JP4308896B2 - Removal method of bridge deck - Google Patents

Removal method of bridge deck Download PDF

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Publication number
JP4308896B2
JP4308896B2 JP2000040823A JP2000040823A JP4308896B2 JP 4308896 B2 JP4308896 B2 JP 4308896B2 JP 2000040823 A JP2000040823 A JP 2000040823A JP 2000040823 A JP2000040823 A JP 2000040823A JP 4308896 B2 JP4308896 B2 JP 4308896B2
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Japan
Prior art keywords
insulator
floor slab
insulators
block
removal
Prior art date
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Expired - Fee Related
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JP2000040823A
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Japanese (ja)
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JP2001226914A (en
Inventor
修 福島
勇介 間嶋
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ナガタ工業株式会社
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Description

【0001】
【発明の属する技術分野】
本発明は、老朽化等により修繕が必要となったコンクリート製床版を撤去する方法に関する。
【0002】
【従来の技術】
交通荷重により損傷したり、年月の経過により老朽化した橋梁のコンクリート床版を補修するため、既存の床版を解体撤去する必要がある。また、橋梁に対するトラック荷重の基準が引き上げられ、古い基準の床版を撤去して新基準に合わせて打ち替えする必要が生じてきた。
従来、ブレーカ等で床版を破砕撤去していたが、破砕片が落下しないように防護工事が必要であり、効率が悪かった。また、カッターで床版をブロックに切断し、クレーン等で引き上げる方法の場合、床版と桁はジベルで強固に結合されており、この結合を解除する際、床版が急激に持ち上げられて機器に損傷を与えたり、周囲に危害を加えたりすることがあり、安全施工が難しかった。
【0003】
そこで、床版を切断してブロックに分割し、ジャッキを利用してこのブロックを上方に持ち上げ、その力で床版と桁との結合を破壊解除する方法が特公平7−26369、及び、特公平7−26371に提案されている。
前者の工法は、図6に示すように、コンクリート床版を切断してブロックに分割し、ブロックを跨ぐ梁を設置し、梁に設けたセンターホールジャッキでブロックを引き上げて、桁から引き剥がすものである。また後者の工法は、図7に示すように、梁を撤去ブロックを跨いで架け渡し、梁とブロックを鋼棒で連結し、両端に配置したジャッキで梁を持ち上げ、撤去ブロックを桁から引き剥がすものである。
【0004】
【発明が解決しようとする課題】
ブロックは、幅2m程度に分割されており、したがって、これらにまたがる梁は2mを超える大きな装置となり、重量がかさみ、キャスターなどの移動補助具を設けても、運搬、設置に多大な労力を必要とし、現場における作業中の移動も簡単にはおこなえないものであった。
また、桁とジベル等で連結されている床版を引き剥がすには大きな力を必要とし、これをジャッキの引き上げ力で得ようとすると能力の大きな装置を必要とした。
現場作業は、簡易な装置で作業をおこなうことが望ましく、本発明は、床版の撤去作業を簡単な装置で、また、より小さな力でコンクリート床版を撤去できるようにするものである。
【0005】
【課題を解決するための手段】
このため、橋梁のコンクリート床版を撤去する場合において、床版を複数のブロックに切断分割し、梃子を撤去ブロックに間隔をあけて対称に設置し、梃子の腕と撤去ブロックを連結し、梃子の腕の端部を持ち上げ、対向する梃子を競り合わせることによって、撤去ブロックと桁との結合を解除して撤去するものである。
【0006】
具体的には、梃子は腕の端部に支持脚を有し、梃子の支持脚を撤去ブロック上に間隔をあけて対称に設置し、梃子の腕と撤去ブロックを鋼棒などで連結し、梃子の腕の端部をジャッキで持ち上げて支持脚を傾斜させて梃子の端部を競り合わせ、梃子の作用で撤去ブロックと桁の結合を解除して撤去するものである。
梃子の競り合わせをスムースにおこなうために梃子の角を面取りまたは曲面に形成してある。
【0007】
撤去ブロックの幅が大きく、梃子の腕が隣のブロックに到達しない場合には梃子の間にスペーサを設置して競り合わせをおこなわせる。
さらに、このスペーサにヒンジを設けることにより、梃子の競り合わせをスムースにおこなわせることができる。
【0008】
梃子を間隔をあけて対向させており、一つの装置が小型化され、橋梁上という狭い領域への搬入が容易になると共に、現場における設置、移動が簡単におこなえるようになった。
また、梃子を競り合わせて撤去ブロックを桁から剥離撤去するので、梃子の作用によりジャッキの力が増幅され、ジャッキの能力が従来のものより小さなものでよくなった。
【0009】
【発明の実施の形態】
図1に示すように、コンクリート床版1をコンクリートカッターで幅2mのブロック21、22、23に切断し、このブロックに貫通穴をホールソー、または、ドリルであける。ブロックの切断と貫通穴の穿孔のどちらを先にするかは、現場の作業のやり易さを考慮して定める。
【0010】
ついで、図3の平面図に示すように、桁から引き剥がす撤去ブロック21の中央部に梃子10の支持脚12を80mmの間隔をあけて対称に配置する。図示の例は、平行に2組設置してある。梃子10の腕11の端部は、隣接ブロック22、23に達するようにする。撤去ブロック21の幅が梃子10の腕11より大きくて隣のブロックに到達しない場合には、図4に示すように、支持脚12の設置間隔を大きくとり、対向する梃子10の間にスペーサ15を挿入するか、または、延長部材を継ぎ足す。
スペーサ15は、延長部材16と、延長部材を回転可能に連結するヒンジ17からなっている。
【0011】
梃子10の腕11の中央部には溝が設けてあり、鋼棒5を任意の位置に固定できる。また、途中に鋼棒5を取り付ける複数の穴を設けるようにしてもよい。
撤去ブロック21に設けた貫通穴と位置が一致する部分にネジ付き鋼棒5(ゲビンデスタブ)を支持板とナットで固定し、梃子10の腕11と撤去ブロック21を連結する。
梃子10の端部に設けたジャッキ6を同期させて作動させ、梃子10の腕11を上に持ち上げると、図2に示すように、支持脚12の下端を中心に支持脚12が回転し、両方の支持脚12が角部で接触し、競り合う状態となる。支持脚12の角部に競り合いの際に大きな荷重が作用するので、補強したり、または、回転しやすいように面取したり、曲面に形成する。
【0012】
ジャッキ6をさらに伸長すると、支持脚12の角部が互いに押し合い、梃子10の腕11は支持脚12の接触部を支点に回転し、鋼棒5を引き上げる。鋼棒5に伝達された引き上げ力は撤去ブロック21を下面から持ち上げ、撤去ブロック21と桁のジベルなどの結合部材を破壊して撤去ブロック21を桁から引き剥がす。
【0013】
撤去ブロック21が桁から剥離したところで、一時的に保持し、撤去ブロック21から梃子10を移動させ、撤去ブロック21をフォークリフトやクレーンで撤去する。
この作業を繰り返し、コンクリート床版を全て撤去する。
【0014】
【発明の効果】
二つの梃子を対向して配置し、両者を競り合わせ、その梃子作用で撤去ブロックを上方に上げるので、ブロック幅より大きな梁を必要とせず、狭い作業現場に適合した簡易な装置で床版を撤去することができる。
また、梃子作用でブロックを持ち上げるので、従来に比較して小さな容量のジャッキで床版と桁との結合を破壊でき、油圧ポンプの能力が小さくてもよく、装置の小型化が達成できた。
また、二つの分割した梃子を使用するので、狭い橋上でも移動や設置が容易であり、さらに、バックホーなどの機械を使用して容易に移動設置することができる。
撤去したブロックは、フォークリフト等で集積場所まで簡易に運搬することができるので、クレーン作業に比較してサイクル時間を短縮することが可能である。
【図面の簡単な説明】
【図1】撤去装置の正面図。
【図2】撤去作業時の正面図。
【図3】撤去作業時の平面図。
【図4】梃子にヒンジを挿入した状態の拡大図。
【図5】梃子の側面図。
【図6】従来の撤去装置を使用した撤去時の斜視図。
【図7】他の従来例の正面図。
【符号の説明】
1 コンクリート床版
21 撤去ブロック
22、23 隣接ブロック
3 切断線
5 鋼棒
6 ジャッキ
10 梃子
11 腕
12 支持脚
15 スペーサ
17 ヒンジ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for removing a concrete floor slab that needs to be repaired due to aging or the like.
[0002]
[Prior art]
In order to repair concrete floor slabs of bridges that have been damaged by traffic loads or that have deteriorated over time, it is necessary to dismantle and remove existing slabs. Also, the truck load standards for bridges have been raised, and it has become necessary to remove the old standard floor slabs and replace them with new standards.
Conventionally, the floor slab was crushed and removed with a breaker or the like, but protective work was necessary to prevent the crushed pieces from falling, and the efficiency was poor. Also, in the method of cutting the floor slab into blocks with a cutter and pulling it up with a crane etc., the floor slab and the girder are firmly connected with a gibber, and when releasing this connection, the floor slab is lifted rapidly and the equipment It was difficult to perform safe construction because it could damage the door and harm the surroundings.
[0003]
Therefore, a method of cutting the floor slab and dividing it into blocks, lifting the block upward using a jack, and releasing the breakage of the connection between the floor slab and the girder with that force is disclosed in Japanese Patent Publication No. 7-26369 and No. 7-26371 is proposed.
As shown in Fig. 6, the former method is to cut a concrete floor slab and divide it into blocks, install a beam straddling the block, pull up the block with a center hole jack provided on the beam, and peel it off the girder It is. In the latter method, as shown in FIG. 7, the beam is bridged across the removal block, the beam and the block are connected with a steel rod, the beam is lifted with jacks arranged at both ends, and the removal block is peeled off from the beam. Is.
[0004]
[Problems to be solved by the invention]
The blocks are divided into widths of about 2m. Therefore, the beams straddling them become a large device exceeding 2m, which is heavy and requires a lot of labor for transportation and installation even if it is equipped with movement aids such as casters. In addition, movement during work on site was not easy.
In addition, a large force is required to peel off the floor slab connected with the girders and the gibber, and a device having a large capacity is required to obtain this with the lifting force of the jack.
The field work is preferably performed with a simple device, and the present invention enables the removal of the floor slab with a simple device and the concrete floor slab with a smaller force.
[0005]
[Means for Solving the Problems]
For this reason, when removing a concrete floor slab of a bridge, the floor slab is cut and divided into a plurality of blocks, the insulator is placed symmetrically with a distance to the removal block, and the arm of the insulator and the removal block are connected. By lifting the end of the arm and competing against the opposing lion, the connection between the removal block and the girder is released and removed.
[0006]
Specifically, the insulator has a support leg at the end of the arm, the support legs of the insulator are placed symmetrically on the removal block, and the arm of the insulator and the removal block are connected with a steel rod or the like, The end of the lever's arm is lifted with a jack, the supporting leg is tilted to compete with the end of the lever, and the removal block and girder are released by the action of the lever and removed.
The corners of the insulator are chamfered or curved in order to perform the competition of the insulators smoothly.
[0007]
If the width of the removal block is large and the lever arm does not reach the next block, a spacer is placed between the levers to compete.
Furthermore, by providing a hinge on the spacer, it is possible to smoothly perform the competition of the insulators.
[0008]
The insulators are opposed to each other with a gap, and one device is miniaturized, making it easy to carry in a narrow area on the bridge, and to easily install and move on site.
In addition, since the removal block is peeled and removed from the girders by competing for the lever, the jack's power is amplified by the action of the lever, and the jack's ability is smaller than the conventional one.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
As shown in FIG. 1, the concrete floor slab 1 is cut into 2 m wide blocks 21, 22, and 23 with a concrete cutter, and a through hole is made in this block with a hole saw or a drill. Whether to cut the block or drill the through hole first is determined in consideration of the ease of work on site.
[0010]
Next, as shown in the plan view of FIG. 3, the support legs 12 of the insulator 10 are symmetrically arranged at the center of the removal block 21 to be peeled off from the girders with an interval of 80 mm. In the illustrated example, two sets are installed in parallel. The end portion of the arm 11 of the insulator 10 reaches the adjacent blocks 22 and 23. When the width of the removal block 21 is larger than the arm 11 of the insulator 10 and does not reach the adjacent block, as shown in FIG. 4, the installation interval of the support legs 12 is increased, and the spacer 15 is interposed between the opposing insulators 10. Or add an extension member.
The spacer 15 includes an extension member 16 and a hinge 17 that rotatably connects the extension member.
[0011]
A groove is provided in the central portion of the arm 11 of the insulator 10 so that the steel bar 5 can be fixed at an arbitrary position. Moreover, you may make it provide the some hole which attaches the steel bar 5 in the middle.
A threaded steel rod 5 (Gevin destab) is fixed to a portion where the position of the through hole provided in the removal block 21 coincides with a support plate and a nut, and the arm 11 of the insulator 10 and the removal block 21 are connected.
When the jack 6 provided at the end of the lever 10 is operated in synchronization and the arm 11 of the lever 10 is lifted upward, the support leg 12 rotates around the lower end of the support leg 12, as shown in FIG. Both support legs 12 come into contact with each other at the corners and compete. Since a large load acts on the corners of the support legs 12 when competing, it is reinforced, chamfered so as to be easily rotated, or formed into a curved surface.
[0012]
When the jack 6 is further extended, the corners of the support legs 12 are pressed against each other, and the arm 11 of the lever 10 rotates with the contact part of the support legs 12 as a fulcrum to pull up the steel bar 5. The lifting force transmitted to the steel bar 5 lifts the removal block 21 from the lower surface, destroys the removal block 21 and the connecting member such as the girders of the spar, and peels the removal block 21 from the spar.
[0013]
When the removal block 21 is peeled from the girders, the removal block 21 is temporarily held, the insulator 10 is moved from the removal block 21, and the removal block 21 is removed by a forklift or a crane.
Repeat this process to remove all concrete slabs.
[0014]
【The invention's effect】
Two insulators are placed facing each other, and they compete against each other, and the removal block is raised upward by the action of the insulators, so a beam larger than the block width is not required, and the floor slab is installed with a simple device suitable for narrow work sites. Can be removed.
Further, since the block is lifted by the lever action, the coupling between the floor slab and the girder can be broken with a jack having a smaller capacity compared to the conventional one, the capacity of the hydraulic pump may be small, and the downsizing of the apparatus can be achieved.
In addition, since the two divided insulators are used, it can be easily moved and installed even on a narrow bridge, and can be easily moved and installed using a machine such as a backhoe.
Since the removed block can be easily transported to a collecting place by a forklift or the like, the cycle time can be shortened as compared with the crane work.
[Brief description of the drawings]
FIG. 1 is a front view of a removal device.
FIG. 2 is a front view at the time of removal work.
FIG. 3 is a plan view during removal work.
FIG. 4 is an enlarged view showing a state in which a hinge is inserted into the insulator.
FIG. 5 is a side view of an insulator.
FIG. 6 is a perspective view at the time of removal using a conventional removal device.
FIG. 7 is a front view of another conventional example.
[Explanation of symbols]
1 Concrete floor slab 21 Removal blocks 22, 23 Adjacent block 3 Cutting line 5 Steel bar 6 Jack 10 Insulator 11 Arm 12 Support leg 15 Spacer 17 Hinge

Claims (6)

橋梁のコンクリート床版を複数のブロックに切断し、梃子を撤去ブロック上に間隔をおいて対称に配置し、梃子の腕と撤去ブロックを連結し、梃子の腕をジャッキで持ち上げて二つの梃子の端部を接触させて押し合わせた状態として撤去ブロックを持ち上げて桁から剥離する橋梁床版の撤去方法。Cut the concrete floor slab of the bridge into multiple blocks, place the insulators symmetrically on the removal block at intervals, connect the insulator arms to the removal block, lift the insulator arms with jacks, and A method of removing a bridge deck that lifts the removal block and peels it off the girder in a state where the ends are brought into contact with each other. 請求項1において、梃子は、腕と腕の支持脚からなる橋梁床版の撤去方法。The method for removing a bridge deck according to claim 1, wherein the insulator is an arm and a support leg of the arm. 請求項2において、撤去ブロックに貫通穴を設け、梃子の腕から延びる鋼棒と連結してある橋梁床版の撤去方法。3. The method for removing a bridge floor slab according to claim 2, wherein a through hole is provided in the removal block and connected to a steel bar extending from an arm of the insulator. 請求項1〜3のいずれかにおいて、対向する梃子の間にスペーサを設置して相互に接近させて一体化する橋梁床版の撤去方法。4. The method for removing a bridge deck according to any one of claims 1 to 3, wherein a spacer is installed between opposing insulators to be integrated with each other. 請求項1〜3のいずれかにおいて、対向する梃子の間にヒンジを有するスペーサを介在させた橋梁床版の撤去方法。4. The method for removing a bridge deck according to claim 1, wherein a spacer having a hinge is interposed between opposing insulators. 一端に支持脚を有する二つの独立した梃子と両梃子の間に介在させるヒンジを有するスペーサからなる橋梁床版撤去装置。A bridge floor slab removal device comprising two independent insulators having support legs at one end and a spacer having a hinge interposed between the two insulators.
JP2000040823A 2000-02-18 2000-02-18 Removal method of bridge deck Expired - Fee Related JP4308896B2 (en)

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Publication number Priority date Publication date Assignee Title
JP4690764B2 (en) * 2005-04-21 2011-06-01 ナガタ工業株式会社 Removal method of expansion joint
KR100955724B1 (en) 2007-11-13 2010-05-03 삼성물산 주식회사 Lifting apparatus and precast key segment lifting apparatus
JP5237710B2 (en) * 2008-07-22 2013-07-17 株式会社 アクティブ Removal method of bridge deck
CN102409623B (en) * 2011-09-05 2013-09-04 山东中宏路桥建设有限公司 Floating bridge removing method
JP7104645B2 (en) * 2019-02-15 2022-07-21 鹿島建設株式会社 Holder and slab dismantling method

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