing 10 that is larger than the air blowing unit 4. As shown in FIG. 3, the casing 10 is divided into a left side component member 11 and a right side component member 12 at a substantially right and left central portion, and the left side component member 11 and the right side component member 12 use fasteners, screws, or the like (not shown). Are combined. A defroster outlet 13 is formed on the front end side of the upper wall portion of the casing 10, and a vent outlet 14 is formed behind the defroster outlet 13 of the upper wall portion. The defroster outlet 13 is connected to a defroster nozzle 16 (shown in FIG. 2) of the instrument panel P via a duct (not shown), and the vent outlet 14 is connected to the instrument via a duct (not shown). It is connected to a vent nozzle 17 (shown in FIG. 2) of the ment panel P. A heat outlet 15 is formed in the lower part of the casing 10.

上記左側構成部材11の左側壁前部には、図4に示すように、上記送風ユニット4からの空気をケーシング10の内部に導入する導入口20が形成され、この導入口20はケーシング10の内部に設けられた導入空間21に連通している。ケーシング10の内部には、図示しないが、上記導入空間21から上記各吹出口13、14、15へ延びる空気流通路が形成されている。該空気流通路の上流側には冷却用熱交換器としての蒸発器23及び加熱用熱交換器としてのヒータコア24が下流側へ向かって順に配置されている。さらに、ケーシング10の内部には上記蒸発器23及びヒータコア24を通過する空気量の比率を変更するエアミックスダンパ(図示せず)が配設され、このエアミックスダンパにより調和空気の温度が変化するようになっている。また、空気流通路の下流側には、上記各吹出口13、14、15を開閉して吹出モードを切り換えるモード切替ダンパ(図示せず)が配設されている。   As shown in FIG. 4, an inlet 20 for introducing the air from the blower unit 4 into the inside of the casing 10 is formed at the front of the left side wall of the left component member 11. It communicates with an introduction space 21 provided inside. Although not shown, an air flow passage extending from the introduction space 21 to the air outlets 13, 14, 15 is formed inside the casing 10. An evaporator 23 as a heat exchanger for cooling and a heater core 24 as a heat exchanger for heating are arranged in this order on the upstream side of the air flow passage. Further, an air mix damper (not shown) for changing the ratio of the amount of air passing through the evaporator 23 and the heater core 24 is disposed inside the casing 10, and the temperature of the conditioned air is changed by the air mix damper. It is like that. In addition, a mode switching damper (not shown) that opens and closes the air outlets 13, 14, and 15 to switch the air outlet mode is disposed on the downstream side of the air flow passage.

上記蒸発器23は冷凍サイクルの一要素を構成するものである。図示しないが、この冷凍サイクルを構成する他の要素である、冷媒圧縮機、該冷媒圧縮機で圧縮した冷媒を凝縮液化させる凝縮器及びこの凝縮器から流入した冷媒を気液分離する受液器は、エンジンルームEに配設されている。図5に示すように、上記冷媒圧縮機の吸入口に接続された車体側配管25及び受液器の流出口に接続された車体側配管26の先端側は、上記ダッシュパネルLに形成された貫通孔27のエンジンルームE側近傍まで延びている。これら車体側配管25、26の先端側は前後方向に略水平に延びるように形成され、冷媒圧縮機に接続された車体側配管25の方が受液器に接続された車体側配管26よりも上方に位置付けられている。   The evaporator 23 constitutes one element of the refrigeration cycle. Although not shown, the refrigerant compressor, the condenser that condenses and liquefies the refrigerant compressed by the refrigerant compressor, and the receiver that gas-liquid separates the refrigerant flowing from the condenser, which are other elements constituting the refrigeration cycle. Is disposed in the engine room E. As shown in FIG. 5, the vehicle body side piping 25 connected to the suction port of the refrigerant compressor and the front end side of the vehicle body side piping 26 connected to the outlet of the liquid receiver are formed in the dash panel L. The through hole 27 extends to the vicinity of the engine room E side. The front end sides of the vehicle body side pipes 25 and 26 are formed to extend substantially horizontally in the front-rear direction, and the vehicle body side pipe 25 connected to the refrigerant compressor is more than the vehicle body side pipe 26 connected to the liquid receiver. It is positioned above.

蒸発器23は、図4に示すように、上下両端部に配置された一対のヘッダタンク28、28とこれらヘッダタンク28、28を連結するように上下方向に延びるチューブ(図示せず)とを備える大略矩形箱状のものである。この蒸発器23は、左側構成部材11の左側壁に形成された蒸発器挿入孔(図示せず)からケーシング10の内部に挿入され、該ケーシング10に固定されるようになっている。このケーシング10における蒸発器23を囲む部分が収容壁部10aとされている。   As shown in FIG. 4, the evaporator 23 includes a pair of header tanks 28, 28 arranged at both upper and lower ends and a tube (not shown) extending in the vertical direction so as to connect the header tanks 28, 28. It is provided with a generally rectangular box shape. The evaporator 23 is inserted into the casing 10 through an evaporator insertion hole (not shown) formed in the left side wall of the left component 11 and is fixed to the casing 10. A portion of the casing 10 surrounding the evaporator 23 is a housing wall portion 10a.

この蒸発器23の上部ヘッダタンク28の右側壁には、図6に示すように、上記各空調機器とともに冷凍サイクルを構成する膨張弁(図示せず)を内蔵した冷媒膨張部材30が取り付けられている。上記膨張弁は、上記受液器からの液冷媒を断熱膨張させる周知のものであり、冷媒膨張部材30に設けられたダイヤフラム等で作動するようになっている。冷媒膨張部材30は前後方向に長い矩形のブロック状をなしていて、蒸発器23と共にケーシング10の収容壁部10a内に収容されている。この収容壁部10aにおける冷媒膨張部材30の右側面に対向する箇所には、該冷媒膨張部材30を着脱するための着脱孔31が形成されている。この着脱孔31は、図4及び図5に示すように、側面視で冷媒膨張部材30の側面形状よりも大きい矩形状に形成されている。   On the right side wall of the upper header tank 28 of the evaporator 23, as shown in FIG. 6, a refrigerant expansion member 30 containing an expansion valve (not shown) that constitutes a refrigeration cycle together with the air conditioners is attached. Yes. The expansion valve is a known valve that adiabatically expands the liquid refrigerant from the liquid receiver, and is operated by a diaphragm or the like provided in the refrigerant expansion member 30. The refrigerant expansion member 30 has a rectangular block shape that is long in the front-rear direction, and is housed in the housing wall portion 10 a of the casing 10 together with the evaporator 23. An attachment / detachment hole 31 for attaching / detaching the refrigerant expansion member 30 is formed at a location facing the right side surface of the refrigerant expansion member 30 in the housing wall 10a. As shown in FIGS. 4 and 5, the attachment / detachment hole 31 is formed in a rectangular shape larger than the side shape of the refrigerant expansion member 30 in a side view.

冷媒膨張部材30の後側には左右方向に貫通する冷媒流入孔30aが形成され、この冷媒流入孔30aの内部に上記膨張弁が配設されている。また、冷媒膨張部材30の前側には上記冷媒流入孔30aと同様な冷媒流出孔30bが形成されている。さらに、冷媒膨張部材30の冷媒流入孔30aと冷媒流出孔30bとの間には左右方向に貫通する取付孔30cが形成されている。   A refrigerant inflow hole 30a penetrating in the left-right direction is formed on the rear side of the refrigerant expansion member 30, and the expansion valve is disposed inside the refrigerant inflow hole 30a. Further, a refrigerant outflow hole 30b similar to the refrigerant inflow hole 30a is formed on the front side of the refrigerant expansion member 30. Further, a mounting hole 30c penetrating in the left-right direction is formed between the refrigerant inflow hole 30a and the refrigerant outflow hole 30b of the refrigerant expansion member 30.

一方、蒸発器23の上部ヘッダタンク28の右側壁には、上記冷媒膨張部材30の冷媒流入孔30a及び冷媒流出孔30bがそれぞれ接続される導入用開口及び導出用開口(共に図示せず)が形成されている。また、上部ヘッダタンク28の右側壁には、冷媒膨張部材30の取付孔30cに対応する箇所にボルト32が螺合する雌ねじ部(図示せず)が形成されており、冷媒膨張部材30は上部ヘッダタンク28の右側壁にボルト32により締結固定されている。   On the other hand, on the right side wall of the upper header tank 28 of the evaporator 23, there are an introduction opening and a discharge opening (both not shown) to which the refrigerant inflow hole 30a and the refrigerant outflow hole 30b of the refrigerant expansion member 30 are respectively connected. Is formed. The right header of the upper header tank 28 is formed with a female screw portion (not shown) in which a bolt 32 is screwed into a portion corresponding to the mounting hole 30c of the refrigerant expansion member 30. It is fastened and fixed to the right side wall of the header tank 28 by a bolt 32.

冷媒膨張部材30の冷媒流入孔30a及び冷媒流出孔30bの右側には冷媒の供給用配管33及び排出用配管34の基端部がそれぞれ接続されている。供給用配管33は蒸発器23に冷媒を供給するためのものであり、図5に示すように、先端側が上記受液器から延びる車体側配管26に接続されるようになっている。また、排出用配管34は蒸発器23内部の冷媒を外部に排出するためのものであり、この排出用配管34は上記供給用配管33よりも太く形成され、先端側が上記冷媒圧縮機から延びる車体側配管26に接続されるようになっている。これら供給用配管33及び排出用配管34の外周面は先端側を除いた部分が発泡材からなる筒状の断熱部材35で覆われていて、この断熱部材35も配管33、34を構成する部材である。   The proximal ends of the refrigerant supply pipe 33 and the discharge pipe 34 are connected to the right side of the refrigerant inflow hole 30a and the refrigerant outflow hole 30b of the refrigerant expansion member 30, respectively. The supply pipe 33 is for supplying a refrigerant to the evaporator 23, and as shown in FIG. 5, the tip end side is connected to the vehicle body side pipe 26 extending from the liquid receiver. Further, the discharge pipe 34 is for discharging the refrigerant inside the evaporator 23 to the outside. The discharge pipe 34 is formed thicker than the supply pipe 33, and the front end side extends from the refrigerant compressor. It is connected to the side pipe 26. The outer peripheral surfaces of the supply pipe 33 and the discharge pipe 34 are covered with a cylindrical heat insulating member 35 made of a foam material except for the tip side, and the heat insulating member 35 is also a member constituting the pipes 33 and 34. It is.

上記供給用配管33及び排出用配管34の基端部には、図6にも示すように、冷媒膨張部材30の右側面に取り付けられる取付部材としてのフランジ40が固定されている。このフランジ40は側面視で上記冷媒膨張部材30の側面形状と略同じ矩形状をなしており、前後方向の中央部には上記取付孔30cに対応する取付孔40aが形成され、このフランジ40は上記冷媒膨張部材30固定用のボルト32で冷媒膨張部材30に着脱可能に取り付けられる。   As shown in FIG. 6, a flange 40 as an attachment member attached to the right side surface of the refrigerant expansion member 30 is fixed to the base end portions of the supply pipe 33 and the discharge pipe 34. The flange 40 has a rectangular shape that is substantially the same as the side shape of the refrigerant expansion member 30 in a side view, and a mounting hole 40a corresponding to the mounting hole 30c is formed at the center in the front-rear direction. The refrigerant expansion member 30 is detachably attached to the refrigerant expansion member 30 with a bolt 32 for fixing the refrigerant expansion member 30.

蒸発器23に冷媒膨張部材30及びフランジ40を取り付けた状態では、供給用配管33から冷媒膨張部材30の冷媒流入孔30aに流れた冷媒が膨張弁を介して蒸発器23の導入用開口からヘッダタンク28に流れ込むようになる。一方、蒸発器23の内部を流れた冷媒は導出用開口から冷媒膨張部材30の冷媒流出孔30bを介して排出用配管34に流入するようになる。   In a state where the refrigerant expansion member 30 and the flange 40 are attached to the evaporator 23, the refrigerant that has flowed from the supply pipe 33 to the refrigerant inflow hole 30 a of the refrigerant expansion member 30 passes through the expansion valve and passes through the opening for introduction of the evaporator 23. It flows into the tank 28. On the other hand, the refrigerant that has flowed inside the evaporator 23 flows into the discharge pipe 34 from the outlet opening through the refrigerant outlet hole 30 b of the refrigerant expansion member 30.

また、上記供給用配管33は、図5及び図6に示すように、フランジ40から右側へ突出し上方へ折り曲げられており、さらにこの供給用配管33の先端側は前方へ折り曲げられて略水平にかつケーシング10の右側壁と略平行に延びている。また、上記排出用配管34は、フランジ40から上記供給用配管33よりも上方へ延びた後、先端側が前方へ折り曲げられて略水平にかつケーシング10の右側面と略平行に延びている。これら供給用配管33及び排出用配管34のフランジ40よりも先端側であるケーシング10外突出部分は、ケーシング10の前壁部よりも前方へ延びており、空気調和装置1を車両に組み付けた状態でダッシュパネルLの貫通孔27からエンジンルームE内へ突出するようになっている。さらに、排出用配管34の先端側は供給用配管33の先端側よりも左側に位置している。   5 and 6, the supply pipe 33 projects rightward from the flange 40 and is bent upward, and the tip end side of the supply pipe 33 is bent forward and substantially horizontal. And it extends substantially parallel to the right side wall of the casing 10. The discharge pipe 34 extends upward from the supply pipe 33 from the flange 40, and is then bent forward to extend substantially horizontally and substantially parallel to the right side surface of the casing 10. The protruding portion outside the casing 10 which is the front end side of the flange 40 of the supply pipe 33 and the discharge pipe 34 extends forward from the front wall portion of the casing 10, and the air conditioner 1 is assembled to the vehicle. Thus, it projects into the engine room E from the through hole 27 of the dash panel L. Further, the distal end side of the discharge pipe 34 is located on the left side of the distal end side of the supply pipe 33.

また、ケーシング10における着脱孔31の外側には、図3及び図7に示すように、上記フランジ40及び各配管33、34の基端側を覆う上側カバー部材42と下側カバー部材43とが取り付けられている。上側カバー部材42は、着脱孔31の上縁及び前後方向の両側縁から略水平に右側へ延びていて、その右端部には上記供給用配管33及び排出用配管34の外形状に対応する切欠部が形成され、この切欠部内に各配管33、34が位置するようになっている。また、下側カバー部材43は、ケーシング10における着脱孔31の下縁から略水平に右側へ延びていて右端部は上方へ湾曲形成されている。   Further, as shown in FIGS. 3 and 7, an upper cover member 42 and a lower cover member 43 that cover the flange 40 and the base ends of the pipes 33 and 34 are provided outside the attachment / detachment hole 31 in the casing 10. It is attached. The upper cover member 42 extends to the right side substantially horizontally from the upper edge of the attachment / detachment hole 31 and both side edges in the front-rear direction, and has a notch corresponding to the outer shape of the supply pipe 33 and the discharge pipe 34 at the right end thereof. A part is formed, and the pipes 33 and 34 are located in the notch part. The lower cover member 43 extends to the right side substantially horizontally from the lower edge of the attachment / detachment hole 31 in the casing 10, and the right end portion is curved upward.

また、ケーシング10の上部右側には、上記供給用配管33及び排出用配管34のケーシング10外突出部分を支持するブラケット50が設けられていて、該ブラケット50が本発明の供給用配管支持手段及び排出用配管支持手段を構成している。このブラケット50は、図7及び図8に示すように、ケーシング10の右側壁から右側へ突出して上下方向に延びる板状の固定部51と、該固定部51の右端部に着脱可能に取り付けられ上下方向に延びる板状の着脱部52とで構成されている。   A bracket 50 is provided on the upper right side of the casing 10 to support the protruding portion outside the casing 10 of the supply pipe 33 and the discharge pipe 34. The bracket 50 is provided with the supply pipe support means of the present invention. It constitutes a discharge pipe support means. As shown in FIGS. 7 and 8, the bracket 50 is detachably attached to a plate-like fixing portion 51 that protrudes rightward from the right side wall of the casing 10 and extends in the vertical direction, and a right end portion of the fixing portion 51. It is comprised by the plate-shaped attachment / detachment part 52 extended in an up-down direction.

上記固定部51は、図4に示すように、その全体がケーシング10の前壁部よりも前側に位置している。この固定部51の前面はダッシュパネルLの車室R側の面に沿うように、下側へ行くほど前方に位置する傾斜面で構成されており、従って、固定部51の肉厚は上部よりも下部が厚くなっている。図9に示すように、固定部51の右端部には、上記排出用配管34の先端側の位置に対応して半円状の上側切欠部53が形成され、この上側切欠部53の下方には供給用配管33の位置に対応して比較的小さい半円状の下側切欠部54が形成されている。   As shown in FIG. 4, the fixing portion 51 is entirely located on the front side of the front wall portion of the casing 10. The front surface of the fixed portion 51 is formed of an inclined surface that is positioned forward as it goes downward so as to follow the surface of the dash panel L on the vehicle compartment R side. The bottom is also thicker. As shown in FIG. 9, a semicircular upper notch 53 is formed at the right end of the fixing portion 51 corresponding to the position of the distal end side of the discharge pipe 34, and below the upper notch 53. A relatively small semicircular lower cutout 54 is formed corresponding to the position of the supply pipe 33.

固定部51の右端部における上側切欠部53と下側切欠部54との間には右側へ突出する突出部55が形成されている。また、図4に示すように、固定部51の右縁部における上側切欠部53の上方及び下側切欠部54の下方には、上記着脱部52を取り付けるためのねじ56(図5に示す)が螺合するねじ孔57が形成されている。   A protruding portion 55 that protrudes to the right is formed between the upper cutout portion 53 and the lower cutout portion 54 at the right end portion of the fixed portion 51. As shown in FIG. 4, a screw 56 (shown in FIG. 5) for attaching the detachable portion 52 above the upper notch 53 and below the lower notch 54 at the right edge of the fixing portion 51. A screw hole 57 is formed in which is screwed.

上側切欠部53の内周面には、上記排出用配管34を径方向一側(左側)から支持する一側支持部53aが形成されている。この一側支持部53aは、図9にも示すように、上側切欠部53の内周面における後側部分から該切欠部53の内側へ突出して円弧状に延びるリブで構成されており、従って、上側切欠部53の内周面における前側部分は比較的大径の円弧面で構成されている。また、一側支持部53aの周面は排出用配管34の外周面の左半分に略一致する形状とされ、この一側支持部53aの周面が排出用配管34の外周面に当接して該配管34を支持するようになっている。   On the inner peripheral surface of the upper notch 53, a one-side support 53a that supports the discharge pipe 34 from one side (left side) in the radial direction is formed. As shown in FIG. 9, the one side support portion 53 a is configured by a rib that protrudes from the rear side portion of the inner peripheral surface of the upper cutout portion 53 to the inside of the cutout portion 53 and extends in an arc shape. The front side portion of the inner peripheral surface of the upper notch 53 is constituted by a relatively large-diameter arc surface. Further, the peripheral surface of the one-side support portion 53 a is shaped to substantially match the left half of the outer peripheral surface of the discharge pipe 34, and the peripheral surface of the one-side support portion 53 a abuts on the outer peripheral surface of the discharge pipe 34. The pipe 34 is supported.

また、下側切欠部54の内周面には、図12に示すように、上記供給用配管33を径方向一側(左側)から支持する一側支持部54aが形成されている。この一側支持部54aは上記一側支持部53aと同様に円弧状に延びるリブで構成されており、従って、下側切欠部54の前側部分は比較的大径の円弧面で構成されている。上記一側支持部53aの周面が供給用配管33の外周面の左半分に当接して該配管33を支持するようになっている。この一側支持部54aの周面は供給用配管33の外径に対応して上側の一側支持部53aの周面よりも小径に形成されている。   Further, as shown in FIG. 12, a one-side support portion 54a for supporting the supply pipe 33 from one side in the radial direction (left side) is formed on the inner peripheral surface of the lower notch portion 54. The one side support portion 54a is configured by a rib extending in an arc shape like the one side support portion 53a. Therefore, the front side portion of the lower cutout portion 54 is configured by a relatively large-diameter arc surface. . The peripheral surface of the one-side support portion 53 a is in contact with the left half of the outer peripheral surface of the supply pipe 33 to support the pipe 33. The peripheral surface of the one-side support portion 54a is formed to have a smaller diameter than the peripheral surface of the upper one-side support portion 53a corresponding to the outer diameter of the supply pipe 33.

一方、図10に示すように、上記着脱部52の前面は固定部51の前面と同様に傾斜しており、着脱部52も下側へ行くほど肉厚が厚くなっている。着脱部52の左端部には、図11にも示すように、上記固定部51の上側切欠部53及び下側切欠部54に対応して上側切欠部58及び下側切欠部59が上下方向に間隔をあけて形成されている。これら着脱部52の切欠部58、59と固定部51の切欠部53、54とは、側面視で重複している。   On the other hand, as shown in FIG. 10, the front surface of the detachable portion 52 is inclined in the same manner as the front surface of the fixed portion 51, and the detachable portion 52 becomes thicker toward the lower side. As shown in FIG. 11, an upper notch 58 and a lower notch 59 are provided at the left end of the detachable part 52 in the vertical direction corresponding to the upper notch 53 and the lower notch 54 of the fixing part 51. It is formed at intervals. The cutout portions 58 and 59 of the detachable portion 52 and the cutout portions 53 and 54 of the fixing portion 51 overlap in a side view.

着脱部52の左端部における上側切欠部58と下側切欠部59との間には上記固定部51の突出部55先端が当接する段部60が形成されている。また、着脱部52の左端部における上側切欠部58の上方及び下側切欠部59の上方には固定用の上側延出部61及び下側延出部62がそれぞれ形成され、これら延出部61、62には固定部51のねじ孔57に螺合するねじ56が挿通する挿通孔63が形成されている。さらに、着脱部52の後面には上記上側延出部61及び下側延出部62を補強するためのリブ64が突設されている。   A stepped portion 60 is formed between the upper cutout 58 and the lower cutout 59 at the left end of the detachable portion 52, with which the tip of the protruding portion 55 of the fixed portion 51 abuts. In addition, an upper extension 61 and a lower extension 62 for fixing are formed above the upper notch 58 and the lower notch 59 at the left end of the detachable part 52, respectively. , 62 is formed with an insertion hole 63 through which a screw 56 screwed into the screw hole 57 of the fixing portion 51 is inserted. Further, a rib 64 for reinforcing the upper extending portion 61 and the lower extending portion 62 protrudes from the rear surface of the attaching / detaching portion 52.

着脱部52の上側切欠部58の内周面には、上記排出用配管34を径方向他側(右側)から支持する他側支持部58aが形成されている。この他側支持部58aは、上側切欠部58の内周面における前側部分から該切欠部58の内側へ突出して円弧状に延びるリブで構成されている。図6に示すように、この他側支持部58aと上記固定部51の一側支持部53aとは排出用配管34先端側の中心線方向である前後方向にずれている。また、上側切欠部58の内周面における後側部分は比較的大径の円弧面で構成されている。さらに、他側支持部58aの周面は排出用配管34の外周面の右半分に略一致する形状とされ、この他側支持部58aの周面が排出用配管34の外周面に当接して該配管34を支持するようになっている。これにより、排出用配管34は一側支持部53a及び他側支持部58aにより中心線方向にずれた位置で支持される。また、一側支持部53aの厚み寸法である排出用配管34の中心線方向の寸法は、他側支持部58aの厚み寸法よりも長く設定されている。   On the inner peripheral surface of the upper cutout portion 58 of the detachable portion 52, an other side support portion 58a that supports the discharge pipe 34 from the other side in the radial direction (right side) is formed. The other side support portion 58a is configured by a rib that protrudes inward from the front portion of the inner peripheral surface of the upper cutout portion 58 and extends in an arc shape. As shown in FIG. 6, the other side support portion 58 a and the one side support portion 53 a of the fixing portion 51 are shifted in the front-rear direction, which is the center line direction on the distal end side of the discharge pipe 34. In addition, the rear side portion of the inner peripheral surface of the upper notch 58 is constituted by a relatively large-diameter arc surface. Further, the peripheral surface of the other side support portion 58a is shaped to substantially coincide with the right half of the outer peripheral surface of the discharge pipe 34, and the peripheral surface of the other side support portion 58a is in contact with the outer peripheral surface of the discharge pipe 34. The pipe 34 is supported. Accordingly, the discharge pipe 34 is supported at a position shifted in the center line direction by the one side support part 53a and the other side support part 58a. Further, the dimension in the center line direction of the discharge pipe 34, which is the thickness dimension of the one-side support part 53a, is set longer than the thickness dimension of the other-side support part 58a.

また、着脱部52の下側切欠部59の内周面には、図12に示すように、上記供給用配管33を径方向他側(右側)から支持する他側支持部59aが形成されている。この他側支持部59aは上記他側支持部58aと同様に円弧状に延びるリブで構成されており、従って、他側支持部59の後側部分は比較的大径な円弧面で構成されている。この他側支持部59aと上記固定部51の一側支持部54aとは供給用配管33先端側の中心線方向である前後方向にずれている。この他側支持部59aの周面が供給用配管33の外周面の右半分に当接して該配管33を支持するようになっている。これにより、供給用配管33は一側支持部54a及び他側支持部59aにより中心線方向にずれた位置で支持される。また、一側支持部54aの厚み寸法である供給用配管33の中心線方向の寸法は、他側支持部59aの厚み寸法よりも長く設定されている。   Further, on the inner peripheral surface of the lower cutout portion 59 of the detachable portion 52, as shown in FIG. 12, an other side support portion 59a for supporting the supply pipe 33 from the other radial side (right side) is formed. Yes. The other side support portion 59a is configured by a rib extending in an arc shape like the other side support portion 58a. Therefore, the rear side portion of the other side support portion 59 is configured by a relatively large-diameter arc surface. Yes. The other side support portion 59a and the one side support portion 54a of the fixing portion 51 are displaced in the front-rear direction, which is the center line direction on the distal end side of the supply pipe 33. The peripheral surface of the other side support portion 59 a is in contact with the right half of the outer peripheral surface of the supply pipe 33 so as to support the pipe 33. Thereby, the supply pipe 33 is supported at a position shifted in the center line direction by the one-side support part 54a and the other-side support part 59a. Further, the dimension in the center line direction of the supply pipe 33 which is the thickness dimension of the one side support part 54a is set longer than the thickness dimension of the other side support part 59a.

すなわち、供給用配管33は基端部が冷媒膨張部材30に支持されるとともに、先端側は一側支持部54a及び他側支持部59aで径方向両側から支持される。また、排出用配管34は基端部が冷媒膨張部材30に支持されるとともに、先端側は一側支持部53a及び他側支持部58aで径方向両側から支持される。   That is, the supply pipe 33 is supported at the base end portion by the refrigerant expansion member 30 and at the distal end side from both sides in the radial direction by the one side support portion 54a and the other side support portion 59a. Further, the discharge pipe 34 is supported at the base end portion by the refrigerant expansion member 30 and at the distal end side from both sides in the radial direction by the one side support portion 53a and the other side support portion 58a.

また、フランジ40を取り付けているボルト32を緩めて該フランジ40を冷媒膨張部材30から外すと、供給用配管33は中心線方向に離れた2箇所のみが一側支持部54aと他側支持部59aとで支持され、また、排出用配管34は同様に一側支持部53aと他側支持部58aとで支持される。これにより、図1及び図13に示すように、上記供給用配管33の先端側は一側支持部54a及び他側支持部59aの間で傾動し、このとき、排出用配管34も先端側が一側支持部53a及び他側支持部58aの間で傾動し、これら供給用配管33及び排出用配管34の基端側が冷媒膨張部材30から離れる。さらに、これら供給用配管33及び排出用配管34の傾動角度は、一側支持部54a、53a及び他側支持部59a、58aの配管中心線方向の離間距離、切欠部53、54、58、59の大径部分の大きさ及び一側支持部54a、53a及び他側支持部59a、58aの切欠部54、53、59、58内周面からの突出高さ寸法等により設定される。   Further, when the bolt 32 to which the flange 40 is attached is loosened and the flange 40 is removed from the refrigerant expansion member 30, the supply pipe 33 has only one side support part 54 a and the other side support part at two locations apart in the center line direction. 59a, and the discharge pipe 34 is similarly supported by the one-side support part 53a and the other-side support part 58a. As a result, as shown in FIGS. 1 and 13, the distal end side of the supply pipe 33 tilts between the one side support part 54a and the other side support part 59a, and at this time, the discharge pipe 34 also has one end side. It tilts between the side support part 53 a and the other side support part 58 a, and the base end sides of the supply pipe 33 and the discharge pipe 34 are separated from the refrigerant expansion member 30. Further, the tilting angles of the supply pipe 33 and the discharge pipe 34 are the distance between the one side support portions 54a and 53a and the other side support portions 59a and 58a in the pipe center line direction, and the notches 53, 54, 58 and 59. Of the large-diameter portion and the protruding height dimension from the inner peripheral surface of the notches 54, 53, 59, 58 of the one side support portions 54a, 53a and the other side support portions 59a, 58a.

また、この実施形態では、上記のように供給用配管33及び排出用配管34を傾動させた状態で、冷媒膨張部材30の着脱孔31側に冷媒膨張部材30を着脱するための着脱スペースSが形成されるように、これら両配管33、34の形状が設定されている。尚、この着脱スペースSの左右方向の寸法は冷媒膨張部材30の左右方向の寸法よりも大きく設定されている。   Moreover, in this embodiment, the attachment / detachment space S for attaching / detaching the refrigerant expansion member 30 to / from the attachment / detachment hole 31 side of the refrigerant expansion member 30 in a state where the supply pipe 33 and the discharge pipe 34 are tilted as described above. The shapes of both the pipes 33 and 34 are set so as to be formed. Note that the dimension in the left-right direction of the detachable space S is set larger than the dimension in the left-right direction of the refrigerant expansion member 30.

また、着脱部52を固定部51に取り付けた状態では、着脱部52の前面と固定部51の前面とが略同一面上に位置しており、図5に示すように、これらの前面にはダッシュパネルLの貫通孔27周りに圧接するシール部材67が貼り付けられている。シール部材67は3層構造のものであり、ダッシュパネルLに圧接した状態で厚み方向に所定量圧縮変形するようになっている。   Further, in a state where the detachable portion 52 is attached to the fixed portion 51, the front surface of the detachable portion 52 and the front surface of the fixed portion 51 are located on substantially the same plane, and as shown in FIG. A seal member 67 that is pressed around the through hole 27 of the dash panel L is attached. The seal member 67 has a three-layer structure, and is compressed and deformed by a predetermined amount in the thickness direction while being pressed against the dash panel L.

次に、上記供給用配管33及び排出用配管34を組み付ける要領について説明する。まず、ケーシング10に収容した蒸発器23の上部ヘッダタンク28の右側壁に冷媒膨張部材30を配置するとともに、該冷媒膨張部材30の右側面にフランジ40を重ねて該フランジ40の取付孔40a及び冷媒膨張部材30の取付孔30cにボルト32を挿通させて蒸発器23に形成された雌ねじ部に螺合させる。この状態で、供給用配管33及び排出用配管34は固定部51の上側切欠部53及び下側切欠部54内にそれぞれ位置する。その後、着脱部52の右端部に固定部51の左端部を当接させ、延出部61、62の挿通孔63にねじ56を挿通させてねじ孔57に螺合させる。これにより、供給用配管33及び排出用配管34は基端部が冷媒膨張部材30に支持され、先端側がブラケット50に支持される。そして、上記上側カバー部材42及び下側カバー部材43をケーシング10に取り付ける。   Next, a procedure for assembling the supply pipe 33 and the discharge pipe 34 will be described. First, the refrigerant expansion member 30 is disposed on the right side wall of the upper header tank 28 of the evaporator 23 accommodated in the casing 10, and the flange 40 is overlapped on the right side surface of the refrigerant expansion member 30 to attach the mounting holes 40 a of the flange 40 and Bolts 32 are inserted into the mounting holes 30 c of the refrigerant expansion member 30 and screwed into the female screw portions formed in the evaporator 23. In this state, the supply pipe 33 and the discharge pipe 34 are located in the upper cutout 53 and the lower cutout 54 of the fixed portion 51, respectively. Thereafter, the left end portion of the fixing portion 51 is brought into contact with the right end portion of the attaching / detaching portion 52, and the screw 56 is inserted into the insertion hole 63 of the extending portions 61 and 62 and screwed into the screw hole 57. As a result, the supply pipe 33 and the discharge pipe 34 are supported at the base end portion by the refrigerant expansion member 30 and at the distal end side by the bracket 50. Then, the upper cover member 42 and the lower cover member 43 are attached to the casing 10.

一方、上記構成の空気調和装置1を車両に組み付けた状態で、膨張弁が故障した場合のように冷媒膨張部材30をケーシング10から取り出すときには、まず、上側カバー部材42及び下側カバー部材43をケーシング10から取り外すとともに、供給用配管33及び排出用配管34と車体側配管25、26との接続状態を解除する。その後、フランジ40を固定しているボルト32を緩めて該フランジ40を冷媒膨張部材30から外し、供給用配管33及び排出用配管34を上述したように傾動させて着脱スペースSを形成する。そして、図1及び図13に仮想線で示すように、冷媒膨張部材30をケーシング10の着脱孔31から着脱スペースSを介して外部に取り出す。   On the other hand, when the refrigerant expansion member 30 is taken out from the casing 10 as in the case where the expansion valve has failed with the air conditioner 1 having the above configuration assembled to the vehicle, first, the upper cover member 42 and the lower cover member 43 are moved. While removing from the casing 10, the connection state of the supply piping 33 and the discharge piping 34 and the vehicle body side piping 25 and 26 is cancelled | released. Thereafter, the bolt 32 fixing the flange 40 is loosened to remove the flange 40 from the refrigerant expansion member 30, and the supply pipe 33 and the discharge pipe 34 are tilted as described above to form the attachment / detachment space S. And the refrigerant | coolant expansion member 30 is taken out outside through the attachment / detachment space S from the attachment / detachment hole 31 of the casing 10, as shown by the virtual line in FIG.1 and FIG.13.

尚、供給用配管33及び排出用配管34を傾動させると、外周の断熱部材35が一側切欠部53、54の前縁部や他側切欠部58、59の後縁部に接触して傾動角度が規制されるようになっている。この際、供給用配管33及び排出用配管34の先端側をダッシュパネルLの貫通孔27の周縁に接触させて傾動角度を規制するようにしてもよい。   When the supply pipe 33 and the discharge pipe 34 are tilted, the outer peripheral heat insulating member 35 comes into contact with the front edge portions of the one-side cutout portions 53 and 54 and the rear edge portions of the other-side cutout portions 58 and 59 and tilts. The angle is regulated. At this time, the tilt angle may be regulated by bringing the leading ends of the supply pipe 33 and the discharge pipe 34 into contact with the peripheral edge of the through hole 27 of the dash panel L.

取り出した冷媒膨張部材30の修理等を終えた後に該冷媒膨張部材30を蒸発器23に取り付ける際には、まず、着脱スペースSが形成されるまで供給用配管33及び排出用配管34を傾動させておく。そして、冷媒膨張部材30を着脱スペースSを介して着脱孔31からケーシング10の内部に挿入して蒸発器23の右側に配置する。その後、供給配管33及び排出用配管34を正規の位置まで動かしてフランジ40を冷媒膨張部材30の右側面に重ね、該フランジ40をボルト32により冷媒膨張部材30とともに蒸発器23に締結固定する。   When the refrigerant expansion member 30 is attached to the evaporator 23 after repair of the removed refrigerant expansion member 30 is completed, the supply pipe 33 and the discharge pipe 34 are first tilted until the detachable space S is formed. Keep it. Then, the refrigerant expansion member 30 is inserted into the casing 10 through the attachment / detachment hole 31 through the attachment / detachment space S and disposed on the right side of the evaporator 23. Thereafter, the supply pipe 33 and the discharge pipe 34 are moved to their normal positions, the flange 40 is overlapped on the right side surface of the refrigerant expansion member 30, and the flange 40 is fastened to the evaporator 23 together with the refrigerant expansion member 30 by the bolt 32.

以上説明したように、この実施形態に係る空気調和装置1によれば、蒸発器23に冷媒膨張部材30と供給用配管33及び排出用配管34の基端部とを取り付け、これら供給用配管33及び排出用配管34の先端側をブラケット50の一側支持部54a、53a及び他側支持部59a、58aにより径方向両側から支持したので、両配管33、34の基端側及び先端側を冷媒膨張部材30及びケーシング10でそれぞれ支持することができる。これにより、例えば空気調和装置1の車両への組み付けにあたって該空気調和装置1を車室に搬入する際、車体側部材が供給用配管33や排出用配管34に接触した場合にこれら配管33、34が位置ずれするのを防止することができて、車体側配管25、26との接続を確実に行うことができる。   As described above, according to the air conditioning apparatus 1 according to this embodiment, the refrigerant expansion member 30 and the base end portions of the supply pipe 33 and the discharge pipe 34 are attached to the evaporator 23, and these supply pipes 33 are attached. Since the front end side of the discharge pipe 34 is supported from both sides in the radial direction by the one side support portions 54a and 53a and the other side support portions 59a and 58a of the bracket 50, the base end side and the front end side of both the pipes 33 and 34 are refrigerant. It can be supported by the expansion member 30 and the casing 10, respectively. Thereby, for example, when the air conditioner 1 is carried into the vehicle compartment when the air conditioner 1 is assembled to a vehicle, when the vehicle body side member contacts the supply pipe 33 or the discharge pipe 34, these pipes 33, 34 are used. Can be prevented from being displaced, and the connection to the vehicle body side pipes 25 and 26 can be reliably performed.

また、蒸発器23に冷媒膨張部材30と供給用配管33及び排出用配管34とを着脱可能に取り付け、上記一側支持部54a、53aと他側支持部59a、58aとを配管中心線方向にずらして配置し、両配管33、43を、冷媒膨張部材30から外した状態で先端側が傾動して冷媒膨張部材30の着脱孔31側に該冷媒膨張部材30の着脱スペースSが形成されるように構成したので、冷媒膨張部材30を修理又は交換する際に、供給用配管33及び排出用配管34や蒸発器23をケーシング10から取り外すことなく両配管33、34を傾動させるだけで冷媒膨張部材30を容易に着脱することができて、冷媒膨張部材30の修理や交換作業の簡素化を図ることができる。   Moreover, the refrigerant | coolant expansion member 30, the supply piping 33, and the discharge piping 34 are attached to the evaporator 23 so that attachment or detachment is possible, and the said 1 side support parts 54a and 53a and the other side support parts 59a and 58a are attached to a pipe centerline direction. The front end side is tilted in a state where both pipes 33 and 43 are removed from the refrigerant expansion member 30 so that an attachment / detachment space S for the refrigerant expansion member 30 is formed on the attachment / detachment hole 31 side of the refrigerant expansion member 30. Thus, when the refrigerant expansion member 30 is repaired or replaced, the refrigerant expansion member can be simply tilted without removing the supply pipe 33, the discharge pipe 34, and the evaporator 23 from the casing 10. 30 can be easily attached and detached, and the repair and replacement work of the refrigerant expansion member 30 can be simplified.

また、排出用配管34の基端部を供給用配管33と共通のフランジ40で冷媒膨張部材30に固定したので、供給用配管33及び流出用配管34を一度に冷媒膨張部材30に取り付けることができ、空気調和装置1の製造工数を削減することができる。そして、この場合に、排出用配管34を供給用配管33と同様に傾動させるようにしたので、冷媒膨張部材30の修理や交換作業が排出用配管34によって阻害されるのを回避することができる。   Further, since the base end portion of the discharge pipe 34 is fixed to the refrigerant expansion member 30 by the flange 40 common to the supply pipe 33, the supply pipe 33 and the outflow pipe 34 can be attached to the refrigerant expansion member 30 at a time. It is possible to reduce the number of manufacturing steps of the air conditioner 1. In this case, since the discharge pipe 34 is tilted in the same manner as the supply pipe 33, it is possible to prevent the discharge pipe 34 from obstructing the repair or replacement of the refrigerant expansion member 30. .

さらに、この実施形態では、一側支持部54a、53a及び他側支持部59a、58aの切欠部53、54、58、59内面からの突出高さは、供給用配管33及び排出用配管34の断熱部材35を径方向内側へ圧縮するように設定されており、これにより、供給用配管33及び排出用配管34をしっかりと支持することができる。また、一側支持部54a、53aの厚み寸法を他側支持部59a、58aの厚み寸法よりも長く設定しているため、一側支持部54a、53aの方が断熱部材35への接触面積が十分に大きくなる。これにより、例えば供給用配管33及び排出用配管34の組み付け時に、両配管33、34を固定部51側、即ち一側支持部54a、53aにそれぞれ押し付けてから着脱部52を取り付けるようにして組み付け作業を容易化する場合に、一側支持部54a、53aから受ける力によって両配管33、34が変形するのを防止することができる。   Furthermore, in this embodiment, the protruding heights from the inner surfaces of the cutout portions 53, 54, 58, 59 of the one side support portions 54a, 53a and the other side support portions 59a, 58a are the same as those of the supply pipe 33 and the discharge pipe 34. The heat insulating member 35 is set so as to be compressed radially inward, whereby the supply pipe 33 and the discharge pipe 34 can be firmly supported. Moreover, since the thickness dimension of the one side support parts 54a and 53a is set longer than the thickness dimension of the other side support parts 59a and 58a, the one side support parts 54a and 53a have a contact area to the heat insulating member 35. Become big enough. Thereby, for example, when assembling the supply pipe 33 and the discharge pipe 34, both the pipes 33, 34 are pressed against the fixed part 51 side, that is, the one side support parts 54a, 53a, respectively, and then the attachment part 52 is attached. When the work is facilitated, it is possible to prevent the two pipes 33 and 34 from being deformed by the force received from the one-side support parts 54a and 53a.

また、これら一側支持部54a、53a及び他側支持部59a、58aの高さや厚みにより供給用配管33及び排出用配管34の支持剛性を自由に設定することができる。例えば、一側支持部54a、53aや他側支持部59a、58aの高さを高くしていくことで、両配管33、34の支持剛性が高まり、空調ユニット3を車両へ組み付けるときにこれら配管33、34の径方向への変位量が抑制される。また、一側支持部54a、53aや他側支持部59a、58aの厚み寸法を長く設定することで、これら支持部54a、53a、59a、58aによる両配管33、34の支持面積が拡大する。これにより、両配管33、34を安定的に支持することができる。   Further, the support rigidity of the supply pipe 33 and the discharge pipe 34 can be freely set by the height and thickness of the one side support parts 54a and 53a and the other side support parts 59a and 58a. For example, by increasing the height of the one side support portions 54a and 53a and the other side support portions 59a and 58a, the support rigidity of both the pipes 33 and 34 is increased, and these pipes are used when the air conditioning unit 3 is assembled to the vehicle. The amount of displacement of 33 and 34 in the radial direction is suppressed. Moreover, the support area of both the piping 33 and 34 by these support parts 54a, 53a, 59a, 58a is expanded by setting the thickness dimension of the one side support parts 54a and 53a and the other side support parts 59a and 58a long. Thereby, both piping 33 and 34 can be supported stably.

尚、この実施形態では、供給用配管33及び排出用配管34の先端側を上下方向に並べた場合について説明しているので、これら供給用配管33及び排出用配管34の傾動方向を基端部が左右方向に移動する方向としているが、供給用配管33及び排出用配管34を左右方向に並べた場合には、これら配管33、34の傾動方向を基端部が上下方向に移動する方向に設定すればよい。すなわち、一側支持部及び他側支持部で両配管を上下方向両側から支持し、基端部を上下方向に移動させて側面視でフランジを着脱孔よりも上方又は下方に位置付ける。これにより、冷媒膨張部材30の着脱孔31側に該冷媒膨張部材30の着脱スペースSを形成することができる。   In this embodiment, the case where the distal ends of the supply pipe 33 and the discharge pipe 34 are arranged in the vertical direction has been described. Therefore, the tilt direction of the supply pipe 33 and the discharge pipe 34 is set to the base end portion. However, when the supply pipe 33 and the discharge pipe 34 are arranged in the left-right direction, the tilting direction of these pipes 33, 34 is the direction in which the base end moves in the up-down direction. You only have to set it. That is, both pipes are supported from both sides in the vertical direction by the one side support part and the other side support part, the base end part is moved in the vertical direction, and the flange is positioned above or below the attachment / detachment hole in a side view. Thereby, the attachment / detachment space S of the refrigerant expansion member 30 can be formed on the attachment / detachment hole 31 side of the refrigerant expansion member 30.

また、この実施形態では、本発明を空調ユニット3と送風ユニット4とが別体の空気調和装置1に適用した場合について説明したが、本発明は、これら両ユニット3、4を一体にして1つのケーシングの内部に送風機及び熱交換器を収容した空気調和装置に適用することもできる。   Moreover, although this embodiment demonstrated the case where this invention was applied to the air conditioning apparatus 1 from which the air conditioning unit 3 and the ventilation unit 4 were separate, this invention united both these units 3 and 4 and is 1 The present invention can also be applied to an air conditioner in which a blower and a heat exchanger are accommodated in one casing.

以上説明したように、本発明に係る車両用空気調和装置は、例えば自動車のインストルメントパネルに配設するのに適している。   As described above, the vehicle air conditioner according to the present invention is suitable for being disposed on, for example, an instrument panel of an automobile.

供給用配管を傾動させた状態を示す図6相当図である。FIG. 7 is a view corresponding to FIG. 6 showing a state where the supply pipe is tilted. 本発明の実施形態に係る車両用空気調和装置が配設されたインストルメントパネルの斜視図である。It is a perspective view of the instrument panel by which the air harmony device for vehicles concerning the embodiment of the present invention is arranged. 空調ユニットを後側から見た斜視図である。It is the perspective view which looked at the air-conditioning unit from the rear side. 供給用配管、着脱部等を外した状態のケーシングの右側面図である。It is a right view of the casing of the state which removed the piping for supply, the attachment / detachment part, etc. 空調ユニットのブラケット近傍を拡大して示す右側面図である。It is a right view which expands and shows the bracket vicinity of an air conditioning unit. 図5のA−A線における断面図である。It is sectional drawing in the AA of FIG. 空調ユニットの分解斜視図である。It is a disassembled perspective view of an air conditioning unit. 空調ユニットのブラケット近傍を拡大して示す正面図である。It is a front view which expands and shows the bracket vicinity of an air conditioning unit. ケーシングの固定部近傍を拡大して示す正面図である。It is a front view which expands and shows the fixing | fixed part vicinity of a casing. 着脱部の左側面図である。It is a left view of an attaching / detaching part. (a)は着脱部の正面図であり、(b)は着脱部の背面図である。(A) is a front view of an attachment / detachment part, (b) is a rear view of an attachment / detachment part. 図5のB−B線における断面図である。It is sectional drawing in the BB line of FIG. 排出用配管を傾動させた状態を示す図12相当図である。FIG. 13 is a view corresponding to FIG. 12 showing a state in which the discharge pipe is tilted.

符号の説明Explanation of symbols

10 ケーシング
10a 収容壁部
23 蒸発器
30 冷媒膨張部材
30b 排出孔
31 着脱孔
33 供給用配管
34 排出用配管
40 フランジ(取付部材)
50 ブラケット(供給用配管支持手段、排出用配管支持手段)
53a 排出用配管の一側支持部
54a 供給用配管の一側支持部
58a 排出用配管の他側支持部
59a 供給用配管の他側支持部
S 着脱スペース
DESCRIPTION OF SYMBOLS 10 Casing 10a Accommodating wall part 23 Evaporator 30 Refrigerant expansion member 30b Discharge hole 31 Detachment hole 33 Supply pipe 34 Discharge pipe 40 Flange (attachment member)
50 Bracket (supply pipe support means, discharge pipe support means)
53a One side support part 54a of the discharge pipe One side support part 58a of the supply pipe Other side support part 59a of the discharge pipe Other side support part S of the supply pipe

Claims (2)

冷凍サイクルの一要素を構成する蒸発器と、
上記蒸発器に着脱可能に取り付けられ、冷媒を断熱膨張させて蒸発器の内部に流入させる膨張弁を有する冷媒膨張部材と、
上記蒸発器及び冷媒膨張部材を収容し、該冷媒膨張部材を着脱する際の着脱孔が設けられたケーシングと、
基端部が上記膨張弁に連通するように取付部材を介して上記冷媒膨張部材に着脱可能に取り付けられ、先端側がケーシング外に突出した供給用配管とを備えた車両用空気調和装置であって、
上記ケーシングには、上記供給用配管のケーシング外突出部分を径方向一側から支持する一側支持部と、該一側支持部に対して供給用配管の中心線方向にずれた位置で径方向他側から支持する他側支持部とを有する供給用配管支持手段が設けられ、
上記供給用配管は、基端部を冷媒膨張部材から外した状態で、ケーシング外突出部分が上記供給用配管支持手段の一側支持部と他側支持部との間で傾動して上記冷媒膨張部材の着脱孔側に該冷媒膨張部材の着脱スペースが形成されるように構成されていることを特徴とする車両用空気調和装置。
An evaporator constituting one element of the refrigeration cycle;
A refrigerant expansion member that is detachably attached to the evaporator and has an expansion valve for adiabatically expanding the refrigerant to flow into the evaporator;
A casing in which the evaporator and the refrigerant expansion member are accommodated and provided with an attachment / detachment hole for attaching / detaching the refrigerant expansion member;
An air conditioner for a vehicle comprising a supply pipe that is detachably attached to the refrigerant expansion member via an attachment member so that a base end portion communicates with the expansion valve, and a distal end side of the supply pipe projects out of the casing. ,
The casing includes a one-side support portion that supports a protruding portion outside the casing of the supply pipe from one side in the radial direction, and a radial direction at a position that is shifted in the center line direction of the supply pipe with respect to the one-side support portion. A supply pipe support means having an other side support part to be supported from the other side is provided;
The supply pipe has the base end portion removed from the refrigerant expansion member, and the protruding portion outside the casing tilts between the one side support portion and the other side support portion of the supply pipe support means to expand the refrigerant. An air conditioning apparatus for a vehicle, characterized in that a space for attaching and detaching the refrigerant expansion member is formed on an attachment / detachment hole side of the member.
請求項1に記載の車両用空気調和装置において、
冷媒膨張部材には、蒸発器の内部を流通した冷媒を該蒸発器の外部に排出する排出孔が形成され、
基端部が上記排出孔に連通するように供給用配管の取付部材を介して冷媒膨張部材に取り付けられ、先端側がケーシング外に突出した供給用配管を備え、
上記ケーシングには、上記排出用配管のケーシング外突出部分を径方向一側から支持する一側支持部と、該一側支持部に対して供給用配管の中心線方向にずれた位置で径方向他側から支持する他側支持部とを有する排出用配管支持手段が設けられ、
上記排出用配管は、基端部を冷媒膨張部材から外した状態で、ケーシング外突出部分が上記排出用配管支持手段の一側支持部と他側支持部との間で傾動して上記冷媒膨張部材の着脱孔側に該冷媒膨張部材の着脱スペースが形成されるように構成されていることを特徴とする車両用空気調和装置。
The vehicle air conditioner according to claim 1,
The refrigerant expansion member is formed with a discharge hole for discharging the refrigerant flowing through the inside of the evaporator to the outside of the evaporator,
A supply pipe that is attached to the refrigerant expansion member via a supply pipe attachment member so that the base end portion communicates with the discharge hole, and that has a distal end protruding out of the casing,
The casing includes a one-side support portion that supports a protruding portion outside the casing of the discharge pipe from one side in the radial direction, and a radial direction at a position that is shifted in the center line direction of the supply pipe with respect to the one-side support portion. A discharge pipe support means having an other side support part to be supported from the other side is provided,
In the exhaust pipe, with the base end portion removed from the refrigerant expansion member, the protruding portion outside the casing is tilted between the one side support portion and the other side support portion of the discharge pipe support means to expand the refrigerant. An air conditioning apparatus for a vehicle, characterized in that a space for attaching and detaching the refrigerant expansion member is formed on an attachment / detachment hole side of the member.
JP2004089905A 2004-03-25 2004-03-25 Air conditioner for vehicles Expired - Fee Related JP4371876B2 (en)

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