JP4322733B2 - Magnesium sheet for extending excellent in formability and manufacturing method thereof - Google Patents

Magnesium sheet for extending excellent in formability and manufacturing method thereof Download PDF

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JP4322733B2
JP4322733B2 JP2004147183A JP2004147183A JP4322733B2 JP 4322733 B2 JP4322733 B2 JP 4322733B2 JP 2004147183 A JP2004147183 A JP 2004147183A JP 2004147183 A JP2004147183 A JP 2004147183A JP 4322733 B2 JP4322733 B2 JP 4322733B2
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JP2005281848A (en
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利行 上田
暢宏 岩元
健吾 岩永
浩明 岡本
慶一 志水
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Toyo Kohan Co Ltd
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Description

本発明は、80℃以上の温間における成形性、特に150〜300℃の範囲の温間でのプレス成形性に優れた安価な成形性に優れる展伸用マグネシウム薄板およびその製造方法に関する。   TECHNICAL FIELD The present invention relates to a magnesium thin plate for stretching, which is excellent in formability at a temperature of 80 ° C. or higher, particularly excellent in press formability at a temperature in the range of 150 to 300 ° C.

従来、展伸用マグネシウム合金板は、厚み数mm〜数十mmの鋳造スラブ、あるいは押し出しによる厚板を繰り返し熱処理、熱間圧延、温間圧延することにより薄板とされている。このように繰り返し熱処理、熱間圧延、温間圧延等を施されて製造される薄Mg合金板は、室温〜温間域以下の温度、すなわち冷間での加工性が劣ると共に、経済性の点でも割高であり、広く使用されるに至ってない。   Conventionally, a magnesium alloy sheet for drawing is made into a thin sheet by repeatedly heat-treating, hot-rolling and warm-rolling a cast slab having a thickness of several mm to several tens of mm or a thick plate by extrusion. In this way, the thin Mg alloy sheet produced by repeated heat treatment, hot rolling, warm rolling, etc. is inferior in workability at a temperature between room temperature and warm range, that is, cold, and economical. It is also expensive in terms, and has not been widely used.

近年、Mg合金は、Alよりも比重が小さく、非剛性が高く、また、軽量化できることから安価で、成形性に優れたMg合金板の要求が高まっていて、プレス成形性に優れたマグネシウム合金として、特許文献1〜3がある。特許文献1は、200℃で、温間でのプレス成形性を改善するための組成、圧延条件について示したものである。特許文献2〜3はマグネシウムにリチウムを添加し、hcp構造のα相中にbcc構造のβ相を1部生成させるあるいはβ単相にすることにより冷間における延性や曲げ加工性を改善しているが、リチウムは活性な金属であるため工業的に大量に取り扱うには安全上問題があるばかりでなく、高価でマグネシウムの耐食性を著しく低下させる問題点がある。   In recent years, Mg alloys have a lower specific gravity than Al, have high non-rigidity, and can be reduced in weight, so there is an increasing demand for Mg alloy plates that are inexpensive and excellent in formability, and magnesium alloys that are excellent in press formability. Patent Documents 1 to 3 are available. Patent Document 1 shows the composition and rolling conditions for improving the press formability in warm at 200 ° C. Patent Documents 2 and 3 improve the ductility and bending workability in cold by adding lithium to magnesium and forming part of the β phase of the bcc structure in the α phase of the hcp structure or by forming a β single phase. However, since lithium is an active metal, there are not only safety problems in handling a large amount industrially, but also there is a problem that it is expensive and significantly reduces the corrosion resistance of magnesium.

マグネシウムの熱間加工で提案されているものがあるが、例えば特許文献4〜7においは、熱間における加工を効率的に行うことを目的としており、成形性の改善を目的としてない。特許文献6においは、結晶粒微細化を目的とし大ひずみを付与する加工法や条件を検討したものであり、かつ、結晶粒径が1μm以下に微細化されているが成形性の改善については言及されてない。また、形状が限定されるあるいは熱間鍛造を繰り返し行う必要があり、薄肉のマグネシウム合金板は作製できない。   Although some have been proposed for hot working of magnesium, for example, Patent Documents 4 to 7 are intended to efficiently perform hot working, and are not intended to improve moldability. In Patent Document 6, the processing method and conditions for imparting a large strain are studied for the purpose of crystal grain refinement, and the crystal grain size is refined to 1 μm or less. Not mentioned. Further, the shape is limited or it is necessary to repeatedly perform hot forging, and a thin magnesium alloy plate cannot be produced.

本出願に関する先行技術文献情報として次のものがある。   Prior art document information relating to the present application includes the following.

特開平6−293944号公報JP-A-6-293944 特開平6−25788号公報JP-A-6-25788 特開平9−41066号公報JP-A-9-41066 特開平5−293529号公報JP-A-5-293529 特開平6−81089号公報JP-A-6-81089 特開2000−271693号公報JP 2000-271893 A 特開2001−252703号公報JP 2001-252703 A

本発明はこれらの点に鑑みてなされたものであり、80℃以上の加工性、特に150〜300℃の範囲の温間における張り出し加工性、曲げ性などのプレス成形性に優れ、かつ経済性の点でも安価な薄Mg合金板からなる成形性に優れる展伸用マグネシウム薄板およびその製造方法を提供することを目的とする。   The present invention has been made in view of these points, and is excellent in press formability such as workability of 80 ° C. or higher, particularly overhang workability in the range of 150 to 300 ° C., and bendability, and is economical. In view of this, it is an object of the present invention to provide a spreading magnesium thin plate having excellent formability made of an inexpensive thin Mg alloy plate and a method for producing the same.

そこで、本発明者は、鋭意検討した結果、下記のマグネシウム合金が加工性に優れていることを見いだした。   As a result of intensive studies, the present inventor has found that the following magnesium alloys are excellent in workability.

請求項1に記載のAlを2.0〜8.0重量%、Znを0.5〜2.0重量%、Mnを0.05〜2.0重量%を含有し、残部がMg及び不可避の不純物からなる押し出しMg合金板に対して、圧延率が35%を超え、かつ、70%以下の範囲で、温間圧延、または、温間圧延後冷間圧延を行った後、170〜450℃の温度範囲で熱処理を行い、板厚が0.05〜2mmであり、X線回折でのX線強度比[(0002)面のX線強度]/[(101(上バー)1)面のX線強度]が0.1〜5.0であり、かつ、結晶粒径が2〜7μmとなるように形成されていることを特徴とする。   2 to 8.0% by weight of Al according to claim 1, 0.5 to 2.0% by weight of Zn, 0.05 to 2.0% by weight of Mn, the balance being Mg and inevitable The extruded Mg alloy sheet made of the above impurities is subjected to warm rolling or cold rolling after warm rolling in a range where the rolling rate exceeds 35% and not more than 70%, and then 170 to 450 Heat treatment is performed in a temperature range of ° C., the plate thickness is 0.05 to 2 mm, and the X-ray intensity ratio in X-ray diffraction [X-ray intensity of (0002) plane] / [(101 (upper bar) 1) plane X-ray intensity] is 0.1 to 5.0, and the crystal grain size is 2 to 7 μm.

請求項に2記載の展伸用マグネシウム薄板の製造方法は、Alを2.0〜8.0重量%、Znを0.5〜2.0重量%、Mnを0.05〜2.0重量%を含有し、残部がMg及び不可避の不純物からなる押し出しMg合金板を圧延率が35%を超え、かつ、70%以下の範囲で、温間圧延、または、温間圧延後冷間圧延を行った後、170〜450℃の温度範囲で熱処理を行い、板厚が0.05〜2mmであり、X線回折でのX線強度比[(0002)面のX線強度]/[(101(上バー)1)面のX線強度]が0.1〜5.0であり、かつ、結晶粒径が2〜7μmとなるように製造することを特徴とする。   The manufacturing method of the magnesium sheet for extending | stretching of Claim 2 is 2.0 to 8.0 weight% for Al, 0.5 to 2.0 weight% for Zn, and 0.05 to 2.0 weight for Mn. Extruded Mg alloy sheet containing Mg and the balance of Mg and inevitable impurities, with the rolling rate exceeding 35% and 70% or less, warm rolling or cold rolling after warm rolling Then, heat treatment is performed in a temperature range of 170 to 450 ° C., the plate thickness is 0.05 to 2 mm, and the X-ray intensity ratio in X-ray diffraction [X-ray intensity of (0002) plane] / [(101 (Upper bar) 1) X-ray intensity of the surface] is 0.1 to 5.0, and the crystal grain size is 2 to 7 μm.

本発明の成形性に優れる展伸用マグネシウム薄板およびその製造方法は、スラブあるいはピレットの押出材を、高圧下率における温間圧延、熱処理の行程で製造される市販材に比べて、80℃以上の加工性、特に150〜300℃の範囲の温間における張り出し加工性、曲げ性などのプレス成形性に著しく優れたものでとなり、かつ経済性の点でも安価に製造することができる等の優れた効果を奏するものである。   The magnifying magnesium thin sheet having excellent formability according to the present invention and a method for producing the same are as follows. The extruded material of slab or pillet is 80 ° C. or higher as compared with a commercially available material produced in the process of warm rolling and heat treatment at a high pressure ratio Excellent in press formability such as overworkability, especially in the range of 150 to 300 ° C., and in the press formability such as bendability, and can be manufactured at low cost in terms of economy. It is effective.

上記した本発明の成形性に優れる展伸用マグネシウム薄板は、Alを2.0〜8.0重量%、Znを0.5〜2.0重量%、Mnを0.05〜2.0重量%を含有し、残部がMg及び不可避の不純物からなる鋳造ビレットを直接押し出すことにより、耳割れや破断を抑制しつつ、温間における張出し値等の加工性に優れた板を作製する。各成分の適正な濃度範囲は下記の通りである。   The above-described magnesium thin sheet for extensibility excellent in formability according to the present invention is composed of 2.0 to 8.0% by weight of Al, 0.5 to 2.0% by weight of Zn, and 0.05 to 2.0% by weight of Mn. By directly extruding a cast billet containing Mg and the balance consisting of Mg and inevitable impurities, a plate excellent in workability such as a warm overhang value is produced while suppressing ear cracks and breakage. The appropriate concentration range of each component is as follows.

[Al量]
Al量は、添加量が多いほど、強度を改善する効果があり、強度の点で、2.0重量%以上添加する必要がある。8.0重量%を超えると、晶出物が溶体化せず、脆化し、押出し性に問題がある。
[Zn量]
Zn量は、添加量が多いほど、耐食性を改善する効果があり、耐食性の点で0.5重量%以上添加する必要がある。2.0重量%を超えると、晶出物を生成し、脆化するため、押出し性の点で問題がある。
[Mn量]
Mnは、添加量が多いほど、耐食性、加工性を改善する効果があるが、多すぎると脆化し、押出し性で問題があるため、0.05〜2.0重量%とする。
[Al content]
The greater the amount of Al added, the more effective the strength is, and it is necessary to add 2.0% by weight or more in terms of strength. If it exceeds 8.0% by weight, the crystallized product does not form a solution, becomes brittle, and there is a problem in extrudability.
[Zn content]
The more Zn is added, the more effective the corrosion resistance is, and it is necessary to add 0.5% by weight or more from the viewpoint of corrosion resistance. If it exceeds 2.0% by weight, a crystallized product is generated and embrittled, which is problematic in terms of extrudability.
[Mn amount]
Mn has an effect of improving the corrosion resistance and workability as the amount added is increased, but if it is too much, it becomes brittle and there is a problem in extrudability, so 0.05 to 2.0% by weight.

[Fe、Si、Cu、Nb、Ca量]
押し出し性、加工性の点で、有害な成分であり、極力少ないほうが望ましい。不可避的に含まれる含有量については、Feは、0.035重量%未満、Siは0.1重量%未満、Cuは0.1重量%未満、Nbは0.005重量%未満が望ましい。
[Fe, Si, Cu, Nb, Ca amount]
It is a harmful component in terms of extrudability and processability, and it is desirable that it be as small as possible. Regarding the contents inevitably included, Fe is preferably less than 0.035 wt%, Si is less than 0.1 wt%, Cu is less than 0.1 wt%, and Nb is less than 0.005 wt%.

以上の組成を持ったMg合金のビレットを押し出す。押し出し条件としては、押し出し温度の範囲が350〜500℃、押し出し速度が1〜100m/分、押し出し比50以上、望ましくは100以上、厚みが0.3〜2.5mmの範囲が望ましい。   A billet of Mg alloy having the above composition is extruded. Extrusion conditions include an extrusion temperature range of 350 to 500 ° C., an extrusion rate of 1 to 100 m / min, an extrusion ratio of 50 or more, desirably 100 or more, and a thickness of 0.3 to 2.5 mm.

このように押し出したマグネシウム合金を圧延後の板厚が0.05〜2mmの範囲になるように、温間圧延、または、温間圧延後冷間圧延を施す。そのトータル圧延率は、35%を超え、かつ、70%以下の範囲が好ましく、40〜60%の範囲がさらに望ましい。この温間圧延、または、温間圧延後冷間圧延は、2回以上の圧延を行う。温間圧延後冷間圧延を行う場合、冷間圧延は圧延率を30%以下にするのが望ましい。また、圧延後に熱処理をすることにより、80℃以上の温間張り出し性は大きく向上し、張出し速度が、0.3mm/分の場合、成形の温度250℃において、11mm以上の値となり、展伸性に優れる。   The extruded magnesium alloy is warm-rolled or cold-rolled after warm rolling so that the thickness after rolling is in the range of 0.05 to 2 mm. The total rolling ratio exceeds 35% and is preferably in the range of 70% or less, and more preferably in the range of 40 to 60%. This warm rolling or cold rolling after warm rolling is performed two or more times. When performing cold rolling after warm rolling, it is desirable that the cold rolling be performed at a rolling rate of 30% or less. In addition, by performing heat treatment after rolling, the warm stretchability of 80 ° C. or higher is greatly improved, and when the stretch rate is 0.3 mm / min, the value becomes 11 mm or higher at a molding temperature of 250 ° C. Excellent in properties.

35%以下、及び70%を超えると、この後の熱処理後の80〜300℃における温間張出し値は良くなく、例えば、250℃における温間張り出し値は10mm以下である。   If it exceeds 35% and 70%, the warm overhang value at 80 to 300 ° C. after the subsequent heat treatment is not good. For example, the warm overhang value at 250 ° C. is 10 mm or less.

2回以上の圧延を行った後、熱処理を行う。熱処理温度は、170〜450℃の範囲が好ましい。この熱処理により、ひずみの回復、再結晶が生じ、結晶配向が適切な状態となり、加工性が改善されると考えられる。この温度範囲以外においては、例えば、250℃における温間張り出し値は10mm以下となり、十分な加工性は得られない。   After performing rolling twice or more, heat treatment is performed. The heat treatment temperature is preferably in the range of 170 to 450 ° C. By this heat treatment, it is considered that strain recovery and recrystallization occur, the crystal orientation becomes appropriate, and workability is improved. Outside this temperature range, for example, the warm overhang value at 250 ° C. is 10 mm or less, and sufficient workability cannot be obtained.

このように作製した加工性に優れる展伸用マグネシウム合金の結晶配向、すなわちX線回折によるX線強度比[(0002)面のX線強度]/[(101(上バー)1)面のX線強度]は0.1〜5.0の範囲となり、かつ、結晶粒径は2〜7μmであることが適する。結晶粒径は2μm未満では、製造上経済的に困難であり、逆に、7μmを超えると、例えば、250℃における温間張り出し値は10mm以下となり、加工性が劣る。   The crystal orientation of the wrought magnesium alloy having excellent workability thus produced, that is, the X-ray intensity ratio by X-ray diffraction [X-ray intensity of (0002) plane] / [X of 101 (upper bar) 1) plane Line strength] is in the range of 0.1 to 5.0, and the crystal grain size is suitably 2 to 7 μm. If the crystal grain size is less than 2 μm, it is difficult to produce economically. Conversely, if it exceeds 7 μm, for example, the warm overhang value at 250 ° C. is 10 mm or less, and the workability is inferior.

本発明について、さらに、以下の実施例を参照して具体的に説明する。
(実施例1)
Mg−3.0重量%Al−0.9重量%Zn−0.10重量%Mnの組成を有するビレットを温度400℃、押し出し速度5m/分の条件で押し出しを行い、板厚を1.60mmとした。更に、3〜4回通板して温間、または、温間圧延後冷間圧延を行い、170〜450℃において、熱処理を行い、板厚0.8mmの展伸用マグネシウム合金薄板を得た。
The present invention will be further specifically described with reference to the following examples.
Example 1
A billet having a composition of Mg-3.0 wt% Al-0.9 wt% Zn-0.10 wt% Mn was extruded under the conditions of a temperature of 400 ° C. and an extrusion speed of 5 m / min, and the plate thickness was 1.60 mm. It was. Further, the sheet was passed through 3 to 4 times to perform warm rolling or cold rolling after warm rolling, and heat treatment was performed at 170 to 450 ° C. to obtain a magnesium alloy sheet for stretching with a thickness of 0.8 mm. .

上記のように、作製したマグネシウム合金の特性を評価した。製造条件を表1に示し、評価結果を表2に示す。なお、比較例1は、ビレッドの押出し、温間圧延、または、冷間圧延、熱処理によって製造されたMg合金である。評価方法は下記に示す通りである。   As described above, the characteristics of the produced magnesium alloy were evaluated. The production conditions are shown in Table 1, and the evaluation results are shown in Table 2. Comparative Example 1 is an Mg alloy produced by extrusion of billet, warm rolling, cold rolling, or heat treatment. The evaluation method is as shown below.

[温間張出し高さの評価]
張出し高さは、エリクセン試験機により、マグネシウム合金薄板を張出しを行い、250℃で破断する前の最大張出し高さ(mm)を求めた。
[Evaluation of warm overhang height]
The overhang height was determined by measuring the maximum overhang height (mm) before rupturing at 250 ° C. by extending a magnesium alloy sheet using an Erichsen tester.

[X線強度比の評価]
管球としてCuを用い、電圧50kV、電流190mAの条件で、X線強度を測定し、X線強度比[(0002)面のX線強度]/[(101(上バー)1)面のX線強度]を求めた。
[Evaluation of X-ray intensity ratio]
Using Cu as the tube, the X-ray intensity was measured under the conditions of a voltage of 50 kV and a current of 190 mA, and the X-ray intensity ratio [X-ray intensity of (0002) plane] / [(101 (upper bar) 1) X of plane Line strength] was determined.

評価結果を表2に示す。表2に示すように、本発明の展伸用マグネシウム合金薄板は本発明の範囲外で製造したMg合金板と比べて張出し加工性に優れている。これは、トータル圧延率が36%未満においては、結晶粒径が7μmより大きく、また、トータル圧延率が70%以上においては、結晶粒径は7μm以下と細かいものの、X線強度比[(0002)面のX線強度]/[(101(上バー)1)面のX線強度]が5.0より、大きくなるが、押し出し加工度を高め、圧延条件をコントロールすること(温間と冷間圧延のトータル圧延率の制御)により、結晶粒が微細、かつ、板面に平行な底面の割合の少ない集合組織が得られる。   The evaluation results are shown in Table 2. As shown in Table 2, the stretched magnesium alloy sheet of the present invention is superior in stretch workability as compared with the Mg alloy sheet manufactured outside the scope of the present invention. When the total rolling rate is less than 36%, the crystal grain size is larger than 7 μm. When the total rolling rate is 70% or more, the crystal grain size is as small as 7 μm or less, but the X-ray intensity ratio [(0002 ) Plane X-ray intensity] / [(101 (upper bar) 1) plane X-ray intensity] is greater than 5.0, but the extrusion degree is increased and the rolling conditions are controlled (warm and cold). By controlling the total rolling rate of the hot rolling, a texture with fine crystal grains and a small proportion of the bottom surface parallel to the plate surface can be obtained.

このことは、結晶粒径の断面観察、および、X線回折結果から推察され、表2に示すような値を示す。結晶粒径と集合組織の違いが、温間の張出し値に影響しているものと推察される。   This is inferred from the cross-sectional observation of the crystal grain size and the X-ray diffraction result, and shows values as shown in Table 2. It is assumed that the difference between the crystal grain size and the texture influences the warm overhang value.

本発明の展伸用マグネシウム合金薄板は、組成がAlを2.0〜8.0重量%、Znを0.5〜2.0重量%、Mnを0.05〜2.0重量%を含有し、残部がMg及び不可避の不純物からなる押し出しMg合金板を圧延率が35%を超え、かつ、70%以下の範囲で温間、または、温間圧延後冷間圧延を行なった後、170〜450℃の温度範囲で熱処理を行うことからなる。X線回折でのX線強度比[(0002)面のX線強度]/[(101(上バー)1)面のX線強度]が0.1〜5.0、かつ、結晶粒径が2〜7μmであることを特徴とする。この本発明の展伸用マグネシウムは、スラブあるいはピレットの押出材を、高圧下率での温間圧延、熱処理の行程で製造される市販材に比べて、張り出し加工性が著しく優れたものとなる。   The wrought magnesium alloy sheet of the present invention has a composition containing Al of 2.0 to 8.0% by weight, Zn of 0.5 to 2.0% by weight, and Mn of 0.05 to 2.0% by weight. Then, the extruded Mg alloy sheet with the balance being Mg and inevitable impurities is subjected to warm rolling in the range where the rolling rate exceeds 35% and not more than 70%, or after cold rolling after warm rolling, 170 The heat treatment is performed in a temperature range of ˜450 ° C. X-ray intensity ratio in X-ray diffraction [X-ray intensity of (0002) plane] / [X-ray intensity of (101 (upper bar) 1) plane] is 0.1 to 5.0, and crystal grain size is It is 2-7 micrometers, It is characterized by the above-mentioned. This expanded magnesium according to the present invention has an exaggerated workability significantly higher than that of a commercially available material manufactured by a hot rolling and heat treatment process using a slab or billet extruded material. .

Claims (2)

Alを2.0〜8.0重量%、Znを0.5〜2.0重量%、Mnを0.05〜2.0重量%を含有し、残部がMg及び不可避の不純物からなる押し出しMg合金板に対して、圧延率が35%を超え、かつ、70%以下の範囲で、温間圧延、または、温間圧延後冷間圧延を行った後、170〜450℃の温度範囲で熱処理を行い、板厚が0.05〜2mmであり、X線回折でのX線強度比[(0002)面のX線強度]/[(101(上バー)1)面のX線強度]が0.1〜5.0であり、かつ、結晶粒径が2〜7μmとなるように形成されていることを特徴とする成形性に優れる展伸用マグネシウム薄板。   Extruded Mg containing 2.0 to 8.0% by weight of Al, 0.5 to 2.0% by weight of Zn, 0.05 to 2.0% by weight of Mn, the balance being Mg and inevitable impurities The alloy sheet is subjected to a heat treatment in a temperature range of 170 to 450 ° C. after being subjected to warm rolling or cold rolling after warm rolling in a range where the rolling rate exceeds 35% and is 70% or less. The plate thickness is 0.05 to 2 mm, and the X-ray intensity ratio [X-ray intensity of (0002) plane] / [X-ray intensity of (101 (upper bar) 1) plane] in X-ray diffraction is A thin magnesium sheet for extending excellent in formability, characterized by being 0.1 to 5.0 and having a crystal grain size of 2 to 7 μm. Alを2.0〜8.0重量%、Znを0.5〜2.0重量%、Mnを0.05〜2.0重量%を含有し、残部がMg及び不可避の不純物からなる押し出しMg合金板を圧延率が35%を超え、かつ、70%以下の範囲で、温間圧延、または、温間圧延後冷間圧延を行った後、170〜450℃の温度範囲で熱処理を行い、板厚が0.05〜2mmであり、X線回折でのX線強度比[(0002)面のX線強度]/[(101(上バー)1)面のX線強度]が0.1〜5.0であり、かつ、結晶粒径が2〜7μmとなるように製造することを特徴とする成形性に優れる展伸用マグネシウム薄板の製造方法。   Extruded Mg containing 2.0 to 8.0% by weight of Al, 0.5 to 2.0% by weight of Zn, 0.05 to 2.0% by weight of Mn, the balance being Mg and inevitable impurities The alloy sheet is subjected to a heat treatment in a temperature range of 170 to 450 ° C. after the rolling rate exceeds 35% and is subjected to warm rolling or cold rolling after warm rolling in a range of 70% or less, The plate thickness is 0.05 to 2 mm, and the X-ray intensity ratio in X-ray diffraction [X-ray intensity of (0002) plane] / [X-ray intensity of (101 (upper bar) 1) plane] is 0.1. A method for producing a magnesium thin plate for stretching, which is excellent in formability, characterized by being produced so that the crystal grain size is 2 to 7 μm.
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