JP4312884B2 - Machine tool equipment - Google Patents

Machine tool equipment Download PDF

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Publication number
JP4312884B2
JP4312884B2 JP18618299A JP18618299A JP4312884B2 JP 4312884 B2 JP4312884 B2 JP 4312884B2 JP 18618299 A JP18618299 A JP 18618299A JP 18618299 A JP18618299 A JP 18618299A JP 4312884 B2 JP4312884 B2 JP 4312884B2
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JP
Japan
Prior art keywords
workpiece
reversing
machine tool
reversing device
processing unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP18618299A
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Japanese (ja)
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JP2001009666A (en
Inventor
隆彦 小豆澤
宜生 亀谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Okuma Corp
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Okuma Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP18618299A priority Critical patent/JP4312884B2/en
Publication of JP2001009666A publication Critical patent/JP2001009666A/en
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Description

【0001】
【発明の属する技術分野】
本発明は、ワークを2工程で加工する工作機械に関するものである。
【0002】
【従来の技術】
一般に、この種の工作機械は、2つの加工部、ワーク搬送ローダ、ワーク反転装置、及び品質管理用の計測装置を必須要素として備えている。例えば、図3に示す従来の旋削用の工作機械は、並行2スピンドル型の旋盤31、2台の反転装置32,33、ローダ34、計測装置35、素材ストッカ36及び製品ストッカ37から構成されている。旋盤31には第1工程の加工を行う第1加工部38と、第2工程の加工を行う第2加工部39とが並設されている。また、従来、図4に示すように、2台の旋盤41,42を間隔おいて並設し、その間に計測装置43を設置した工作機械も知られている。
【0003】
【発明が解決しようとする課題】
ところが、図3に示す従来の工作機械において、ワークの第1工程で加工した部分を第2工程の加工後に計測装置35で検査すると、ここで加工不良が発見された場合、計測装置35上のワークW4のみならず、第1加工部38で加工中のワークW1、反転装置33上のワークW2、及び第2加工部39で加工中のワークW3の最大4個のワークがそれぞれ不良品となる可能性がある。ワークを第1工程の直後に計測装置35に搬送して検査すれば、不良品は計測装置35上のワークW4と第1加工部38で加工中のワークW1との最大2個に減るが、ローダ34を、図3に矢印で示すように、第1加工部38から計測装置35、計測装置35から反転装置32へと行き来させる必要があり、搬送時間がかかり、ラインタクトが延びるという問題点がある。また、図4の工作機械の場合は、計測装置43を設置するために、2台の旋盤41,42の間に間隔を設ける必要があって、機械全体の設置スペースが大きくなるという不都合があった。
【0004】
そこで、本発明の課題は、不良品の発生を最小限に抑え、ラインタクトを短縮し、設置スペースを縮小できる工作機械を提供することにある。
【0005】
【課題を解決するための手段】
上記の課題を解決するために、本発明の工作機械は、第1加工部及び第2加工部が並設された加工機と、加工機の上方でワークを反転する第1反転装置及び第2反転装置と、ワークを第1加工部から第1反転装置に第2反転装置から第2加工部に搬送するローダと、第1及び第2反転装置の間に設置され第1加工部で加工した直後のワークを計測する計測装置とから構成される。
【0006】
【発明の実施の形態】
以下、本発明を具体化した一実施形態を図面に基づいて説明する。図1に示すように、本実施形態の工作機械は、加工機として並行2スピンドル型の旋盤1を備え、この旋盤1には第1工程の加工を行う第1加工部2と、第2工程の加工を行う第2加工部3とが左右に並設されている。旋盤1の左右には、従来と同様に、素材ストッカ及び製品ストッカ(図示略)が設置されている。旋盤1の上方にはワーク(図示略)を反転する第1反転装置4と第2反転装置5とがそれぞれ第1加工部2及び第2加工部3と対応する位置に配設されている。
【0007】
旋盤1の上方に架設されたビーム6にはローダ7が横行及び昇降可能に設けられ、その下部にはワークを把持する一対のハンド8A,8Bが垂直面内で90°旋回可能に支持されていて、旋盤1において、ワークを第1加工部2から第1反転装置4に、第2反転装置5から第2加工部3に搬送するようになっている。そして、第1反転装置4と第2反転装置5との間には、ワークを第1加工部2で加工した直後に計測する計測装置9が設置されている。
【0008】
図2に示すように、第1反転装置4及び第2反転装置5は、それぞれビーム6に固定された吊持フレーム10に取り付けられ、ワークを把持するエアチャック11,12を備えている。第1反転装置4のエアチャック11は、シリンダ13により昇降可能に、シリンダ14により水平面内で90°旋回可能に、かつシリンダ15によって旋回端位置で進退可能に設けられている。第2反転装置5のエアチャック12は、シリンダ16によって水平面内で90°旋回可能に、かつシリンダ17によって旋回端位置で進退可能に設けられている。
【0009】
計測装置9の基板19は各反転装置4,5の間において吊持フレーム10に取り付けられている。基板19にはセンサユニット20がシリンダ21によりガイド22を介して前方の計測位置と後方の退避位置とに移動可能に支持されている。センサユニット20には計測フィーラ23とワーク当金24とが設けられ、当金24にはフィーラ23が出入りする孔25が形成されている。そして、センサユニット20の計測位置において、当金24が第1反転装置4のエアチャック11に把持されたワークと対向した状態で、そのワークの加工済み部分をフィーラ23が計測するようになっている。
【0010】
次に、上記のように構成された工作機械の作用について説明する。旋盤1の第1加工部2で第1工程の加工が終了すると、まず、ローダ7が第1加工部2に移動し、そのハンド8Bが加工済みワークを受け取って上昇する(図1の経路a)。次いで、第1反転装置4が下降及び前進し、そのエアチャック11がワークをハンド8Bから受け取る(図2の経路b)。次に、第1反転装置4が後退及び上昇したのち(図2の経路c)、第1及び第2反転装置4,5が相対向する位置まで90°旋回する(図2の経路d,k)。続いて、計測装置9が前進したのち(図2の経路e)、第1反転装置4が計測装置9側へ前進してワークを当金24に押し当てる(図2の経路f)。この状態で、フィーラ23が第1反転装置4側へ前進して(図2の経路g)、ワークの第1工程加工部分を計測する。
【0011】
計測終了後は、フィーラ23が後退し(図2の経路h)、計測装置9及び第1反転装置4が後退する(図2の経路i,j)。そして、第1及び第2反転装置4,5が前進し(図2の経路f,l)、双方間でワークを受け渡して反転する。次に、各反転装置4,5が後退し(図2の経路j,m)、それぞれ前向きに90°旋回したのち(図2の経路n,r)、第2反転装置5が前進して(図2の経路o)、ワークをエアチャック12からローダ7のハンド8Aに引き渡す。その後、ローダ7が下降し(図1の経路p)、ワークをハンド8Aから旋盤1の第2加工部3に装着する。
【0012】
従って、この実施形態の工作機械によれば、次のような効果を期待できる。
(1) 第1工程終了直後にワークを計測するので、不良品の発生個数を最小限に抑えることができる。
(2) 反転動作の途中で計測するため、ローダ7を計測装置9に行き来させる必要がなく、ラインタクトを短縮できる。
(3) 各反転装置4,5のエアチャック11,12を旋回可能に設け、双方のオープンスペースに計測装置9が設置されているから、旋盤1の上方空間を有効利用して、工作機械全体の設置スペースを縮小できる。
(4) 計測装置9のセンサユニット20が計測位置と退避位置とに移動可能に設けられているため、計測有無の仕様変更に容易に対応できる。
(5) 計測装置9専用の架台を不要にして、安価に構成できる。
【0013】
なお、上記実施形態では単一の加工機に2つの加工部を備えた工作機械を例に挙げているが、各々の加工部毎に別個の工作機械としても良い。その他、本発明は上記実施形態に限定されるものではなく、例えば、加工機として研削盤やフライス盤を用いるなど、本発明の趣旨を逸脱しない範囲で各部の形状並びに構成を適宜に変更して具体化することも可能である。
【0014】
【発明の効果】
以上詳述したように、本発明によれば、計測装置を加工機の上方において第1反転装置と第2反転装置との間に設置し、ワークを第1加工部で加工した直後に計測するように構成したので、不良品の発生を最小限に抑え、ラインタクトを短縮し、設置スペースを縮小できるという優れた効果を奏する。
【図面の簡単な説明】
【図1】本発明の一実施形態を示す工作機械の斜視図である。
【図2】同工作機械の反転装置及び計測装置を拡大して示す斜視図である。
【図3】従来の工作機械を示す正面図である。
【図4】従来の別の工作機械を示す正面図である。
【符号の説明】
1・・並行2スピンドル旋盤、2・・第1加工部、3・・第2加工部、4・・第1反転装置、5・・第2反転装置、7・・ローダ、9・・計測装置。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a machine tool that processes a workpiece in two steps.
[0002]
[Prior art]
In general, this type of machine tool includes two processing units, a workpiece transfer loader, a workpiece reversing device, and a quality control measuring device as essential elements. For example, the conventional turning machine tool shown in FIG. 3 includes a parallel two-spindle lathe 31, two reversing devices 32 and 33, a loader 34, a measuring device 35, a material stocker 36, and a product stocker 37. Yes. The lathe 31 is provided with a first processing unit 38 that performs processing in the first step and a second processing unit 39 that performs processing in the second step. Conventionally, as shown in FIG. 4, a machine tool in which two lathes 41 and 42 are arranged side by side with a measuring device 43 interposed therebetween is also known.
[0003]
[Problems to be solved by the invention]
However, in the conventional machine tool shown in FIG. 3, when a portion machined in the first step is inspected by the measuring device 35 after the second step, if a machining defect is found here, Not only the workpiece W4 but also the workpiece W1 being machined by the first machining unit 38, the workpiece W2 on the reversing device 33, and the workpiece W3 being machined by the second machining unit 39 are each a defective product. there is a possibility. If the workpiece is transported to the measuring device 35 and inspected immediately after the first step, the number of defective products is reduced to a maximum of two, the workpiece W4 on the measuring device 35 and the workpiece W1 being processed by the first processing unit 38. As indicated by arrows in FIG. 3, it is necessary to move the loader 34 from the first processing unit 38 to the measuring device 35, and from the measuring device 35 to the reversing device 32. This causes a problem that the conveyance time is increased and the line tact is extended. There is. Further, in the case of the machine tool of FIG. 4, it is necessary to provide a gap between the two lathes 41 and 42 in order to install the measuring device 43, which has the disadvantage of increasing the installation space of the entire machine. It was.
[0004]
Therefore, an object of the present invention is to provide a machine tool capable of minimizing the occurrence of defective products, shortening the line tact, and reducing the installation space.
[0005]
[Means for Solving the Problems]
In order to solve the above-described problems, a machine tool according to the present invention includes a processing machine in which a first processing unit and a second processing unit are arranged side by side, a first reversing device that reverses a workpiece above the processing machine, and a second one. The reversing device, the loader that transports the workpiece from the first processing unit to the first reversing device and the second reversing device to the second processing unit, and the first processing unit installed between the first and second reversing devices. It consists of a measuring device that measures the workpiece immediately after.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, an embodiment of the invention will be described with reference to the drawings. As shown in FIG. 1, the machine tool of this embodiment includes a parallel 2-spindle type lathe 1 as a processing machine. The lathe 1 includes a first processing unit 2 that performs the first process, and a second process. The 2nd process part 3 which performs this process is arranged in parallel by right and left. A material stocker and a product stocker (not shown) are installed on the left and right of the lathe 1 as in the prior art. Above the lathe 1, a first reversing device 4 and a second reversing device 5 for reversing a workpiece (not shown) are disposed at positions corresponding to the first processing unit 2 and the second processing unit 3, respectively.
[0007]
The beam 6 installed above the lathe 1 is provided with a loader 7 that can be traversed and raised and lowered, and a pair of hands 8A and 8B that hold a workpiece are supported by the beam 6 so as to be able to turn 90 ° in a vertical plane. In the lathe 1, the workpiece is conveyed from the first machining unit 2 to the first reversing device 4 and from the second reversing device 5 to the second machining unit 3. And between the 1st inversion apparatus 4 and the 2nd inversion apparatus 5, the measuring apparatus 9 which measures immediately after processing a workpiece | work by the 1st process part 2 is installed.
[0008]
As shown in FIG. 2, the first reversing device 4 and the second reversing device 5 are each provided with air chucks 11 and 12 that are attached to a suspension frame 10 fixed to the beam 6 and grip a workpiece. The air chuck 11 of the first reversing device 4 can be moved up and down by a cylinder 13, can be turned 90 ° in a horizontal plane by a cylinder 14, and can be advanced and retracted by a cylinder 15 at a turning end position. The air chuck 12 of the second reversing device 5 is provided so as to be able to turn 90 ° in a horizontal plane by a cylinder 16 and to be advanced and retracted at a turning end position by a cylinder 17.
[0009]
The substrate 19 of the measuring device 9 is attached to the suspension frame 10 between the reversing devices 4 and 5. A sensor unit 20 is supported on the substrate 19 by a cylinder 21 through a guide 22 so as to be movable between a front measurement position and a rear retraction position. The sensor unit 20 is provided with a measurement feeler 23 and a work allowance 24, and the allowance 24 is formed with a hole 25 through which the feeler 23 enters and exits. And in the measurement position of the sensor unit 20, the feeler 23 measures the processed part of the workpiece in a state where the abutment 24 faces the workpiece held by the air chuck 11 of the first reversing device 4. Yes.
[0010]
Next, the operation of the machine tool configured as described above will be described. When the first machining section 2 of the lathe 1 finishes the first process, first, the loader 7 moves to the first machining section 2, and the hand 8B receives the machined workpiece and moves up (path a in FIG. 1). ). Next, the first reversing device 4 descends and advances, and the air chuck 11 receives the workpiece from the hand 8B (path b in FIG. 2). Next, after the first reversing device 4 moves backward and rises (path c in FIG. 2), the first and second reversing devices 4 and 5 turn 90 ° to the opposite positions (paths d and k in FIG. 2). ). Subsequently, after the measuring device 9 moves forward (path e in FIG. 2), the first reversing device 4 moves forward to the measuring device 9 side and presses the workpiece against the contact 24 (path f in FIG. 2). In this state, the feeler 23 moves forward to the first reversing device 4 side (path g in FIG. 2) and measures the first process machining portion of the workpiece.
[0011]
After the measurement, the feeler 23 moves backward (path h in FIG. 2), and the measuring device 9 and the first reversing device 4 move backward (paths i and j in FIG. 2). Then, the first and second reversing devices 4 and 5 move forward (paths f and l in FIG. 2), and the work is transferred and reversed between both. Next, the reversing devices 4 and 5 move backward (paths j and m in FIG. 2) and turn forward 90 ° respectively (paths n and r in FIG. 2), and then the second reversing device 5 moves forward ( 2, the work is transferred from the air chuck 12 to the hand 8 </ b> A of the loader 7. Thereafter, the loader 7 is lowered (path p in FIG. 1), and the workpiece is mounted on the second machining unit 3 of the lathe 1 from the hand 8A.
[0012]
Therefore, according to the machine tool of this embodiment, the following effects can be expected.
(1) Since the workpiece is measured immediately after the first step, the number of defective products can be minimized.
(2) Since the measurement is performed in the middle of the reversing operation, it is not necessary to move the loader 7 to and from the measuring device 9, and the line tact can be shortened.
(3) Since the air chucks 11 and 12 of the reversing devices 4 and 5 are provided so as to be able to turn, and the measuring device 9 is installed in both open spaces, the entire space of the lathe 1 can be used effectively and the entire machine tool The installation space can be reduced.
(4) Since the sensor unit 20 of the measuring device 9 is provided so as to be movable between the measurement position and the retracted position, it is possible to easily cope with a change in specification of whether or not measurement is performed.
(5) A frame dedicated to the measuring device 9 is not required and can be configured at low cost.
[0013]
In the above-described embodiment, a machine tool provided with two machining parts on a single machining machine is taken as an example, but a separate machine tool may be used for each machining part. In addition, the present invention is not limited to the above-described embodiments. For example, a grinding machine or a milling machine is used as a processing machine, and the shape and configuration of each part are appropriately changed without departing from the gist of the present invention. It is also possible to
[0014]
【The invention's effect】
As described above in detail, according to the present invention, the measuring device is installed between the first reversing device and the second reversing device above the processing machine, and the workpiece is measured immediately after being processed by the first processing unit. Thus, it is possible to minimize the occurrence of defective products, shorten the line tact, and reduce the installation space.
[Brief description of the drawings]
FIG. 1 is a perspective view of a machine tool showing an embodiment of the present invention.
FIG. 2 is an enlarged perspective view showing a reversing device and a measuring device of the machine tool.
FIG. 3 is a front view showing a conventional machine tool.
FIG. 4 is a front view showing another conventional machine tool.
[Explanation of symbols]
1 .... Parallel 2-spindle lathe 2 .... first machining unit 3 .... second machining unit 4 .... first reversing device 5 .... second reversing device 7 .... loader 9 .... measuring device .

Claims (1)

第1加工部及び第2加工部が並設された加工機と、加工機の上方でワークを反転する第1反転装置及び第2反転装置と、ワークを第1加工部から第1反転装置に第2反転装置から第2加工部に搬送するローダと、第1及び第2反転装置の間に設置され第1加工部で加工した直後のワークを計測する計測装置とからなる工作機械設備。A processing machine in which the first processing unit and the second processing unit are arranged side by side, a first reversing device and a second reversing device for reversing the work above the processing machine, and the work from the first processing unit to the first reversing device. A machine tool facility comprising a loader transported from a second reversing device to a second processing unit, and a measuring device installed between the first and second reversing devices and measuring a workpiece immediately after being processed by the first processing unit.
JP18618299A 1999-06-30 1999-06-30 Machine tool equipment Expired - Fee Related JP4312884B2 (en)

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JP4312884B2 true JP4312884B2 (en) 2009-08-12

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Publication number Priority date Publication date Assignee Title
JP4718295B2 (en) * 2005-10-14 2011-07-06 オークマ株式会社 Grinder
JP5955239B2 (en) * 2013-02-14 2016-07-20 高松機械工業株式会社 Machine Tools
JP6148514B2 (en) * 2013-03-28 2017-06-14 富士機械製造株式会社 Work reversing device and lathe
CN106514411B (en) * 2016-11-18 2018-11-16 西安航空职业技术学院 A kind of lathe is with synchronizing the manipulator that reloads
CN107234412B (en) * 2017-07-18 2023-07-25 河北工程大学 Device for detecting forward and reverse directions of sleeve and device for sorting and assembling sleeve

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