JP4326560B2 - Outer wall structure in which balcony is projected with cantilever support, method for constructing outer wall, and non-combustible heat insulating block to be used - Google Patents

Outer wall structure in which balcony is projected with cantilever support, method for constructing outer wall, and non-combustible heat insulating block to be used Download PDF

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JP4326560B2
JP4326560B2 JP2006339612A JP2006339612A JP4326560B2 JP 4326560 B2 JP4326560 B2 JP 4326560B2 JP 2006339612 A JP2006339612 A JP 2006339612A JP 2006339612 A JP2006339612 A JP 2006339612A JP 4326560 B2 JP4326560 B2 JP 4326560B2
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征吉 丹
高光 櫻庭
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株式会社テスク
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本発明は、鉄筋コンクリート造外断熱建物に、バルコニー、庇、外廊下など(以下、バルコニーと称する)を片持ち床スラブ形式で突出させた外壁構造、該外壁の構築方法、及び外壁の構築に使用する連結筋(以下、Z筋と称する)を固着保持した不燃断熱ブロックに関するものであり、建築の技術分野に属するものである。   INDUSTRIAL APPLICABILITY The present invention relates to an outer wall structure in which balconies, fences, outer corridors, etc. (hereinafter referred to as balconies) are projected in a cantilevered floor slab form in a reinforced concrete external heat insulating building, a method for constructing the outer wall, and an outer wall construction It relates to a non-combustible heat insulating block in which a connecting bar (hereinafter referred to as a Z bar) is firmly held, and belongs to the technical field of architecture.

鉄筋コンクリート造の外断熱建物は、コンクリート躯体の外側を断熱層で被覆するため、太陽日射のコンクリート躯体への熱応力が微小となって、コンクリート躯体のひび割れが抑制出来ること、コンクリート躯体が空気に接触しないためにコンクリートの中性化が抑制出来、鉄筋棒鋼の腐蝕が防止出来て建物の耐久性が向上すること、更には、建物内の温度環境が維持出来ると共に、結露が少なくて、カビ、ダニの発生が抑制出来、健康面でも優れた住環境が維持出来るため、省エネルギーの高性能建物として評価されている。   Reinforced concrete exterior thermal insulation buildings are coated with a thermal insulation layer on the outside of the concrete frame, so that the thermal stress on the solar concrete frame can be minimized, preventing cracks in the concrete frame, and the concrete frame in contact with the air. Therefore, the neutralization of concrete can be suppressed, the corrosion of reinforcing steel bars can be prevented, the durability of the building can be improved, the temperature environment in the building can be maintained, and there is little condensation, mold and mites. It has been evaluated as an energy-saving high-performance building because it can suppress the occurrence of water and maintain an excellent living environment in terms of health.

しかし、建物外壁よりバルコニー、外廊下などの鉄筋コンクリート床スラブを突出形成する外断熱建物にあっては、鉄筋コンクリート床スラブが建物躯体への熱橋となり易く、外断熱コンクリート造建物にあって、鉄筋コンクリートのバルコニー床スラブからのコンクリート躯体への熱橋作用抑制は強く望まれており、該課題を解決する手段としては、既に、図7に示す従来例1、及び図8に示す従来例2が提案されている。   However, in an external insulation building that forms reinforced concrete floor slabs such as balconies and outer corridors protruding from the outer wall of the building, the reinforced concrete floor slab tends to be a thermal bridge to the building frame. Suppression of the thermal bridge action from the balcony floor slab to the concrete frame is strongly desired, and as a means for solving this problem, the conventional example 1 shown in FIG. 7 and the conventional example 2 shown in FIG. 8 have already been proposed. ing.

図7に示す従来例1は、特許文献1中で従来例として挙げられたものであって、図7(B),(C)に示す如く、断熱材上部に多数の長尺連結鉄筋群を串刺し形態で並列配置すると共に、断熱材下部の長尺連結鉄筋間に圧縮用鉄筋群を配置して、各圧縮用鉄筋の両端の支圧板を断熱材から突出させると共に、各ラチス筋を圧縮用鉄筋の近傍に配置し、且つ、ラチス筋の両側延長部を断熱材上部の長尺連結鉄筋間に並列延出した熱橋低減用鉄筋ユニットであって、該鉄筋ユニットは、図7(A)に示す如く、バルコニー用型枠と住戸躯体用型枠とに差渡し状に配置してコンクリート打設し、コンクリートバルコニーを鉄筋ユニットで支持するものである。   Conventional example 1 shown in FIG. 7 is cited as a conventional example in Patent Document 1, and as shown in FIGS. 7 (B) and (C), a large number of long connected reinforcing bar groups are provided on the heat insulating material. In parallel with the skewered form, a rebar group for compression is placed between the long connected rebars at the bottom of the heat insulating material, and the bearing plates at both ends of each compression rebar are projected from the heat insulating material, and each lattice is used for compression. A rebar unit for reducing a thermal bridge, which is arranged in the vicinity of a reinforcing bar and extends in parallel between the long connecting reinforcing bars on the top of the heat insulating material, with both side extended portions of the lattice reinforcing bars, and the reinforcing bar unit is shown in FIG. As shown in Fig. 5, the concrete is placed between the balcony form and the dwelling unit form and placed in concrete, and the concrete balcony is supported by the reinforcing bar unit.

また、図8に示す従来例2は、特許文献1で対象とする発明であって、従来例1の鉄筋ユニットの住戸躯体用型枠内への配置に際し、住戸躯体側に配置された鉄筋が邪魔になって、熱橋低減用の鉄筋ユニットの連結鉄筋が配置出来ない問題を解決するものであり、図8(C)に示す如く、断熱材に上部切欠溝群と下部切欠溝群とを開設しておき、図8(B)に示す如く、バルコニー用型枠の基端部に断熱材を配置し、断熱材の上部切欠溝群を介して連結鉄筋群をバルコニー型枠から住戸躯体用型枠へ差渡し状に配置し、両端に支圧板を備えた筒体の鉄筋取付用治具群を断熱材の下部切欠溝に嵌入し、且つ鉄筋取付用治具群には、住戸躯体用型枠内に配置した配筋の間から連結鉄筋群を挿入して、鉄筋取付用治具にネジ固着し、図8(A)に示す如く、バルコニー用型枠と住戸躯体用型枠にコンクリート打設するものである。
特開2005−188036号公報
Further, Conventional Example 2 shown in FIG. 8 is an invention that is the subject of Patent Document 1, and when the reinforcing bar unit of Conventional Example 1 is placed in the housing frame, the reinforcing bars arranged on the housing unit side are This solves the problem that the connecting reinforcing bars of the reinforcing bar unit for reducing the thermal bridge cannot be arranged. As shown in FIG. 8 (C), the upper notch groove group and the lower notch groove group are provided on the heat insulating material. As shown in FIG. 8 (B), a heat insulating material is arranged at the base end of the balcony mold, and the connecting reinforcing bars are connected to the housing frame from the balcony mold through the upper notch groove group of the heat insulating material. Inserted into the lower form notch groove of the heat insulating material, the reinforcing bar mounting jig group of cylinders with a pressure bearing plate at both ends, placed in the form of a transfer to the formwork, and the reinforcing bar mounting jig group Insert the connecting reinforcing bar group from between the bar arrangements placed in the formwork, and fix the screws to the reinforcing bar mounting jig, as shown in Fig. 8 (A). As is for setting concrete balcony mold frame and the dwelling unit building frame-body mold.
JP 2005-188036 A

図7の従来例1にあっては、特許文献1(特開2005−188036号公報)中で記述されている如く、断熱材に多くの連結鉄筋が取付けられているため、嵩張る複雑な形状となり効率的な運搬及び保管が出来ない問題がある。
また、バルコニー等の水平突出部は、大きさ及び形状も様々であって、対応する鉄筋ユニットを全て準備するのは不可能であり、しかも、住戸躯体側に配筋された鉄筋が邪魔になって熱橋低減用鉄筋ユニットの配筋、定着が手間のかかる複雑な作業であり、バルコニー用型枠及び住戸躯体用型枠内での配筋組立て作業が煩雑であり、施工性が悪い。
In Conventional Example 1 in FIG. 7, as described in Patent Document 1 (Japanese Patent Laid-Open No. 2005-188036), since many connecting reinforcing bars are attached to the heat insulating material, the shape becomes bulky and complicated. There is a problem that efficient transportation and storage are not possible.
In addition, horizontal projections such as balconies vary in size and shape, and it is impossible to prepare all the corresponding reinforcing bar units, and the reinforcing bars arranged on the side of the housing unit are in the way. This is a complicated work that requires time and effort to arrange and fix the reinforcing bar unit for reducing the thermal bridge, and the work of assembling the reinforcing bars in the balcony mold and the housing frame is complicated, and the workability is poor.

従来例2(図8)にあっては、断熱材の上部切欠溝群に、バルコニー床スラブと住戸用躯体とを連結する連結鉄筋群を配置するが、単独の上部連結鉄筋は、バルコニーの重力による引張り応力に対抗するため、多数本の並列配置が必要であって、バルコニー床スラブ配筋に上方連結鉄筋群を整合させると、バルコニー床スラブ筋よりも多数配筋する住戸部への上部連結鉄筋の配筋は、強度上は過剰配筋となるばかりか、配筋が干渉して作業が煩雑になる。
また、図8(B)に示す如く、バルコニー下端筋に干渉しないように鉄筋取付用治具を上方に配置する必要があるため、上方連結鉄筋と下方連結鉄筋との応力中心距離が小さくなり、バルコニーの抗力(引張力、圧縮力)が小さくなって、強度保持上、バルコニー床スラブ厚の増大を招く。
In Conventional Example 2 (FIG. 8), a connecting reinforcing bar group connecting the balcony floor slab and the housing for housing is arranged in the upper notch groove group of the heat insulating material. In order to counter the tensile stress caused by the above, a large number of parallel arrangements are necessary. When the upper connecting reinforcing bar group is aligned with the balcony floor slab reinforcement, the upper connection to the dwelling unit that has more reinforcement than the balcony floor slab reinforcement. Reinforcing bars are not only excessively arranged in strength, but also interfere with the arrangement of the reinforcing bars.
In addition, as shown in FIG. 8B, since it is necessary to arrange the reinforcing bar mounting jig upward so as not to interfere with the balcony bottom bar, the stress center distance between the upper connecting bar and the lower connecting bar becomes small, The drag (tensile force, compressive force) of the balcony is reduced, and the balcony floor slab thickness is increased in terms of strength maintenance.

また、下方連結鉄筋は、住戸躯体用型枠内での配筋間からの鉄筋取付用治具への嵌入ネジ螺着であるため、作業が煩雑である。
また、断熱材の上部切欠溝群及び下部切欠溝群は、各連結鉄筋群及び各鉄筋取付用治具を嵌入した跡に空隙が出来て、該断熱材の切欠溝群での空隙は打設コンクリートが充填されて、バルコニーと、コンクリート躯体とを打設コンクリートが連続し、外断熱コンクリート躯体としての断熱機能が局所的に低下する。
Further, the lower connecting reinforcing bars are screwed into the reinforcing bar attaching jigs between the reinforcing bars in the housing frame, so that the work is complicated.
In addition, the upper notch groove group and the lower notch groove group of the heat insulating material have gaps formed in the marks where the respective connecting reinforcing bar groups and the respective reinforcing bar mounting jigs are inserted, and the gaps in the notch groove groups of the heat insulating material are formed. When concrete is filled, the cast concrete continues between the balcony and the concrete frame, and the heat insulating function as the outer heat insulating concrete frame is locally reduced.

また、従来例2(図8)も、従来例1(図7)も、共に、バルコニー床スラブと住戸躯体との境界面に熱橋低減用鉄筋ユニットを配置し、コンクリート躯体構築後に、コンクリート外壁に断熱材を張着する後貼り工法の外断熱建物用であって、適用工法が限定される問題がある。
本発明は、これら従来例1,2の問題を合理的に解決、又は改善するものであって、鉄筋コンクリート造バルコニーを片持ち支持形態で、且つ、熱橋を抑制した形態で、合理的に構築した新規な外断熱の外壁構造、及び外壁の構築方法、及び合理的な構築を可能とする不燃支持ブロックを提供するものである。
In both Conventional Example 2 (FIG. 8) and Conventional Example 1 (FIG. 7), a thermal bridge reducing reinforcing bar unit is arranged on the boundary surface between the balcony floor slab and the dwelling unit frame, and the concrete outer wall is constructed after the concrete frame is constructed. There is a problem that the application method is limited because it is for an outer heat insulating building of a post-pasting method in which a heat insulating material is stuck to the top.
The present invention rationally solves or improves the problems of the conventional examples 1 and 2, and the reinforced concrete balcony is rationally constructed in a cantilever support form and in a form in which a thermal bridge is suppressed. It is an object of the present invention to provide a novel outer heat insulating outer wall structure, a method for constructing the outer wall, and a non-combustible support block that enables rational construction.

本願の外断熱外壁構造の発明は、例えば、図1に示す如く、鉄筋コンクリート造外断熱外壁から、鉄筋コンクリートバルコニーを片持ち支持で突出した外壁構造であって、コンクリート外壁Wは、図3に示す、断熱層2Bの層着面2Sに透湿性の外装下地材2Aを層着した、透湿型の複合パネル2で被覆し、バルコニー床スラブSBは、コンクリート外壁Wから断熱層2Bで熱的に遮断する形態で突出し、且つ、不燃断熱材から成り、厚さY4が複合パネル2の断熱層2Bの厚さT3と同厚であって、断熱層2Bの嵌着用切欠H1に、断熱層2Bと空密的に嵌着している不燃支持ブロック4を貫通するZ筋1の、一方の突出部APをコンクリート躯体CF内に、他方の突出部BPをバルコニー床スラブSB内に一体化固着して、バルコニー床スラブSBをコンクリート外壁Wから片持ち支持で突出させたものである。
The invention of the outer heat insulating outer wall structure of the present application is an outer wall structure in which a reinforced concrete balcony is projected with a cantilever support from a reinforced concrete outer heat insulating outer wall as shown in FIG. 1, for example, and the concrete outer wall W is shown in FIG. The insulating floor 2B is covered with a moisture-permeable exterior panel 2A and covered with a moisture-permeable composite panel 2, and the balcony floor slab SB is thermally insulated from the concrete outer wall W by the heat-insulating layer 2B. protrudes in a form that, one且, Ri consists not燃断heated material, thickness Y4 is a the same thickness as the thickness T3 of the heat insulating layer 2B of the composite panel 2, to for fitting notch H1 of the heat insulating layer 2B, the heat insulating layer of Z muscle 1 through the 2B and vacuum-tight manner fitted to have non retardant support block 4, one of the projecting portions AP in concrete skeleton in CF, integrating other protrusions BP in the balcony in the floor slab SB Fastened, balcony floor Love SB is obtained by projecting in cantilevered from the concrete outer wall W.

この場合、不燃支持ブロック4は、Z筋1が保持出来て、断熱層2B内に嵌着すれば、断熱機能面では、断熱層2Bと一体的に同効機能を奏し、且つ、Z筋1に耐火機能を付与すれば良く、炭酸カルシウム系発泡板のロックセルボード(フジ化成工業(株)、商品名)や、高密度の人造鉱物繊維保温材であるパラボード(パラマウント硝子工業(株)、商品名)、及びロックボード(日東紡績(株)、商品名)が採用可能である。
そして、パネル2の断熱層2Bとして、JISA9511の発泡プラスチック系断熱板(熱伝導率:0.024〜0.037kcal/mh℃、透湿抵抗:25〜7.1mhmmHg/g)を採用し、不燃断熱材4Bとして、炭酸カルシウム系発泡板(熱伝導率:0.032kcal/mh℃、透湿抵抗:26.3mhmmHg/g)を採用すれば、断熱層2B内に嵌め込まれた不燃断熱材4Bは、あたかも断熱層2Bの一部となる。
In this case, if the non-combustible support block 4 can hold the Z-strip 1 and is fitted into the heat-insulating layer 2B, the non-combustible support block 4 has the same function as the heat-insulating layer 2B in terms of the heat-insulating layer, and the Z-strip 1 What is necessary is just to give fireproof function to the rock cell board (Fuji Kasei Kogyo Co., Ltd., trade name) of calcium carbonate foam plate, para board (Paramount Glass Industry Co., Ltd.) Product name) and lock board (Nitto Boseki Co., Ltd., product name) can be used.
And, as the heat insulating layer 2B of the panel 2, a foamed plastic heat insulating plate (thermal conductivity: 0.024-0.037 kcal / mh ° C., moisture permeability resistance: 25-7.1 m 2 hmmHg / g) of JIS A9511 is adopted. If a calcium carbonate foam plate (thermal conductivity: 0.032 kcal / mh ° C., moisture permeability resistance: 26.3 m 2 hmmHg / g) is used as the non-combustible heat insulating material 4B, the non-combustible material fitted in the heat insulating layer 2B The heat insulating material 4B becomes a part of the heat insulating layer 2B.

また、外装下地材2Aとしては、コンクリート型枠組みに耐え、外壁の外装下地材としての強度、耐衝撃性を満足し、且つ、透湿抵抗が小で、軽い薄剛板が好ましく、典型的には、酸化マグネシウムと硅砂を主成分とし、両面にガラス繊維不織布を埋設した、厚さ12mmのマグネシウムセメント板(透湿抵抗:
14mhmmHg)である。
この場合、180mm厚のコンクリート外壁Wは、透湿抵抗が126mhmmHgであり、JISA9511の発泡プラスチック系断熱層(押出法ポリスチレンフォーム)2Aの透湿抵抗が52.5mhmmHgであるため、複合パネル2で被覆したコンクリート外壁Wは、建物内湿気を、室内→コンクリート外壁W→断熱層2B→外装下地材2A→外気、のルートで放湿する構造となる。
The exterior base material 2A is preferably a light thin rigid plate that can withstand a concrete frame, satisfies the strength and impact resistance of the outer wall as an exterior base material, and has a low moisture permeability resistance. Is a 12mm thick magnesium cement board (moisture resistance:
14 m 2 hmmHg).
In this case, the concrete outer wall W having a thickness of 180 mm has a moisture permeability resistance of 126 m 2 hmmHg, and the moisture permeability resistance of the foamed plastic heat insulating layer (extruded polystyrene foam) 2A of JISA9511 is 52.5 m 2 hmmHg. The concrete outer wall W covered with the panel 2 has a structure in which moisture in the building is released in a route of indoor → concrete outer wall W → heat insulating layer 2B → exterior base material 2A → outside air.

また、本発明のZ筋1は、連結筋の複数本を、上下に中心間距離を保って一体的に組み立てて、強大な、引張り抗力、曲げ抗力を発揮させるものであって、典型的には、図4に示す、Z上端筋1UとZ下端筋1Dとを、前後両側に中間傾斜部1Sを備えたZトラス筋1Mで、上下に、中心間距離L15を保って一体化したトラス組みした連結筋である。
尚、Zトラス筋1Mは、図4のハ字形態曲筋以外のイナズマ筋形態の採用も可能である。
In addition, the Z-strand 1 of the present invention is a structure in which a plurality of connecting bars are integrally assembled while maintaining a center-to-center distance in the vertical direction, and exhibits a strong tensile resistance and bending resistance. FIG. 4 shows a truss assembly in which the Z upper bar 1U and the Z lower bar 1D are integrated with a Z truss bar 1M having intermediate inclined portions 1S on both front and rear sides while maintaining a center-to-center distance L15. It is a connected bar.
Incidentally, the Z truss muscle 1M can adopt a form of a locust muscle other than the C-shaped curved muscle of FIG.

従って、本発明の外壁構造は、Z筋1の支持力が強大であるため、図1に示す、奥行きLBが1500mmで、厚さTBが180mmのバルコニー床スラブSBのZ筋1での片持ち支持は、Z筋1の大間隔(標準:450mm)での配置で可能となり、バルコニー床スラブ構築時の配筋作業が、従来例1,2よりも遥かに容易となる。
しかも、Z筋1は、不燃支持ブロック4で保持されているため、火災時に、コンクリート外壁Wを被覆している複合パネル2の断熱層2Bが燃焼しても、Z筋1の強度劣下は阻止出来て、バルコニー床スラブSBは耐火性となる。
また、Z筋1のコンクリート躯体CF側への突出部APは、直角形態に屈曲すれば、突出部APはコンクリート壁W内での固着保持が可能となり、バルコニー床スラブSBの突出上下位置が自在となる。
Accordingly, since the outer wall structure of the present invention has a strong support force for the Z-strip 1, the cantilever at the Z-strip 1 of the balcony floor slab SB having a depth LB of 1500 mm and a thickness TB of 180 mm shown in FIG. Support is possible by arranging the Z bars 1 at large intervals (standard: 450 mm), and the bar arrangement work when constructing the balcony floor slab is much easier than in the conventional examples 1 and 2.
Moreover, since the Z reinforcement 1 is held by the non-combustible support block 4, even if the heat insulating layer 2B of the composite panel 2 covering the concrete outer wall W burns in the event of a fire, the strength deterioration of the Z reinforcement 1 is not Being able to prevent, the balcony floor slab SB becomes fireproof.
Further, if the protrusion AP to the concrete frame CF side of the Z bar 1 is bent at a right angle, the protrusion AP can be fixedly held in the concrete wall W, and the protruding vertical position of the balcony floor slab SB is free. It becomes.

そして、バルコニー床スラブSBは、コンクリート外壁Wと熱的に遮断されて突出しているため、バルコニー床スラブSBのコンクリート→外壁Wのコンクリート、の熱橋作用は、支持Z筋1のみとなり、コンクリート単位断面積当りの、使用Z筋1の合計断面積が、従来例1,2の使用連結鉄筋の合計断面積より、極端に低減されているため、従来例1,2のものより、熱橋作用の極端に低減されたものとなる。   Since the balcony floor slab SB protrudes by being thermally cut off from the concrete outer wall W, the thermal bridge action of the concrete of the balcony floor slab SB → the concrete of the outer wall W is only the support Z-strip 1 and is a concrete unit. Since the total cross-sectional area of the used Z-bar 1 per cross-sectional area is extremely reduced from the total cross-sectional area of the connecting bars used in the conventional examples 1 and 2, the thermal bridge action is higher than that of the conventional examples 1 and 2. Is extremely reduced.

従って、本発明の外壁構造は、コンクリート外壁Wを透湿パネルで外断熱被覆した高耐久性の、外断熱鉄筋コンクリート造建物に於いて、熱橋作用の極端に低減出来たコンクリートバルコニーBが、片持ち支持形式で、外壁Wの所望位置から突出出来るため、バルコニーBの配置設計が自在な、省エネルギーの、高品質コンクリート建物の提供を可能とする。   Therefore, in the outer wall structure of the present invention, in a highly durable, outer heat-insulated reinforced concrete building in which the outer wall W of the concrete is heat-insulated with a moisture-permeable panel, the concrete balcony B that can extremely reduce the thermal bridge action is Since it can protrude from a desired position on the outer wall W in a support-supported form, it is possible to provide an energy-saving, high-quality concrete building in which the layout of the balcony B can be freely designed.

そして、コンクリート外壁Wを外断熱で被覆している複合パネル2が透湿型のパネルであるため、外装下地材2A(透湿抵抗:14mhmmHg)の表面に付設する外装材として、外装下地材2Aより透湿性の小さな、例えば、透湿防水型複層塗剤(エスケー化研(株)の商品名:ニュートップレスクリーン(JISA6909))等、を適用すれば、内部結露が抑制され、カビ、ダニの発生の抑制された、衛生環境に優れた外壁構造を提供する。 And since the composite panel 2 which coat | covers the concrete outer wall W with external heat insulation is a moisture-permeable type panel, as an exterior material attached to the surface of exterior exterior material 2A (moisture permeability resistance: 14m < 2 > hmmHg), exterior exterior Applying a moisture-permeable waterproof multi-layer coating agent (trade name: New Topless Screen (JIS A6909), etc., SK Chemical Research Co., Ltd.), which has a moisture permeability smaller than that of the material 2A, suppresses internal dew condensation and mold. It provides an outer wall structure that is excellent in sanitary environment, in which the occurrence of ticks is suppressed.

また、外壁構造の発明にあって、Z筋1が貫通している不燃支持ブロック4は、厚さY4が複合パネル2の断熱層2Bの厚さT3と同厚であって、断熱層2Bの嵌着用切欠H1に、断熱層2Bと空密的に嵌着していることも、必須要件としている。
この場合、不燃支持ブロック4は、図5に示す如く、幅X4を嵌着用切欠H1の幅W4(標準:60mm)より若干(標準:10mm)小幅に形成しておき、断熱層2Bの嵌着用切欠H1への嵌着時に、両側側面4Sに2mm厚の隙間追従シート12Aを貼着して嵌着すれば、不燃支持ブロック4は嵌め込み容易となり、隙間追従シート12Aは、時間経過で膨張して不燃支持ブロック4の空密的嵌着となる。
そして、隙間追従シート12Aとしては、積水化学工業(株)のソフトロン(商品名)、若しくは、イルブルック社(ドイツ)のイルモンド(商品名)を採用すれば良い。
In the invention of the outer wall structure, the non-combustible support block 4 through which the Z-strip 1 penetrates has a thickness Y4 that is the same as the thickness T3 of the heat insulating layer 2B of the composite panel 2, and the heat insulating layer 2B to fit wear cut-H1, Check-tightly fitted and the heat insulating layer 2B Rukoto are also an essential requirement.
In this case, as shown in FIG. 5, the incombustible support block 4 is formed with a width X4 slightly smaller (standard: 10 mm) than the width W4 (standard: 60 mm) of the fitting notch H1, and fitted with the heat insulating layer 2B. If the gap follower sheet 12A having a thickness of 2 mm is attached to both side surfaces 4S when fitted into the notch H1, the nonflammable support block 4 can be easily fitted, and the gap follower sheet 12A expands over time. It becomes airtight fitting of the non-combustible support block 4.
And as the gap follow-up sheet 12A, Sekisui Chemical Co., Ltd. Softlon (trade name) or Ilbrook (Germany) Ilmond (trade name) may be employed.

また、隙間追従シート12Aは、典型的には、例えば図4(A)に示す如く、不燃断熱材4Bの両側面4Sで、前後側端及び上端に配置する。
従って、不燃支持ブロック4は、断熱層2B内に、あたかも断熱層2B連続体として一体的に配置され、断熱層2Bと不燃支持ブロック4との間の空隙は、密閉空気層となって、空気断熱層の機能を奏することにより、不燃支持ブロック4の嵌着介在による、コンクリート躯体CF(コンクリート外壁W)に対する、被覆断熱層2Bの断熱機能の低下は生じない。
In addition, the gap following sheet 12A is typically disposed at the front and rear side ends and the upper end on both side surfaces 4S of the incombustible heat insulating material 4B as shown in FIG. 4A, for example.
Accordingly, the non-combustible support block 4 is integrally arranged in the heat insulating layer 2B as if it is a continuous layer of the heat insulating layer 2B, and the gap between the heat insulating layer 2B and the non-combustible support block 4 becomes a sealed air layer, By exhibiting the function of the heat insulating layer, the heat insulating function of the covering heat insulating layer 2B with respect to the concrete frame CF (concrete outer wall W) due to the insertion of the non-combustible support block 4 does not occur.

また、不燃支持ブロック4は、図2に示す如く、Z上端筋1UとZ下端筋1Dとを、中央の水平上辺部1U´、両側の傾斜降下する中間傾斜部1S及び両側の水平下辺部1D´とを備えたZトラス筋1Mで、応力中心距離L15を保って上下に一体化したZ筋1を、空密的に固着保持しているのが好ましい。
この場合、Zトラス筋1Mの中間傾斜部1Sは、傾斜角45°であるのが好ましい。
また、Z上端筋1UとZ下端筋1Dの径、長さ及び応力中心距離L15は、適用するバルコニー床スラブSBの構造計算によって決定すれば良いが、Z上端筋1UとZ下端筋1Dとは、コンクリート固着力の観点から、即ち構造計算上の観点から、同径の異形棒鋼が好ましい。
In addition, as shown in FIG. 2, the non-combustible support block 4 includes a Z upper end 1U and a Z lower end 1D, a central horizontal upper side 1U ', an intermediate inclined part 1S inclined and lowered on both sides, and horizontal lower side parts 1D on both sides. It is preferable that the Z truss 1 that is integrated vertically with the stress center distance L15 is held in an airtight manner by the Z truss bar 1M provided with '.
In this case, it is preferable that the intermediate inclined portion 1S of the Z truss muscle 1M has an inclination angle of 45 °.
Further, the diameter, length, and stress center distance L15 of the Z upper bar 1U and the Z lower bar 1D may be determined by the structural calculation of the balcony floor slab SB to be applied. From the viewpoint of concrete fixing strength, that is, from the viewpoint of structural calculation, a deformed steel bar having the same diameter is preferable.

また、Z筋1の空密的な固着保持は、例えば図4に示す如く、不燃支持ブロック用の不燃断熱材4Bを2分割して、各分割片4B´の対称内面4DにZ筋嵌合溝H2,H2´,H3を配置し、Z筋1は、前後両側に隙間追従シート12Aを施して、Z筋嵌合溝に嵌合して各分割片4B´を再度接着一体化すれば、隙間追従シート12Aの径時膨張によって、不燃支持ブロック4内のZ筋1と嵌合溝H2,H2´,H3との隙間は通気不能となり、Z筋1が不燃支持ブロック4内に空密的に固着保持出来る。
そして、Z筋1は、Z上端筋1Uが引張応力に対抗し、Z下端筋1Dが圧縮応力に対抗し、Zトラス筋1Mが45°の中間傾斜部1Sによって、引張応力と圧縮応力との作用界面に生ずる剪断応力に対抗するため、Z上端筋1UとZ下端筋1D間の中心間距離の存在と相俟って、強力な支持力を発揮する。
Further, for example, as shown in FIG. 4, the non-combustible heat insulating material 4B for the non-combustible support block is divided into two and the Z-strip 1 is fitted to the symmetrical inner surface 4D of each divided piece 4B ′. If the grooves H2, H2 ′, H3 are arranged, the Z-strip 1 is provided with a clearance follower sheet 12A on both front and rear sides, fitted into the Z-strip fitting groove, and each divided piece 4B ′ is bonded and integrated again, Due to the diametrical expansion of the gap following sheet 12A, the gap between the Z line 1 in the incombustible support block 4 and the fitting grooves H2, H2 ′, H3 cannot be vented, and the Z line 1 is airtight in the noncombustible support block 4. Can be fixed and held.
Then, the Z upper end muscle 1U counters the tensile stress, the Z lower end bar 1D counters the compressive stress, and the Z truss bar 1M has a 45 ° intermediate inclined portion 1S, so that the tensile stress and the compressive stress are reduced. In order to counteract the shearing stress generated at the working interface, it exerts a strong supporting force in combination with the existence of the center-to-center distance between the Z upper end muscle 1U and the Z lower end muscle 1D.

従って、不燃支持ブロック4は、強力な支持力を備えたZ筋1を保持したものとなり、不燃支持ブロック4のパネル断熱層2Bへの配置は大間隔(標準:450mm)と出来、従来例1,2での連結筋の配置よりも遥かに合理化出来る。
しかも、Z筋1は不燃支持ブロック4内に空密的に保持されているため、不燃支持ブロック4内の、Z筋1周囲の空間は空気断熱層の機能を奏し、不燃支持ブロック4自体のコンクリート外壁Wに対する断熱機能は損なわれない。
Accordingly, the non-combustible support block 4 holds the Z-strand 1 having a strong support force, and the arrangement of the non-combustible support block 4 on the panel heat insulating layer 2B can be made at a large interval (standard: 450 mm). , 2 can be far more rational than the arrangement of connecting bars.
In addition, since the Z line 1 is held in an airtight manner in the non-combustible support block 4, the space around the Z line 1 in the non-combustible support block 4 functions as an air insulating layer, and the non-combustible support block 4 itself The heat insulating function for the concrete outer wall W is not impaired.

また、外壁の構築方法の発明は、発泡プラスチック系断熱層2Bに、透湿性の外装下地材2Aを層着一体化した透湿型の複合パネル2を用いて、一般壁部にあっては、該複合パネル2を、外側壁型枠F0とし、バルコニー床スラブSB突出壁部にあっては、該複合パネル2の外装下地材2Aを、図3(A)に示す如く、上端からバルコニー床スラブSBの基端Bbと干渉する高さ4h切除し、不燃支持ブロック4の配置位置には、該切除高さ4hに亘る嵌着用切欠H1を形成して、外側壁型枠F0とし、複合パネル2の嵌着用切欠H1に、Z上端筋1U及びZ下端筋1Dを、Zトラス筋1Mで、上下に中心間距離L15を保って一体化したZ筋1、を不燃断熱材4Bに貫通保持した不燃支持ブロック4を嵌合止着し、Z筋1の、一方の突出部APをコンクリート躯体側型枠FA内に、他方の突出部BPをバルコニー床スラブ型枠FB内に配置して慣用の型枠を形成し、型枠内へのコンクリート打設によって、コンクリート外壁Wからバルコニー床スラブSBを片持ち支持形態で突出させるものである。   In addition, the invention of the construction method of the outer wall uses the moisture permeable composite panel 2 in which the moisture permeable exterior base material 2A is layered and integrated with the foamed plastic heat insulating layer 2B. When the composite panel 2 is the outer wall formwork F0 and the balcony floor slab SB projecting wall portion, the exterior base material 2A of the composite panel 2 is arranged from the upper end to the balcony floor slab as shown in FIG. A cutout H1 extending over the cut height 4h is formed at the arrangement position of the non-combustible support block 4 at the position where the non-combustible support block 4 is arranged to interfere with the base end Bb of the SB, and the outer wall formwork F0 is formed. Non-combustible, in which the Z upper end muscle 1U and the Z lower end muscle 1D are integrated with the Z truss muscle 1M while maintaining the center distance L15 in the vertical direction through the non-combustible heat insulating material 4B. The support block 4 is fitted and fixed, and one protrusion of the Z-strip 1 P is placed in the concrete frame-side formwork FA, and the other protrusion BP is placed in the balcony floor slab formwork FB to form a conventional formwork. By placing the concrete into the formwork, the concrete outer wall W The balcony floor slab SB is projected in a cantilevered form.

この場合、一般壁部用の複合パネル2は、典型的には、断熱層2Bが、厚さ(T3)75mm、幅(BW)900mm、高さ1hは階高(標準:2700mm)の、JISA9511の押出法ポリスチレンフォームであり、外装下地材2Aが、厚さ(T2)12mm、幅(AW)900mm、高さが断熱層高さ1h−20mm(2680mm)のマグネシウムセメント板(日東紡績(株)、シンボードライト(商品名))であり、断熱層2Bと外装下地材2Aとは、図3に示す如く、幅方向では、10mmずらし、高さ方向では、断熱層2Bが上端で40mm突出し、下端で20mm入り込んだ形態の層着である。   In this case, the composite panel 2 for a general wall typically has a heat insulation layer 2B having a thickness (T3) of 75 mm, a width (BW) of 900 mm, and a height of 1 h of a floor height (standard: 2700 mm). A polystyrene cement foam (Nittobo Co., Ltd.) with an exterior base material 2A having a thickness (T2) of 12 mm, a width (AW) of 900 mm, and a height of a heat insulation layer height of 1h-20 mm (2680 mm). As shown in FIG. 3, the heat insulating layer 2B and the exterior base material 2A are shifted by 10 mm in the width direction, and the heat insulating layer 2B protrudes 40 mm at the upper end in the height direction, as shown in FIG. It is a layered dress with a 20 mm depth at the bottom.

また、バルコニー構築用の加工複合パネル2は、一般壁用の複合パネル2の上下のみを切断加工したものであって、典型的には、パネル2の上部では、外装下地材2Aを切除した断熱層2Bの剥き出し高さ4hは200mmであって、バルコニー床スラブSBの下面Sdが外装下地材2A上端に当接する形態とし、パネル2の下端面は平坦である。
また、Z筋1は、Z上端筋1UとZ下端筋1Dとが十分な中心間距離L15(標準:92mm)を保ったトラス構造筋とし、支持強度が大であって、大間隔(標準:450mm)配置の可能なものである。
Moreover, the processed composite panel 2 for constructing a balcony is obtained by cutting only the upper and lower sides of the composite panel 2 for a general wall. Typically, heat insulation is obtained by cutting off the exterior base material 2A at the upper part of the panel 2. The exposed height 4h of the layer 2B is 200 mm, the lower surface Sd of the balcony floor slab SB is in contact with the upper end of the exterior base material 2A, and the lower end surface of the panel 2 is flat.
Further, the Z muscle 1 is a truss structure muscle in which the Z upper end muscle 1U and the Z lower end muscle 1D maintain a sufficient center-to-center distance L15 (standard: 92 mm), has a high support strength, and has a large interval (standard: 450mm) is possible.

そして、本発明の構築方法にあっては、工場生産品である一般壁用の複合パネル2及び加工した、バルコニー用複合パネル2を、図6に示す如く、慣用の型枠組みで、外壁Wの外側捨型枠として使用し、工場生産品である不燃支持ブロック4を、外側壁型枠として立設した加工複合パネル2の上端の大間隔に配置した嵌着用切欠H1に嵌合止着すれば、Z筋1の配置が出来、バルコニー床スラブ型枠、コンクリート外壁型枠、居住部床スラブ型枠内への慣用の配筋作業を経て、各型枠にコンクリート打設すれば、バルコニー床スラブSBをコンクリート外壁Wから、複合パネル2の断熱層2Bと不燃支持ブロック4の不燃断熱材4Bとで熱遮断した形態で構築出来る。   In the construction method of the present invention, the composite panel 2 for a general wall and the processed composite panel 2 for a balcony, which are factory-produced products, are formed in a conventional formwork as shown in FIG. If it is used as an outside disposal frame and the non-combustible support block 4 which is a factory-produced product is fitted and fixed to a fitting notch H1 arranged at a large interval at the upper end of the processed composite panel 2 standing as an outside wall mold , Z-bar 1 can be placed, balcony floor slab formwork, concrete outer wall formwork, living section floor slab formwork, and after placing the concrete into each formwork, balcony floor slab The SB can be constructed from the concrete outer wall W in a form in which the heat insulation is performed between the heat insulating layer 2B of the composite panel 2 and the nonflammable heat insulating material 4B of the nonflammable support block 4.

従って、Z筋1は、大間隔配置が可能であって配置本数が少ないため、従来例1,2での配筋作業より、作業性が格段に向上し、請求項1の新規、且つ高品質の外壁が合理的に構築出来る。
しかも、加工複合パネル2は、バルコニー床スラブSBの打設コンクリート当接域が断熱層2Bの剥き出しで、外装下地材2Aは打設コンクリートと層接触しないため、外装下地材2Aは、透湿性のマグネシウムセメント板等の如き、打設コンクリートと当接して機能劣下する、各種薄剛板の使用も可能となり、複合パネル2の製作過程での、外装下地材2Aの選択の自由度も向上する。
Accordingly, since the Z bars 1 can be arranged at a large interval and the number of arrangements is small, the workability is significantly improved as compared with the bar arrangement work in the conventional examples 1 and 2, and the new and high quality of claim 1. Can be reasonably constructed.
In addition, the processed composite panel 2 has the exposed concrete contact area of the balcony floor slab SB exposed by the heat insulating layer 2B, and the exterior base material 2A does not come into layer contact with the cast concrete. It is possible to use various thin and rigid plates that are inferior in function by placing concrete, such as a magnesium cement plate, and the degree of freedom in selecting the exterior base material 2A in the manufacturing process of the composite panel 2 is improved. .

また、構築方法の発明に用いる不燃支持ブロック4は、例えば図5(B)に示す如く、両側面4Sに隙間追従シート12Aを配置して、断熱層2B面と空密閉止により、嵌着用切欠H1に嵌合止着しているのが好ましい。
この場合、空密閉止の嵌合止着は、典型的には、図4(A)に示す如く、不燃断熱材4Bの幅X4を、嵌着用切欠H1の幅W4(標準:60mm)より小幅(X4の標準:50mm)としておき、不燃断熱材4Bの両側面4Sの上端縁、前端縁、及び後端縁に、隙間追従シート12A(標準:2mm厚)を貼着して、不燃支持ブロック4を嵌着用切欠H1に嵌入すれば、嵌入作業が容易であると共に、嵌入後は、隙間追従シート12Aの経時膨張によって、不燃支持ブロック4の両側面4Sは、断熱層4Bの両側と空密閉止の嵌合止着となる。
そして、不燃支持ブロック4が嵌着用切欠H1に空密閉止することにより、不燃支持ブロック4と断熱層2B間の隙間の空気層も、密閉形態の空気断熱層として機能し、不燃支持ブロック4の嵌め込みによる断熱機能損失は避けられる。
In addition, the non-combustible support block 4 used in the invention of the construction method is, for example, as shown in FIG. It is preferable that the fitting is fixed to H1.
In this case, as shown in FIG. 4 (A), typically, the non-combustible heat insulating material 4B has a width X4 smaller than the width W4 (standard: 60 mm) of the fitting notch H1. (X4 standard: 50 mm), and a non-combustible support block by sticking a gap following sheet 12A (standard: 2 mm thickness) to the upper edge, front edge, and rear edge of both side surfaces 4S of the nonflammable heat insulating material 4B. 4 is inserted into the fitting notch H1, the fitting operation is easy, and after insertion, both side surfaces 4S of the non-combustible support block 4 are air-tightly sealed with both sides of the heat insulating layer 4B due to the time-dependent expansion of the gap following sheet 12A. It will be a stop fit.
And when the non-combustible support block 4 is air-tightly sealed in the fitting notch H1, the air layer in the gap between the non-combustible support block 4 and the heat insulating layer 2B also functions as an air-insulating layer in a sealed form. Loss of thermal insulation function due to fitting is avoided.

また、構築方法にあっては、図3(B)、図5(A)に示す如く、複合パネル2の断熱層2Bの上端適所に、断熱層2Bの厚さT3に亘る着座溝2Gを配置しておき、コンクリート型枠組み時に、釘孔H7を有する、水平ブレード7F及び垂直ブレード7Wを備えたT字ジョイント7を、水平ブレード7Fを着座溝2Gに、垂直ブレード7Wを断熱層2Bの背面Brに当接して、断熱層2Bに釘止めするのが好ましい。   In the construction method, as shown in FIGS. 3 (B) and 5 (A), a seating groove 2G extending over the thickness T3 of the heat insulating layer 2B is arranged at the upper end of the heat insulating layer 2B of the composite panel 2. In addition, the T-joint 7 having the horizontal blade 7F and the vertical blade 7W having the nail hole H7 at the time of the concrete mold frame, the horizontal blade 7F is used as the seating groove 2G, and the vertical blade 7W is used as the back surface Br of the heat insulating layer 2B. It is preferable to nail to the heat insulation layer 2B.

この場合、着座溝2Gは水平ブレード7Fの厚さと同寸とすれば良く、T字ジョイント7は、断熱性の、肉厚3mmのプラスチック成形品を採用すれば良い。
尚、水平ブレード7Fの下面に接着テープ12Bを配置しておけば、T字ジョイント7の取付け作業が容易となる。
そして、T字ジョイント7を複合パネル2の上端に固定してコンクリート打設すれば、T字ジョイント7の下側の垂直ブレード7Wが、図2(B)に示す如く、居住部床スラブSAのコンクリートで確保されるため、上階の加工複合パネル2の上下接続配置作業時に、T字ジョイント7の上側の垂直ブレード7Wが、加工複合パネル2の下端の位置決め機能及び固定機能を奏し、上階の型枠組み作業が容易となる。
In this case, the seating groove 2G may be the same size as the thickness of the horizontal blade 7F, and the T-shaped joint 7 may be a heat-insulating plastic molded product having a thickness of 3 mm.
If the adhesive tape 12B is disposed on the lower surface of the horizontal blade 7F, the T-joint 7 can be attached easily.
Then, if the T-joint 7 is fixed to the upper end of the composite panel 2 and concrete is placed, the lower vertical blade 7W of the T-joint 7 is formed on the living part floor slab SA as shown in FIG. Since it is secured by concrete, the vertical blade 7W on the upper side of the T-joint 7 performs the positioning function and the fixing function of the lower end of the processed composite panel 2 during the upper and lower connection arrangement work of the processed composite panel 2 on the upper floor. This makes it easier to work with formwork.

尚、T字ジョイント7は、図5(A)に示す如く、上側垂直ブレード7Wが、ボルト挿入用孔H7´を備えているのが特に好ましい。
この場合は、図2(B)に示す如く、上階の壁型枠構築時に、上階の加工複合パネル2の断熱層背面Brを、T字ジョイント7の上側の垂直ブレード7Wに当接して釘孔H7に釘打ち固定すると共に、パネル2と上側垂直ブレード7Wとを、パネル2を貫通するボルト14Bのボルト挿入用孔H7´への貫通によって、断熱アンカー14Aで固着出来、外壁Wの外側壁型枠F0としての加工複合パネル2の定位置確保が保証出来る。
In the T-joint 7, as shown in FIG. 5A, the upper vertical blade 7W is particularly preferably provided with a bolt insertion hole H7 ′.
In this case, as shown in FIG. 2 (B), when the upper floor wall formwork is constructed, the heat insulation layer rear surface Br of the upper floor processed composite panel 2 is brought into contact with the vertical blade 7W on the upper side of the T-joint 7. The panel 2 and the upper vertical blade 7W can be fixed to the nail hole H7 by the penetration of the bolt 14B penetrating the panel 2 into the bolt insertion hole H7 'and fixed to the outer wall W by the heat insulating anchor 14A. The fixed position of the processed composite panel 2 as the wall mold F0 can be ensured.

本願の請求項6の外壁の構築方法に使用する不燃支持ブロック4は、図4に示す如く、高さZ4、厚さY4及び幅X4の長方形立方体の不燃断熱材4Bを、幅1/2の不燃断熱材片4B´に左右に2分割した形態の、各不燃断熱材片4B´の対称内面4Dに、面対称にZ筋1の嵌合溝H2,H2´,H3を配置し、Z上端筋1UとZ下端筋1Dとを、中心間距離L15を保ってZトラス筋1Mで結合一体化したZ筋1を、嵌合溝H2,H2´,H3に嵌合して、両側の不燃断熱材片4B´を対称内面4Dで接着一体化したものである。   The incombustible support block 4 used in the outer wall construction method according to claim 6 of the present application is a rectangular cube incombustible heat insulating material 4B having a height Z4, a thickness Y4 and a width X4, as shown in FIG. On the symmetrical inner surface 4D of each non-combustible heat insulating material piece 4B 'in a form divided into left and right in the non-combustible heat insulating material piece 4B', the fitting grooves H2, H2 ', H3 of the Z line 1 are arranged symmetrically, and the upper end of the Z A Z-strand 1 obtained by joining and integrating the streaks 1U and the Z lower-end streaks 1D with a Z truss bar 1M while maintaining a center-to-center distance L15 is fitted into the fitting grooves H2, H2 ', H3, and nonflammable heat insulation on both sides. A piece of material 4B ′ is bonded and integrated with a symmetrical inner surface 4D.

この場合、不燃断熱材4Bは、典型的には、炭酸カルシウム系発泡板のロックセルボード(フジ化成工業(株)、商品名)を採用する。
該不燃断熱材4Bは、熱伝導率が0.032kcal/mh℃(プラスチック系断熱材は0.024〜0.037kcal/mh℃)、透湿抵抗が26.3mhmmHg/g(プラスチック系断熱材は25〜7.1mhmmHg/g)、圧縮強度が1.8kgf/cm(プラスチック系断熱材は0.5〜2.0kgf/cm)で、プラスチック系断熱層2Bとほぼ同等の物性を備え、且つ、不燃性であるため、パネル2の断熱層2B中に嵌合埋設形態で好適に採用出来る。
In this case, the non-combustible heat insulating material 4B typically employs a calcium carbonate foam plate lock cell board (Fuji Kasei Kogyo Co., Ltd., trade name).
The non-combustible heat insulating material 4B has a thermal conductivity of 0.032 kcal / mh ° C. (plastic heat insulating material is 0.024 to 0.037 kcal / mh ° C.) and a moisture permeability resistance of 26.3 m 2 hmmHg / g (plastic heat insulating material). The material is 25 to 7.1 m 2 hmmHg / g) and the compressive strength is 1.8 kgf / cm 2 (the plastic heat insulating material is 0.5 to 2.0 kgf / cm 2 ), which is almost equivalent to the plastic heat insulating layer 2B. Since it has physical properties and is nonflammable, it can be suitably employed in a fitting embedded form in the heat insulating layer 2B of the panel 2.

また、不燃断熱材4Bの、高さZ4は、パネル2の断熱層2B上端の露出高さ(外装下地材2Aの切除高さ)4h(標準:200mm)と同寸であり、厚さY4は、加工複合パネル2の断熱層厚さT3(標準:75mm)と同寸であり、幅X4は、パネル2の断熱層2Bの嵌着用切欠H1の幅W4(標準:60mm)に嵌入可能な寸法(標準:50mm)であれば良い。   Further, the height Z4 of the incombustible heat insulating material 4B is the same as the exposed height (cutting height of the exterior base material 2A) 4h (standard: 200 mm) at the upper end of the heat insulating layer 2B of the panel 2, and the thickness Y4 is The heat insulation layer thickness T3 (standard: 75 mm) of the processed composite panel 2 is the same dimension, and the width X4 can be fitted into the width W4 (standard: 60 mm) of the fitting notch H1 of the heat insulation layer 2B of the panel 2. (Standard: 50 mm) is sufficient.

また、不燃断熱材片4B´は、1個の幅X4(標準:50mm)の不燃断熱材4Bを、1/2幅のX2(25mm)幅に2等分し、2個の分割不燃断熱材片4B´の、それぞれの切断した内面4Dに、図4(B)に示す如く、Z筋1の中央部を嵌合するための、嵌合溝H2,H2´,H3を、例えば、テーブル式発泡スチロールカッター(坂口電熱(株)、商品名)で形成しても良く、或いは、所望形態の金型を用いて、面対称の嵌合溝H2,H2´,H3を備えた不燃断熱材片4B´を、成形品として準備すれば良い。   Also, the non-combustible heat insulating material piece 4B ′ is divided into two incombustible heat insulating materials by dividing one non-combustible heat insulating material 4B having a width X4 (standard: 50 mm) into two equal widths X2 (25 mm). As shown in FIG. 4 (B), fitting grooves H2, H2 ′, and H3 for fitting the central portion of the Z-strip 1 to each cut inner surface 4D of the piece 4B ′ are, for example, table type It may be formed with a polystyrene foam cutter (Sakaguchi Electric Heat Co., Ltd., trade name), or a non-combustible heat insulating material piece 4B provided with plane-symmetric fitting grooves H2, H2 ′, H3 using a mold having a desired form. 'May be prepared as a molded product.

また、Z筋1は、不燃支持ブロック4で固着把持されておれば良く、面対称の不燃断熱材片4B´の一体化に際しては、嵌合溝H2,H2´,H3の内径寸法をZ筋1の各筋径と整合させて、Z筋1を接着剤で嵌合溝に固定し、両方の不燃断熱材片4B´相互を内面4Dで固定しても良いが、嵌合溝H2,H2´,H3の内径寸法をZ筋1径より5〜6mm大とし、Z筋1に厚さ2mmの隙間追従シート12Aを巻いて両方の不燃断熱材片4B´を接着一体化するのが、作業上好ましい。
尚、Z筋1は、コンクリートとの強固な固着力を得るため、各構成筋は異形棒鋼とするのが好ましく、全長に亘って、予め錆止め塗料を塗布しておけば、コンクリート内でのZ筋1の腐蝕も抑制出来、Z筋の耐久性が向上する。
この場合、Z筋1の不燃支持ブロック4内に位置する部位には、耐火塗料を予め塗布しておけば、Z筋1の耐火性は、不燃断熱材4Bと耐火塗料とによって、更に向上する。
Further, the Z-stripe 1 only needs to be fixedly held by the non-combustible support block 4, and when integrating the non-flammable heat-insulating material pieces 4B ', the inner diameter dimensions of the fitting grooves H2, H2', and H3 are set to the Z-stripe. 1 may be fixed to the fitting groove with an adhesive, and both non-combustible heat insulating material pieces 4B ′ may be fixed to the inner surface 4D. However, the fitting grooves H2, H2 may be used. The inner diameter dimension of ', H3 is 5 to 6 mm larger than the Z-strip 1 diameter, and the gap tracking sheet 12A having a thickness of 2 mm is wound around the Z-strip 1 and the both non-combustible heat insulating material pieces 4B' are bonded and integrated. Above preferred.
In addition, in order to obtain a strong fixing force with the concrete, the Z reinforcement 1 is preferably a deformed steel bar. If a rust-prevention paint is applied in advance over the entire length, the Z reinforcement 1 in the concrete Corrosion of the muscle 1 can also be suppressed and the durability of the Z muscle is improved.
In this case, if a fireproof paint is applied in advance to the portion located in the non-combustible support block 4 of the Z line 1, the fire resistance of the Z line 1 is further improved by the non-combustible heat insulating material 4B and the fireproof paint. .

従って、本発明の不燃支持ブロック4は、所定の寸法形状に工場生産されたZ筋1を、所定の均質形態に工場生産された不燃断熱材片4B´を用いて、工場生産品として製作されるため、寸法、機能の均斉な製品として準備出来、耐火性の、バルコニー床スラブSBの構築の合理化を達成すると共に、該不燃支持ブロック4で構築した片持ち支持のバルコニーBは、品質の保証されたものとなる。
そして、Z筋1自体は、中心間距離L15(標準:92mm)を保ってZ上端筋1UとZ下端筋1Dとを一体化しているため、強度上も、Z上端筋1UとZ下端筋1Dとを別個独立して採用するよりも、計算上は3.64倍の支持強度が発揮出来る。
しかも、不燃支持ブロック4は、軽い不燃断熱材4BがZ筋1に一体化したものであるため、搬送、保管が容易であって、商品としての取扱い、及び施工現場への展開も容易である。
Therefore, the incombustible support block 4 of the present invention is manufactured as a factory-produced product using the non-combustible heat insulating material piece 4B ′ manufactured in the factory in a predetermined homogeneous form from the Z-strip 1 manufactured in the factory in a predetermined size and shape. Therefore, the cantilevered balcony B constructed with the non-combustible support block 4 can be prepared as a product with uniform dimensions and functions, streamlined construction of a fire-resistant balcony floor slab SB, Will be.
Since the Z top 1 itself maintains the center distance L15 (standard: 92 mm) and integrates the Z upper end 1U and the Z lower end 1D, the Z upper end 1U and the Z lower end 1D are also strengthened. And 3.64 times the support strength can be demonstrated in calculation.
Moreover, since the non-combustible support block 4 is formed by integrating the light non-combustible heat insulating material 4B into the Z-strip 1, it can be easily transported and stored, and can be handled as a product and deployed to the construction site. .

また、不燃支持ブロック4の発明にあっては、図2に示す如く、Zトラス筋1Mが、中央の水平上辺部1U´でZ上端筋1Uの下面と、両側の水平下辺部1D´でZ下端筋1D上面と固着一体化し、且つ両側中間傾斜部1Sが、それぞれ、Z下端筋1Dに対して挟角45°であるのが好ましい。
この場合、Z上端筋1Uは、主として引張り応力に対抗し、Z下端筋1Dは圧縮応力に対抗するが、Zトラス筋1Mは、傾斜角(挟角)が45°であるため、引張り応力と圧縮応力との作用界面の剪断応力作用に好適に対処するものとなる。
Further, in the invention of the non-combustible support block 4, as shown in FIG. 2, the Z truss bar 1M has a Z at the central horizontal upper side 1U ′ at the lower surface of the Z upper bar 1U and at both horizontal lower sides 1D ′. It is preferable that the upper surface of the lower end reinforcement 1D is fixedly integrated with each other, and the both side intermediate inclined portions 1S are each at an included angle of 45 ° with respect to the Z lower end reinforcement 1D.
In this case, the Z upper muscle 1U mainly resists the tensile stress, and the Z lower muscle 1D opposes the compressive stress, but the Z truss 1M has an inclination angle (an included angle) of 45 °. It suitably copes with the shear stress action at the working interface with the compressive stress.

そして、Z筋1のトラス組みは、Zトラス筋1Mの水平上辺部1U´及び水平下辺部1D´の、Z上端筋1U及びZ下端筋1Dへの当接形態であるため、Z上端筋1Uの下面とZ下端筋1Dの上面との間隔(標準:70mm)、即ち、Zトラス筋1Mの、水平上辺部1U´上面と、水平下辺部1D´下面との間隔、によって中心間距離L15が容易に設定出来る。
しかも、Zトラス筋1Mは、左右対称形態となるため、左右の各突出部AP,BPが対称であれば、不燃支持ブロック4の製作に際しては、Z筋1の左右方向を特定することなく適用可能となり、Z筋1の取扱いが便利となる。
従って、支持力の強大なZ筋の製作、保守管理、及び不燃支持ブロックの製作の合理化が可能となる。
The truss assembly of the Z muscle 1 is a form in which the horizontal upper side 1U ′ and the horizontal lower side 1D ′ of the Z truss 1M are in contact with the Z upper end 1U and the Z lower end 1D. The distance L15 between the center and the upper surface of the Z lower bar 1D (standard: 70 mm), that is, the distance between the upper surface of the horizontal upper side 1U ′ and the lower surface of the horizontal lower side 1D ′ of the Z truss 1M Easy to set.
Moreover, since the Z truss bar 1M has a left-right symmetric configuration, if the left and right protrusions AP, BP are symmetric, the left and right direction of the Z bar 1 can be applied when manufacturing the incombustible support block 4. This makes it possible to handle the Z-strip 1 conveniently.
Therefore, it is possible to rationalize the production of the Z-stripe having a strong support force, the maintenance management, and the production of the incombustible support block.

また、Z筋1は、図4に示す如く、不燃断熱材4Bの前面F4及び後面B4より不燃断熱材4B内に入り込んだ位置で、隙間追従シート12Aを巻き付けて嵌合溝H2,H2´,H3に嵌合し、嵌合溝H2,H2´,H3の前面F4及び後面B4から隙間追従シート12Aまで、耐火シーリング13を充填保持するのが好ましい。
この場合、隙間追従シート12Aは、典型的には、2mm厚、20mm幅のソフトロン(積水化学工業(株)、商品名)を採用すれば良く、隙間追従シート12Aは、不燃断熱材4Bの前面F4及び後面B4から、4mm前後入り込んだ位置で、Z筋1に巻き付ければ良い。
Further, as shown in FIG. 4, the Z-strip 1 is wound around the gap follower sheet 12 </ b> A from the front surface F <b> 4 and the rear surface B <b> 4 of the non-combustible heat insulating material 4 </ b> B into the non-combustible heat insulating material 4 </ b> B to fit the fitting grooves H <b> 2, H <b> 2 ′, It is preferable to fit and hold the fireproof sealing 13 from the front face F4 and the rear face B4 of the fitting grooves H2, H2 ′, H3 to the gap following sheet 12A.
In this case, the clearance follower sheet 12A typically employs a softlon (Sekisui Chemical Co., Ltd., trade name) having a thickness of 2 mm and a width of 20 mm, and the clearance follower sheet 12A is made of the non-combustible heat insulating material 4B. What is necessary is just to wind around the Z line | wire 1 in the position which entered about 4 mm from the front surface F4 and the rear surface B4.

従って、Z筋1は、隙間追従シート12Aの空気に触れての経時膨張によって、嵌合溝H2,H2´,H3に密着形態で固定され、前後の隙間追従シート12A間は、密閉空気層として断熱性を発揮し、且つ隙間追従シート12Aの外側は耐火シーリング13の充填によってZ筋1の耐火性も保証され、不燃支持ブロック4は、加工複合パネル2の断熱層2B内に嵌入使用しても、充分な断熱機能を発揮し、且つZ筋1の耐火性を保証する。   Therefore, the Z-strip 1 is fixed in close contact with the fitting grooves H2, H2 ′, H3 by the time-dependent expansion of the gap following sheet 12A in contact with the air, and a space between the front and rear gap following sheets 12A is a sealed air layer. The outside of the gap following sheet 12A exhibits heat insulation, and the fire resistance of the Z-strand 1 is also guaranteed by filling the fireproof sealing 13, and the non-combustible support block 4 is inserted into the heat insulation layer 2B of the processed composite panel 2 and used. However, it exhibits a sufficient heat insulating function and ensures the fire resistance of the Z-strip 1.

そして、不燃支持ブロック4にあっては、不燃断熱材4Bは、図5に示す如く、幅X4が複合パネル2の嵌着用切欠H1の幅W4より小幅であり、厚さY4が複合パネル2の断熱層厚T3と同寸であり、高さZ4が嵌着用切欠H1の深さ4hと同寸とするのが好都合である。
この場合、不燃断熱材4Bの幅X4が嵌着用切欠H1の幅W4より小であれば、型枠組み時の不燃支持ブロック4の複合パネル2への嵌め込みが容易である。
In the non-combustible support block 4, the non-combustible heat insulating material 4B has a width X4 smaller than the width W4 of the fitting notch H1 of the composite panel 2 and a thickness Y4 of the composite panel 2 as shown in FIG. It is convenient that the heat insulation layer thickness T3 is the same size, and the height Z4 is the same size as the depth 4h of the fitting notch H1.
In this case, if the width X4 of the incombustible heat insulating material 4B is smaller than the width W4 of the fitting notch H1, it is easy to fit the incombustible support block 4 into the composite panel 2 at the time of formwork.

そして、標準幅W4が60mmの嵌着用切欠H1に対し、標準幅X4が50mmの不燃断熱材4Bを、両側面4Sに、図5(B)に示す如く、慣用の、厚さ2mmの隙間追従シート12Aを貼着して嵌入すれば、不燃支持ブロック4の嵌着用切欠H1への嵌入作業が容易であると共に、嵌入後1〜2時間の隙間追従シート12Aの膨張によって、不燃支持ブロック4は嵌着用切欠H1に空密形態の密着嵌入固定となる。
そして、図4(A)の如く、隙間追従シート12Aを、不燃断熱材4Bの両側面4Sの前端縁、後端縁及び上端縁に配置すれば、不燃断熱材4Bとパネル断熱層2B間の隙間は、前後端縁及び上端縁で密閉された空気断熱層となり、複合パネル2は、断熱層2B内に異質の不燃支持ブロック4を嵌入しても、断熱機能面では、嵌着用切欠H1の存在しない、断熱層2Bのみのパネルとなり、バルコニー床スラブSBは、単に複合パネル2上に配置した構造に構築可能となる。
Then, for the fitting notch H1 having a standard width W4 of 60 mm, a nonflammable heat insulating material 4B having a standard width X4 of 50 mm is provided on both side surfaces 4S as shown in FIG. If the sheet 12A is stuck and inserted, the incombustible support block 4 can be easily inserted into the fitting notch H1, and the incombustible support block 4 is expanded by the expansion of the gap following sheet 12A for 1 to 2 hours after the insertion. It becomes close fitting insertion fixation of an airtight form to the fitting notch H1.
Then, as shown in FIG. 4A, if the gap follower sheet 12A is disposed on the front edge, the rear edge, and the upper edge of the both side surfaces 4S of the incombustible heat insulating material 4B, the space between the incombustible heat insulating material 4B and the panel heat insulating layer 2B. The gap becomes an air heat insulating layer sealed at the front and rear end edges and the upper end edge, and the composite panel 2 has the fitting notch H1 in the heat insulating function surface even if the non-combustible support block 4 is inserted into the heat insulating layer 2B. The panel having only the heat insulating layer 2 </ b> B that does not exist, and the balcony floor slab SB can be constructed in a structure simply disposed on the composite panel 2.

本発明の外断熱外壁構造は、鉄筋コンクリートのバルコニー床スラブSBを、鉄筋コンクリート外壁Wから断熱層2Bで熱的に遮断して突出付設したため、バルコニー床スラブSBのコンクリートと、コンクリート躯体側のコンクリートとの熱橋作用が遮断出来、熱橋作用の抑制出来た外壁構造となる。
そして、バルコニー床スラブSBを片持ち支持形式で保持するZ筋1は、不燃支持ブロック4によって断熱層2B内で保持されているため、火災時の断熱層2Bの燃焼によっても劣下することなく、耐火性バルコニーBとなる。
しかも、不燃支持ブロック4は、断熱層2B内に、あたかも断熱層2B連続体として一体的に配置され、断熱層2Bと不燃支持ブロック4との間の空隙は、密閉空気層となって、空気断熱層の機能を奏することにより、不燃支持ブロック4の嵌着介在による、コンクリート躯体CF(コンクリート外壁W)に対する、被覆断熱層2Bの断熱機能の低下は生じない。
また、Z筋1のコンクリート躯体CF側への突出部APは、必要に応じて屈曲して、コンクリート外壁W内での固定も可能であるため、バルコニー床スラブSBの外壁Wに対する突出位置は自在となり、バルコニーBの設計の自由度が向上する。

In the outer heat insulating outer wall structure of the present invention, the reinforced concrete balcony floor slab SB is thermally cut off from the reinforced concrete outer wall W by the heat insulating layer 2B, so that the concrete of the balcony floor slab SB and the concrete on the concrete frame side are provided. The outer wall structure can block the thermal bridge action and suppress the thermal bridge action.
And since Z line | wire 1 which hold | maintains the balcony floor slab SB in the cantilever support form is hold | maintained in the heat insulation layer 2B by the nonflammable support block 4, it does not deteriorate by combustion of the heat insulation layer 2B at the time of a fire. It becomes a fire-resistant balcony B.
Moreover, the non-combustible support block 4 is integrally disposed in the heat insulating layer 2B as if it is a continuous body of the heat insulating layer 2B, and the gap between the heat insulating layer 2B and the non-combustible support block 4 becomes a sealed air layer, By exhibiting the function of the heat insulating layer, the heat insulating function of the covering heat insulating layer 2B with respect to the concrete frame CF (concrete outer wall W) due to the insertion of the non-combustible support block 4 does not occur.
Further, the protruding portion AP of the Z-strip 1 toward the concrete frame CF can be bent as necessary and fixed in the concrete outer wall W, so that the protruding position of the balcony floor slab SB with respect to the outer wall W is free. Thus, the degree of freedom in designing the balcony B is improved.

また、Z筋1は、強大な支持力を有するため、各Z筋1相互の配置間隔が広く出来、バルコニー床スラブSBの構築時の型枠組み、及び配筋作業が合理化出来、バルコニーBを備えた外壁構造の、施工期間面、経費面での合理化が可能となり、唯一の熱橋ルートとなるZ筋1の本数が少ないため、バルコニーBからの熱橋の抑制された、且つ、外壁は、透湿性外断熱被覆されて、内部結露の生じない、住環境面で優れた、高品質のバルコニー付設建物の提供を可能とする。
また、Z筋1も、不燃支持ブロック4も、加工複合パネル2も、全て工場生産品として準備出来るため、均斉、且つ、品質の保証された安全なバルコニー付設外壁構造となる。
Further, since the Z-stripes 1 have a strong support force, the arrangement intervals between the Z-strips 1 can be widened, and the formwork and the bar-laying work at the time of constructing the balcony floor slab SB can be rationalized. The outer wall structure can be rationalized in terms of construction period and cost, and the number of Z-strips 1 that become the only thermal bridge route is small, so the thermal bridge from the balcony B is suppressed, and the outer wall is It is possible to provide a high-quality balcony-equipped building that has a moisture-permeable outer heat insulating coating and that is free from internal condensation and that is superior in terms of living environment.
In addition, since the Z-strip 1, the non-combustible support block 4, and the processed composite panel 2 can all be prepared as factory-produced products, the outer wall structure with a balcony with a uniform and guaranteed quality is obtained.

そして、外壁構造の構築も、Z筋1の配置本数が少ないため、型枠組みは、従来例1,2での配筋作業より遥かに作業性が向上する。
しかも、加工複合パネル2は、バルコニー床スラブSBの打設コンクリート当接域で、即ちバルコニー床スラブSBの基端Bb面全面で、外装下地材2Aを除去しているため、打設コンクリートに直接触れると劣下する、例えば、マグネシウムセメント板2A等の、軽量、且つ透湿性薄剛板の、各種外装下地材の、複合パネル2への採用も可能となる。
そして、バルコニー床スラブSBの型枠組みに際しても、慣用の手法で加工複合パネル2を外壁の外側型枠に採用し、Z筋1を備えた不燃支持ブロック4を外側型枠の嵌着用切欠H1に嵌め込めば良いため、型枠組みが容易となり、耐火性のバルコニー床スラブSBの突出構築が、慣用の型枠組み作業によって合理的に構築出来る。
In the construction of the outer wall structure, since the number of Z bars 1 arranged is small, the workability of the mold frame is much improved compared to the conventional bar arrangement work in the first and second examples.
In addition, since the processed composite panel 2 removes the exterior base material 2A in the contact area of the balcony floor slab SB, that is, the entire surface of the base end Bb of the balcony floor slab SB, the processed composite panel 2 is directly applied to the cast concrete. Various exterior base materials such as a light and moisture-permeable thin rigid plate such as a magnesium cement plate 2A, which deteriorates when touched, can be used for the composite panel 2.
And also in the mold form of the balcony floor slab SB, the processed composite panel 2 is adopted as the outer formwork of the outer wall by a conventional method, and the non-combustible support block 4 provided with the Z-strip 1 is used as the fitting notch H1 of the outer formwork. Since it only has to be fitted, the mold frame becomes easy, and the protruding construction of the fire-resistant balcony floor slab SB can be rationally constructed by the conventional mold frame work.

また、本発明の不燃支持ブロック4は、強大な支持力を備えたトラス筋形態のZ筋1が、工場生産品として均斉な品質の下に準備出来、且つ、不燃断熱層4BへのZ筋1の組み込みも工場での作業となるため、不燃支持ブロック4は、支持力、断熱性、耐火性の均質な量産品として準備出来、重量もZ筋1の重量に不燃断熱材4Bの重量が付加されただけとなるため、持ち運び、保守管理が容易であって、各地の作業現場への展開も容易であり、片持ち支持形態のバルコニーBを備えた、高品質の外断熱鉄筋コンクリート造建物の普及に有効である。   In addition, the incombustible support block 4 of the present invention has a Z-strand 1 in the form of a truss bar having a strong support force, which can be prepared with uniform quality as a factory-produced product, and the Z-stripe to the incombustible heat insulating layer 4B. Since the installation of 1 is also a factory work, the non-combustible support block 4 can be prepared as a homogeneous mass-produced product with supporting force, heat insulation and fire resistance, and the weight of the non-combustible heat insulating material 4B is equal to the weight of the Z-strip 1 Since it is only added, it is easy to carry, maintain and manage, and can be easily deployed at various work sites. A high-quality exterior insulated reinforced concrete building with a cantilevered balcony B Effective for dissemination.

〔バルコニーの形状(図1、図2)〕
図1は、実施するバルコニーBを備えた外壁構造の一部切欠斜視図であって、図2(A)は縦断面図、図2(B)は図2(A)の部分拡大図である。
バルコニーBは、図1及び図2に示す如く、コンクリート躯体CFの耐力壁としての、壁厚TWが180mmのコンクリート外壁Wの外面Wfを、厚さT1が82mmの加工複合パネル2で被覆し、コンクリート外壁Wの外面Wfから、断熱層2Bを介在して片持ち支持形式で突設するものである。
[Shape of the balcony (Figs. 1 and 2)]
1 is a partially cutaway perspective view of an outer wall structure provided with a balcony B to be implemented. FIG. 2A is a longitudinal sectional view, and FIG. 2B is a partially enlarged view of FIG. .
As shown in FIGS. 1 and 2, the balcony B covers the outer surface Wf of the concrete outer wall W having a wall thickness TW of 180 mm as a bearing wall of the concrete frame CF with the processed composite panel 2 having a thickness T1 of 82 mm. From the outer surface Wf of the concrete outer wall W, it protrudes in a cantilevered manner with the heat insulating layer 2B interposed.

そして、バルコニー床スラブSBは、奥行きLBが1500mm、厚さTBが180mmで、長辺先端縁には、高さPh及び幅Pwが共に150mmのパラペットPを備えたものであって、コンクリート外壁Wに対して断熱層2Bで熱的に遮断した構造で、Z筋1群のみによって、コンクリート躯体から片持ち支持形態で、図1の如く、居住部床スラブSAの下面sd´とバルコニー床スラブSBの下面sdとを面一に突設したものである。   The balcony floor slab SB has a depth LB of 1500 mm, a thickness TB of 180 mm, and a parapet P having a height Ph and a width Pw of 150 mm at the long side edge. As shown in FIG. 1, the bottom surface sd ′ of the living part floor slab SA and the balcony floor slab SB are formed in a cantilevered form from the concrete frame only by the group of Z bars. The lower surface sd of this is projected on the same plane.

〔一般壁用複合パネル(図3)〕
一般壁用複合パネル2は、バルコニー配置位置に採用する加工複合パネル2の加工製作にも用いるパネルであって、コンクリート外壁Wの一般壁部を透湿性外断熱被覆するものである。
即ち、一般パネル2は、図3(A)に示す如く、幅BWが900mm、厚さT3が75mm、高さ1hが2700mm(標準階高)の断熱層2Bに、幅AWが900mm、厚さT2が12mm、高さが2680mmの外装下地材2Aを、断熱層2Bが、上端では40mm(d3)突出し、下端では20mm(d4)入り込み、幅方向には、外装下地材2Aを10mm(d1)ずらして層着一体化したもので、複合パネル2の、上下接続部では、外装下地材2A間に20mmの横目地を形成し、左右接続部では、縦目地の生じない相欠け接続可能とし、且つ、適所に、セパレータ挿入用孔hs、及びボルト挿入用孔hbを配置したものである。
[Composite panel for general wall (Fig. 3)]
The general wall composite panel 2 is a panel used for processing and manufacturing the processed composite panel 2 employed in the balcony arrangement position, and covers the general wall portion of the concrete outer wall W with moisture-permeable outer heat insulation.
That is, as shown in FIG. 3A, the general panel 2 has a heat insulation layer 2B having a width BW of 900 mm, a thickness T3 of 75 mm, a height 1h of 2700 mm (standard floor height), and a width AW of 900 mm. The exterior base material 2A having a T2 of 12 mm and a height of 2680 mm, the heat insulating layer 2B protrudes 40 mm (d3) at the upper end, enters 20 mm (d4) at the lower end, and 10 mm (d1) of the exterior base material 2A in the width direction. In the composite panel 2, the upper and lower connection parts of the composite panel 2 are formed with a horizontal joint of 20 mm between the exterior base materials 2A, and the left and right connection parts can be connected to each other without any vertical joints. In addition, a separator insertion hole hs and a bolt insertion hole hb are arranged at appropriate positions.

そして、断熱層2Bとしては、JISA9511の押出法ポリスチレンフォーム75mm厚板(透湿抵抗:52.5mhmmHg)を採用し、外装下地材2Aとしては、酸化マグネシウムと硅砂を主成分とし、両面にガラス繊維不織布を埋設して12mm厚に成形した、軽量、且つ高強度で、透湿性(透湿抵抗:14mhmmHg)のマグネシウムセメント板(日東紡績(株)よりシンボードライト(商品名)として入手可能)を採用する。 And as the heat insulation layer 2B, an extruded polystyrene foam 75 mm thick plate (moisture permeability resistance: 52.5 m 2 hmmHg) of JISA9511 is adopted, and the exterior base material 2A is composed mainly of magnesium oxide and cinnabar sand on both sides. Lightweight, high-strength, moisture-permeable (moisture-permeable resistance: 14 m 2 hmmHg) magnesium cement board (made by Nitto Boseki Co., Ltd.) Adoptable).

〔バルコニー用複合パネル(図3)〕
バルコニー用複合パネル2は、一般壁用の複合パネル2を、バルコニー床スラブSBの構築に用いるように、上端及び下端のみを加工したものであり、加工パネル2の下端縁は、断熱層2Bと外装下地材2Aとを平坦とし、加工パネル2の上端では、図3(B)に示す如く、バルコニー床スラブSBの基端Bb面の当接域で、外装下地材2Aを切除して断熱層2Bを、上端から高さ4hだけ剥き出しとし、断熱層2Bの高さ4hの剥き出し部には、支持用Z筋1を備えた不燃支持ブロック4を装着するための嵌合用切欠H1を配置し、断熱層2B上端面には、T字ジョイント7を配置するための浅い着座溝2Gを適宜(標準:2ヶ所)配置したものである。
[Composite panel for balcony (Fig. 3)]
The composite panel 2 for a balcony is obtained by processing only the upper end and the lower end of the composite panel 2 for a general wall so as to be used for the construction of the balcony floor slab SB. The exterior base material 2A is flattened, and at the upper end of the processed panel 2, as shown in FIG. 3B, the exterior base material 2A is cut out in the contact area of the base end Bb surface of the balcony floor slab SB, and a heat insulating layer is formed. 2B is exposed from the upper end by a height of 4 h, and a fitting notch H1 for mounting the incombustible support block 4 provided with the supporting Z-strips 1 is arranged on the exposed portion of the heat insulating layer 2B at a height of 4 h, On the upper end surface of the heat insulating layer 2B, shallow seat grooves 2G for arranging the T-shaped joints 7 are appropriately (standard: two places).

即ち、図3(B)に示す如く、パネル上端にあっては、断熱層2Bが居住部床スラブSAの厚さTA(200mm)に相当する高さ4h(200mm)だけ剥き出しとなるように、外装下地材2Aを切除し、断熱層2Bの高さ4hの剥き出し部には、幅W4が60mmの嵌合用切欠H1の2本を、側端からW1(標準:225mm)の位置に、且つ450mm間隔で、高さ4hに亘って形成し、且つ、断熱層2Bの上端面適所(標準:2ヶ所)に、T字ジョイント7を載置する着座溝2Gを配置した形態で準備する。   That is, as shown in FIG. 3 (B), at the upper end of the panel, the heat insulating layer 2B is exposed by a height 4h (200 mm) corresponding to the thickness TA (200 mm) of the living part floor slab SA. The exterior base material 2A is cut out, and two of the fitting cutouts H1 having a width W4 of 60 mm are provided on the exposed portion of the heat insulating layer 2B having a height of 4 h at a position W1 (standard: 225 mm) from the side edge and 450 mm. It is formed over a height of 4 h at intervals, and is prepared in a form in which seating grooves 2G for placing the T-shaped joints 7 are arranged at appropriate positions (standard: two locations) on the upper surface of the heat insulating layer 2B.

〔Z筋(図2、図4)〕
Z筋1は、図2に示す如く、バルコニー床スラブSBの、引張応力負担用のZ上端筋1Uと、圧縮応力負担用のZ下端筋1Dとを、中央の水平上辺部1U´と水平上辺部1U´の両端から角度θが45°で傾斜降下する両側の中間傾斜部1S、及び中間傾斜部下端から外方に延出する水平下辺部1D´とを備えたZトラス筋1Mで、応力中心距離L15を保って、上下に接着一体化固定したものである。
[Z-strip (Fig. 2, Fig. 4)]
As shown in FIG. 2, the Z bar 1 is composed of a Z floor upper bar 1U for tensile stress bearing and a Z lower bar 1D for compressive stress bearing of a balcony floor slab SB, a horizontal upper side 1U ′ in the center and a horizontal upper side. The Z truss muscle 1M provided with an intermediate inclined portion 1S on both sides inclined downward at an angle θ of 45 ° from both ends of the portion 1U ′ and a horizontal lower side portion 1D ′ extending outward from the lower end of the intermediate inclined portion, The center distance L15 is maintained and the upper and lower parts are bonded and fixed together.

即ち、Z筋1は、片持ち支持形式の鉄筋コンクリートバルコニーBの床スラブSBを支持する部材である。
そして、バルコニーBが負担する固定荷重+積載荷重によって生ずる曲げ応力(圧縮応力、引張応力)に対する抵抗(抗力)は、バルコニーBからコンクリート躯体CF側に定着する棒鋼の径と配置間隔によって決まり、曲げモーメントMは、一般式:M=at×ft×jで表示される。
ここで、atは、引張鉄筋の断面積、ftは、鉄筋棒鋼の許容引張応力度、jは曲げ材の応力中心距離である。
That is, the Z bar 1 is a member that supports the floor slab SB of the reinforced concrete balcony B of the cantilever support type.
The resistance (drag) against the bending stress (compressive stress, tensile stress) caused by the fixed load + loading load borne by the balcony B is determined by the diameter of the steel bar that is fixed from the balcony B to the concrete frame CF side and the arrangement interval. The moment M is represented by the general formula: M = at × ft × j .
Here, at is the cross-sectional area of the tensile reinforcing bar, ft is the allowable tensile stress degree of the reinforcing bar, and j is the stress center distance of the bending material.

本実施例のバルコニー床スラブSB(奥行きLB:1500mm、床スラブ厚TB:180mm)に、450mm間隔で配置する場合のZ筋1の採用可能性を試算したところ、次のとおりである。

径19mm 径22mm 径25mm
Z上端筋1Uの全長(mm) 1276 1200 1144
Z下端筋1Dの全長(mm) 793 760 727
重量(kg) 5.0 6.3 7.3
出願時価格(円) 320 403 500
強度の余裕(%) 43 58 68
バルコニー先端変位量(mm) 2.6 2.0 1.7
居住部床スラブSAと断熱層2B
との当接部の変位量(mm) 0.3 0.3 0.3
※Zトラス筋1Mは、全て、16mmの異形棒鋼を、同一形態で採用。
The possibility of adopting the Z streaks 1 when arranged at 450 mm intervals on the balcony floor slab SB (depth LB: 1500 mm, floor slab thickness TB: 180 mm) of this example is as follows.

Diameter 19mm Diameter 22mm Diameter 25mm
Total length (mm) of Z upper end muscle 1U 1276 1200 1144
Overall length (mm) of Z lower end muscle 1D 793 760 727
Weight (kg) 5.0 6.3 7.3
Application price (yen) 320 403 500
Strength margin (%) 43 58 68
Balcony tip displacement (mm) 2.6 2.0 1.7
Residential floor slab SA and heat insulation layer 2B
Displacement amount of the contact part with (mm) 0.3 0.3 0.3
* All the Z truss bars 1M use 16mm deformed bar steel in the same form.

上記試算より、Z筋1は、Z上端筋1Uとして、径22mm、長さ1200mmの異形棒鋼を、Z下端筋1Dとして、径22mm、長さ760mmの異形棒鋼を、Zトラス筋1Mとして、径16mm、水平上辺部1U´、両側の水平下辺部1D´が80mm、中間傾斜部1Sの傾斜角θが45°の異形棒鋼を用いて、Zトラス筋1Mの水平上辺部1U´をZ上端筋1Uの下面に当接し、両側から溶接して固着部ZUとし、Zトラス筋1Mの両側の水平下辺部1D´をZ下端筋1Dの上面に当接し、両側から溶接して固着部ZDとして各棒鋼1U,1D,1Mをトラス組みして、図2(B)の如く、Z上端筋1UとZ下端筋1Dの間隔L14を70mm保ち、中心間距離L15が92mmのZ筋とし、全棒鋼の全長に亘って、防触性、作業性、断熱性に優れたエポキシ樹脂塗料の耐火コート下塗材((株)エスケー化研、商品名)を錆止め塗料として2回塗布し、中央の断熱材4B内に位置する部分には、更に、SK耐火コート((株)エスケー化研、商品名)を塗布してZ筋1を準備した。   From the above calculation, the Z bar 1 has a diameter of 22 mm and a length of 1200 mm as the Z upper bar 1U, and a bar of 22 mm and a length of 760 mm as the Z lower bar 1D. 16mm, horizontal upper side 1U ', horizontal lower side 1D' on both sides is 80mm, and intermediate steel 1S has an inclined angle θ of 45 °. Abutting on the lower surface of 1U, welding from both sides to form a fixing portion ZU, horizontal lower side portions 1D 'on both sides of the Z truss bar 1M abutting on the upper surface of the Z lower end bar 1D, and welding from both sides to form a fixing portion ZD As shown in FIG. 2 (B), the steel bars 1U, 1D, and 1M are assembled into a truss, the distance L14 between the Z upper bar 1U and the Z lower bar 1D is maintained at 70 mm, and the center bar L15 is 92 mm. Epoxy resin with excellent anti-corrosion, workability, and heat insulation over the entire length The paint fireproof coat primer (ESK Kaken Co., Ltd., trade name) is applied twice as a rust preventive paint, and the SK fireproof coat (SKE Co., Ltd.) is further applied to the part located in the central heat insulating material 4B. A Z-stripe 1 was prepared by applying Kenken (trade name).

〔不燃支持ブロック(図4)〕
図4(A)は不燃支持ブロック4の斜視図であり、図4(B)は不燃支持ブロック4の分解斜視図である。
不燃支持ブロック4は、図4(A)に示す如く、厚さY4が加工複合パネル2の断熱層厚さT3と同寸の75mmで、高さZ4が断熱層2Bの嵌着用切欠H1の深さ、即ち断熱層2Bの剥き出し部の高さ4hと同寸(標準:200mm)で、幅X4(50mm)の不燃断熱材4BがZ筋1の1本を貫通保持するものである。
不燃断熱材4Bとしては、炭酸カルシウム系発泡板のロックセルボード(フジ化成工業(株)、商品名)を採用する。
[Non-combustible support block (Fig. 4)]
4A is a perspective view of the incombustible support block 4, and FIG. 4B is an exploded perspective view of the incombustible support block 4. FIG.
As shown in FIG. 4A, the non-combustible support block 4 has a thickness Y4 of 75 mm which is the same size as the heat insulation layer thickness T3 of the processed composite panel 2, and a height Z4 is the depth of the fitting notch H1 of the heat insulation layer 2B. That is, the nonflammable heat insulating material 4B having the same dimension (standard: 200 mm) as the height 4h of the exposed portion of the heat insulating layer 2B and having a width X4 (50 mm) penetrates and holds one of the Z bars 1.
As the incombustible heat insulating material 4B, a lock cell board (Fuji Kasei Kogyo Co., Ltd., trade name) made of calcium carbonate foam is used.

そして、図4(B)に示す如く、不燃断熱材4Bを、幅X4を2分割して1/2幅X2(25mm)の不燃断熱材片4B´とし、各不燃断熱材片4B´の切断内面4Dには、面対称に、Z筋1を構成するZ上端筋1U用の嵌合溝H2、Zトラス筋1Mの水平上辺部1U´用の嵌合溝H2´、及びZ下端筋1D用の嵌合溝H3を、嵌合溝H2,H2´,H3が各嵌入筋(1U,1D,1M)の径より若干(標準:6mm)大きめに形成する。
尚、不燃断熱材片4B´での嵌合溝H2,H2´,H3の上下方向位置は、バルコニー床スラブ厚TB(180mm)と、Z筋1のコンクリート被り厚から決めれば良く、Z上端筋1Uの上端は、不燃断熱材4Bの上端より53mm下方に、Z下端筋1Dの下端は、不燃断熱材4Bの下端より33mm上方とすれば良い。
Then, as shown in FIG. 4 (B), the non-combustible heat insulating material 4B is divided into two non-combustible heat insulating material pieces 4B 'having a width X4 divided into two widths X2 (25 mm). On the inner surface 4D, the fitting groove H2 for the Z upper end muscle 1U constituting the Z line 1, the fitting groove H2 'for the horizontal upper side 1U' of the Z truss line 1M, and the Z lower end line 1D are symmetrically provided on the inner surface 4D. The fitting grooves H3 are formed so that the fitting grooves H2, H2 ′, H3 are slightly larger (standard: 6 mm) than the diameters of the fitting bars (1U, 1D, 1M).
The vertical position of the fitting grooves H2, H2 ′, H3 in the non-combustible heat insulating material piece 4B ′ may be determined from the balcony floor slab thickness TB (180 mm) and the concrete covering thickness of the Z reinforcement 1, and the Z upper end reinforcement. The upper end of 1U may be 53 mm below the upper end of the incombustible heat insulating material 4B, and the lower end of the Z lower end bar 1D may be 33 mm above the lower end of the incombustible heat insulating material 4B.

この場合、テーブル式発泡スチロールカッターを用いれば、所望の嵌合溝H2,H2´,H3がスムーズに形成出来る。
次いで、Z筋1の中央部の不燃断熱材4B内に位置する前後2ヶ所、即ち、不燃断熱材4Bの、前面F4位置LF−LFから小間隔d12(標準:4mm)を保った位置と、後面B4位置LB−LBから小間隔d12(標準:4mm)を保った位置に、厚さ2mm、幅20mmの隙間追従シート12A(積水化学工業(株)、ソフトロン(商品名))を巻き付け、両方の不燃断熱材片4B´の内面4Dに接着剤を塗布し、両側の不燃断熱材片4B´の嵌合溝H2,H2´,H3にZ筋1を嵌合して、分割不燃断熱材片4B´を1個の不燃断熱材4Bに固着一体化する。
In this case, if a table type polystyrene foam cutter is used, desired fitting grooves H2, H2 ', and H3 can be formed smoothly.
Next, the front and rear two positions located in the non-combustible heat insulating material 4B at the center of the Z-strip 1, that is, the position of the non-combustible heat insulating material 4B at a small distance d12 (standard: 4 mm) from the front surface F4 position LF-LF A gap follow sheet 12A (Sekisui Chemical Co., Ltd., Softlon (trade name)) having a thickness of 2 mm and a width of 20 mm is wound around the rear surface B4 position LB-LB at a small distance d12 (standard: 4 mm), Apply an adhesive to the inner surface 4D of both non-combustible heat insulating material pieces 4B ', and fit the Z-strips 1 into the fitting grooves H2, H2', H3 of the non-combustible heat insulating material pieces 4B 'on both sides, thereby dividing the non-combustible heat insulating material. The piece 4B ′ is fixedly integrated with one incombustible heat insulating material 4B.

尚、隙間追従シート12Aは、一体化された不燃断熱材4B内で、厚さ方向に経時膨張し、Z筋1と嵌合溝H2,H2´,H3との隙間を充填し、Z筋1を保持する。
次いで、不燃断熱材4Bの嵌合溝H2,H2´,H3に対し、前面F4側及び後面B4側から耐火シーリング13を、慣用のシーリングガンを用いて充填することにより、内側の隙間追従シート12Aと外側の耐火シーリング13とでZ筋1を弾力的に保持した不燃支持ブロックとする。
The gap following sheet 12A expands with time in the thickness direction in the integrated non-combustible heat insulating material 4B, fills the gap between the Z stripe 1 and the fitting grooves H2, H2 ′, H3, and the Z stripe 1 Hold.
Next, by filling the fitting grooves H2, H2 ′, H3 of the non-combustible heat insulating material 4B with the fireproof sealing 13 from the front surface F4 side and the rear surface B4 side using a conventional sealing gun, the inner clearance follower sheet 12A is provided. And the non-combustible support block that elastically holds the Z-strand 1 with the outer fireproof sealing 13.

尚、両側の不燃断熱材片4B´の接合面間に隙間が生じたら、該隙間にも耐火シーリング13を充填すれば良い。
そして、形成された不燃支持ブロック4には、図4(A)、及び図5(B)に示す如く、両側面4Sの、上端縁、前端縁及び後端縁の断熱層2B当接位置に、保護シートを備えた状態の隙間追従シート12A(20mm幅、2mm厚)を貼着し、不燃支持ブロック4の下面にも、保護シートを備えた両面接着テープ12Bを貼着して、工場製品として準備する。
In addition, if a clearance gap arises between the joint surfaces of the nonflammable heat insulating material pieces 4B 'on both sides, the fireproof sealing 13 may be filled in the clearance.
Then, the formed non-combustible support block 4 is in contact with the heat insulating layer 2B at the upper edge, the front edge, and the rear edge of the both side surfaces 4S as shown in FIGS. 4 (A) and 5 (B). A gap follower sheet 12A (20 mm width, 2 mm thickness) with a protective sheet is pasted, and a double-sided adhesive tape 12B with a protective sheet is also pasted on the lower surface of the non-combustible support block 4 to obtain a factory product. Prepare as.

〔T字ジョイント〕
T字ジョイント7は、図5(A)に示す如く、バルコニー用の複合パネル2を上下に接続する際に用いるジョイント部材であって、複合パネル2の上端の着座溝2Gに載置する水平ブレード7Fと、複合パネル2の断熱層2Bの背面Brに当接するための上下の垂直ブレード7Wとから成る、断面T字形の、肉厚3mmのプラスチック成形品である。
そして、水平ブレード7F、及び垂直ブレード7Wの適所に、径3mmの釘孔H7を穿設し、且つ、上側の垂直ブレード7Wの中央には、パネル2の落下防止用ボルト14B(径:7.5mm)用の、12mm径のボルト挿入用孔H7´を穿孔し、水平ブレード7Fの下面には、両面接着テープを貼着して準備する。
[T-shaped joint]
As shown in FIG. 5 (A), the T-joint 7 is a joint member used when the composite panel 2 for a balcony is connected up and down, and is a horizontal blade placed in the seating groove 2G at the upper end of the composite panel 2. This is a plastic molded product having a T-shaped section and a wall thickness of 3 mm, comprising 7F and upper and lower vertical blades 7W for contacting the back surface Br of the heat insulating layer 2B of the composite panel 2.
Then, a nail hole H7 having a diameter of 3 mm is formed at a proper position of the horizontal blade 7F and the vertical blade 7W, and a drop prevention bolt 14B (diameter: 7.. 5mm), a 12 mm diameter bolt insertion hole H7 'is drilled, and a double-sided adhesive tape is attached to the lower surface of the horizontal blade 7F for preparation.

〔バルコニーの構築(図5、図6)〕
コンクリート型枠組みは、図6に示す如く、バルコニー用の加工複合パネル2を、外装下地材2Aを外面にして外壁外側型枠F0とし、外壁内側型枠F1と共に、慣用の型枠組み手段によって外壁型枠FWを構成し、外壁型枠FW上の複合パネル2の内側には、居住部床スラブSAの型枠FAを、複合パネル2の外側にはバルコニー床スラブ型枠FBを、慣用の型枠組み手段で構成する。
そして、型枠組みで立設した複合パネル2の、幅W4が60mmの嵌着用切欠H1には、図4(A)に示す、幅X4が50mmで、両側面4Sに厚さ2mmの隙間追従シート12Aを有する不燃支持ブロック4を、両側面の隙間追従シート12Aの養生紙(保護シート)、及び下面の両面接着テープ12Bの養生紙を剥がして、図5(A),(B)の如く、不燃支持ブロック4を断熱層2Bと整合して嵌入着座させる。
この場合、隙間追従シート12Aは、パネル2の断熱層2B端縁との隙間を経時膨張で閉止する。
[Construction of balcony (Fig.5, Fig.6)]
As shown in FIG. 6, the concrete mold frame is formed by using the processed composite panel 2 for the balcony as an outer wall outer mold frame F0 with the exterior base material 2A as an outer surface, together with the outer wall inner mold frame F1, and by using a conventional mold frame means. A frame FW is formed, and a mold FA of the residential floor slab SA is formed inside the composite panel 2 on the outer wall mold FW, a balcony floor slab mold FB is formed outside the composite panel 2, and a conventional mold framework. Consists of means.
In the fitting notch H1 of the composite panel 2 erected with the mold frame, the width W4 is 60 mm, the gap follow-up sheet shown in FIG. 4A is 50 mm in width X4 and 2 mm in thickness on both side surfaces 4S. The nonflammable support block 4 having 12A is peeled off the curing paper (protective sheet) of the gap follower sheet 12A on both sides and the curing paper of the double-sided adhesive tape 12B on the lower surface, as shown in FIGS. The incombustible support block 4 is fitted and seated in alignment with the heat insulating layer 2B.
In this case, the gap follower sheet 12A closes the gap between the edge of the heat insulating layer 2B of the panel 2 by expansion over time.

そして、不燃支持ブロック4から、居住部床スラブ型枠FA内へ突出したZ筋1の突出部AP、及びバルコニー床スラブ型枠FB内へ突出したZ筋1の突出部BPを、それぞれの型枠内で、スペーサー11A,11Bで位置保持し、慣用の手法で、外壁型枠FW内には、縦筋8A、横筋8B、幅止め筋8Cを、バルコニー床スラブ型枠FB内には、長辺方向上端筋9A、長辺方向下端筋9B、短辺方向上端筋9C、短辺方向下端筋9Dを、居住部床スラブ型枠FAにも、必要鉄筋を配筋し、Z筋1の、突出部AP及びBPを、それぞれ、必要に応じて、型枠内の配筋と針金で緊結する。   And from the non-combustible support block 4, the protrusion part AP of the Z line 1 protruding into the living part floor slab formwork FA and the protrusion part BP of the Z line 1 protruding into the balcony floor slab formwork FB are respectively molded. Within the frame, the position is held by the spacers 11A and 11B, and the vertical stripe 8A, the horizontal stripe 8B, and the width stop stripe 8C are provided in the outer wall mold FW and the balcony floor slab mold FB is long by a conventional method. The side reinforcing upper bars 9A, the long side lower end bars 9B, the short side upper end bars 9C, and the short side lower end bars 9D are also arranged on the living room floor slab formwork FA, and the necessary reinforcing bars are arranged. The protrusions AP and BP are respectively fastened with the reinforcing bar in the mold and a wire as necessary.

次いで、T字ジョイント7の水平ブレード7Fを、図5(A)の如く、断熱層2B上端面の浅い(標準:3mm)着座溝2Gに配置する。
この場合、垂直ブレード7Wを断熱層2Bの背面Brと当接して、水平ブレード7F下面と着座溝2Gとを、両面接着テープで接着する。
そして、接着したT字ジョイント7の下側垂直ブレード7W及び水平ブレード7Fの釘孔H7への釘打ちによって、T字ジョイント7をパネル2の断熱層2B上端面に固定する。
次いで、壁型枠FW、居住部床スラブ型枠FA、及びバルコニー床スラブ型枠FB内へコンクリート打設し、打設コンクリートの硬化後、型枠を解体すれば、図2(A)に示す如く、バルコニー床スラブSBが、コンクリート躯体CFに対して、断熱層2Bで熱遮断されて、Z筋1のみで片持ち支持された構造に構築出来る。
Next, as shown in FIG. 5A, the horizontal blade 7F of the T-shaped joint 7 is disposed in the shallow (standard: 3 mm) seating groove 2G on the upper end surface of the heat insulating layer 2B.
In this case, the vertical blade 7W is brought into contact with the back surface Br of the heat insulating layer 2B, and the lower surface of the horizontal blade 7F and the seating groove 2G are bonded with a double-sided adhesive tape.
Then, the T-joint 7 is fixed to the upper end surface of the heat insulating layer 2B of the panel 2 by nailing the lower vertical blade 7W and the horizontal blade 7F of the bonded T-joint 7 into the nail hole H7.
Next, when concrete is placed into the wall formwork FW, the living part floor slab formwork FA, and the balcony floor slab formwork FB, and the formwork is disassembled after the placement concrete is hardened, FIG. 2 (A) shows. Thus, the balcony floor slab SB can be constructed in a structure in which the concrete frame CF is heat-insulated by the heat insulating layer 2B and is cantilevered only by the Z-strip 1.

また、上階のコンクリートバルコニー床スラブSBの構築は、下階の既設バルコニー床スラブSB同様に実施すれば良い。
そして、上階のバルコニー床スラブSBの構築時には、図2(B)の如く、T字ジョイント7の下側垂直ブレード7Wは、硬化コンクリート内に埋設し、上側垂直ブレード7Wが上方に突出しているため、加工複合パネル2の立設に際して、突出垂直ブレード7Wが定規の機能を奏し、加工複合パネル2の型枠組みでの、垂直ブレード7Wのボルト挿入用孔H7´を介した、断熱アンカー14A及びボルト14Bの締着も可能であり、加工複合パネル2の立設、位置決め固定が容易となる。
The construction of the concrete balcony floor slab SB on the upper floor may be performed in the same manner as the existing balcony floor slab SB on the lower floor.
When constructing the balcony floor slab SB on the upper floor, as shown in FIG. 2B, the lower vertical blade 7W of the T-joint 7 is embedded in the hardened concrete, and the upper vertical blade 7W protrudes upward. Therefore, when the processed composite panel 2 is erected, the protruding vertical blade 7W functions as a ruler, and the heat insulating anchor 14A and the heat insulating anchor 14A through the bolt insertion hole H7 ′ of the vertical blade 7W in the mold frame of the processed composite panel 2 The bolts 14B can be fastened, and the processing composite panel 2 can be easily erected and positioned and fixed.

本発明の外壁構造の一部切欠斜視図である。It is a partially cutaway perspective view of the outer wall structure of the present invention. 本発明の外壁構造の説明図であって、(A)は縦断面図、(B)は(A)の要部拡大図である。It is explanatory drawing of the outer wall structure of this invention, Comprising: (A) is a longitudinal cross-sectional view, (B) is the principal part enlarged view of (A). 本発明に採用する複合パネルの説明図であって、(A)は一般壁用複合パネルの一部切欠側面図、(B)は加工複合パネルの一部切欠斜視図、(C)は(B)の上面図である。It is explanatory drawing of the composite panel employ | adopted for this invention, Comprising: (A) is a partially cutaway side view of the composite panel for general walls, (B) is a partially cutaway perspective view of a process composite panel, (C) is (B) FIG. 本発明に用いる不燃支持ブロックの説明図であって、(A)は斜視図、(B)は分解斜視図である。It is explanatory drawing of the nonflammable support block used for this invention, Comprising: (A) is a perspective view, (B) is a disassembled perspective view. 本発明の不燃支持ブロックをパネルに一体化した説明図であって、(A)は斜視図、(B)は上面図である。It is explanatory drawing which integrated the nonflammable support block of this invention with the panel, Comprising: (A) is a perspective view, (B) is a top view. 本発明の型枠組みの要部縦断面図である。It is a principal part longitudinal cross-sectional view of the type | mold framework of this invention. 従来例1の説明図であって、(A)はバルコニー縦断面図、(B)は鉄筋ユニット正面図、(C)は鉄筋ユニットの平面図である。It is explanatory drawing of the prior art example 1, Comprising: (A) is a balcony longitudinal cross-sectional view, (B) is a reinforcing bar unit front view, (C) is a top view of a reinforcing bar unit. 従来例2の説明図であって、(A)はバルコニー縦断面図、(B)は(A)の要部拡大図、(C)は断熱材の説明図である。It is explanatory drawing of the prior art example 2, Comprising: (A) is a balcony longitudinal cross-sectional view, (B) is a principal part enlarged view of (A), (C) is explanatory drawing of a heat insulating material.

符号の説明Explanation of symbols

1 Z筋
1D Z下端筋
1D´ 水平下辺部
1M Zトラス筋
1S 中間傾斜部
1U Z上端筋
1U´ 水平上辺部
2 複合パネル(加工複合パネル、パネル)
2A 外装下地材(マグネシウムセメント板)
2B 断熱層
2G 着座溝
2S 層着面
4 不燃支持ブロック
4B 不燃断熱材
4B´ 不燃断熱材片
4D 対称内面(内面)
4S 側面
7 T字ジョイント
7F 水平ブレード
7W 垂直ブレード
8A 縦筋
8B 横筋
8C 幅止め筋
9A 長辺方向上端筋
9B 長辺方向下端筋
9C 短辺方向上端筋
9D 短辺方向下端筋
10A 型板
10B 根太
10C 大引き
10D パイプサポート
11A,11B スペーサー
11C セパレーター
12A 隙間追従シート
12B 両面接着テープ(接着テープ)
13 耐火シーリング
14A 断熱アンカー
14B ボルト
16A シーリング
16B バックアップ材
1 Z-bar 1D Z-bottom bar 1D 'Horizontal lower side 1M Z truss bar 1S Middle inclined part 1U Z-upper bar 1U' Horizontal upper side 2 Composite panel (working composite panel, panel)
2A Exterior base material (magnesium cement board)
2B Insulating layer 2G Seating groove 2S Layering surface 4 Noncombustible support block 4B Incombustible heat insulating material 4B 'Noncombustible heat insulating material piece 4D Symmetric inner surface (inner surface)
4S Side face 7 T-shaped joint 7F Horizontal blade 7W Vertical blade 8A Vertical bar 8B Horizontal bar 8C Width stop bar 9A Longer side upper bar 9B Longer side lower bar 9C Short side upper bar 9D Short side lower bar 10A Template 10B 10C Large pull 10D Pipe support 11A, 11B Spacer 11C Separator 12A Gap following sheet 12B Double-sided adhesive tape (adhesive tape)
13 Fireproof Seal 14A Insulation Anchor 14B Bolt 16A Sealing 16B Backup Material

A 居住部
AP,BP 突出部
B バルコニー
B4 後面
Bb 基端
Br 断熱層背面(背面)
CF コンクリート躯体
F4 前面
F0 外壁外側型枠(外側壁型枠)
F1 外壁内側型枠(内側壁型枠)
FA 居住部床スラブ型枠
FB バルコニー床スラブ型枠
FW 外壁型枠(壁型枠)
hb ボルト挿入用孔
hs セパレータ挿入用孔
H1 嵌着用切欠
H2,H2´,H3 嵌合溝
H7 釘孔
H7´ ボルト挿入用孔
L15 応力中心距離(中心間距離)
P パラペット
SA 居住部床スラブ
SB バルコニー床スラブ
Sd,Sd´ 下面
Sf,Sf´ 上面
W コンクリート外壁
Wf 外面
ZD,ZU 溶接固着部(固着部)
A living part
AP, BP Protrusion B Balcony B4 Rear surface Bb Base end Br Insulation layer back (back)
CF concrete frame F4 front F0 outer wall outer formwork (outer wall formwork)
F1 outer wall inner formwork (inner wall formwork)
FA Residential floor slab formwork FB Balcony floor slab formwork FW Exterior wall formwork (wall formwork)
hb Bolt insertion hole hs Separator insertion hole H1 Fitting notches H2, H2 ', H3 Fitting groove H7 Nail hole H7' Bolt insertion hole L15 Stress center distance (center-to-center distance)
P Parapet SA Residential part floor slab SB Balcony floor slab Sd, Sd 'Lower surface Sf, Sf' Upper surface W Concrete outer wall Wf Outer surface ZD, ZU Weld fixing part (adhering part)

Claims (8)

鉄筋コンクリート造外断熱外壁から、鉄筋コンクリートバルコニーを片持ち支持で突出した外壁構造であって、コンクリート外壁(W)は、断熱層(2B)の層着面(2S)に透湿性の外装下地材(2A)を層着した透湿型の複合パネル(2)で被覆し、バルコニー床スラブ(SB)は、コンクリート外壁(W)から断熱層(2B)で熱的に遮断する形態で突出し、且つ、不燃断熱材から成り、厚さ(Y4)が複合パネル(2)の断熱層(2B)の厚さ(T3)と同厚であって、断熱層(2B)の嵌着用切欠(H1)に、断熱層(2B)と空密的に嵌着している不燃支持ブロック(4)を貫通するZ筋(1)の、一方の突出部(AP)をコンクリート躯体(CF)内に、他方の突出部(BP)をバルコニー床スラブ(SB)内に一体化固着して、バルコニー床スラブ(SB)をコンクリート外壁(W)から片持ち支持で突出させた外壁構造。 An outer wall structure in which a reinforced concrete balcony is cantilevered from a reinforced concrete outer heat insulating outer wall, and the concrete outer wall (W) has a moisture-permeable exterior base material (2A) on the layering surface (2S) of the heat insulating layer (2B). ) was coated with the particle course with the moisture permeation-type composite panel (2), balcony floor slabs (SB) in the form of thermally isolated protrudes one且adiabatic layer from the concrete outer wall (W) (2B), Ri consists not燃断heated material, there at the same thickness insulation layer thickness (2B) and (T3) of the thickness (Y4) a composite panel (2), for fitting the notch of the heat insulating layer (2B) (H1) the heat insulating layer (2B) and air-tightly fitted to and non retardant support block (4) Z muscle through the (1), one of the protruding portion (AP) in the concrete skeleton (CF), The other protrusion (BP) is integrally fixed in the balcony floor slab (SB). , The outer wall structure of the balcony floor slab (SB) is projected in a cantilever supported from the concrete outer wall (W). 不燃支持ブロック(4)は、Z上端筋(1U)とZ下端筋(1D)とを、中央の水平上辺部(1U´)、両側の傾斜降下する中間傾斜部(1S)及び両側の水平下辺部(1D´)とを備えたZトラス筋(1M)で、応力中心距離(L15)を保って上下に一体化したZ筋(1)を、空密的に固着保持している、請求項の外壁構造。 The non-combustible support block (4) has a Z upper end line (1U) and a Z lower end line (1D), a central horizontal upper side part (1U '), an intermediate inclined part (1S) inclined downward on both sides, and a horizontal lower side on both sides. A Z truss bar (1M) provided with a portion (1D '), wherein the Z bar (1) integrated vertically with maintaining the stress center distance (L15) is held in an airtight manner. 1 outer wall structure. 発泡プラスチック系断熱層(2B)に、透湿性の外装下地材(2A)を層着一体化した透湿型の複合パネル(2)を用いて、一般壁部にあっては、該複合パネル(2)を、外側壁型枠(F0)とし、バルコニー床スラブ(SB)突出壁部にあっては、該複合パネル(2)の外装下地材(2A)を、上端からバルコニー床スラブ(SB)の基端(Bb)と干渉する高さ(4h)切除し、不燃支持ブロック(4)の配置位置には、該切除高さ(4h)に亘る嵌着用切欠(H1)を形成して、外側壁型枠(F0)とし、複合パネル(2)の嵌着用切欠(H1)に、Z上端筋(1U)及びZ下端筋(1D)を、Zトラス筋(1M)で、上下に中心間距離(L15)を保って一体化したZ筋(1)、を不燃断熱材(4B)に貫通保持した不燃支持ブロック(4)を嵌合止着し、Z筋(1)の、一方の突出部(AP)をコンクリート躯体側型枠(FA)内に、他方の突出部(BP)をバルコニー床スラブ型枠(FB)内に配置して慣用の型枠を形成し、型枠内へのコンクリート打設によって、コンクリート外壁(W)からバルコニー床スラブ(SB)を片持ち支持形態で突出させる外壁の構築方法。   Using a moisture-permeable composite panel (2) in which a foam-permeable exterior base material (2A) is layered and integrated with the foamed plastic heat insulating layer (2B), the composite panel ( 2) is the outer wall formwork (F0), and in the balcony floor slab (SB) protruding wall portion, the exterior base material (2A) of the composite panel (2) is connected to the balcony floor slab (SB) from the upper end. A height (4h) that interferes with the base end (Bb) of the non-combustible support block (4) is cut off, and a fitting notch (H1) that extends over the cut height (4h) is formed at the position where the non-combustible support block (4) is disposed. Wall formwork (F0), composite notch (H1) of composite panel (2), Z upper end (1U) and Z lower end (1D), Z truss (1M), center distance up and down The non-combustible support block in which the Z-strip (1) integrated with (L15) is held through the non-combustible heat insulating material (4B). (4) is fitted and fixed, and one protrusion (AP) of the Z-strip (1) is placed in the concrete frame side formwork (FA), and the other protrusion (BP) is placed on the balcony floor slab formwork ( FB) A method for constructing an outer wall in which a conventional mold is formed and a balcony floor slab (SB) is projected in a cantilevered form from the concrete outer wall (W) by placing concrete into the mold. 不燃支持ブロック(4)は、両側面(4S)に隙間追従シート(12A)を配置して、断熱層(2B)面と空密閉止により、嵌着用切欠(H1)に嵌合止着する、請求項3の外壁の構築方法。 The non-combustible support block (4) has a gap follower sheet (12A) disposed on both side surfaces (4S), and is fitted and fixed to the fitting notch (H1) by an airtight stop with the heat insulating layer (2B) surface. The method for constructing an outer wall according to claim 3 . 複合パネル(2)の断熱層(2B)の上端適所に、断熱層(2B)の厚さ(T3)に亘る着座溝(2G)を配置しておき、コンクリート型枠組み時に、釘孔(H7)を有する、水平ブレード(7F)及び垂直ブレード(7W)を備えたT字ジョイント(7)を、水平ブレード(7F)を着座溝(2G)に、垂直ブレード(7W)を断熱層(2B)の背面(Br)に当接して、断熱層(2B)に釘止めする、請求項3又は4の外壁の構築方法。 A seating groove (2G) extending over the thickness (T3) of the heat insulating layer (2B) is arranged at an appropriate position on the upper end of the heat insulating layer (2B) of the composite panel (2). The T-joint (7) having the horizontal blade (7F) and the vertical blade (7W) having the horizontal blade (7F) in the seating groove (2G) and the vertical blade (7W) in the heat insulating layer (2B) The method for constructing an outer wall according to claim 3 or 4 , wherein the outer wall is brought into contact with the back surface (Br) and nailed to the heat insulating layer (2B). 請求項4の外壁の構築方法に使用する不燃支持ブロック(4)であって、高さ(Z4)、厚さ(Y4)及び幅(X4)の長方形立方体の不燃断熱材(4B)を、幅1/2の不燃断熱材片(4B´)に左右に2分割した形態の、各不燃断熱材片(4B´)の対称内面(4D)に、面対称にZ筋(1)の嵌合溝(H2,H2´,H3)を配置し、Z上端筋(1U)とZ下端筋(1D)とを、中心間距離(L15)を保ってZトラス筋(1M)で結合一体化したZ筋(1)を、嵌合溝(H2,H2´,H3)に嵌合して、両側の不燃断熱材片(4B´)を対称内面(4D)で接着一体化した不燃支持ブロック。   A non-combustible support block (4) used in the outer wall construction method according to claim 4, wherein a non-combustible heat insulating material (4B) of a rectangular cube of height (Z4), thickness (Y4) and width (X4) The non-combustible heat insulating material piece (4B ') is divided into two left and right parts, and the non-combustible heat insulating material piece (4B') has a symmetrical groove (1D) fitting groove on the symmetrical inner surface (4D). (H2, H2 ′, H3) are arranged, and the Z upper muscle (1U) and the Z lower muscle (1D) are joined and integrated with the Z truss (1M) while maintaining the center distance (L15). A nonflammable support block in which (1) is fitted into the fitting grooves (H2, H2 ′, H3), and the nonflammable heat insulating material pieces (4B ′) on both sides are bonded and integrated with the symmetrical inner surface (4D). Zトラス筋(1M)が、中央の水平上辺部(1U´)でZ上端筋(1U)の下面と、両側の水平下辺部(1D´)でZ下端筋(1D)上面と固着一体化し、且つ両側中間傾斜部(1S)が、それぞれ、Z下端筋(1D)に対して挟角45°である、請求項の不燃支持ブロック。 The Z truss bar (1M) is fixedly integrated with the lower surface of the Z upper bar (1U) at the central horizontal upper side (1U ′) and the upper surface of the Z lower bar (1D) at the horizontal lower side (1D ′) on both sides, And the non-combustible support block of Claim 6 whose both-side intermediate | middle inclination part (1S) is an included angle of 45 degrees with respect to Z lower end reinforcement (1D), respectively. Z筋(1)は、不燃断熱材(4B)の前面(F4)及び後面(B4)より不燃断熱材(4B)内に入り込んだ位置で、隙間追従シート(12A)を巻き付けて嵌合溝(H2,H2´,H3)に嵌合し、嵌合溝(H2,H2´,H3)の前面(F4)及び後面(B4)から隙間追従シート(12A)まで、耐火シーリング(13)を充填保持した、請求項6又は7の不燃支持ブロック。 The Z-strip (1) is formed by winding the gap following sheet (12A) around the fitting groove (12A) at a position where it enters the non-combustible heat insulating material (4B) from the front surface (F4) and the rear surface (B4) of the non-combustible heat insulating material (4B). H2, H2 ', H3) are fitted, and the fire-resistant sealing (13) is filled and held from the front surface (F4) and rear surface (B4) of the fitting grooves (H2, H2', H3) to the gap following sheet (12A). An incombustible support block according to claim 6 or 7 .
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