JP4284137B2 - 樹脂成形品製造装置 - Google Patents
樹脂成形品製造装置 Download PDFInfo
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- JP4284137B2 JP4284137B2 JP2003319876A JP2003319876A JP4284137B2 JP 4284137 B2 JP4284137 B2 JP 4284137B2 JP 2003319876 A JP2003319876 A JP 2003319876A JP 2003319876 A JP2003319876 A JP 2003319876A JP 4284137 B2 JP4284137 B2 JP 4284137B2
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- Prior art keywords
- molded product
- resin
- resin molded
- wood
- treatment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 37
- 239000004033 plastic Substances 0.000 title description 3
- 229920003023 plastic Polymers 0.000 title description 3
- 229920005989 resin Polymers 0.000 claims description 116
- 239000011347 resin Substances 0.000 claims description 116
- 239000002023 wood Substances 0.000 claims description 55
- 239000000843 powder Substances 0.000 claims description 46
- 239000000463 material Substances 0.000 claims description 44
- 238000011282 treatment Methods 0.000 claims description 44
- 239000012778 molding material Substances 0.000 claims description 41
- 239000002699 waste material Substances 0.000 claims description 31
- 238000000465 moulding Methods 0.000 claims description 30
- 239000011248 coating agent Substances 0.000 claims description 29
- 238000000576 coating method Methods 0.000 claims description 29
- 239000008188 pellet Substances 0.000 claims description 29
- 238000005303 weighing Methods 0.000 claims description 27
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 19
- 229910000077 silane Inorganic materials 0.000 claims description 19
- 239000010419 fine particle Substances 0.000 claims description 16
- 238000007639 printing Methods 0.000 claims description 14
- 229920002678 cellulose Polymers 0.000 claims description 10
- 239000001913 cellulose Substances 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 10
- 239000004743 Polypropylene Substances 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 238000004898 kneading Methods 0.000 claims description 6
- 238000002844 melting Methods 0.000 claims description 6
- 230000008018 melting Effects 0.000 claims description 6
- -1 polypropylene Polymers 0.000 claims description 6
- 229920001155 polypropylene Polymers 0.000 claims description 6
- 238000004381 surface treatment Methods 0.000 claims description 6
- 239000012785 packaging film Substances 0.000 claims description 5
- 229920006280 packaging film Polymers 0.000 claims description 5
- 230000001590 oxidative effect Effects 0.000 claims description 4
- 239000012535 impurity Substances 0.000 claims description 3
- 229920005672 polyolefin resin Polymers 0.000 claims description 3
- 238000007788 roughening Methods 0.000 claims description 3
- 239000002916 wood waste Substances 0.000 description 16
- 238000010298 pulverizing process Methods 0.000 description 15
- 238000002156 mixing Methods 0.000 description 13
- 235000013339 cereals Nutrition 0.000 description 11
- 238000000034 method Methods 0.000 description 11
- 238000000227 grinding Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 238000003860 storage Methods 0.000 description 6
- 230000007613 environmental effect Effects 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 239000003973 paint Substances 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 235000013361 beverage Nutrition 0.000 description 2
- 238000009435 building construction Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000009408 flooring Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 239000012744 reinforcing agent Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 239000011151 fibre-reinforced plastic Substances 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 125000005375 organosiloxane group Chemical group 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
- B29B7/72—Measuring, controlling or regulating
- B29B7/726—Measuring properties of mixture, e.g. temperature or density
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7476—Systems, i.e. flow charts or diagrams; Plants
- B29B7/748—Plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/88—Adding charges, i.e. additives
- B29B7/885—Adding charges, i.e. additives with means for treating, e.g. milling, the charges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/88—Adding charges, i.e. additives
- B29B7/90—Fillers or reinforcements, e.g. fibres
- B29B7/905—Fillers or reinforcements, e.g. fibres with means for pretreatment of the charges or fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/88—Adding charges, i.e. additives
- B29B7/90—Fillers or reinforcements, e.g. fibres
- B29B7/92—Wood chips or wood fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/12—Making granules characterised by structure or composition
- B29B9/14—Making granules characterised by structure or composition fibre-reinforced
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/46—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
- B29B7/48—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
- B29B7/66—Recycling the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/82—Heating or cooling
- B29B7/826—Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/26—Scrap or recycled material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Description
この計量手段18a〜18dによって計量された各成形材料が常に一定の割合で連続的に投入され、投入された各成形材料を混練・溶融しペレット化してペレットを製造するペレット製造手段(例えば、混合ホッパ19、ペレタイザー20)と、
前記ペレットを混練・溶融して所要形状に成形することにより樹脂成形品とする成形手段(例えば、押出機22)と、
前記樹脂成形品の表面にシラン処理剤で表面処理を施すシラン処理手段(例えば、シラン処理機31)と、
シラン処理剤による表面処理後に、フレーム処理により前記表面を酸化させるフレーム処理手段(例えば、フレーム処理機31)と、
前記フレーム処理後の樹脂成形品の表面に木目模様を印刷する印刷手段(例えば、印刷機32)と、
前記木目模様が印刷された樹脂成形品の表面に、UV塗装処理を施し、該表面を粗面化した後に、再度、前記UV塗装処理を施すUV塗装手段(例えば、バキュームコーター塗装機33)と、を備えていることを特徴とする。
前記木材は、不純物を含む木質廃材2であり、
前記樹脂材は、ポリプロピレン樹脂製の樹脂廃材6やポリオレフィン系樹脂製の梱包フィルム6であることを特徴とする。
、11cと同様の装置を使用する。なお、このFRP粉砕工程Eは、木材粉砕工程A、C、Dとほぼ同様のためその説明を省略する。
2 木質廃材
3 セルロース系微粉粒
4 FRP廃材
5 FRP粉砕粉
6 樹脂廃材
7 樹脂粉砕粉
18a〜18d 計量器(計量手段)
19 混合ホッパ(ペレット製造手段)
20 ペレタイザー(ペレット製造手段)
22 押出機(成形手段)
31 シラン処理機、フレーム処理機(シラン処理手段、フレーム処理手段)
32 印刷機(印刷手段)
33 バキュームコーター塗装機(UV塗装手段)
Claims (2)
- 木材から得られるセルロース系微粉粒と、樹脂材から得られる樹脂粉砕粉と、FRP廃材から得られるFRP粉砕粉とを含む各成形材料が連続的に供給されて、供給された各成形材料を所定の配合となるように計量する計量手段と、
この計量手段によって計量された各成形材料が常に一定の割合で連続的に投入され、投入された各成形材料を混練・溶融しペレット化してペレットを製造するペレット製造手段と、
前記ペレットを混練・溶融して所要形状に成形することにより樹脂成形品とする成形手段と、
前記樹脂成形品の表面にシラン処理剤で表面処理を施すシラン処理手段と、
シラン処理剤による表面処理後に、フレーム処理により前記表面を酸化させるフレーム処理手段と、
前記フレーム処理後の樹脂成形品の表面に木目模様を印刷する印刷手段と、
前記木目模様が印刷された樹脂成形品の表面に、UV塗装処理を施し、該表面を粗面化した後に、再度、前記UV塗装処理を施すUV塗装手段と、を備えていることを特徴とする樹脂成形品製造装置。 - 請求項1に記載の樹脂成形品製造装置において、
前記木材は、不純物を含む木質廃材であり、
前記樹脂材は、ポリプロピレン樹脂製の樹脂廃材やポリオレフィン系樹脂製の梱包フィルムであることを特徴とする樹脂成形品製造装置。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003319876A JP4284137B2 (ja) | 2003-09-11 | 2003-09-11 | 樹脂成形品製造装置 |
CNB2004100347719A CN100460176C (zh) | 2003-09-11 | 2004-05-12 | 树脂成形品制造装置 |
KR1020040038401A KR101005408B1 (ko) | 2003-09-11 | 2004-05-28 | 수지성형품 제조장치 |
EP20040020986 EP1518652A1 (en) | 2003-09-11 | 2004-09-03 | An apparatus for making molded resin products |
US10/937,981 US20050112226A1 (en) | 2003-09-11 | 2004-09-10 | Apparatus for making molded resin products |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003319876A JP4284137B2 (ja) | 2003-09-11 | 2003-09-11 | 樹脂成形品製造装置 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2005081817A JP2005081817A (ja) | 2005-03-31 |
JP4284137B2 true JP4284137B2 (ja) | 2009-06-24 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP2003319876A Expired - Fee Related JP4284137B2 (ja) | 2003-09-11 | 2003-09-11 | 樹脂成形品製造装置 |
Country Status (1)
Country | Link |
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JP (1) | JP4284137B2 (ja) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7877979B2 (en) | 2004-10-05 | 2011-02-01 | Jgc Corporation | Integrated gasification combined cycle plant, method of controlling the plant, and method of producing fuel gas |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4578085B2 (ja) * | 2003-10-10 | 2010-11-10 | ミサワホーム株式会社 | 樹脂成形品製造装置 |
JP2007044908A (ja) * | 2005-08-08 | 2007-02-22 | Toyota Auto Body Co Ltd | ボード材の製造方法 |
-
2003
- 2003-09-11 JP JP2003319876A patent/JP4284137B2/ja not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7877979B2 (en) | 2004-10-05 | 2011-02-01 | Jgc Corporation | Integrated gasification combined cycle plant, method of controlling the plant, and method of producing fuel gas |
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