JP4361325B2 - Mounting substrate manufacturing method, electronic component mounting method, mounted substrate inspection method, mounted substrate dividing method, reinforcing substrate, and multilayer substrate - Google Patents

Mounting substrate manufacturing method, electronic component mounting method, mounted substrate inspection method, mounted substrate dividing method, reinforcing substrate, and multilayer substrate Download PDF

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JP4361325B2
JP4361325B2 JP2003284086A JP2003284086A JP4361325B2 JP 4361325 B2 JP4361325 B2 JP 4361325B2 JP 2003284086 A JP2003284086 A JP 2003284086A JP 2003284086 A JP2003284086 A JP 2003284086A JP 4361325 B2 JP4361325 B2 JP 4361325B2
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substrate
mounting
reinforcing
margin
collective
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JP2005051167A (en
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雅浩 鈴木
満 柴崎
俊 香山
利紀 山末
寛 東
泰一 北村
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Omron Corp
Sony Corp
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Description

本発明は、実装基板の製造方法、電子部品の実装方法、実装済基板の検査方法、実装済基板の分割方法、補強用基板および積層基板に関するものである。   The present invention relates to a mounting substrate manufacturing method, an electronic component mounting method, a mounted substrate inspection method, a mounted substrate dividing method, a reinforcing substrate, and a laminated substrate.

LSIやその他の電子部品を実装するための実装基板(プリント配線基板)は、例えば特許文献1に記載されているように、絶縁基板に銅箔を貼り合わせ、パターンエッチングして導電パターンを形成し、スルホールなどを形成した後、プレス加工により製品サイズに打ち抜いて形成される。   A mounting board (printed wiring board) for mounting LSIs and other electronic components is formed by bonding a copper foil to an insulating board and pattern etching to form a conductive pattern, as described in Patent Document 1, for example. After forming the through hole, etc., it is formed by punching into a product size by press working.

しかし、上記のプレス加工においては、一般的にプレス位置の誤差(実装基板の配線パターンからの相対的ズレ)は0.5mm程度以下と大きい。このため、実装基板の外形縁からこの誤差寸法分が配線パターンの形成の禁止領域として、クリアランスマージンとする必要が生じている。   However, in the above press working, generally, the error of the press position (relative deviation from the wiring pattern of the mounting board) is as large as about 0.5 mm or less. For this reason, it is necessary to use this error dimension from the outer edge of the mounting substrate as a clearance margin as a prohibited area for forming a wiring pattern.

近年の電子機器においては、機器の小型化、薄型化や微細化のために、これらの機器に搭載される実装基板の小型化、薄型化や微細化が求められており、上記のクリアランスマージンの圧縮が必要不可欠である。   In recent electronic devices, in order to reduce the size, thickness, and size of devices, it is required to reduce the size, thickness, and size of mounting boards mounted on these devices. Compression is essential.

実装基板を薄型化し、さらに経済性向上のために、複数の実装基板が平面的に集積されてなる集合基板を形成し、集積基板1枚から複数の実装基板を取って実装基板の取り数を増やす方法が知られている。
しかし、上記の方法では、実装基板の薄型化によって強度が低下するため、大きな寸法の集合基板形態にすると外部からの衝撃などにより実装基板は振動しやすくなってしまう。集合基板に電子部品を実装する際、実装機や搬送機の振動や衝撃により、実装基板は容易に振動し、実装された電子部品の脱落や実装位置のズレの問題が発生しやすくなってしまう。
In order to reduce the thickness of the mounting substrate and further improve the economy, an aggregate substrate is formed by integrating a plurality of mounting substrates in a plane, and a plurality of mounting substrates are taken from one integrated substrate to reduce the number of mounting substrates. There are known ways to increase it.
However, in the above method, since the strength is reduced by making the mounting substrate thinner, the mounting substrate is likely to vibrate due to an external impact or the like when a large-sized collective substrate is used. When mounting electronic components on a collective board, the mounting board easily vibrates due to vibrations and shocks from the mounting machine and transporter, and the mounted electronic components are likely to drop off and the mounting position may become misaligned. .

そこで、複数の実装基板が平面的に集積されてなる集合基板の背面に、集合基板より厚く強度を持たせた絶縁基板(裏打ち基板とも呼ばれ、本明細書においては補強用基板と称する)を全面に接着することで、集合基板全体を補強し、プレス加工で所定サイズに打ち抜く方法が知られている。   Therefore, an insulating substrate (also referred to as a backing substrate, referred to as a reinforcing substrate in this specification) having a strength stronger than that of the collective substrate on the back surface of the collective substrate in which a plurality of mounting substrates are integrated in a plane. A method is known in which the entire assembly substrate is reinforced by bonding to the entire surface and punched out to a predetermined size by pressing.

しかし、この方法では片面基板に実装する場合にしか適用できず、また、個別の実装基板に分割する際に補強用基板から剥がれやすくするため、接着剤のマスキングなどの特別な工程が必要となり、さらにプレス加工で打ち抜いているのでクリアランスマージンが必要であるなど、製造コストを抑制することが困難であった。
さらに上記の製造方法では、集合基板を個別の実装基板に分割した後には、個別の実装基板一枚ごとに実装や検査などの工程を行わなければならず、取り扱い性が低いという問題があった。
However, this method can only be applied when mounted on a single-sided board, and it requires a special process such as masking of adhesive to facilitate separation from the reinforcing board when divided into individual mounting boards. Further, since punching is performed by press working, it is difficult to reduce the manufacturing cost because a clearance margin is necessary.
Furthermore, in the above manufacturing method, after the collective substrate is divided into individual mounting substrates, it is necessary to perform a process such as mounting or inspection for each individual mounting substrate, and there is a problem that handling is low. .

また、特許文献2に記載されているように、複数の実装基板間に間隔を設けて平行に割りつけて集積された集合基板を形成し、この間隔となっている領域において接着剤で補強用基板を接着し、V形溝を設けてこれに沿って分割する方法が知られている。   Further, as described in Patent Document 2, a collective substrate is formed that is arranged by being arranged in parallel with a space between a plurality of mounting substrates, and is used for reinforcement with an adhesive in a region that is the space. A method is known in which a substrate is bonded, and a V-shaped groove is provided and divided along the V-shaped groove.

しかし、この方法では、複数の実装基板間に間隔を設けているので経済性が低く製造コストが高くなってしまう問題、V形溝加工時に基板や実装された電子部品に加わるストレスを減ずるために分割外形縁からクリアランスマージンを要する問題などがあった。
特開2002−26518号公報 特開平6−132627号公報
However, in this method, since a space is provided between a plurality of mounting substrates, the problem is that the economy is low and the manufacturing cost is high, and the stress applied to the substrate and the mounted electronic components during V-groove processing is reduced. There was a problem of requiring a clearance margin from the divided outer edge.
JP 2002-26518 A JP-A-6-132627

解決しようとする問題点は、従来の複数の実装基板が平面的に集積されてなる集合基板を分割する実装基板の製造方法は、クリアランスマージンを要するため基板外形寸法に対して配線パターンまたは実装する電子部品の配置が制限され、基板の有効面積が低下し、取り扱い性が低く、製造コストの抑制が困難であるという点である。   The problem to be solved is that a conventional method of manufacturing a mounting board that divides a collective board in which a plurality of mounting boards are integrated in a plane requires a clearance margin, so that a wiring pattern or mounting is performed with respect to the board outer dimensions. The arrangement of electronic components is limited, the effective area of the substrate is reduced, the handleability is low, and the production cost is difficult to suppress.

本発明の実装基板の製造方法は、複数の実装基板が切りしろを介して平面的に集積されてなる集合基板を形成する工程と、前記集合基板よりも厚い板厚を有し、少なくとも前記切りしろに相当する部分に前記切りしろより幅が広い支持部を残すように貫通開口部が形成された補強用基板を形成する工程と、前記集合基板の前記切りしろと前記補強用基板の前記支持部が重なるように、前記集合基板と前記補強用基板とを貼り合わせる工程と、前記切りしろに沿って前記集合基板を切断し、個別の実装基板に分割する工程とを有する。   The mounting substrate manufacturing method of the present invention includes a step of forming a collective substrate in which a plurality of mount substrates are integrated in a planar manner through a cutting margin, a plate thickness thicker than the collective substrate, and at least the cut substrate. Forming a reinforcing substrate in which a through opening is formed so as to leave a support having a width wider than the margin at a portion corresponding to the margin; and the support of the margin of the aggregate substrate and the reinforcing substrate. A step of bonding the collective substrate and the reinforcing substrate so that the portions overlap each other, and a step of cutting the collective substrate along the cutting margin and dividing it into individual mounting substrates.

上記の本発明の実装基板の製造方法は、複数の実装基板が切りしろを介して平面的に集積されてなる集合基板を形成し、一方、集合基板よりも厚い板厚を有し、少なくとも上記切りしろに相当する部分に切りしろより幅が広い支持部を残すように貫通開口部が形成された補強用基板を形成する。次に、集合基板の切りしろと補強用基板の支持部が重なるように、集合基板と補強用基板とを貼り合わせ、切りしろに沿って集合基板を切断し、個別の実装基板に分割する。   The above-described method for manufacturing a mounting board according to the present invention forms a collective substrate in which a plurality of mounting boards are integrated in a planar manner through a cutting margin, and on the other hand, has a thicker plate thickness than the collective substrate, and at least the above-mentioned A reinforcing substrate having a through opening formed so as to leave a support portion having a width wider than the cut margin at a portion corresponding to the cut margin is formed. Next, the collective substrate and the reinforcing substrate are bonded together so that the margin of the collective substrate overlaps with the support portion of the reinforcing substrate, and the collective substrate is cut along the cut margin to be divided into individual mounting substrates.

また、本発明の電子部品の実装方法は、複数の実装基板が切りしろを介して平面的に集積されてなる集合基板と、前記集合基板よりも厚い板厚を有し、少なくとも前記切りしろに相当する部分に前記切りしろより幅が広い支持部を残すように貫通開口部が形成された補強用基板とが、前記集合基板の前記切りしろと前記補強用基板の前記支持部が重なるように貼り合わされ、前記切りしろに沿って前記集合基板が切断されて個別の実装基板に分割されてなる、前記補強用基板に貼り合われた複数の前記実装基板に対して、前記実装基板が前記補強用基板に固定された状態で、前記実装基板に電子部品を実装する工程を有する。 Further, the electronic component mounting method of the present invention includes a collective substrate in which a plurality of mounting substrates are integrated in a plane via cut margins, and a thickness greater than that of the collective substrate, at least in the cut margin. A reinforcing substrate in which a through opening is formed so as to leave a support portion wider than the cut margin at a corresponding portion, so that the cut margin of the collective substrate and the support portion of the reinforcing substrate overlap. bonded together is, formed by dividing the aggregate substrate is cut into individual mounting substrate along the cutting white, for a plurality of said mounting substrate which is Awa bonded to the reinforcing substrate, the mounting substrate is the A step of mounting an electronic component on the mounting substrate in a state of being fixed to the reinforcing substrate;

上記の本発明の電子部品の実装方法は、複数の実装基板が切りしろを介して平面的に集積されてなる集合基板と、集合基板よりも厚い板厚を有し、少なくとも上記切りしろに相当する部分に切りしろより幅が広い支持部を残すように貫通開口部が形成された補強用基板とが、集合基板の切りしろと補強用基板の支持部が重なるように貼り合わされ、切りしろに沿って集合基板が切断されて個別の実装基板に分割されてなる、補強用基板に貼り合われた複数の実装基板に対して、実装基板が補強用基板に固定された状態で、実装基板に電子部品を実装する。 The electronic component mounting method according to the present invention includes a collective substrate in which a plurality of mounting substrates are integrated in a planar manner through a margin, and a thickness greater than that of the aggregate substrate, at least corresponding to the margin. The reinforcing substrate in which the through opening is formed so as to leave a support portion wider than the margin at the part to be cut is pasted so that the cutting margin of the collective substrate and the supporting portion of the reinforcement substrate overlap. becomes divided into separate mounting substrate along collective substrate is cut to a plurality of mounting substrates that are Awa bonded to the reinforcing substrate, in a state in which the mounting board is fixed to the reinforcing substrate, the mounting substrate Mount electronic components on

また、本発明の実装済基板の検査方法は、複数の実装基板が切りしろを介して平面的に集積されてなる集合基板と、前記集合基板よりも厚い板厚を有し、少なくとも前記切りしろに相当する部分に前記切りしろより幅が広い支持部を残すように貫通開口部が形成された補強用基板とが、前記集合基板の前記切りしろと前記補強用基板の前記支持部が重なるように貼り合わされ、前記切りしろに沿って前記集合基板が切断されて個別の実装基板に分割され、前記実装基板に電子部品が実装されてなる、前記補強用基板に貼り合われた複数の実装済基板に対して、前記実装済基板が前記補強用基板に固定された状態で、前記電子部品の実装検査を行う工程を有する。 Further, the mounted substrate inspection method of the present invention includes a collective substrate in which a plurality of mount substrates are integrated in a plane via cut margins, a plate thickness thicker than the collective substrate, and at least the cut margin. And a reinforcing substrate having a through opening formed so as to leave a support portion having a width wider than that of the cut margin, and the support portion of the reinforcing substrate overlap with the reinforcing substrate. are bonded together in the said collective substrate along a cutting white is divided into separate mounting board is cut, the electronic component is made by mounting on the mounting substrate, a plurality of implementations are Awa bonded to the reinforcing substrate And a step of performing a mounting inspection of the electronic component in a state where the mounted substrate is fixed to the reinforcing substrate.

上記の本発明の実装済基板の検査方法は、複数の実装基板が切りしろを介して平面的に集積されてなる集合基板と、集合基板よりも厚い板厚を有し、少なくとも上記切りしろに相当する部分に切りしろより幅が広い支持部を残すように貫通開口部が形成された補強用基板とが、集合基板の切りしろと補強用基板の支持部が重なるように貼り合わされ、切りしろに沿って集合基板が切断されて個別の実装基板に分割され、実装基板に電子部品が実装されてなる、補強用基板に貼り合われた複数の実装済基板に対して、実装済基板が補強用基板に固定された状態で、電子部品の実装検査を行う。 The mounted substrate inspection method according to the present invention includes a collective substrate in which a plurality of mount substrates are integrated in a planar manner through a cutting margin, a plate thickness thicker than the collective substrate, and at least the cut margin. A reinforcing substrate having a through-opening formed so as to leave a support portion having a width wider than the margin at the corresponding portion is bonded so that the margin of the aggregate substrate and the supporting portion of the reinforcement substrate overlap. is divided into separate mounting board collective substrate is cut along the electronic component is made by mounting on a mounting board, for a plurality of populated substrate which is Awa bonded to the reinforcing substrate, the populated board The electronic component is mounted and inspected while being fixed to the reinforcing substrate.

また、本発明の実装済基板の分割方法は、複数の実装基板が切りしろを介して平面的に集積されてなる集合基板と、前記集合基板よりも厚い板厚を有し、少なくとも前記切りしろに相当する部分に前記切りしろより幅が広い支持部を残すように貫通開口部が形成された補強用基板とが、前記集合基板の前記切りしろと前記補強用基板の前記支持部が重なるように貼り合わされ、前記切りしろに沿って前記集合基板が切断されて個別の実装基板に分割され、前記実装基板に電子部品が実装されてなる、前記補強用基板に貼り合われた複数の実装済基板に対して、前記実装済基板の反対側から前記補強用基板の前記貫通開口部に突起部を有する治具の前記突起部を挿入して前記実装済基板を押し上げ、前記実装基板を前記補強用基板から取り外して個別の実装済基板に分割する工程を有する。 Further, the mounting substrate dividing method of the present invention includes a collective substrate in which a plurality of mount substrates are integrated in a plane via cut margins, a plate thickness thicker than the collective substrate, and at least the cut margin. And a reinforcing substrate having a through opening formed so as to leave a support portion having a width wider than that of the cut margin, and the support portion of the reinforcing substrate overlap with the reinforcing substrate. are bonded together in the said collective substrate along a cutting white is divided into separate mounting board is cut, the electronic component is made by mounting on the mounting substrate, a plurality of implementations are Awa bonded to the reinforcing substrate Inserting the protruding portion of the jig having a protruding portion into the through-opening portion of the reinforcing substrate from the opposite side of the mounted substrate to push up the mounted substrate, Remove from reinforcing substrate A step of dividing into individual populated board Te.

上記の本発明の実装済基板の分割方法は、複数の実装基板が切りしろを介して平面的に集積されてなる集合基板と、集合基板よりも厚い板厚を有し、少なくとも上記切りしろに相当する部分に切りしろより幅が広い支持部を残すように貫通開口部が形成された補強用基板とが、集合基板の切りしろと補強用基板の支持部が重なるように貼り合わされ、切りしろに沿って集合基板が切断されて個別の実装基板に分割され、実装基板に電子部品が実装されてなる、補強用基板に貼り合われた複数の実装済基板に対して、実装済基板の反対側から補強用基板の貫通開口部に突起部を有する治具の当該突起部を挿入して実装済基板を押し上げ、実装基板を補強用基板から取り外して個別の実装済基板に分割する。 The above-described method for dividing a mounted substrate according to the present invention includes a collective substrate in which a plurality of mount substrates are integrated in a planar manner through a margin, and a plate thickness that is thicker than the collective substrate, at least in the margin. A reinforcing substrate having a through-opening formed so as to leave a support portion having a width wider than the margin at the corresponding portion is bonded so that the margin of the aggregate substrate and the supporting portion of the reinforcement substrate overlap. in along collective substrate is divided are cut into individual mounting board, the electronic components made by mounting on a mounting board, for a plurality of populated substrate which is Awa bonded to the reinforcing substrate, the populated board The protruding portion of the jig having the protruding portion is inserted into the through-opening portion of the reinforcing substrate from the opposite side to push up the mounted substrate, and the mounting substrate is removed from the reinforcing substrate and divided into individual mounted substrates.

また、本発明の補強用基板は、複数の実装基板が切りしろを介して平面的に集積されてなる集合基板を個別の実装基板に分割するために貼り合わされる補強用基板であって、前記集合基板よりも厚い板厚を有し、少なくとも前記切りしろに相当する部分に前記切りしろより幅が広い支持部を残すように貫通開口部が形成されてなる。   Further, the reinforcing substrate of the present invention is a reinforcing substrate that is bonded to divide a collective substrate in which a plurality of mounting substrates are integrated in a planar manner through a cutting margin into individual mounting substrates, A through opening is formed so as to leave a support portion having a plate thickness thicker than that of the collective substrate and having a width wider than the cut margin at least in a portion corresponding to the cut margin.

上記の本発明の補強用基板は、複数の実装基板が切りしろを介して平面的に集積されてなる集合基板を個別の実装基板に分割するために貼り合わされる補強用基板である。ここで、集合基板よりも厚い板厚を有し、少なくとも上記切りしろに相当する部分に切りしろより幅が広い支持部を残すように貫通開口部が形成されてなる。   The above-described reinforcing substrate of the present invention is a reinforcing substrate that is bonded to divide an assembly substrate, in which a plurality of mounting substrates are integrated in a plane via a margin, into individual mounting substrates. Here, the through-opening is formed so as to leave a support portion having a plate thickness thicker than that of the collective substrate and having a width wider than the cut margin at least in a portion corresponding to the cut margin.

また、本発明の積層基板は、複数の実装基板が切りしろを介して平面的に集積されてなる集合基板と、前記集合基板よりも厚い板厚を有し、少なくとも前記切りしろに相当する部分に前記切りしろより幅が広い支持部を残すように貫通開口部が形成された補強用基板とが、前記集合基板の切りしろと前記補強用基板の前記支持部が重なるように貼り合わされている。   In addition, the multilayer substrate of the present invention includes a collective substrate in which a plurality of mounting substrates are integrated in a planar manner through a margin, and a thickness that is thicker than the aggregate substrate, and at least a portion corresponding to the margin. And a reinforcing substrate in which a through opening is formed so as to leave a support having a width wider than the cut margin, and the cut portion of the collective substrate and the support portion of the reinforcing substrate are bonded to each other. .

上記の本発明の積層基板は、集合基板と補強用基板とが貼り合わされて構成されている。集合基板とは、複数の実装基板が切りしろを介して平面的に集積されてなり、一方、補強用基板とは、集合基板よりも厚い板厚を有し、少なくとも上記切りしろに相当する部分に切りしろより幅が広い支持部を残すように貫通開口部が形成されてなる。集合基板と補強用基板は、集合基板の切りしろと補強用基板の支持部が重なるように貼り合わされている。   The laminated substrate of the present invention is configured by bonding a collective substrate and a reinforcing substrate. The collective substrate is a plurality of mounting substrates that are integrated in a plane via a margin, while the reinforcing substrate is thicker than the aggregate substrate, and at least a portion corresponding to the margin. A through-opening is formed so as to leave a support having a width wider than the margin. The collective substrate and the reinforcing substrate are bonded together so that the margin of the collective substrate and the support portion of the reinforcing substrate overlap.

本発明の実装基板の製造方法は、従来より狭い切りしろを介して集積させた集合基板を用いてダイシングマシン(丸鋸歯切断機)加工などにより加工することが可能で、従来のプレス加工において必要なクリアランスマージンが不要となり、実装基板の実装領域として使える実行領域の面積が拡大して製造コストを抑制でき、また、貫通開口部を介して補強用基板側からも実装基板上に実装できるので、両面基板への適用も可能である。また、薄い集合基板も容易に取り扱い可能である。   The mounting substrate manufacturing method of the present invention can be processed by a dicing machine (round saw blade cutting machine) processing using a collective substrate integrated through a narrower margin than before, and is necessary in conventional press processing. A large clearance margin is not required, the area of the execution area that can be used as the mounting area of the mounting board can be expanded, and the manufacturing cost can be suppressed.Also, it can be mounted on the mounting board from the reinforcing board side through the through opening, Application to a double-sided substrate is also possible. In addition, a thin aggregate substrate can be easily handled.

また、本発明の電子部品の実装方法および実装済基板の検査方法は、実装基板を補強用基板に固定した状態で、複数の実装基板をまとめて実装や検査などの工程を行うことができるので取り扱い性が高い。   In addition, the electronic component mounting method and the mounted substrate inspection method of the present invention can perform a process such as mounting or inspection by collectively mounting a plurality of mounting substrates while the mounting substrate is fixed to the reinforcing substrate. Easy to handle.

さらに、本発明の実装済基板の分割方法により、実装基板を補強用基板に固定した状態から実装基板を簡単に取り外すことが可能で、製造コストを抑制して分割することができる。   Furthermore, according to the method for dividing a mounted substrate of the present invention, it is possible to easily remove the mounting substrate from a state in which the mounting substrate is fixed to the reinforcing substrate, and it is possible to divide while suppressing the manufacturing cost.

また、本発明の補強用基板および積層基板により、本発明の実装基板の製造方法、電子部品の実装方法、実装済基板の検査方法および実装済基板の分割方法を実現することができる。   Further, the reinforcing substrate and the laminated substrate of the present invention can realize the mounting substrate manufacturing method, the electronic component mounting method, the mounted substrate inspection method, and the mounted substrate dividing method of the present invention.

以下に、本発明の実装基板の製造方法、電子部品の実装方法、実装済基板の検査方法、実装済基板の分割方法、補強用基板および積層基板の実施の形態について、図面を参照して説明する。   Embodiments of a mounting board manufacturing method, an electronic component mounting method, a mounted board inspection method, a mounted board dividing method, a reinforcing board, and a laminated board according to the present invention will be described below with reference to the drawings. To do.

図1(a)は本実施形態に係る集合基板の斜視図である。集合基板10は、複数(例えば8×8個)の実装基板11が切りしろ12を介して平面的に集積されている。
一方、図1(b)は本実施形態に係る上記集合基板を補強するための補強用基板の斜視図である。補強用基板20は、集合基板10よりも厚い板厚を有し、少なくとも上記切りしろ12に相当する部分に切りしろ12より幅が広い支持部22を残すように、貫通開口部21が形成されてなる。
FIG. 1A is a perspective view of the collective substrate according to the present embodiment. In the collective substrate 10, a plurality of (for example, 8 × 8) mounting substrates 11 are integrated in a plane via a margin 12.
On the other hand, FIG. 1B is a perspective view of a reinforcing substrate for reinforcing the collective substrate according to the present embodiment. The reinforcing substrate 20 has a thicker thickness than the collective substrate 10, and a through opening 21 is formed so as to leave a support portion 22 wider than the cut margin 12 at least in a portion corresponding to the cut margin 12. It becomes.

図2(a)は図1(a)に示す集合基板10のX部分を拡大した平面図であり、図2(b)および図2(c)はその側面図である。
図面に示す領域の集合基板10において4個の実装基板11が集積されており、各実装基板11部分には、それぞれ銅箔貼り合わせおよびパターンエッチング加工などにより配線パターンが形成され、また、必要に応じて例えばプレス加工により打ち抜き孔などが形成されている。打ち抜き孔形成のプレス加工は複数枚の集合基板を一括で行うことができる。
集合基板10の板厚は例えば0.3mm程度であり、容易に振動しやすい板厚であるので単独では取り扱い性が低い。
各実装基板11は、例えば10mm角程度の大きさであり、これらの境界には、後述のダイシングマシンにより切り離されるための例えば0.1mm程度の幅の切りしろ12が設けられて、各実装基板11が密に配置されている。
また、個別の実装基板11が方形でない場合、実装基板11がここで分割されない程度に、所望の形状に打ち抜かれているものとし、後述のダイシングマシンにより切り離された後に、この打ち抜き部分の輪郭が方形ではない形状の輪郭となるようにする。
2A is an enlarged plan view of an X portion of the collective substrate 10 shown in FIG. 1A, and FIGS. 2B and 2C are side views thereof.
Four mounting substrates 11 are integrated on the collective substrate 10 in the region shown in the drawing, and wiring patterns are formed on each mounting substrate 11 by bonding copper foil and pattern etching, respectively. Correspondingly, punched holes and the like are formed by press working, for example. The press working for punching holes can be performed on a plurality of collective substrates at once.
The thickness of the collective substrate 10 is, for example, about 0.3 mm, and the thickness is easy to vibrate.
Each mounting board 11 has a size of about 10 mm square, for example, and a margin 12 of about 0.1 mm width for separation by a dicing machine, which will be described later, is provided at the boundary between them. 11 are densely arranged.
Further, when the individual mounting substrate 11 is not square, it is assumed that the mounting substrate 11 has been punched into a desired shape so as not to be divided here, and after being cut by a dicing machine described later, the outline of this punched portion is The outline should be a non-square shape.

図3(a)は図1(b)に示す補強用基板20のX部分を拡大した平面図であり、図3(b)および図3(c)はその側面図である。
補強用基板20は集合基板10よりも厚い板厚を有し、例えば0.8〜1.2mm程度の板厚である。
また、少なくとも集合基板10の切りしろ12に相当する部分に、切りしろ12より幅が広い支持部22を残すように、例えばプレス加工により貫通開口部21が形成されている。貫通開口部21形成のプレス加工は、複数枚の補強用基板を一括で行うことができる。
支持部22の幅は、貫通開口部21形成のプレス加工時の精度や、後述のダイシングマシンにより切り離す工程における精度に応じ、さらには集合基板10や補強用基板20の板厚および支持部22の形成パターンなどに応じて適宜選択でき、上述のように切りしろ12の幅が0.1mm程度である場合には、支持部22の幅を例えば1mm、1.5mmあるいは2mmなどに設定することが可能である。
例えば、実装基板11の形状が方形である場合、貫通開口部21の形状を実装基板11より小さい方形形状とすることで、集合基板10の切りしろ12に対する補強用基板20の支持部22のパターンとすることができる。
さらに、支持部22は、集合基板10の切りしろ12に相当する部分の他、切りしろ12とはならない部分において、集合基板10を支持するためにだけ機能するパターンを含むように形成されていてもよい。
個別の実装基板11の形状が方形でない場合には、例えば、個別の実装基板11の外形に合わせた最大の方形形状をみかけの実装基板11の外形として、これより小さい方形形状の貫通開口部をレイアウトする。これにより、後述のダイシングマシンによる切り離しを直線状に行うことが可能となる。
3A is an enlarged plan view of an X portion of the reinforcing substrate 20 shown in FIG. 1B, and FIGS. 3B and 3C are side views thereof.
The reinforcing substrate 20 has a plate thickness that is thicker than that of the collective substrate 10, for example, about 0.8 to 1.2 mm.
Further, the through-opening 21 is formed by, for example, pressing so as to leave the support portion 22 wider than the cut margin 12 at least in a portion corresponding to the cut margin 12 of the collective substrate 10. The press working for forming the through-opening 21 can collectively perform a plurality of reinforcing substrates.
The width of the support portion 22 depends on the accuracy of the press working for forming the through-opening 21 and the accuracy in the step of cutting with a dicing machine, which will be described later, and the thickness of the collective substrate 10 and the reinforcing substrate 20 and The width of the support 12 can be set to, for example, 1 mm, 1.5 mm or 2 mm when the width of the cutting margin 12 is about 0.1 mm as described above. Is possible.
For example, when the shape of the mounting substrate 11 is a square, the pattern of the support portion 22 of the reinforcing substrate 20 with respect to the margin 12 of the collective substrate 10 by making the shape of the through opening 21 smaller than the mounting substrate 11. It can be.
Further, the support portion 22 is formed so as to include a pattern that functions only to support the collective substrate 10 at a portion that does not become the cut margin 12 in addition to a portion corresponding to the cut margin 12 of the collective substrate 10. Also good.
When the shape of the individual mounting board 11 is not a square, for example, a square opening that is smaller than this is used as the apparent outer shape of the mounting board 11 that matches the outer shape of the individual mounting board 11. Layout. Thereby, it becomes possible to perform separation by a dicing machine described later in a straight line.

本実施形態に係る実装基板の製造方法においては、上記のように形成された補強用基板を用いて、上述の構成の集積基板を実装基板毎に分割する。例えば、以下のようにして行う。
まず、集合基板10と補強用基板20を、集合基板10の切りしろ12と補強用基板20の支持部22が重なるように貼り合わせる。貼り合わせには、例えばエポキシ樹脂系接着剤を用い、これを塗布して集合基板10と補強用基板20を重ね合わせ、加熱および加圧することで接着する。また、後工程での個別の実装基板の取り外しの容易さを考慮して、より接着力の弱い接着剤を用いることも可能である。
図4は上記の集合基板10と補強用基板20を貼り合わせた積層基板の斜視図である。また、図5(a)は図4に示す集合基板10と補強用基板20を貼り合わせた積層基板のX部分を拡大した平面図であり、図5(b)および図5(c)はその側面図である。
図面上は、切りしろ12が支持部22の中央に位置する場合を示しているが、後工程での個別の実装基板の取り外しの容易さを考慮して、意図的に中央からずらしてもよい。
In the mounting substrate manufacturing method according to the present embodiment, the integrated substrate having the above-described configuration is divided for each mounting substrate using the reinforcing substrate formed as described above. For example, it is performed as follows.
First, the collective substrate 10 and the reinforcing substrate 20 are bonded together so that the margin 12 of the collective substrate 10 and the support portion 22 of the reinforcing substrate 20 overlap. For the bonding, for example, an epoxy resin adhesive is used, and this is applied, the aggregate substrate 10 and the reinforcing substrate 20 are overlapped, and bonded by heating and pressing. Moreover, it is possible to use an adhesive having a weaker adhesive force in consideration of ease of removal of individual mounting boards in a later process.
FIG. 4 is a perspective view of a laminated substrate in which the collective substrate 10 and the reinforcing substrate 20 are bonded together. FIG. 5A is an enlarged plan view of an X portion of the laminated substrate in which the collective substrate 10 and the reinforcing substrate 20 shown in FIG. 4 are bonded, and FIGS. It is a side view.
The drawing shows a case where the cutting margin 12 is located at the center of the support portion 22, but may be intentionally shifted from the center in consideration of ease of removal of individual mounting boards in a later process. .

次に、集合基板10の切りしろ12に沿って集合基板10を切断し、個別の実装基板11に分割する。
図6は切りしろ12に沿って集合基板10を切断した集合基板10と補強用基板20の積層基板の斜視図である。また、図7(a)は図6に示す集合基板10と補強用基板20のX部分を拡大した平面図であり、図7(b)および図7(c)はその側面図である。
ここでは、例えば半導体装置のウエハ加工に用いられるダイシングマシン(丸鋸歯切断機)を用いて、集合基板10側から補強用基板20の途中の深さまで切れ目13を入れて切断する。半導体装置のウエハ加工に用いられるダイシングマシンでは、切断対象面のパターンを認識して切断する位置を特定するので、0.1mm以下の高い精度で切断できる。
このように、補強用基板20まで完全に切断しないので、この段階では個別の実装基板11毎に分割されず、複数の実装基板11を補強用基板20に固定して集積させた状態で次工程に進行することができる。
また、上述の集合基板10と補強用基板20を形成する際に、予め切りしろ12および支持部22を直線状に配置して形成することで、切りしろ12に沿って集合基板10を切断する工程では直線状に切断することができる。
Next, the collective substrate 10 is cut along the margin 12 of the collective substrate 10 and divided into individual mounting substrates 11.
FIG. 6 is a perspective view of a laminated substrate of the collective substrate 10 and the reinforcing substrate 20 obtained by cutting the collective substrate 10 along the margin 12. 7A is an enlarged plan view of the X portion of the collective substrate 10 and the reinforcing substrate 20 shown in FIG. 6, and FIGS. 7B and 7C are side views thereof.
Here, for example, by using a dicing machine (circular saw cutting machine) used for wafer processing of a semiconductor device, the cut 13 is cut from the collective substrate 10 side to a midway depth of the reinforcing substrate 20. A dicing machine used for wafer processing of a semiconductor device recognizes a pattern on a surface to be cut and specifies a cutting position, so that cutting can be performed with high accuracy of 0.1 mm or less.
As described above, since the reinforcing substrate 20 is not completely cut, at this stage, it is not divided into individual mounting substrates 11, and the next process is performed in a state where a plurality of mounting substrates 11 are fixed and integrated on the reinforcing substrate 20. Can proceed to.
Further, when forming the collective substrate 10 and the reinforcing substrate 20, the collective substrate 10 is cut along the cut margin 12 by forming the cut margin 12 and the support portion 22 in advance in a straight line. In the process, it can be cut linearly.

次に、図8の斜視図に示すように、個別の実装基板11が補強用基板20に固定された状態で、実装基板11にLSIあるいは容量素子Cや抵抗素子Rなどの電子部品をマウントおよびリフローにより実装し、実装済基板14とする。
このとき、上記のように実装基板11が補強用基板20に固定された状態で、補強用基板20の貫通開口部21を介して、実装基板11の補強用基板側20の面にも電子部品を実装することが可能であり、両面実装に適用することが可能である。
Next, as shown in the perspective view of FIG. 8, in a state where the individual mounting substrate 11 is fixed to the reinforcing substrate 20, an electronic component such as an LSI or a capacitive element C or a resistance element R is mounted on the mounting substrate 11. The substrate 14 is mounted by reflowing to form a mounted substrate 14.
At this time, in a state where the mounting substrate 11 is fixed to the reinforcing substrate 20 as described above, the electronic component is also formed on the surface of the reinforcing substrate 20 on the reinforcing substrate side 20 through the through opening 21 of the reinforcing substrate 20. Can be mounted, and can be applied to double-sided mounting.

次に、図9の斜視図に示すように、電子部品が実装された個別の実装済基板14が補強用基板20に固定された状態で、例えば電気特性測定のための電子プローブPを基板に接触させて、実装した電子部品の実装検査を行う。
上記のように実装基板11が補強用基板20に固定された状態であるので、個別の実装済基板をひとつずつ順番に検査する必要はなく、同時に複数の実装済基板14の検査を行うことができる。検査によりNGと判定された個別の実装済基板14はマーキングされ、あるいは電子的に管理され、次工程で取り外した後に正常品と分離される。
Next, as shown in the perspective view of FIG. 9, for example, an electronic probe P for measuring electrical characteristics is mounted on the substrate in a state where the individual mounted substrate 14 on which electronic components are mounted is fixed to the reinforcing substrate 20. The mounting inspection of the mounted electronic component is performed by contacting.
Since the mounting substrate 11 is fixed to the reinforcing substrate 20 as described above, it is not necessary to inspect individual mounted substrates one by one, and a plurality of mounted substrates 14 can be inspected simultaneously. it can. Individual mounted boards 14 determined as NG by the inspection are marked or electronically managed, and separated from normal products after being removed in the next process.

次に、実装済基板14を補強用基板20から取り外して個別の実装済基板14に分割する。
ここでは、図10(a)の模式図に示すように、上記のように形成され、補強用基板20に貼り合われた複数の実装済基板14に対して、実装済基板14の反対側から補強用基板20の貫通開口部21に、突起部31を有する治具30の当該突起部31を挿入して、実装済基板14を押し上げる。このとき、突起部31の形状を実装済基板14に対して不均一に圧力がかかるような異方的な形状とすることで、図10(b)の模式図に示すように外周部で薄く接着された実装済基板14の片側縁が剥がれて持ち上がり、個別に分割された実装済基板14をひとつずつ取り外すことができる。特に、両面実装した場合には、突起部31があたる面に実装した電子部品に突起部31が直接あたらないような突起部31の形状とすることが好ましい。
このように取り外した後は、例えば電子機器への組み込み、あるいはさらなる実装基板への搭載などが行われる。
上記のように実装済基板を取り外した後、補強用基板は洗浄などの適切な工程を経て、上記と同じ工程に繰り返し用いることが可能である。
Next, the mounted substrate 14 is detached from the reinforcing substrate 20 and divided into individual mounted substrates 14.
Here, as shown in the schematic diagram of FIG. 10 (a), formed as described above, for a plurality of populated board 14 which is Awa bonded to the reinforcing substrate 20, the opposite side of the populated board 14 The protrusion 31 of the jig 30 having the protrusion 31 is inserted into the through-opening 21 of the reinforcing substrate 20 to push up the mounted substrate 14. At this time, by forming the shape of the protrusion 31 into an anisotropic shape in which pressure is applied nonuniformly to the mounted substrate 14, the protrusion 31 is thin at the outer periphery as shown in the schematic diagram of FIG. One edge of the bonded mounted substrate 14 is peeled off and lifted, and the mounted substrates 14 divided individually can be removed one by one. In particular, in the case of double-sided mounting, it is preferable that the shape of the protruding portion 31 is such that the protruding portion 31 does not directly hit the electronic component mounted on the surface to which the protruding portion 31 hits.
After removal in this way, for example, incorporation into an electronic device or further mounting on a mounting substrate is performed.
After removing the mounted substrate as described above, the reinforcing substrate can be repeatedly used in the same process as described above through an appropriate process such as cleaning.

上記の実装済基板14を補強用基板20から取り外す工程において、接着強度が強く、容易に取り外すことができない場合には、例えば、集合基板と補強用基板を貼り合わせる接着剤の接着強度を下げる方法、切りしろ12が支持部22の中央からずれた位置になるように貼り合わせることで、実装済基板14の片側縁を剥がれやすくする方法、あるいは、補強用基板20の表面に凹状の加工を施して接着面積を減じることで、集合基板10(実装済基板14)に対する接着強度を低下させる方法などにより、容易に取り外せるようにすることが好ましい。   In the step of removing the mounted substrate 14 from the reinforcing substrate 20, when the adhesive strength is strong and cannot be easily removed, for example, a method of reducing the adhesive strength of the adhesive that bonds the collective substrate and the reinforcing substrate. A method of facilitating the peeling of the one side edge of the mounted substrate 14 by laminating the cutting edge 12 so as to be shifted from the center of the support portion 22, or performing a concave processing on the surface of the reinforcing substrate 20. It is preferable that the adhesive area can be easily removed by reducing the adhesive strength with respect to the collective substrate 10 (mounted substrate 14).

上記の本実施形態の実装基板の製造方法によれば、従来より狭い切りしろを介して集積させた集合基板を用いてダイシングマシン(丸鋸歯切断機)加工などにより加工することが可能で、従来のプレス加工において必要なクリアランスマージンが不要となり、実装基板の実装領域として使える実行領域の面積が拡大して製造コストを抑制でき、また、貫通開口部を介して補強用基板側からも実装基板上に実装できるので、両面基板への適用も可能である。また、薄い集合基板も容易に取り扱い可能である。   According to the mounting substrate manufacturing method of the present embodiment described above, it is possible to perform processing by a dicing machine (round sawtooth cutting machine) processing or the like using a collective substrate integrated through a narrower margin than in the past. This eliminates the need for the clearance margin required for press processing, increases the area of the execution area that can be used as the mounting area for the mounting board, and can reduce manufacturing costs. Therefore, it can be applied to a double-sided board. In addition, a thin aggregate substrate can be easily handled.

また、本実施形態の実装基板に対する電子部品の実装方法や、電子部品を実装した実装済基板の検査方法によれば、実装基板を補強用基板に固定した状態で、複数の実装基板をまとめて、実装や検査などの工程を行うことができるので取り扱い性が高い。   Further, according to the mounting method of the electronic component on the mounting substrate of this embodiment and the inspection method of the mounted substrate on which the electronic component is mounted, a plurality of mounting substrates are gathered together with the mounting substrate fixed to the reinforcing substrate. Since the process such as mounting and inspection can be performed, the handling is high.

さらに、本実施形態の実装済基板の分割方法により、実装基板を補強用基板に固定した状態から実装基板を簡単に取り外すことが可能で、製造コストを抑制して分割することができる。   Furthermore, the mounting substrate can be easily removed from the state in which the mounting substrate is fixed to the reinforcing substrate by the mounting substrate dividing method of the present embodiment, and the manufacturing cost can be reduced and divided.

また、本実施形態の補強用基板および積層基板によれば、上記の実装基板の製造方法、電子部品の実装方法、実装済基板の検査方法および実装済基板の分割方法を実現することができる。   In addition, according to the reinforcing substrate and the laminated substrate of the present embodiment, the mounting substrate manufacturing method, the electronic component mounting method, the mounted substrate inspection method, and the mounted substrate dividing method can be realized.

本発明は上記の説明に限定されない。
例えば、集合基板と補強用基板を接着する接着剤の種類はエポキシ樹脂系接着剤に限らず、集合基板、それを分割した実装基板、さらには電子部品を実装した実装済基板を、補強用基板に十分固定できる接着強度を有する接着剤であればよい。
実装基板の形状は、方形形状の他、種々の形状に適用することが可能である。
搭載する電子部品としては、LSI、容量素子Cや抵抗素子Rなどの他、種々の電子部品を実装することができる。
その他、本発明の要旨を逸脱しない範囲で、種々の変更が可能である。
The present invention is not limited to the above description.
For example, the type of adhesive that bonds the collective substrate and the reinforcing substrate is not limited to the epoxy resin adhesive, but the collective substrate, a mounting substrate obtained by dividing the collective substrate, and a mounted substrate on which electronic components are mounted can be used as the reinforcing substrate. Any adhesive may be used as long as the adhesive has sufficient adhesive strength.
The shape of the mounting substrate can be applied to various shapes in addition to a square shape.
As electronic components to be mounted, various electronic components can be mounted in addition to LSI, capacitive element C, resistance element R, and the like.
In addition, various modifications can be made without departing from the scope of the present invention.

本発明の実装基板の製造方法、電子部品の実装方法、実装済基板の検査方法、実装済基板の分割方法は、微細化および小型化が進められた半導体装置を実装するための実装基板を製造し、電子部品を実装し、実装した基板を検査し、分割するする方法として適用可能である。
また、本発明の補強用基板および積層基板は、微細化および小型化が進められた半導体装置を実装するための実装基板を製造する方法に用いることが可能である。
The mounting board manufacturing method, electronic component mounting method, mounted board inspection method, and mounted board dividing method of the present invention manufacture a mounting board for mounting a semiconductor device that has been miniaturized and miniaturized. However, it can be applied as a method of mounting electronic parts, inspecting and mounting the mounted substrate.
Further, the reinforcing substrate and the laminated substrate of the present invention can be used in a method for manufacturing a mounting substrate for mounting a semiconductor device whose miniaturization and miniaturization have been advanced.

図1(a)は本発明の実施形態に係る集合基板の斜視図であり、図1(b)は本発明の実施形態に係る集合基板を補強するための補強用基板の斜視図である。FIG. 1A is a perspective view of a collective substrate according to an embodiment of the present invention, and FIG. 1B is a perspective view of a reinforcing substrate for reinforcing the collective substrate according to an embodiment of the present invention. 図2(a)は図1(a)に示す集合基板のX部分を拡大した平面図であり、図2(b)および図2(c)はその側面図である。2A is an enlarged plan view of an X portion of the collective substrate shown in FIG. 1A, and FIGS. 2B and 2C are side views thereof. 図3(a)は図1(b)に示す補強用基板のX部分を拡大した平面図であり、図3(b)および図3(c)はその側面図である。3A is an enlarged plan view of an X portion of the reinforcing substrate shown in FIG. 1B, and FIGS. 3B and 3C are side views thereof. 図4は図1(a)に示す集合基板と図1(b)に示す補強用基板を貼り合わせた積層基板の斜視図である。FIG. 4 is a perspective view of a laminated substrate in which the aggregate substrate shown in FIG. 1A and the reinforcing substrate shown in FIG. 図5(a)は図4に示す集合基板と補強用基板を貼り合わせた積層基板のX部分を拡大した平面図であり、図5(b)および図5(c)はその側面図である。FIG. 5A is an enlarged plan view of an X portion of the laminated substrate in which the collective substrate and the reinforcing substrate shown in FIG. 4 are bonded together, and FIGS. 5B and 5C are side views thereof. . 図6は切りしろに沿って集合基板を切断した集合基板と補強用基板の積層基板の斜視図である。FIG. 6 is a perspective view of a laminated substrate of a collective substrate and a reinforcing substrate obtained by cutting the collective substrate along a cutting margin. 図7(a)は図6に示す集合基板と補強用基板のX部分を拡大した平面図であり、図7(b)および図7(c)はその側面図である。FIG. 7A is an enlarged plan view of the X portion of the collective substrate and the reinforcing substrate shown in FIG. 6, and FIGS. 7B and 7C are side views thereof. 図8は補強用基板に固定された状態の個別の実装基板に電子部品を実装する工程を示す斜視図である。FIG. 8 is a perspective view showing a process of mounting electronic components on individual mounting boards fixed to the reinforcing board. 図9は補強用基板に固定された状態の個別の実装済基板の電子部品の実装検査を行う工程を示す斜視図である。FIG. 9 is a perspective view showing a process of performing mounting inspection of electronic components on individual mounted boards in a state of being fixed to the reinforcing board. 図10(a)および図10(b)は補強用基板から実装済基板を取り外す工程を示す模式図である。FIG. 10A and FIG. 10B are schematic views showing a process of removing the mounted substrate from the reinforcing substrate.

符号の説明Explanation of symbols

10…集合基板、11…実装基板、12…切りしろ、13…切れ目、14…実装済基板、20…補強用基板、21…貫通開口部、22…支持部、30…治具、31…突起部、LSI,C,R…電子部品、P…電子プローブ
DESCRIPTION OF SYMBOLS 10 ... Assembly board | substrate, 11 ... Mounting board | substrate, 12 ... Cutting edge, 13 ... Cut | interruption, 14 ... Mounted board | substrate, 20 ... Reinforcement board | substrate, 22 ... Through-opening part, 22 ... Support part, 30 ... Jig, 31 ... Protrusion Part, LSI, C, R ... electronic component, P ... electronic probe

Claims (11)

複数の実装基板が切りしろを介して平面的に集積されてなる集合基板を形成する工程と、
前記集合基板よりも厚い板厚を有し、少なくとも前記切りしろに相当する部分に前記切りしろより幅が広い支持部を残すように貫通開口部が形成された補強用基板を形成する工程と、
前記集合基板の前記切りしろと前記補強用基板の前記支持部が重なるように、前記集合基板と前記補強用基板とを貼り合わせる工程と、
前記切りしろに沿って前記集合基板を切断し、個別の実装基板に分割する工程と
を有する実装基板の製造方法。
A step of forming a collective substrate in which a plurality of mounting substrates are integrated in a plane via a cutting margin;
Forming a reinforcing substrate having a plate thickness thicker than the aggregate substrate and having a through opening formed so as to leave a support portion having a width wider than the margin at least in a portion corresponding to the margin;
Bonding the collective substrate and the reinforcing substrate so that the margin of the collective substrate overlaps the support portion of the reinforcing substrate;
Cutting the collective substrate along the cutting margin and dividing it into individual mounting substrates.
前記切りしろに沿って前記集合基板を切断する工程において前記集合基板側から前記補強用基板の途中の深さまで切れ目を入れて切断する
請求項1に記載の実装基板の製造方法。
The method for manufacturing a mounting substrate according to claim 1, wherein in the step of cutting the collective substrate along the cutting margin, a cut is made from the collective substrate side to a midway depth of the reinforcing substrate.
前記切りしろに沿って前記集合基板を切断する工程において丸鋸歯切断機を用いて切断する
請求項1に記載の実装基板の製造方法。
The manufacturing method of the mounting substrate according to claim 1, wherein the collective substrate is cut using a circular saw-tooth cutting machine in the step of cutting the collective substrate along the cutting margin.
前記集合基板を形成する工程と前記補強用基板を形成する工程において前記切りしろおよび前記支持部を直線状に配置して形成し、
前記切りしろに沿って前記集合基板を切断する工程において直線状に切断する
請求項1に記載の実装基板の製造方法。
In the step of forming the collective substrate and the step of forming the reinforcing substrate, the cutting margin and the support portion are arranged in a straight line,
The manufacturing method of the mounting board | substrate of Claim 1. It cut | disconnects linearly in the process of cut | disconnecting the said assembly board | substrate along the said cutting margin.
前記切りしろに沿って前記集合基板を切断する工程の後、前記実装基板の反対側から前記補強用基板の前記貫通開口部に突起部を有する治具の前記突起部を挿入して前記実装基板を押し上げ、前記実装基板を前記補強用基板から取り外す工程をさらに有する
請求項1に記載の実装基板の製造方法。
After the step of cutting the collective substrate along the cutting margin, the mounting substrate is inserted by inserting the protruding portion of a jig having a protruding portion into the through opening of the reinforcing substrate from the opposite side of the mounting substrate. The manufacturing method of the mounting substrate according to claim 1, further comprising a step of pushing up and removing the mounting substrate from the reinforcing substrate.
複数の実装基板が切りしろを介して平面的に集積されてなる集合基板と、前記集合基板よりも厚い板厚を有し、少なくとも前記切りしろに相当する部分に前記切りしろより幅が広い支持部を残すように貫通開口部が形成された補強用基板とが、前記集合基板の前記切りしろと前記補強用基板の前記支持部が重なるように貼り合わされ、前記切りしろに沿って前記集合基板が切断されて個別の実装基板に分割されてなる、前記補強用基板に貼り合われた複数の前記実装基板に対して、前記実装基板が前記補強用基板に固定された状態で、前記実装基板に電子部品を実装する工程を有する
電子部品の実装方法。
A collective substrate in which a plurality of mounting substrates are integrated in a plane via cut margins, and a support having a thickness greater than that of the collective substrate and having a width wider than the cut margin at least in a portion corresponding to the cut margin A reinforcing substrate having a through-opening formed so as to leave a portion, and the cutout of the collective substrate and the support portion of the reinforcing substrate are bonded to each other, and the collective substrate along the cutout There formed by dividing are cut into individual mounting substrate, wherein the relative reinforcing plurality of said mounting substrate which is Awa bonded to the substrate, in a state in which the mounting board is fixed to the reinforcing substrate, the mounting An electronic component mounting method comprising a step of mounting an electronic component on a substrate.
前記実装基板が前記補強用基板に固定された状態で、前記補強用基板の前記貫通開口部を介して、前記実装基板の前記補強用基板側の面に電子部品を実装する工程をさらに有する
請求項6に記載の電子部品の実装方法。
The electronic device further includes a step of mounting an electronic component on the surface of the mounting substrate on the side of the reinforcing substrate through the through-opening portion of the reinforcing substrate in a state where the mounting substrate is fixed to the reinforcing substrate. Item 7. The electronic component mounting method according to Item 6.
複数の実装基板が切りしろを介して平面的に集積されてなる集合基板と、前記集合基板よりも厚い板厚を有し、少なくとも前記切りしろに相当する部分に前記切りしろより幅が広い支持部を残すように貫通開口部が形成された補強用基板とが、前記集合基板の前記切りしろと前記補強用基板の前記支持部が重なるように貼り合わされ、前記切りしろに沿って前記集合基板が切断されて個別の実装基板に分割され、前記実装基板に電子部品が実装されてなる、前記補強用基板に貼り合われた複数の実装済基板に対して、前記実装済基板が前記補強用基板に固定された状態で、前記電子部品の実装検査を行う工程を有する
実装済基板の検査方法。
A collective substrate in which a plurality of mounting substrates are integrated in a plane via cut margins, and a support having a thickness greater than that of the collective substrate and having a width wider than the cut margin at least in a portion corresponding to the cut margin A reinforcing substrate having a through-opening formed so as to leave a portion, and the cutout of the collective substrate and the support portion of the reinforcing substrate are bonded to each other, and the collective substrate along the cutout There is divided into separate mounting board is cut, the electronic component is installed in said mounting board, for a plurality of populated substrate which is Awa bonded to the reinforcing substrate, the populated board the reinforcing A method for inspecting a mounted substrate, comprising: a step of inspecting the mounting of the electronic component in a state of being fixed to a substrate.
複数の実装基板が切りしろを介して平面的に集積されてなる集合基板と、前記集合基板よりも厚い板厚を有し、少なくとも前記切りしろに相当する部分に前記切りしろより幅が広い支持部を残すように貫通開口部が形成された補強用基板とが、前記集合基板の前記切りしろと前記補強用基板の前記支持部が重なるように貼り合わされ、前記切りしろに沿って前記集合基板が切断されて個別の実装基板に分割され、前記実装基板に電子部品が実装されてなる、前記補強用基板に貼り合われた複数の実装済基板に対して、前記実装済基板の反対側から前記補強用基板の前記貫通開口部に突起部を有する治具の前記突起部を挿入して前記実装済基板を押し上げ、前記実装済基板を前記補強用基板から取り外して個別の実装済基板に分割する工程を有する
実装済基板の分割方法。
A collective substrate in which a plurality of mounting substrates are integrated in a plane via cut margins, and a support having a thickness greater than that of the collective substrate and having a width wider than the cut margin at least in a portion corresponding to the cut margin A reinforcing substrate having a through-opening formed so as to leave a portion, and the cutout of the collective substrate and the support portion of the reinforcing substrate are bonded to each other, and the collective substrate along the cutout There is split is cut into individual mounting board, comprising an electronic component is mounted on the mounting board, for a plurality of populated substrate which is Awa bonded to the reinforcing substrate, the opposite side of the populated board The protrusion of a jig having a protrusion in the through-opening of the reinforcing substrate is inserted to push up the mounted substrate, and the mounted substrate is removed from the reinforcing substrate to form an individual mounted substrate. The process of dividing Division method of implementation already substrate.
複数の実装基板が切りしろを介して平面的に集積されてなる集合基板を個別の実装基板に分割するために貼り合わされる補強用基板であって、
前記集合基板よりも厚い板厚を有し、
少なくとも前記切りしろに相当する部分に前記切りしろより幅が広い支持部を残すように貫通開口部が形成されてなる
補強用基板。
A reinforcing substrate to be bonded to divide a collective substrate, in which a plurality of mounting substrates are integrated in a plane via a margin, into individual mounting substrates,
Having a thicker thickness than the aggregate substrate;
A reinforcing substrate, wherein a through opening is formed so as to leave a support portion having a width wider than the cut margin at least in a portion corresponding to the cut margin.
複数の実装基板が切りしろを介して平面的に集積されてなる集合基板と、前記集合基板よりも厚い板厚を有し、少なくとも前記切りしろに相当する部分に前記切りしろより幅が広い支持部を残すように貫通開口部が形成された補強用基板とが、前記集合基板の切りしろと前記補強用基板の前記支持部が重なるように貼り合わされている
積層基板。
A collective substrate in which a plurality of mounting substrates are integrated in a plane via cut margins, and a support having a thickness greater than that of the collective substrate and having a width wider than the cut margin at least in a portion corresponding to the cut margin And a reinforcing substrate in which a through-opening is formed so as to leave a portion, and is laminated so that a cutting margin of the collective substrate and the supporting portion of the reinforcing substrate overlap.
JP2003284086A 2003-07-31 2003-07-31 Mounting substrate manufacturing method, electronic component mounting method, mounted substrate inspection method, mounted substrate dividing method, reinforcing substrate, and multilayer substrate Expired - Fee Related JP4361325B2 (en)

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