JP4329790B2 - Electrical junction box and method of assembling the electrical junction box - Google Patents

Electrical junction box and method of assembling the electrical junction box Download PDF

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JP4329790B2
JP4329790B2 JP2006208261A JP2006208261A JP4329790B2 JP 4329790 B2 JP4329790 B2 JP 4329790B2 JP 2006208261 A JP2006208261 A JP 2006208261A JP 2006208261 A JP2006208261 A JP 2006208261A JP 4329790 B2 JP4329790 B2 JP 4329790B2
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terminal
board
bus bar
side terminal
connector housing
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健一 鷲平
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Sumitomo Wiring Systems Ltd
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本発明は電気接続箱および該電気接続箱の組立方法に関し、詳しくは、車載用の電気接続箱において、該電気接続箱に設けるコネクタにおける内部回路と外部回路との接続を改良して電気接続箱の小型化を図るものである。   The present invention relates to an electrical junction box and a method for assembling the electrical junction box. More specifically, in an electrical junction box for vehicles, the electrical junction box is improved by improving the connection between an internal circuit and an external circuit in a connector provided in the electrical junction box. The size is reduced.

従来、この種の車載用の電気接続箱では、ケース内部にバスバーを絶縁板と交互に積層配置し、該バスバーの一部を折り曲げ加工して突設した端子(所謂、タブ端子)を、ケースの上壁等の壁面に形成したコネクタ収容部の端子挿通穴に突出し、該コネクタ収容部に嵌合する電線端末のコネクタ内の端子と嵌合接続して、電気接続箱内の内部回路と外部回路となる電線とを接続している。   Conventionally, in this type of on-board electrical junction box, a bus bar is alternately laminated with an insulating plate inside a case, and a terminal (so-called tab terminal) that protrudes by bending a part of the bus bar is connected to the case. It protrudes into the terminal insertion hole of the connector housing part formed on the wall surface such as the upper wall of the wire, and is fitted and connected to the terminal in the connector of the electric wire terminal that fits in the connector housing part. The electric wire that becomes the circuit is connected.

しかしながら、電気接続箱の内部回路をバスバーのみで構成し、コネクタ収容部に突設する端子とすると、各回路を構成するバスバーの幅や回路間のクリアランスとの関係で、コネクタ内に端子を小さいピッチで突出させることができない場合が多く、よって、1つのコネクタ収容部の多極化も困難となる場合が多い。その場合、バスバーを多層化してコネクタ収容部内に所定ピッチで端子を突出しているが、バスバーが多層化して電気接続箱の厚さが大となり、かつ、構成部品が増加すると共にバスバーの層間接続も必要となる等の問題がある。
多層化しない場合には、コネクタ収容部1の底面1aから端子2を一定ピッチで突出させることはできないため、図7に示すように、コネクタ収容部1が大型化し、それに伴い電気接続箱が大型化する問題がある。
However, if the internal circuit of the electrical junction box is constituted only by the bus bar and is a terminal protruding from the connector housing portion, the terminal is small in the connector due to the width of the bus bar constituting each circuit and the clearance between the circuits. In many cases, it cannot be projected at a pitch, and therefore, it is often difficult to make one connector housing portion multipolar. In that case, the bus bars are multi-layered and the terminals protrude into the connector housing portion at a predetermined pitch, but the bus bars are multi-layered, the thickness of the electrical connection box increases, and the number of components increases and the bus bar interlayer connection also increases. There are problems such as being necessary.
If the multi-layer structure is not used, the terminals 2 cannot be protruded from the bottom surface 1a of the connector housing portion 1 at a constant pitch. Therefore, as shown in FIG. There is a problem.

前記問題に対して、例えば、本出願人は特開2002−64920号公報(特許文献1)で、図8に示すように、端子4を別体で形成し、該端子4を予めモールド等で一体化した共用パーツ5を設け、該共用パーツ5から突出した端子4の脚部4aをケース内のバスバー6に溶接する一方、共用パーツ5を電気接続箱のカバー7に貫通して設けたコネクタ収容壁7a内の底面に内嵌し、電線端末のコネクタGと嵌合している。   In response to the above problem, for example, the present applicant has disclosed in Japanese Patent Application Laid-Open No. 2002-64920 (Patent Document 1) that, as shown in FIG. 8, the terminal 4 is formed separately, and the terminal 4 is preliminarily molded or the like. A connector provided with an integrated shared part 5 and welding the leg 4a of the terminal 4 protruding from the shared part 5 to the bus bar 6 in the case, while penetrating the shared part 5 through the cover 7 of the electrical junction box It fits in the bottom surface in the accommodating wall 7a, and is fitted with the connector G of the electric wire end.

特許文献1の構成とすると、バスバー6から一体的に端子を折り曲げ加工で突出せずに、端子を別体で設けて、所要位置でバスバー6に溶接しているため、コネクタの端子を一定ピッチとすることはできる。
しかしながら、バスバーと端子とを一体化せずに、別体として溶接する必要があるため、作業手数がかかる問題点がある。かつ、別体の端子はバスバーとのみ接続しているため、やはりバスバーの幅やクリアランスに制約を受け、コネクタ内の端子ピッチを狭くすることには寄与せず、よって、同一面積のコネクタ内での端子接続箇所を増大させることはできない。
According to the configuration of Patent Document 1, since the terminals are provided separately from the bus bar 6 by bending and are welded to the bus bar 6 at a required position, the terminals of the connector are arranged at a constant pitch. It can be.
However, since it is necessary to weld the bus bar and the terminal as a separate body without integrating them, there is a problem that it takes a lot of work. And since the separate terminal is connected only to the bus bar, it is also constrained by the width and clearance of the bus bar and does not contribute to narrowing the terminal pitch in the connector. The number of terminal connection points cannot be increased.

また、特開2000−114739号公報(特許文献2)では、図9に示すように、バスバー6に設けたタブ端子6aをカバー7のコネクタ収容部7aに突出していると共に、バスバー6と絶縁板との積層体からなる主配線板の下方に垂直方向に対向して電子回路基板(副回路基板)8A、8Bを配置し、これら電気回路基板8A、8Bに設けたコネクタ部9A、9Bを主配線板を通して、カバー7の開口7bを通して突出している。   In Japanese Patent Laid-Open No. 2000-114739 (Patent Document 2), as shown in FIG. 9, the tab terminal 6a provided on the bus bar 6 protrudes from the connector accommodating portion 7a of the cover 7, and the bus bar 6 and the insulating plate The electronic circuit boards (sub circuit boards) 8A and 8B are arranged vertically opposite to the main wiring board made of the laminated body and the connector portions 9A and 9B provided on the electric circuit boards 8A and 8B. It protrudes through the wiring board and through the opening 7 b of the cover 7.

特許文献2では、電気接続箱内にバスバーからなる主配線板と共に電気回路基板からなる副回路基板を収容しているため、バスバーと外部回路とを接続するコネクタ収容部6aのほかに、副回路基板用のコネクタ部9A、9Bを突出する開口7bをカバー7に設けている。
このように、バスバー用のコネクタと、基板用のコネクタとを別々に設けると、カバー7を大きくする必要があり、電気接続箱が大型化する。また、バスバーの端子からなる電源側端子と基板側の端子からなる信号用端子とを1つのワイヤハーネスを介して1つの電気部品に接続する場合にも、バスバー側と接続するコネクタと基板側と接続するコネクタとが別となるため、コネクタおよび電線が夫々別々に必要となり、部品点数が増加し、組付工程が増加する問題がある。
In Patent Document 2, a sub circuit board made of an electric circuit board is housed together with a main wiring board made of a bus bar in an electric junction box, so that in addition to the connector housing portion 6a for connecting the bus bar and an external circuit, the sub circuit An opening 7b is provided in the cover 7 to project the board connector portions 9A and 9B.
Thus, if the bus bar connector and the board connector are provided separately, the cover 7 needs to be enlarged, and the electrical junction box becomes larger. Also, when connecting a power supply side terminal made up of a bus bar terminal and a signal terminal made up of a board side terminal to one electrical component via one wire harness, the connector connected to the bus bar side and the board side Since the connector to be connected is different, the connector and the electric wire are required separately, which increases the number of parts and increases the assembly process.

特開2002−64920号公報JP 2002-64920 A 特開2001−114739号公報JP 2001-114739 A

本発明は、前記問題に鑑みてなされたもので、コネクタ内での端子の配置を改良して、コネクタを大型化することなく、電気接続箱の内部回路とワイヤハーネスを構成する外部回路の電線とを効率良く接続できる構成とすることを課題としている。   The present invention has been made in view of the above problems, and improves the arrangement of terminals in the connector, and without increasing the size of the connector, the electric circuit of the external circuit constituting the internal circuit of the electrical junction box and the wire harness. It is an object to make it the structure which can be connected efficiently.

前記課題を解決するため、本発明は、ケース内にバスバーとプリント基板を収容し、該ケースの外面に設けた少なくとも1つのコネクタ収容部は前記バスバーに設けたバスバー側端子と、前記プリント基板より突設した基板側端子とを突出させる混在コネクタ収容部とし、
前記混在コネクタ収容部のキャビテイを囲む底壁に、前記バスバー側端子を突出させる端子挿通穴を設け、該バスバー側端子を前記端子挿通穴よりキャビテイ内にそれぞれ突出させる一方、
前記基板側端子は端子用台座に貫通して固定し、該端子用台座の上面を前記コネクタ収容部の底壁に設けた台座用穴に位置させ、前記端子用台座より突出する前記基板側端子の一端側を前記キャビテイ内に突出させると共に該基板側端子の他端部は前記プリント基板の導電部と接続しており、
前記混在コネクタ収容部のキャビテイ内に、前記バスバー側端子と基板側端子とを並列に突出していることを特徴とする電気接続箱を提供している。
In order to solve the above-mentioned problem, the present invention accommodates a bus bar and a printed board in a case, and at least one connector accommodating portion provided on the outer surface of the case includes a bus bar side terminal provided on the bus bar, and the printed board. It is a mixed connector housing that projects the board side terminal that protrudes more,
Wherein the bottom wall surrounding the cavity of the mixed connector accommodation part, the terminal insertion hole Ru was out collision the busbar-side terminal is provided, while to project each said bus bar-side terminal in the cavity from the terminal insertion hole,
The board-side terminal protrudes from the terminal pedestal, the board-side terminal penetrating and fixing to the terminal pedestal, and the upper surface of the terminal pedestal is positioned in a pedestal hole provided in the bottom wall of the connector housing portion. And the other end of the board-side terminal is connected to the conductive part of the printed circuit board.
An electrical junction box is provided in which the bus bar side terminal and the board side terminal protrude in parallel in the cavity of the mixed connector housing portion .

前記のように、本発明では、バスバーと一体のバスバー側端子とプリント基板の導電パターンと接続した基板側端子とを混在コネクタ収容部内に混在して突設している。
該構成とすると、バスバー側端子を並列できない箇所には、基板側端子を突出させて、1つのコネクタ収容部内のスペースを有効に利用できる。特に、バスバー側端子間のピッチに比較して基板側端子間のピッチを小さくすることができるため、バスバー側端子と基板側端子とを混在した1つのコネクタ収容部の多極化をスペースをさほど増大することなく達成できる。このように、電気接続箱に設けるコネクタ収容部のスペースを減少することにより、電気接続箱自体の小型化を図ることができる。
また、バスバー側端子に電源線、基板側端子に信号線を接続する構成とすると、これら電源線接続用端子と信号線接続用端子を備えた1つのコネクタ収容部に対して、同一の電気機器に接続する電源線と信号線とからなるワイヤハーネス端末の1つのコネクタを接続することができる。ワイヤハーネスのコネクタ接続構造およびワイヤハーネス自体の構成も簡単とすることができる。
なお、ケースの外面に複数のコネクタ収容部を設けている場合、全てのコネクタ収容部を前記のようにバスバー側端子と基板側端子とを突出させる混在コネクタ収容部として成しても良いし、一部のコネクタ収容部にはバスバー側端子のみを突出させ、他の一部のコネクタ収容部には基板側端子のみを突出させてもよい。
As described above, in the present invention, the bus bar side terminal integrated with the bus bar and the board side terminal connected to the conductive pattern of the printed board are mixed and provided in the mixed connector housing portion.
With this configuration, it is possible to effectively use the space in one connector housing portion by projecting the board side terminal at a location where the bus bar side terminals cannot be arranged in parallel. In particular, since the pitch between the board-side terminals can be made smaller than the pitch between the bus-bar-side terminals, the multipolarization of one connector housing portion in which the bus-bar-side terminals and the board-side terminals are mixed increases the space. Can be achieved without. Thus, by reducing the space of the connector housing portion provided in the electrical junction box, the electrical junction box itself can be reduced in size.
Further, when the power supply line is connected to the bus bar side terminal and the signal line is connected to the board side terminal, the same electrical device is used for one connector housing portion provided with the power line connection terminal and the signal line connection terminal. It is possible to connect one connector of a wire harness terminal composed of a power supply line and a signal line to be connected to each other. The connector connection structure of the wire harness and the configuration of the wire harness itself can be simplified.
Incidentally, if a plurality of connector receiving portion to the outer surface of the case, to all of the connector housing portion may form configured as a mixed connector accommodation part to project the busbar-side terminal and the board side terminals as described above Alternatively, only the bus bar side terminals may protrude from some of the connector housing portions, and only the board side terminals may protrude from the other partial connector housing portions .

本発明の電気接続箱は、前記のように、前記バスバー側端子は前記コネクタ収容部の底壁に設けた端子挿通穴よりキャビテイ内にそれぞれ突出させていると共に、前記基板側端子は端子用台座に貫通して固定しており、該端子用台座の上面を前記コネクタ収容部の底壁に前記端子挿通穴と並列に設けた台座用穴に位置させ、該端子用台座の上面より基板側端子をバスバー側端子と並列にキャビテイ内に突出していると共に、前記端子用台座から突出した下端部をプリント基板の導電部と接続固定している。 In the electrical junction box of the present invention , as described above, the bus bar side terminals protrude into the cavities from the terminal insertion holes provided in the bottom wall of the connector housing portion, and the board side terminals are terminal bases. The upper surface of the terminal pedestal is positioned in a pedestal hole provided in parallel with the terminal insertion hole in the bottom wall of the connector housing portion, and is connected to the board side terminal from the upper surface of the terminal pedestal. Projecting into the cavity in parallel with the bus bar side terminal, and the lower end projecting from the terminal base is connected and fixed to the conductive portion of the printed circuit board.

前記のように、基板側端子を端子用台座に予め挿通して位置決め保持しておくと、該端子用台座を基板上に搭載して、基板側端子を基板の端子孔に挿通した状態で、基板側端子をしっかりと位置決め保持して半田付けすることができ、該半田付けにより同時に端子用台座を基板に固定することができる。かつ、基板から突設する基板側端子は長尺となるが端子用台座を通して保護していると共に、該端子用台座をコネクタ収容部に設けた台座用穴に嵌合しているため、基板側端子をそれぞれ端子孔に挿通させる必要はなく、基板の端子孔への挿通作業時に発生しやすい端子の変形を防止できる。   As described above, when the board-side terminal is inserted and held in advance in the terminal pedestal, the terminal pedestal is mounted on the board, and the board-side terminal is inserted into the terminal hole of the board. The board-side terminal can be firmly positioned and soldered, and the terminal base can be fixed to the board simultaneously by the soldering. And while the board side terminal protruding from the board is long, the terminal side is protected through the terminal base, and the terminal base is fitted into the base hole provided in the connector housing portion, so the board side It is not necessary to insert the terminals into the terminal holes, respectively, and it is possible to prevent the terminals from being easily deformed during the insertion work into the terminal holes of the substrate.

また、前記コネクタ収容部は前記ケースの上壁に設け、該ケースの内部の上部に前記バスバーと絶縁板とを交互に配置した積層体を配置し、該積層体の下部に前記プリント基板を配置し、前記上部側に水平姿勢で配置したバスバーの一部を折曲加工して設けた前記バスバー側端子を前記コネクタ収容部に突設し、
前記プリント基板上に前記端子用台座を搭載し、前記バスバーと絶縁板との積層体に設けた開口を通して前記端子用台座を前記コネクタ収容部の下部に位置させ、かつ、
該端子用台座の貫通孔に貫通した前記基板側端子の下端部は前記プリント基板の端子孔を通してプリント基板下面の導体と半田付けしていることが好ましい。
In addition, the connector housing portion is provided on the upper wall of the case, and a laminated body in which the bus bars and insulating plates are alternately arranged is arranged in the upper part of the case, and the printed circuit board is arranged in the lower part of the laminated body. And, the bus bar side terminal provided by bending a part of the bus bar arranged in a horizontal posture on the upper side protrudes from the connector housing portion,
Mounting the terminal pedestal on the printed circuit board, positioning the terminal pedestal through the opening provided in the laminated body of the bus bar and the insulating plate, and the lower part of the connector housing; and
It is preferable that the lower end portion of the board side terminal penetrating the through hole of the terminal base is soldered to the conductor on the lower surface of the printed board through the terminal hole of the printed board.

前記のように、ケースの上壁にコネクタ収容部を形成した場合、ケース内部の上部側にバスバーを配置して、バスバー側端子をコネクタ収容部に突出させると、バスバー側端子を長尺とする必要とないため、バスバー側端子を形成しやすくなる。   As described above, when the connector housing portion is formed on the upper wall of the case, when the bus bar is disposed on the upper side inside the case and the bus bar side terminal protrudes from the connector housing portion, the bus bar side terminal is elongated. Since it is not necessary, the bus bar side terminals can be easily formed.

なお、ケース外面に設けるコネクタ収容部の形成位置(上壁、下壁あるいは/および側壁)、ケース内部に収容するバスバーの配置姿勢(水平配置のバスバー、垂直配置のバスバー)、さらに、プリント基板の配置位置や配置形状が相違しても、バスバーに設ける端子の形状や、基板と接続する端子の接続形態を適宜に調製することで、本発明を容易に適用することができる。   In addition, the formation position (upper wall, lower wall or / and side wall) of the connector accommodating portion provided on the outer surface of the case, the arrangement posture of the bus bar accommodated in the case (horizontal arrangement bus bar, vertical arrangement bus bar), and the printed circuit board Even if the arrangement position and the arrangement shape are different, the present invention can be easily applied by appropriately adjusting the shape of the terminal provided on the bus bar and the connection form of the terminal connected to the substrate.

また、前記基板側端子には、プリント基板の端子孔を挿通する部分に仮保持用の屈曲部を設け、該屈曲部による端子孔への圧接で該基板側端子の先端をプリント基板のランド部と半田付けするまで基板側端子を仮固定し、かつ、該端子用台座の脚部を前記プリント基板上に配置した絶縁板の開口を通してプリント基板の上面に当接させていることが好ましい。 Further, the board-side terminal is provided with a bent portion for temporary holding at a portion through which the terminal hole of the printed board is inserted, and the tip of the board-side terminal is brought into contact with the terminal hole by the bent portion to land the printed board. It is preferable that the terminal on the board side is temporarily fixed until the soldering is performed, and the leg portion of the terminal base is in contact with the upper surface of the printed board through the opening of the insulating plate disposed on the printed board.

前記のように、基板側端子に仮保持用の屈曲部を設けて、プリント基板の端子孔の内周面に圧接して仮保持しておくと、端子用台座をプリント基板上に搭載しただけの状態で基板側端子とプリント基板との半田付け作業を容易に行うことができる。基板側端子をプリント基板と半田づけすることで、端子台座をプリント基板に位置決め保持することができる。   As described above, provisional bent portions are provided on the board-side terminals, and the terminal pedestal is simply mounted on the printed board when temporarily held in pressure contact with the inner peripheral surface of the terminal hole of the printed board. In this state, the soldering operation between the board-side terminal and the printed board can be easily performed. By soldering the board-side terminal to the printed board, the terminal base can be positioned and held on the printed board.

さらに、本発明として前記電気接続箱の組立方法を提供している。該組立方法は、
前記プリント基板上に前記絶縁板および前記基板側端子を貫通させた端子用台座を取り付けている基板側アッセンブリには、前記プリント基板上に配置した絶縁板の外周面の対向位置に治具用切欠部を設けておき、
前記ケース内にバスバーと絶縁板との積層体を収容固定した状態で、前記ケースのプリント基板収容側の開口を上部として位置させ、
挿入加圧装置の狭持アームの先端を、前記基板側アッセンブリの前記治具用切欠部に係止して狭持し、該挿入加圧装置の動作で前記基板側アッセンブリを前記ケース内に収容すると共に、収容後に前記プリント基板の全体に均等圧を負荷して、前記基板側端子を前記コネクタ収容部の底壁より突出させている電気接続箱の組立方法からなる。
Furthermore, the present invention provides a method for assembling the electrical junction box. The assembly method is as follows:
In the board-side assembly in which the insulating plate and the terminal base through which the board-side terminal penetrates are mounted on the printed board , a jig notch is provided at a position opposite to the outer peripheral surface of the insulating board disposed on the printed board. Set up a part,
In a state in which the laminated body of the bus bar and the insulating plate is housed and fixed in the case, the opening on the printed circuit board housing side of the case is positioned as an upper part,
The tip of the holding arm of the insertion pressure device is held and held in the jig notch of the substrate side assembly, and the substrate side assembly is accommodated in the case by the operation of the insertion pressure device. And an assembly method of an electrical junction box in which a uniform pressure is applied to the entire printed circuit board after the housing, and the board-side terminals protrude from the bottom wall of the connector housing portion.

前記した本発明の組立方法によると、電気接続箱への基板挿入時に基板全体に均等に力を加えるため、基板に発生する歪みを低減することができ、該基板に固定した端子用台座をコネクタ収容部の底壁に設けた台座用穴に精度よく押し込んで、基板側端子をコネクタ収容部内の所定位置に精度よく突出させることができる。   According to the assembly method of the present invention described above, since the force is uniformly applied to the entire board when the board is inserted into the electrical junction box, distortion generated on the board can be reduced, and the terminal base fixed to the board can be connected to the connector. The board-side terminal can be accurately projected to a predetermined position in the connector housing portion by being accurately pushed into a pedestal hole provided in the bottom wall of the housing portion.

前記した本発明の電気接続箱によると、バスバー側端子を並列できない箇所には、基板側端子を突出させて、1つのコネクタ収容部内のスペースを有効に利用できる。特に、バスバー側端子間のピッチに比較して基板側端子間のピッチを小さくすることができるため、バスバー側端子と基板側端子とを混在した1つのコネクタ収容部の多極化をスペースをさほど増大することなく達成でき、よって、電気接続箱に設けるコネクタ収容部のスペースを減少することにより、電気接続箱自体の小型化を図ることができる。   According to the above-described electrical junction box of the present invention, the board-side terminal can be projected at a location where the bus bar-side terminals cannot be arranged in parallel, so that the space in one connector housing portion can be used effectively. In particular, since the pitch between the board-side terminals can be made smaller than the pitch between the bus-bar-side terminals, the multipolarization of one connector housing portion in which the bus-bar-side terminals and the board-side terminals are mixed increases the space. Therefore, it is possible to reduce the size of the electrical connection box itself by reducing the space of the connector housing portion provided in the electrical connection box.

前記した本発明の組立方法によると、電気接続箱への基板挿入時に基板全体に均等に力を加えるため、基板に発生する歪みを低減することができ、該基板に固定した端子用台座をコネクタ収容部の底壁に設けた台座用穴に精度よく押し込んで、基板側端子をコネクタ収容部内の所定位置に精度よく突出させることができる。   According to the assembly method of the present invention described above, since the force is uniformly applied to the entire board when the board is inserted into the electrical junction box, distortion generated on the board can be reduced, and the terminal base fixed to the board can be connected to the connector. The board-side terminal can be accurately projected to a predetermined position in the connector housing portion by being accurately pushed into a pedestal hole provided in the bottom wall of the housing portion.

以下、本発明に係わる車載用の電気接続箱の実施形態を図1乃至図6を参照して説明する。
図1に示すように、電気接続箱はアッパーケース11とロアケース12とからなるケース10の内部に、バスバー13と絶縁板14とを交互に積層した積層体15を収容すると共に、該積層体15の下部にプリント基板16を配置し、該プリント基板16の上面側と前記積層体15の下面との間に絶縁板17を配置している。
Hereinafter, an embodiment of an on-vehicle electrical junction box according to the present invention will be described with reference to FIGS.
As shown in FIG. 1, the electrical junction box accommodates a laminated body 15 in which bus bars 13 and insulating plates 14 are alternately laminated in a case 10 including an upper case 11 and a lower case 12, and the laminated body 15. A printed circuit board 16 is arranged at the lower part of the substrate, and an insulating plate 17 is arranged between the upper surface side of the printed circuit board 16 and the lower surface of the laminate 15.

前記アッパーケース11の上壁にコネクタ収容部20、21、23、リレー収容部24、ヒューズ収容部25を設けている。
コネクタ収容部20は図2(A)、コネクタ収容部21は図2(B)に示す構成としており、バスバー13と一体のバスバー側端子30とプリント基板16の導体と接続したピン状の基板側端子31とを突出させた混在コネクタ収容部としている。コネクタ収容部23はバスバー側端子30のみを突出させたコネクタ収容部としている。
Connector housing parts 20, 21, 23, a relay housing part 24, and a fuse housing part 25 are provided on the upper wall of the upper case 11.
The connector housing portion 20 is configured as shown in FIG. 2A, and the connector housing portion 21 is configured as shown in FIG. 2B. The pin-like board side connected to the bus bar side terminal 30 integrated with the bus bar 13 and the conductor of the printed board 16 is used. The connector 31 is a mixed connector housing portion that protrudes from the terminal 31. The connector housing part 23 is a connector housing part in which only the bus bar side terminals 30 are projected.

図2(A)に示す混在コネクタ収容部20では、その底壁20aに、図中、左側の2段の端子挿通穴形成領域Aでは、左右両側端に各段1極(上下で2極)のバスバー用端子30を通す端子挿通穴25を設け、その間に1段7極(上下で14極)の基板側端子31を突出する端子用台座40を嵌合する台座用穴26を設けている。
中央の端子形成領域Bでは、1段目を4極の基板側端子31を突出する端子用台座40の台座用穴26として、2段目に2極のバスバー側端子用の端子挿通穴25を設けている。
右側の端子挿通穴形成領域Cでは、左右両側に各段5極(上下で10極)のバスバー側端子用の端子挿通穴25を設け、中央部に各段3極(上下で6極)の基板側端子31を突出する端子用台座40の台座用穴26を設けている。
このように、コネクタ収容部20では、バスバー側端子30を18極、基板側端子31を24極とし、合計42極の多極コネクタの収容部としている。
図2(B)に示すコネクタ収容部21においても、その底壁21aに、同様に、バスバー用端子30を突出させる端子挿通穴25と、基板側端子31を突出する端子用台座40の台座用穴26とを設けている。
In the mixed connector housing portion 20 shown in FIG. 2 (A), in the bottom wall 20a, in the two-stage terminal insertion hole forming region A on the left side in the figure, each stage has one pole (upper and lower two poles) on both left and right ends. A terminal insertion hole 25 through which the bus bar terminal 30 passes is provided, and a pedestal hole 26 for fitting a terminal pedestal 40 protruding from the board-side terminal 31 of one stage 7 poles (up and down 14 poles) is provided therebetween. .
In the central terminal forming region B, the first stage is a base hole 26 for the terminal base 40 protruding from the 4-pole board-side terminal 31, and the second stage is a terminal insertion hole 25 for a 2-pole busbar side terminal. Provided.
In the terminal insertion hole forming region C on the right side, the terminal insertion holes 25 for the bus bar side terminals with 5 poles (10 poles at the top and bottom) are provided on both the left and right sides, and each stage has 3 poles (6 poles at the top and bottom). A pedestal hole 26 of the terminal pedestal 40 that projects the board-side terminal 31 is provided.
Thus, in the connector housing part 20, the bus bar side terminal 30 has 18 poles and the board side terminal 31 has 24 poles, which is a housing part for a total of 42 poles.
Similarly, in the connector accommodating portion 21 shown in FIG. 2B, the terminal insertion hole 25 for projecting the bus bar terminal 30 and the terminal base 40 for projecting the board side terminal 31 are similarly provided on the bottom wall 21a. A hole 26 is provided.

また、図2(A)(B)に示すように、バスバー用端子30間のピッチP1と基板側端子31間のピッチP2とは、P1>P2で、P2/P1=約1/2となっている。   2A and 2B, the pitch P1 between the bus bar terminals 30 and the pitch P2 between the board-side terminals 31 are P1> P2, and P2 / P1 = about 1/2. ing.

前記基板側端子31と端子用台座40との組付構造は、図3(A)〜(D)に示す構造としている。
前記基板側端子31は、前記混在コネクタ収容部20、21に隣接して突出する基板側端子31を1つのブロックとして1つの端子用台座40に貫通して保持している。例えば、前記コネクタ収容部20の右側の端子挿通穴形成領域Cの中央部の各段3極(上下で6極)で突出する基板側端子31を1ブロックとして、図3に示す端子用台座40に取り付けている。
The assembly structure of the board-side terminal 31 and the terminal pedestal 40 is the structure shown in FIGS.
The board-side terminal 31 holds the board-side terminal 31 protruding adjacent to the mixed connector housings 20, 21 as one block, penetrating through one terminal base 40. For example, the terminal board 40 shown in FIG. 3 is formed with one board-side terminal 31 protruding from each step of three poles (up and down six poles) at the center of the terminal insertion hole forming region C on the right side of the connector housing 20 as one block. It is attached to.

詳細には、基板側端子31は比較的長尺なピン状の端子で、樹脂成形品からなる端子用台座40に所要ピッチで設けた貫通孔40aに圧入固定して貫通させ、上下両側部31a、31bを突出させている。なお、基板側端子31を樹脂モールドして端子用台座40を形成しても良い。
該端子用台座40の断面形状は矩形状で、前記コネクタ収容部20、21の底壁20a、21aに設けた台座用穴26に丁度嵌合し、端子用台座40の上面40bをコネクタ収容部の底壁20a、21aの上面と連続させ、端子用台座40の上面40bでコネクタ収容部20、21の底壁の一部を構成している。
端子用台座40は図3(C)に示すように、下端開口の中空状とし、かつ、左右両側に脚部40cを突設しており、各脚部40c間は半田上がりを視認可能な視認孔となっている。脚部40cは必要最低限の本数を設け、材料費を削減することができると共に、軽量化を図っている。
該端子用台座40より下方へ突出する基板側端子31の下側部31bには、基板側端子31を端子孔16bへ一時的に保持するための仮保持用の屈曲部31cを設けている。
More specifically, the board-side terminal 31 is a relatively long pin-like terminal, and is press-fitted and penetrated into a through hole 40a provided at a required pitch in a terminal base 40 made of a resin molded product, and the upper and lower side portions 31a. , 31b is projected. The terminal base 40 may be formed by resin-molding the substrate-side terminal 31.
The terminal pedestal 40 has a rectangular cross-sectional shape, and is just fitted into the pedestal hole 26 provided in the bottom walls 20a, 21a of the connector accommodating portions 20, 21, so that the upper surface 40b of the terminal pedestal 40 is connected to the connector accommodating portion. A part of the bottom wall of the connector housing portion 20, 21 is formed by the upper surface 40 b of the terminal base 40.
As shown in FIG. 3C, the terminal pedestal 40 has a hollow shape at the lower end opening, and has leg portions 40c projecting on both the left and right sides. It is a hole. The leg portion 40c is provided with a minimum number of legs, so that the material cost can be reduced and the weight can be reduced.
A bent portion 31c for temporary holding for temporarily holding the board side terminal 31 in the terminal hole 16b is provided on the lower side portion 31b of the board side terminal 31 protruding downward from the terminal base 40.

端子用台座40に基板用端子31を圧入により貫通固定して一体化させたものを予め設け、これをプリント基板16の上面16cに図4に示すように搭載し、プリント基板16の上下面16c、16dの銅箔パターン16aと基板側端子31とを接続固定する。さらに、前記プリント基板16の上面16cには絶縁板17を積層配置して基板側アッセンブリ50を設けている。
プリント基板16は、プリント基板上面16cにはコンデンサ、ダイオード、トランジスタ、抵抗等の電子部品P1を搭載していると共に、プリント基板下面16dにはリレー等の電気・電子部品P2を搭載している。
A terminal pedestal 40 is preliminarily provided with a board terminal 31 that is penetrated and fixed by press-fitting and integrated, and is mounted on the upper surface 16c of the printed board 16 as shown in FIG. , 16d copper foil pattern 16a and substrate side terminal 31 are connected and fixed. Further, an insulating plate 17 is laminated on the upper surface 16c of the printed circuit board 16 to provide a board-side assembly 50.
The printed circuit board 16 has electronic parts P1 such as capacitors, diodes, transistors, and resistors mounted on the printed circuit board upper surface 16c, and electric / electronic parts P2 such as relays mounted on the printed circuit board lower surface 16d.

端子用台座40に圧入した基板側端子31の下側部31bを該銅箔パターン16aのランド部に設けている端子孔16bへ挿入すると、端子用台座40の脚部40cがプリント基板16の上面16cに当接する。
絶縁板17の対角線上には位置決めボス17bを設けていると共に、プリント基板16には該ボス17bに対応する貫通穴16eを設けている。該ボス17bをプリント基板16の貫通穴16eに挿入して、絶縁板17をプリント基板上面16cからボス17bの高さ分の隙間Sをあけてプリント基板16にガタつきなく固定する。該隙間Sにはプリント基板上面16cの電子部品P1を収容している。
前記絶縁板17の外周面の対向位置には、電気接続箱の組立時にプリント基板16と積層体15とを電気的および機械的に接続するためにケース内に挿入する際に用いる挿入加圧装置の治具を取り付けるための治具用切欠部17aを設けている。
When the lower side portion 31b of the board-side terminal 31 press-fitted into the terminal base 40 is inserted into the terminal hole 16b provided in the land portion of the copper foil pattern 16a, the leg portion 40c of the terminal base 40 becomes the upper surface of the printed board 16. 16c abuts.
Positioning bosses 17b are provided on diagonal lines of the insulating plate 17, and through holes 16e corresponding to the bosses 17b are provided in the printed circuit board 16. The boss 17b is inserted into the through hole 16e of the printed circuit board 16, and the insulating plate 17 is fixed to the printed circuit board 16 with no gap by leaving a gap S corresponding to the height of the boss 17b from the upper surface 16c of the printed circuit board. The gap S accommodates the electronic component P1 on the upper surface 16c of the printed circuit board.
An insertion pressure device used for inserting the printed circuit board 16 and the laminate 15 into the case at the position opposite to the outer peripheral surface of the insulating plate 17 in order to electrically and mechanically connect the printed circuit board 16 and the laminate 15 during assembly of the electrical junction box. A jig notch 17a for attaching the jig is provided.

前記基板用端子31を保持した端子用台座40は、その脚部40cをプリント基板16の上面16cに乗せ、基板側端子31をプリント基板16の端子孔16bに貫通している。其の際、仮保持用の屈曲部31cを端子孔16bの内周面に圧接し、基板側端子31の下端部をプリント基板16のランド部より突出させた状態で位置決め保持している。
この状態で、基板側端子31の下端部と端子孔16bの周縁のランド部とを半田付けして半田Hで固着すると共に電気接続している。ついで、絶縁板17をプリント基板16の上面16cに配置すると、開口17cに端子用台座40が突出する。
The terminal pedestal 40 holding the board terminal 31 has its leg portion 40 c placed on the upper surface 16 c of the printed board 16, and the board side terminal 31 penetrates the terminal hole 16 b of the printed board 16. At that time, the bent portion 31c for temporary holding is pressed against the inner peripheral surface of the terminal hole 16b, and the lower end portion of the board-side terminal 31 is positioned and held in a state of protruding from the land portion of the printed board 16.
In this state, the lower end portion of the board-side terminal 31 and the land portion on the periphery of the terminal hole 16b are soldered and fixed together with the solder H and are electrically connected. Next, when the insulating plate 17 is disposed on the upper surface 16c of the printed circuit board 16, the terminal base 40 protrudes into the opening 17c.

前記電気接続箱の組立方法を説明すると、図5に示すように、アッパーケース11をコネクタ収容部20、21等が下向きに突出するように、天地逆転して配置する。この状態で、バスバー13と絶縁板14との積層体15をアッパーケース11内に上面開口より収容する。該積層体15の収容時にバスバー13から突設したバスバー側端子30をコネクタ収容部20、21の端子挿通孔25に挿入すると共に、バスバー側端子30のみを突出させるコネクタ収容部23の端子孔にも突出させる。   The assembly method of the electric junction box will be described. As shown in FIG. 5, the upper case 11 is arranged upside down so that the connector housing portions 20, 21 and the like protrude downward. In this state, the laminated body 15 of the bus bar 13 and the insulating plate 14 is accommodated in the upper case 11 from the upper surface opening. The bus bar side terminal 30 protruding from the bus bar 13 when the laminated body 15 is accommodated is inserted into the terminal insertion hole 25 of the connector accommodating part 20, 21, and the terminal hole of the connector accommodating part 23 from which only the bus bar side terminal 30 is projected is inserted. Also project.

ついで、前記基板側アッセンブリ50を、端子用台座40をプリント基板16よりの下向きに突出させた状態で、図6に示すように、絶縁板17の治具用切欠部17aに挿入加圧装置55の狭持アーム56の先端係止部57を、基板側アッセンブリ50の治具用切欠部17aに係止し、プリント基板16を水平状態で狭持する。
次いで、挿入加圧装置55を下降し、基板側アッセンブリ50をアッパーケース11内に挿入していく。
アッパーケース11内に挿入していく最終過程で、端子用台座40の上端をコネクタ収容部20、21の台座用穴26に押し込み内嵌させる。其の際、挿入加圧装置55により基板側アッセンブリ50の全体に均等圧を負荷しているため、プリント基板16及び絶縁板17に歪みを発生させることなく水平状態を保持したままアッパーケース11内に押し込んでいるため、端子用台座40をコネクタ収容部20、21の台座用穴26に精度良く内嵌させるこができると共に、プリント基板16に歪みを生じさせることなく、半田付けした基板端子31や電気・電子部品における半田クラックの発生を抑えることができる。
Next, the substrate assembly 50 is inserted into the jig notch 17a of the insulating plate 17 with the terminal base 40 protruding downward from the printed circuit board 16 as shown in FIG. The front end locking portion 57 of the holding arm 56 is locked to the jig notch 17a of the board side assembly 50, and the printed board 16 is held in a horizontal state.
Next, the insertion pressure device 55 is lowered, and the substrate side assembly 50 is inserted into the upper case 11.
In the final process of inserting into the upper case 11, the upper end of the terminal pedestal 40 is pushed into the pedestal holes 26 of the connector housing portions 20, 21 to fit inside. At that time, since the uniform pressure is applied to the entire board-side assembly 50 by the insertion pressurizing device 55, the inside of the upper case 11 is maintained while maintaining the horizontal state without generating distortion in the printed board 16 and the insulating plate 17. Therefore, the terminal base 40 can be fitted into the base holes 26 of the connector housing portions 20 and 21 with high accuracy, and the printed circuit board 16 can be soldered without causing distortion. And the occurrence of solder cracks in electrical and electronic parts.

このように、アッパーケース11の混在コネクタ収容部20、21の端子挿通孔25からバスバー側端子30をキャビテイ内に突出させると共に、台座用穴26に端子用台座40の上端面を位置させ、該上端面から基板用端子31をキャビテイ内に突出させている。
前記のように基板側アッセンブリ50をアッパーケース11内に装着した後に、ロアケース12を被せて、アッパーケース11とロック結合して電気接続箱を組み立てている。
As described above, the bus bar side terminal 30 protrudes into the cavity from the terminal insertion hole 25 of the mixed connector housing portion 20, 21 of the upper case 11, and the upper end surface of the terminal base 40 is positioned in the base hole 26. A board terminal 31 protrudes from the upper end surface into the cavity.
After the board-side assembly 50 is mounted in the upper case 11 as described above, the lower case 12 is covered and the upper case 11 is locked and assembled to assemble the electrical junction box.

前記構成からなる本発明の電気接続箱においては、コネクタ収容部20、21には、それぞれバスバー30から一体的に突設したバスバー側端子31と、プリント基板16の銅箔パターン16aと接続した基板側端子32との両方を突出させている。
よって、バスバー側端子を突出させたコネクタ収容部と、基板側端子を突出させたコネクタ収容部とを別個に設ける必要はないため、電気接続箱の構成を簡単にできると共に電気接続箱の小型化を図ることができる。
また、基板側端子間のピッチをバスバー側端子間のピッチよりも小さくして、1つのコネクタ収容部に設けていることで、バスバー側端子のコネクタ収容部と基板側端子のコネクタ収容部を別個に設けて、これらコネクタ収容部の占有面積を合わせた合計占有面積よりも大幅に占有面積を減少することができ、この点からも電気接続箱の小型化を促進することができる。
In the electrical junction box of the present invention having the above-described configuration, the connector housing portions 20 and 21 each have a bus bar side terminal 31 integrally projecting from the bus bar 30 and a board connected to the copper foil pattern 16a of the printed board 16. Both side terminals 32 are projected.
Therefore, there is no need to separately provide a connector housing portion from which the bus bar side terminal protrudes and a connector housing portion from which the board side terminal protrudes, so that the configuration of the electrical junction box can be simplified and the electrical junction box can be downsized. Can be achieved.
Also, the pitch between the board side terminals is made smaller than the pitch between the bus bar side terminals, and it is provided in one connector housing part, so that the connector housing part of the bus bar side terminal and the connector housing part of the board side terminal are separated. The occupied area can be significantly reduced from the total occupied area including the occupied areas of these connector accommodating portions, and also in this respect, the miniaturization of the electrical connection box can be promoted.

さらに、バスバー側端子を電源回路用、基板側端子を信号回路用として、1つのコネクタ収容部に設けると、1つの電気製品と接続する1つのワイヤハーネスの電源線と信号線との端末に前記コネクタ収容部に嵌合接続する1つのコネクタを接続すればよくなり、ワイヤハーネス側の構成も簡単とすることができる。   Further, when the bus bar side terminal is used for a power circuit and the board side terminal is used for a signal circuit and provided in one connector housing portion, the terminal of the power wire and signal line of one wire harness connected to one electrical product is connected to the terminal. It is only necessary to connect one connector to be fitted and connected to the connector housing portion, and the configuration on the wire harness side can be simplified.

さらに、本発明の電気接続箱の組み立て方法においては、基板側アッセンブリを挿入加圧装置を用いてケース内部に挿入しているため、プリント基板を水平状態に保持して、プリント基板の全体を均等に加圧しながら挿入することができる。よって、作業員が手作業で挿入する場合には発生しがちなプリント基板の歪みを防止でき、該プリント基板に突設した端子用台座を精度良くコネクタ収容部の台座用孔に嵌合して、基板側端子をコネクタ収容部内の正規位置に位置させて、バスバー側端子と並設することができる。   Furthermore, in the method for assembling the electrical junction box according to the present invention, since the board side assembly is inserted into the case using an insertion pressure device, the printed board is held in a horizontal state, and the entire printed board is evenly distributed. Can be inserted while being pressurized. Therefore, it is possible to prevent distortion of the printed circuit board which is likely to occur when the operator manually inserts it, and the terminal pedestal protruding from the printed circuit board is accurately fitted into the pedestal hole of the connector housing portion. The board-side terminals can be arranged in parallel with the bus bar-side terminals by positioning them at the regular positions in the connector housing.

本発明の電気接続箱の断面図である。It is sectional drawing of the electrical-connection box of this invention. (A)(B)はコネクタ収容部の平面図である。(A) and (B) are top views of a connector accommodating part. 基板側端子と端子用台座との組みつけ状態を示し、(A)は正面図、(B)は平面図、(C)は(B)のC−C線断面図、(D)は基板側端子の一部拡大図である。The assembled state of the board-side terminal and the terminal pedestal is shown, (A) is a front view, (B) is a plan view, (C) is a sectional view taken along the line CC of (B), and (D) is the board side. It is a partial enlarged view of a terminal. 基板側アッセンブリを示し、(A)は正面図、(B)は要部拡大断面図、(C)は挿入加圧装置との係止部を示す拡大斜視図である。The board | substrate side assembly is shown, (A) is a front view, (B) is a principal part expanded sectional view, (C) is an expansion perspective view which shows the latching | locking part with an insertion pressurization apparatus. 本発明の電気接続箱の組み立て時の位置関係を示す図面である。It is drawing which shows the positional relationship at the time of the assembly of the electrical junction box of this invention. (A)は挿入加圧装置を用いて組み立てる状態を示す図面、(B)は挿入加圧装置の係止アームと基板側アッセンブリとの係止部を示す図面である。(A) is drawing which shows the state assembled using an insertion pressurization apparatus, (B) is drawing which shows the latching | locking part of the latching arm and board | substrate side assembly of an insertion pressurization apparatus. 従来のコネクタ収容部を示す図面である。It is drawing which shows the conventional connector accommodating part. 特許文献1の従来例を示す図面である。It is drawing which shows the prior art example of patent document 1. FIG. 特許文献2の従来例を示す図面である。It is drawing which shows the prior art example of patent document 2. FIG.

符号の説明Explanation of symbols

10 ケース
11 アッパーケース
12 ロアケース
13 バスバー
14、17 絶縁板
15 積層体
16 プリント基板
20、21 コネクタ収容部
25 バスバー用の端子挿通孔
26 台座用穴
30 バスバー側端子
31 基板側端子
40 端子用台座
55 挿入加圧装置
DESCRIPTION OF SYMBOLS 10 Case 11 Upper case 12 Lower case 13 Bus bar 14, 17 Insulation board 15 Laminate body 16 Printed circuit board 20, 21 Connector accommodating part 25 Bus bar terminal insertion hole 26 Base hole 30 Bus bar side terminal 31 Substrate side terminal 40 Terminal base 55 Insertion pressure device

Claims (6)

ケース内にバスバーとプリント基板を収容し、該ケースの外面に設けた少なくとも1つのコネクタ収容部は前記バスバーに設けたバスバー側端子と、前記プリント基板より突設した基板側端子とを突出させる混在コネクタ収容部とし、
前記混在コネクタ収容部のキャビテイを囲む底壁に、前記バスバー側端子を突出させる端子挿通穴を設け、該バスバー側端子を前記端子挿通穴よりキャビテイ内にそれぞれ突出させる一方、
前記基板側端子は端子用台座に貫通して固定し、該端子用台座の上面を前記コネクタ収容部の底壁に設けた台座用穴に位置させ、前記端子用台座より突出する前記基板側端子の一端側を前記キャビテイ内に突出させると共に該基板側端子の他端部は前記プリント基板の導電部と接続しており、
前記混在コネクタ収容部のキャビテイ内に、前記バスバー側端子と基板側端子とを並列に突出ていることを特徴とする電気接続箱。
A bus bar and a printed board are accommodated in the case, and at least one connector accommodating portion provided on the outer surface of the case projects a bus bar side terminal provided on the bus bar and a board side terminal protruding from the printed board. A mixed connector housing
Wherein the bottom wall surrounding the cavity of the mixed connector accommodation part, the terminal insertion hole Ru was out collision the busbar-side terminal is provided, while to project each said bus bar-side terminal in the cavity from the terminal insertion hole,
The board-side terminal protrudes from the terminal pedestal, the board-side terminal penetrating and fixing to the terminal pedestal, and the upper surface of the terminal pedestal is positioned in a pedestal hole provided in the bottom wall of the connector housing portion. And the other end of the board-side terminal is connected to the conductive part of the printed circuit board.
The electrical connection box , wherein the bus bar side terminal and the board side terminal protrude in parallel in the cavity of the mixed connector housing portion .
前記混在コネクタ収容部に、1つの電気製品と接続するワイヤハーネスに接続したコネクタを嵌合接続し、該ワイヤハーネスの電源線に前記バスバー側端子を接続すると共に信号線に前記基板側端子を接続する構成としている請求項1に記載の電気接続箱。 A connector connected to a wire harness connected to one electrical product is fitted and connected to the mixed connector housing portion, and the bus bar side terminal is connected to the power line of the wire harness and the board side terminal is connected to a signal line The electrical junction box according to claim 1, wherein the electrical junction box is configured to perform . 前記混在コネクタ収容部の底壁に、前記端子挿通穴と前記台座用穴とを混合して設けた端子挿通穴形成領域を並列に複数設け、これら各端子挿通穴形成領域から前記バスバー側端子と基板側端子とを段を変え又は列を変えて前記キャビテイ内に突出させている請求項1または請求項2に記載の電気接続箱。 A plurality of terminal insertion hole forming regions provided by mixing the terminal insertion holes and the pedestal holes are provided in parallel on the bottom wall of the mixed connector housing portion, and the bus bar side terminals are connected to the terminal insertion hole forming regions. The electrical junction box according to claim 1 or 2, wherein the board-side terminal is protruded into the cavity by changing a step or changing a row . 前記ケースの内部の上部に前記バスバーと絶縁板とを交互に配置した積層体を配置し、
該積層体の下部に前記プリント基板を配置し、前記バスバーの一部を折曲加工して設けた前記バスバー側端子を前記コネクタ収容部に突設し、
前記プリント基板上に前記端子用台座を搭載し、前記バスバーと絶縁板との積層体に設けた開口を通して前記端子用台座の上面を前記コネクタ収容部の台座用穴に位置させ、かつ、該端子用台座の貫通孔に貫通した前記基板側端子の下端部は前記プリント基板の端子孔を通してプリント基板の導体と半田付けしている請求項1乃至請求項3のいずれか1項に記載の電気接続箱。
Arranging a laminate in which the bus bars and insulating plates are alternately arranged on the upper part of the case,
The printed circuit board is disposed at the lower part of the laminate, and the bus bar side terminal provided by bending a part of the bus bar is projected from the connector housing portion,
The terminal pedestal is mounted on the printed circuit board, the upper surface of the terminal pedestal is positioned in the pedestal hole of the connector housing portion through the opening provided in the laminate of the bus bar and the insulating plate, and the terminal The electrical connection according to any one of claims 1 to 3, wherein a lower end portion of the board-side terminal penetrating through the through hole of the pedestal is soldered to a conductor of the printed board through the terminal hole of the printed board. box.
前記基板側端子には、プリント基板の端子孔を挿通する部分に仮保持用の屈曲部を設け、該屈曲部による端子孔への圧接で該基板側端子の先端をプリント基板のランド部と半田付けするまで基板側端子を仮固定し、かつ、該端子用台座脚部を設け、該脚部を前記プリント基板上に配置した絶縁板の開口を通してプリント基板の上面に当接させている請求項4に記載の電気接続箱。 The board side terminal is provided with a bent portion for temporary holding at a portion where the terminal hole of the printed board is inserted, and the tip of the board side terminal is soldered to the land portion of the printed board by pressure contact with the terminal hole by the bent portion. The board-side terminal is temporarily fixed until it is attached, and a leg is provided on the terminal base, and the leg is brought into contact with the upper surface of the printed board through an opening of an insulating plate disposed on the printed board. Item 5. An electrical junction box according to Item 4. 請求項5に記載の電気接続箱の組立方法であって、An assembly method for an electrical junction box according to claim 5,
前記プリント基板上に前記絶縁板および前記基板側端子を貫通させた端子用台座を取り付けている基板側アッセンブリに、前記プリント基板上に配置した絶縁板の外周面の対向位置に治具用切欠部を設けておき、A jig notch is formed at a position opposite to the outer peripheral surface of the insulating plate disposed on the printed circuit board on the printed circuit board to the board assembly in which the insulating plate and the terminal base through which the board-side terminal penetrates are attached. Set up
前記ケース内にバスバーと絶縁板との積層体を収容固定した状態で、前記ケースのプリント基板収容側の開口を上部として位置させ、In a state in which the laminated body of the bus bar and the insulating plate is housed and fixed in the case, the opening on the printed circuit board housing side of the case is positioned as an upper part,
挿入加圧装置の狭持アームの先端を、前記基板側アッセンブリの前記治具用切欠部に係止して狭持し、該挿入加圧装置の動作で前記基板側アッセンブリを前記ケース内に収容すると共に、収容後に前記プリント基板の全体に均等圧を負荷して、前記コネクタ収容部の底壁より基板側端子を突出させている電気接続箱の組立方法。The tip of the holding arm of the insertion pressure device is held and held in the notch for the jig of the substrate side assembly, and the substrate side assembly is accommodated in the case by the operation of the insertion pressure device. And an assembly method for an electrical junction box in which a uniform pressure is applied to the entire printed circuit board after the housing, and the board-side terminals protrude from the bottom wall of the connector housing portion.
JP2006208261A 2006-07-31 2006-07-31 Electrical junction box and method of assembling the electrical junction box Expired - Fee Related JP4329790B2 (en)

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JP5343381B2 (en) * 2008-03-24 2013-11-13 株式会社オートネットワーク技術研究所 Electrical junction box
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