JP4227502B2 - Wiring substrate and semiconductor device using the same - Google Patents

Wiring substrate and semiconductor device using the same Download PDF

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JP4227502B2
JP4227502B2 JP2003396929A JP2003396929A JP4227502B2 JP 4227502 B2 JP4227502 B2 JP 4227502B2 JP 2003396929 A JP2003396929 A JP 2003396929A JP 2003396929 A JP2003396929 A JP 2003396929A JP 4227502 B2 JP4227502 B2 JP 4227502B2
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conductor pattern
insulating layer
conductor
wiring board
wiring
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JP2005159089A (en
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英樹 福永
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Kyocera Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16225Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/31Structure, shape, material or disposition of the layer connectors after the connecting process
    • H01L2224/32Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
    • H01L2224/321Disposition
    • H01L2224/32151Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/32221Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/32225Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73201Location after the connecting process on the same surface
    • H01L2224/73203Bump and layer connectors
    • H01L2224/73204Bump and layer connectors the bump connector being embedded into the layer connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/151Die mounting substrate
    • H01L2924/1517Multilayer substrate
    • H01L2924/15172Fan-out arrangement of the internal vias
    • H01L2924/15174Fan-out arrangement of the internal vias in different layers of the multilayer substrate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/151Die mounting substrate
    • H01L2924/153Connection portion
    • H01L2924/1531Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
    • H01L2924/15311Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a ball array, e.g. BGA

Description

本発明は、半導体素子を搭載するために用いられる配線基板およびこれを用いた半導体装置に関する。   The present invention relates to a wiring board used for mounting a semiconductor element and a semiconductor device using the wiring board.

近年、マイクロプロセッサやASIC(Application Specific Integrated Circuit)等に代表される半導体素子を小型、高密度配線の配線基板上に搭載して成る半導体装置においては、半導体素子の高集積化に伴い、半導体素子の搭載方法として、素子および半導体装置の小型化に対応できるフリップチップ接続による搭載が多用されるようになってきている。   2. Description of the Related Art In recent years, in semiconductor devices in which semiconductor elements typified by microprocessors, ASICs (Application Specific Integrated Circuits), and the like are mounted on a small-sized, high-density wiring substrate, As a mounting method, mounting by flip chip connection, which can cope with the miniaturization of elements and semiconductor devices, has been increasingly used.

このフリップチップ接続による搭載は、半導体素子の電極を半導体素子の下面に格子状の並びに多数配列するとともに、この半導体素子を搭載するための配線基板の上面に半導体素子の電極に対応した配列の接続パッドを設けておき、半導体素子の電極と配線基板の接続パッドとを互いに対向させて半田接続したものである。   Mounting by flip chip connection is performed by arranging a large number of electrodes of the semiconductor element in a lattice form on the lower surface of the semiconductor element, and connecting the array corresponding to the electrode of the semiconductor element on the upper surface of the wiring board for mounting the semiconductor element. Pads are provided, and the electrodes of the semiconductor element and the connection pads of the wiring board are soldered to face each other.

半導体素子が搭載される配線基板としては、主に樹脂製の配線基板が用いられる。この樹脂製の配線基板は、例えばガラス−エポキシ板等から成る絶縁層やエポキシ樹脂等から成る樹脂層を複数層積層して成る絶縁基板の内部および表面に銅箔や銅めっき膜等の導体層から成る配線導体を設けて成る。   As the wiring board on which the semiconductor element is mounted, a resin wiring board is mainly used. This resin wiring board is made of, for example, a conductive layer such as a copper foil or a copper plating film on the inside and the surface of an insulating board formed by laminating a plurality of insulating layers made of glass-epoxy board or the like or a resin layer made of epoxy resin or the like. The wiring conductor which consists of is provided.

配線導体の一部は絶縁基板の上面に露出して半導体素子の電極に接続される半導体素子接続用の接続パッドを形成しているとともに絶縁基板の下面に露出して外部電気回路基板の配線導体に接続される外部接続用の接続パッドを形成している。さらに絶縁基板の表面には接続パッドの中央部を露出させる開口部を有するソルダーレジスト層が被着されている。ソルダーレジスト層は接続パッド間の電気的な絶縁を良好に保つとともに接続パッドを絶縁基体に強固に密着させるための保護層である。そして、ソルダーレジスト層の開口部内に露出した半導体素子接続用の接続パッドと半導体素子の電極とを半田を介して接続することにより半導体素子がフリップチップ接続により配線基板上に搭載されて半導体装置となり、この半導体装置における外部接続用の接続パッドを外部電気回路基板の配線導体に半田を介して接続することによって配線基板上の半導体素子が外部電気回路に電気的に接続されることとなる。   A part of the wiring conductor is exposed on the upper surface of the insulating substrate to form a connection pad for connecting a semiconductor element to be connected to the electrode of the semiconductor element, and is exposed on the lower surface of the insulating substrate to be a wiring conductor of the external electric circuit board A connection pad for external connection connected to is formed. Further, a solder resist layer having an opening exposing the central portion of the connection pad is deposited on the surface of the insulating substrate. The solder resist layer is a protective layer for maintaining good electrical insulation between the connection pads and firmly attaching the connection pads to the insulating substrate. Then, by connecting the connection pad for connecting the semiconductor element exposed in the opening of the solder resist layer and the electrode of the semiconductor element through solder, the semiconductor element is mounted on the wiring board by flip chip connection to become a semiconductor device. By connecting the connection pads for external connection in this semiconductor device to the wiring conductor of the external electric circuit board via solder, the semiconductor elements on the wiring board are electrically connected to the external electric circuit.

このような配線基板における配線導体は、用途によって信号用と接地用と電源用の配線導体に機能化されている。このうち、信号用の配線導体は、半導体素子の電極と外部電気回路基板との間で電気信号を伝播させるための導電路として機能し、絶縁層の層間を絶縁基板の中央部から外周部に向けて延びるように配設された複数の細い帯状の導体パターンを有している。   Wiring conductors in such a wiring board are functionalized into wiring conductors for signals, grounds, and power supplies depending on applications. Of these, the signal wiring conductor functions as a conductive path for propagating an electric signal between the electrode of the semiconductor element and the external electric circuit board, and the interlayer of the insulating layer extends from the central portion to the outer peripheral portion of the insulating substrate. It has a plurality of thin strip-like conductor patterns arranged so as to extend.

また、接地用の配線導体や電源用の配線導体は、配線基板に搭載される半導体素子にそれぞれ接地電位や電源電位を供給するための供給路としての機能を有しているとともに信号用の配線導体に対する電磁シールド機能や特性インピーダンスの調整機能を有しており、絶縁層を挟んで信号用の導体パターンに対向するように配設された広面積の導体パターンを有している。なお、このような広面積の導体パターンは、互いに異なる電位に接続される複数の導体パターンが同じ絶縁層間に隣接して配設されることがある。このような場合、隣接する導体パターン同士は、両者の隣接する縁が平行な直線状の辺で構成されている。
特開2002−158452号公報
In addition, the wiring conductor for grounding and the wiring conductor for power supply function as a supply path for supplying the ground potential and the power supply potential to the semiconductor elements mounted on the wiring board, respectively, and the signal wiring It has an electromagnetic shielding function for a conductor and a characteristic impedance adjustment function, and has a large-area conductor pattern disposed so as to face a signal conductor pattern with an insulating layer interposed therebetween. In such a large area conductor pattern, a plurality of conductor patterns connected to different potentials may be disposed adjacent to each other between the same insulating layers. In such a case, the adjacent conductor patterns are constituted by linear sides whose adjacent edges are parallel to each other.
Japanese Patent Application Laid-Open No. 2002-158452

しかしながら、上述のように樹脂製の配線基板に半導体素子をフリップチップ接続により搭載した半導体装置においては、配線基板の剛性が低く変形しやすいことから、配線基板の同じ絶縁層間に複数の広面積の導体パターンが隣接するように配設されている場合、配線基板に半導体素子との熱膨張係数の差に起因する応力が加えられると、その応力が隣接して配設された広面積の導体パターンの隣接する縁と絶縁層との間に集中して作用し、そこを起点として絶縁層およびその上の配線導体にクラックが発生してしまい、その結果、配線導体が断線して半導体素子と配線基板との電気的な接続信頼性が損なわれてしまうという問題点を有していた。   However, in a semiconductor device in which a semiconductor element is mounted on a resin wiring board as described above by flip-chip connection, the rigidity of the wiring board is low and easily deformed. Therefore, a plurality of wide areas are formed between the same insulating layers of the wiring board. When conductor patterns are arranged adjacent to each other, if a stress caused by the difference in thermal expansion coefficient from the semiconductor element is applied to the wiring board, the large area conductor pattern arranged adjacent to the stress. Acts concentrically between the adjacent edges of the insulating layer and the insulating layer, and cracks occur in the insulating layer and the wiring conductor on the insulating layer, and the wiring conductor is disconnected as a result. There has been a problem that the reliability of electrical connection with the substrate is impaired.

本発明は、上記のような問題に鑑み案出されたものであり、その目的は、半導体素子の動作および使用環境温度の変化等により熱が長期間にわたり繰り返し加えられたとしても絶縁基板にクラックが発生することがなく、半導体素子と配線基板との電気的な接続信頼性に優れた半導体装置を提供することにある。   The present invention has been devised in view of the above problems, and its purpose is to crack the insulating substrate even if heat is repeatedly applied over a long period of time due to the operation of the semiconductor element and changes in the operating environment temperature. An object of the present invention is to provide a semiconductor device that is excellent in electrical connection reliability between a semiconductor element and a wiring board.

本発明の配線基板は、複数の絶縁層が積層されて成り、半導体素子が搭載される搭載部を有する絶縁基板と、前記絶縁層の層間に、互いに間隙が形成されるように隣接する第1導体パターン及び第2導体パターンと、を有し、前記第1導体パターン及び前記第2導体パターンの前記間隙に、前記絶縁層の一部が充填されている配線基板であって、前記第1導体パターン及び前記第2導体パターンは、両者の隣接する縁が交互に相手側に入り込む波形であるとともに、前記絶縁層の前記一部との境界部において、その平面形状が丸みを帯びた凸部及び凹部を有するように形成されていることを特徴とするものである。 Wiring board of the present invention, Ri formed by a plurality of insulating layers are laminated, an insulating substrate having a mounting portion on which a semiconductor element is mounted, between the layers of the insulating layer, the second adjacent such that a gap to each other are formed A wiring board having a first conductive pattern and a second conductive pattern, wherein the gap between the first conductive pattern and the second conductive pattern is filled with a part of the insulating layer. The conductor pattern and the second conductor pattern have a waveform in which adjacent edges of the conductor pattern alternately enter the other side, and at the boundary portion with the part of the insulating layer, the planar shape has a rounded convex portion. And it is formed so that it may have a recessed part.

また本発明の半導体装置は、上記の配線基板と、前記配線基板の前記搭載部に搭載されている前記半導体素子と、を有することを特徴とするものである。 According to another aspect of the present invention, there is provided a semiconductor device including the above-described wiring board and the semiconductor element mounted on the mounting portion of the wiring board .

本発明の配線基板およびこれを用いた半導体装置によれば、第1導体パターン及び第2導体パターンは、両者の隣接する縁が交互に相手側に入り込む波形であるとともに、その間隙に充填された絶縁層の一部との境界部において、その平面形状が丸みを帯びた凸部及び凹部を有するように形成されていることから、配線基板と半導体素子との熱膨張係数の差に起因する応力が隣接して配設された広面積の導体パターンと絶縁層の一部との境界部に作用したとしても、その応力は丸みを帯びた凸部及び凹部により良好に分散される。その結果、絶縁層にクラックが発生することが有効に防止され、半導体素子と配線基板との電気的な接続信頼性に優れる半導体装置を提供することができる。
According to the wiring board of the present invention and the semiconductor device using the same, the first conductor pattern and the second conductor pattern have a waveform in which adjacent edges alternately enter the other side, and the gap is filled. The stress caused by the difference in thermal expansion coefficient between the wiring board and the semiconductor element because the planar shape is formed to have rounded convex portions and concave portions at the boundary with a part of the insulating layer. Even if it acts on the boundary between a conductor pattern with a large area and a part of the insulating layer disposed adjacent to each other, the stress is well dispersed by the rounded convex portions and concave portions. As a result, the occurrence of cracks in the insulating layer is effectively prevented, and a semiconductor device having excellent electrical connection reliability between the semiconductor element and the wiring board can be provided.

次ぎに、本発明の配線基板およびこれを用いた半導体装置を添付の図面に基づき詳細に説明する。   Next, a wiring board of the present invention and a semiconductor device using the same will be described in detail with reference to the accompanying drawings.

図1は、本発明の配線基板およびこれに用いた半導体装置の実施の形態例を示す断面図である。図1において1は絶縁基板、2は配線導体であり、主としてこれらで本発明の配線基板が構成され、この配線基板上に半導体素子3が搭載されることにより本発明の半導体装置が構成される。   FIG. 1 is a cross-sectional view showing an embodiment of a wiring board of the present invention and a semiconductor device used therefor. In FIG. 1, reference numeral 1 denotes an insulating substrate, and 2 denotes a wiring conductor, which mainly constitutes a wiring substrate of the present invention, and a semiconductor element 3 is mounted on the wiring substrate to constitute a semiconductor device of the present invention. .

絶縁基板1は、例えばガラス繊維を縦横に織り込んだガラス織物にエポキシ樹脂やビスマレイミドトリアジン樹脂等の熱硬化性樹脂を含浸させて成る板状の絶縁層1aの上下面にエポキシ樹脂やビスマレイミドトリアジン樹脂等の熱硬化性樹脂から成る絶縁層1bをそれぞれ複数層ずつ積層して成り、その上面の中央部に半導体素子3がフリップチップ接続により搭載される搭載部を有している。そして、その搭載部から下面にかけて銅箔や銅めっき膜等の導体層から成る複数の配線導体2が形成されている。   The insulating substrate 1 is made of, for example, epoxy resin or bismaleimide triazine on the upper and lower surfaces of a plate-like insulating layer 1a formed by impregnating a glass fabric in which glass fibers are woven vertically and horizontally with a thermosetting resin such as epoxy resin or bismaleimide triazine resin. A plurality of insulating layers 1b made of a thermosetting resin such as a resin are laminated, and a mounting portion on which the semiconductor element 3 is mounted by flip chip connection is provided at the center of the upper surface. A plurality of wiring conductors 2 made of a conductor layer such as a copper foil or a copper plating film are formed from the mounting portion to the lower surface.

絶縁基板1を構成する絶縁層1aは、厚みが0.3〜1.5mm程度であり、その上面から下面にかけて直径が0.2〜1.0mm程度の複数の貫通孔4を有している。そして、その上下面および各貫通孔4の内面には配線導体2の一部が被着されており、上下面の配線導体2が貫通孔4の内部を介して電気的に接続されている。   The insulating layer 1a constituting the insulating substrate 1 has a thickness of about 0.3 to 1.5 mm, and has a plurality of through holes 4 having a diameter of about 0.2 to 1.0 mm from the upper surface to the lower surface. . A part of the wiring conductor 2 is attached to the upper and lower surfaces and the inner surface of each through-hole 4, and the upper and lower wiring conductors 2 are electrically connected via the inside of the through-hole 4.

このような絶縁層1aは、ガラス織物に未硬化の熱硬化性樹脂を含浸させたシートを熱硬化させた後、これに上面から下面にかけてドリル加工を施すことにより製作される。なお、絶縁層1a上下面の配線導体2は、絶縁層1a用のシートの上下全面に厚みが5〜50μm程度の銅箔を貼着しておくとともに、この銅箔をシートの硬化後にエッチング加工することにより所定のパターンに形成される。また、貫通孔4内面の配線導体2は、絶縁層1aに貫通孔4を設けた後に、この貫通孔4内面に無電解めっき法および電解めっき法により厚みが5〜50μm程度の銅めっき膜を析出させることにより形成される。   Such an insulating layer 1a is manufactured by thermally curing a sheet in which a glass fabric is impregnated with an uncured thermosetting resin, and then drilling the sheet from the upper surface to the lower surface. In addition, the wiring conductor 2 on the upper and lower surfaces of the insulating layer 1a has a copper foil having a thickness of about 5 to 50 μm adhered to the entire upper and lower surfaces of the sheet for the insulating layer 1a, and this copper foil is etched after the sheet is cured. By doing so, a predetermined pattern is formed. The wiring conductor 2 on the inner surface of the through hole 4 is provided with a copper plating film having a thickness of about 5 to 50 μm by electroless plating and electrolytic plating on the inner surface of the through hole 4 after the through hole 4 is provided in the insulating layer 1a. Formed by precipitation.

さらに、絶縁層1aは、その貫通孔4の内部にエポキシ樹脂やビスマレイミドトリアジン樹脂等の熱硬化性樹脂から成る樹脂柱5が充填されている。樹脂柱5は、貫通孔4を塞ぐことにより貫通孔4の直上および直下に絶縁層1bを形成可能とするためのものであり、未硬化のペースト状の熱硬化性樹脂を貫通孔4内にスクリーン印刷法により充填し、これを熱硬化させた後、その上下面を略平坦に研磨することにより形成される。そして、この樹脂柱5を含む絶縁層1aの上下面に絶縁層1bが積層されている。   Further, the insulating layer 1a is filled with a resin column 5 made of a thermosetting resin such as an epoxy resin or a bismaleimide triazine resin in the through hole 4 thereof. The resin pillar 5 is for making it possible to form the insulating layer 1b directly above and below the through-hole 4 by closing the through-hole 4, and an uncured paste-like thermosetting resin is placed in the through-hole 4. After filling with a screen printing method and thermosetting it, the upper and lower surfaces thereof are polished to be substantially flat. And the insulating layer 1b is laminated | stacked on the upper and lower surfaces of the insulating layer 1a containing this resin pillar 5. FIG.

絶縁層1aの上下面に積層された絶縁層1bは、それぞれの厚みが20〜50μm程度であり、各層の上面から下面にかけて直径が30〜100μm程度の複数のビア孔6を有している。これらの絶縁層1bは、配線導体2を高密度に配線するための絶縁間隔を提供するためのものであり、絶縁層1bにはその表面およびビア孔6内に配線導体2の一部が被着されている。そして、上層の配線導体2と下層の配線導体2とをビア孔6の内部を介して電気的に接続することにより高密度配線を立体的に形成可能としている。   The insulating layer 1b laminated on the upper and lower surfaces of the insulating layer 1a has a thickness of about 20 to 50 μm, and has a plurality of via holes 6 having a diameter of about 30 to 100 μm from the upper surface to the lower surface of each layer. These insulating layers 1b are provided to provide an insulating interval for wiring the wiring conductors 2 at a high density. The insulating layer 1b is covered with a part of the wiring conductors 2 on the surface and in the via holes 6. It is worn. A high-density wiring can be formed three-dimensionally by electrically connecting the upper wiring conductor 2 and the lower wiring conductor 2 via the inside of the via hole 6.

このような絶縁層1bは、厚みが20〜50μm程度の未硬化の熱硬化性樹脂フィルムを絶縁層1aの上下面に貼着し、これを熱硬化させるとともにレーザ加工によりビア孔6を穿孔し、さらにその上に同様にして次の絶縁層1bを順次積み重ねることによって形成される。なお、各絶縁層1b表面およびビア孔6内に被着された配線導体2は、各絶縁層1bを形成する毎に各絶縁層1bの表面およびビア孔6内に5〜50μm程度の厚みの銅めっき膜を公知のセミアディティブ法やサブトラクティブ法等のパターン形成法により所定のパターンに被着させることによって形成される。   For such an insulating layer 1b, an uncured thermosetting resin film having a thickness of about 20 to 50 μm is stuck on the upper and lower surfaces of the insulating layer 1a, and this is thermoset, and via holes 6 are drilled by laser processing. Further, it is formed by sequentially stacking the next insulating layer 1b in the same manner. The wiring conductor 2 deposited on the surface of each insulating layer 1b and the via hole 6 has a thickness of about 5 to 50 μm on the surface of each insulating layer 1b and the via hole 6 every time each insulating layer 1b is formed. It is formed by depositing a copper plating film in a predetermined pattern by a pattern forming method such as a known semi-additive method or subtractive method.

さらに、最表層の絶縁層1b上にはソルダーレジスト層7が被着されている。ソルダーレジスト層7は、例えばアクリル変性エポキシ樹脂にシリカやタルク等の無機物粉末フィラーを30〜70質量%程度分散させた絶縁材料から成り、表層の配線導体2同士の電気的絶縁信頼性を高めるとともに、後述する接続パッド2a、2bの絶縁基板1への接合強度を大きなものとする作用をなす。   Further, a solder resist layer 7 is deposited on the outermost insulating layer 1b. The solder resist layer 7 is made of an insulating material in which, for example, an inorganic powder filler such as silica or talc is dispersed in an acrylic-modified epoxy resin in an amount of about 30 to 70% by mass, and improves the electrical insulation reliability between the wiring conductors 2 on the surface layer. The function is to increase the bonding strength of the connection pads 2a and 2b described later to the insulating substrate 1.

このようなソルダーレジスト層7は、その厚みが10〜50μm程度であり、感光性を有するソルダーレジスト層7用の未硬化樹脂ペーストをロールコーター法やスクリーン印刷法を採用して最表層の絶縁層1b上に塗布し、これを乾燥させた後、露光および現像処理を行なって接続パッド2a、2bを露出させる開口部を形成した後、これを熱硬化させることによって形成される。あるいは、ソルダーレジスト層7用の未硬化の樹脂フィルムを最上層の絶縁層1b上に貼着した後、これを熱硬化させ、しかる後、接続パッド2a、2bに対応する位置にレーザ光を照射し、硬化した樹脂フィルムを部分的に除去することによって接続パッド2a、2bを露出させる開口部を有するように形成される。   Such a solder resist layer 7 has a thickness of about 10 to 50 μm, and an uncured resin paste for the solder resist layer 7 having photosensitivity is applied to the outermost insulating layer by using a roll coater method or a screen printing method. It is formed by applying on 1b and drying it, then performing exposure and development processes to form openings that expose the connection pads 2a, 2b, and then thermally curing them. Alternatively, after an uncured resin film for the solder resist layer 7 is stuck on the uppermost insulating layer 1b, it is thermally cured, and then irradiated with laser light at positions corresponding to the connection pads 2a and 2b. Then, the cured resin film is partially removed to form openings that expose the connection pads 2a and 2b.

絶縁基板1の搭載部から下面にかけて形成された配線導体2は、用途によって信号用と接地用と電源用の配線導体に機能化されている。このうち、信号用の配線導体2は、半導体素子3の電極と外部電気回路基板との間で電気信号を伝播させるための導電路として機能し、絶縁層1bの層間を絶縁基板の中央部から外周部に向けて延びるように配設された複数の細い帯状の導体パターンを有している。   The wiring conductor 2 formed from the mounting portion of the insulating substrate 1 to the lower surface is functionalized into wiring conductors for signals, grounds, and power supplies depending on applications. Among these, the signal wiring conductor 2 functions as a conductive path for propagating an electric signal between the electrode of the semiconductor element 3 and the external electric circuit board, and the interlayer of the insulating layer 1b extends from the center of the insulating board. It has a plurality of thin strip-like conductor patterns arranged to extend toward the outer periphery.

また、接地用の配線導体や電源用の配線導体2は、配線基板に搭載される半導体素子3にそれぞれ接地電位や電源電位を供給するための供給路としての機能を有しているとともに信号用の配線導体2に対する電磁シールド機能や特性インピーダンスの調整機能を有しており、絶縁層1bを挟んで信号用の導体パターンに対向するように絶縁層1bの層間に配設された広面積の導体パターンを有している。このように接地用や電源用の広面積の導体パターンを信号用の導体パターンと対向するように配設することにより、信号用の配線導体2が電磁的にシールドされるとともに所定の特性インピーダンスに調整される。なお、本例においては、このような広面積の導体パターンは、図2に平面図で示すように、互いに異なる電位に接続される第1の導体パターン2aおよび第2の導体パターン2bが絶縁層1bの層間に隣接して配設されており、これらの導体パターン2aおよび2bは、両者の隣接する縁が交互に相手側に入り込む正弦波形状の波形をしている。   In addition, the wiring conductor for grounding and the wiring conductor for power supply 2 have a function as a supply path for supplying a ground potential and a power supply potential to the semiconductor element 3 mounted on the wiring board, respectively, and for signal use. A large-area conductor disposed between the layers of the insulating layer 1b so as to oppose the signal conductor pattern with the insulating layer 1b interposed therebetween, having an electromagnetic shielding function and a characteristic impedance adjusting function for the wiring conductor 2 Has a pattern. Thus, by arranging the large conductor pattern for grounding or power supply so as to oppose the signal conductor pattern, the signal wiring conductor 2 is electromagnetically shielded and has a predetermined characteristic impedance. Adjusted. In this example, as shown in the plan view of FIG. 2, the first conductor pattern 2a and the second conductor pattern 2b, which are connected to different potentials, are formed in such a large area conductor pattern. The conductor patterns 2a and 2b are arranged adjacent to each other between the layers 1b and have a sinusoidal waveform in which the adjacent edges of the two alternately enter the other side.

また、配線導体2は、絶縁基板1の搭載部に露出している部位が半導体素子3の各電極が半田8を介して接続される電子部品接続用の接続パッド2cを、絶縁基体1の下面に露出した部位が外部電気回路基板に半田9を介して接続される外部接続用の接続パッド2dを形成している。これらの接続パッド2c、2dは、絶縁基板1の搭載部および下面において例えば格子状の並びに配列されており、半導体素子3の電極と接続パッド2cとが半田8を介して接続されることにより半導体素子3が絶縁基板1の搭載部にフリップチップ接続により搭載された本発明の半導体装置となり、この半導体装置における接続パッド2dを外部電気回路基板の配線導体に半田9を介して接続することによって半導体素子3が外部電気回路基板に電気的に接続されることとなる。なお、本例の半導体装置においては、絶縁基板1の搭載部と半導体素子3との間にアンダーフィルと呼ばれる保護樹脂10が充填されている例を示している。保護樹脂10は絶縁基板1の搭載部に半導体素子3を半田8を介してフリップチップ接続により搭載した後に、絶縁基板1と半導体素子3との間に未硬化の熱硬化性樹脂ペーストを注入するとともにそのペーストを熱硬化させることにより充填される。なお、絶縁基板1の搭載部に半導体素子3を半田8を介してフリップチップ接続により搭載するには、接続パッド2cに半田粉末とフラックスとを含有する半田ペーストをスクリーン印刷法を採用して印刷塗布し、それを220〜260℃の温度で加熱して半田粉末を溶融させることにより接続パッド2c上に半田バンプ8を予め形成しておき、この半田バンプ8と半導体素子3の電極とを接触させた状態で半田バンプ8を溶融させる方法が採用される。   In addition, the wiring conductor 2 has a portion exposed to the mounting portion of the insulating substrate 1, and a connection pad 2 c for connecting an electronic component to which each electrode of the semiconductor element 3 is connected via the solder 8. The part exposed to the surface forms a connection pad 2d for external connection to be connected to the external electric circuit board through the solder 9. These connection pads 2 c and 2 d are arranged in a grid, for example, on the mounting portion and the lower surface of the insulating substrate 1, and the semiconductor element 3 and the connection pads 2 c are connected via the solder 8 so that the semiconductor is connected. The semiconductor device of the present invention in which the element 3 is mounted on the mounting portion of the insulating substrate 1 by flip-chip connection, and the semiconductor is obtained by connecting the connection pad 2d in this semiconductor device to the wiring conductor of the external electric circuit substrate through the solder 9. The element 3 is electrically connected to the external electric circuit board. In the semiconductor device of this example, an example in which a protective resin 10 called an underfill is filled between the mounting portion of the insulating substrate 1 and the semiconductor element 3 is shown. After the semiconductor element 3 is mounted on the mounting portion of the insulating substrate 1 via the solder 8 by flip chip connection, the protective resin 10 is injected with an uncured thermosetting resin paste between the insulating substrate 1 and the semiconductor element 3. At the same time, the paste is filled by thermosetting. In addition, in order to mount the semiconductor element 3 on the mounting portion of the insulating substrate 1 by flip chip connection via the solder 8, a solder paste containing solder powder and flux is printed on the connection pad 2 c by screen printing. The solder bumps 8 are preliminarily formed on the connection pads 2c by heating them at a temperature of 220 to 260 ° C. to melt the solder powder, and the solder bumps 8 and the electrodes of the semiconductor element 3 are brought into contact with each other. A method of melting the solder bumps 8 in such a state is adopted.

そして本発明の配線基板およびこれを用いた半導体装置においては、図2に示すように、絶縁層1bの層間に隣接して配設された第1の導体パターン2aおよび第2の導体パターン2bは、両者の隣接する縁が交互に相手側に入り込む波形をしており、そのことが重要である。このように、本発明の配線基板およびこれを用いた半導体装置は、絶縁層1bの層間に隣接して配設された第1の導体パターン2aおよび第2の導体パターン2bの隣接する縁が交互に相手側に入り込む波形とされていることから、配線基板と半導体素子3との熱膨張係数の差に起因する応力が第1の導体パターン2aおよび第2の導体パターン2bの隣接する縁と絶縁層1bとの間に集中して作用したとしても、その応力は交互に相手側に入り込んだ波形の縁により良好に分散される。その結果、絶縁層1bにクラックが発生することが有効に防止され、半導体素子3と配線基板との電気的な接続信頼性に優れる半導体装置を提供することができる。   In the wiring board and the semiconductor device using the same according to the present invention, as shown in FIG. 2, the first conductor pattern 2a and the second conductor pattern 2b arranged adjacent to each other between the insulating layers 1b are It is important that the adjacent edges of both of them have a waveform that alternately enters the other side. Thus, in the wiring board of the present invention and the semiconductor device using the same, the adjacent edges of the first conductor pattern 2a and the second conductor pattern 2b arranged adjacent to each other between the insulating layers 1b are alternately arranged. The stress due to the difference in thermal expansion coefficient between the wiring board and the semiconductor element 3 is insulated from the adjacent edges of the first conductor pattern 2a and the second conductor pattern 2b. Even if acting in a concentrated manner with the layer 1b, the stress is well distributed by the wavy edges that alternately enter the other side. As a result, the generation of cracks in the insulating layer 1b is effectively prevented, and a semiconductor device having excellent electrical connection reliability between the semiconductor element 3 and the wiring board can be provided.

なお、絶縁層1bの層間に隣接して配設された第1の導体パターン2aおよび第2の導体パターン2bの隣接する縁における波形は、その山と谷とが丸みを帯びた形状であると、導体パターン2aおよび2bの隣接する縁と絶縁層1bとの間に作用する応力を丸みにより極めて良好に分散させることができる。したがって、絶縁層1bの層間に隣接して配設された第1の導体パターン2aおよび第2の導体パターン2bの隣接する縁における波形は、その山と谷とが丸みを帯びた形状であることが好ましい。   It should be noted that the waveform at the adjacent edges of the first conductor pattern 2a and the second conductor pattern 2b disposed adjacent to each other between the insulating layers 1b is such that the peaks and valleys are rounded. The stress acting between the adjacent edges of the conductor patterns 2a and 2b and the insulating layer 1b can be dispersed very well by roundness. Therefore, the waveforms at the adjacent edges of the first conductor pattern 2a and the second conductor pattern 2b disposed adjacent to each other between the insulating layers 1b are rounded at the peaks and valleys. Is preferred.

また、絶縁層1bの層間に隣接して配置された第1の導体パターン2aおよび第2の導体パターン2bの隣接する縁同士の間隔が50μm未満であると、隣接する導体パターン2aと2bとの電気的な絶縁信頼性が低いものとなってしまい、100μmを超えると、絶縁層1bの層間に十分な面積の導体パターン2aおよび2bを確保することが困難となる。したがって、絶縁層1bの層間に隣接して配置された第1の導体パターン2aおよび第2の導体パターン2bの隣接する縁同士の間隔は50〜100μmの範囲が好ましい。   Moreover, when the space | interval of the adjacent edges of the 1st conductor pattern 2a arrange | positioned adjacent between the layers of the insulating layer 1b and the 2nd conductor pattern 2b is less than 50 micrometers, between the adjacent conductor patterns 2a and 2b The electrical insulation reliability is low, and if it exceeds 100 μm, it is difficult to ensure the conductor patterns 2a and 2b having a sufficient area between the insulating layers 1b. Therefore, the distance between adjacent edges of the first conductor pattern 2a and the second conductor pattern 2b arranged adjacent to each other between the insulating layers 1b is preferably in the range of 50 to 100 μm.

さらに、絶縁層1bの層間に隣接して配設された第1の導体パターン2aおよび第2の導体パターン2bの隣接する縁における波形の繰り返し長さが150μm未満であると、隣接する縁を交互に相手側に入り込ませることが困難となり、600μmを超えると、交互に相手方に入り込んだ波形の縁により応力を良好に分散することが困難となる。したがって、絶縁層1bの層間に隣接して配設された第1の導体パターン2aおよび第2の導体パターン2bの隣接する縁における波形の繰り返し長さは、150〜600μmの範囲が好ましい。   Furthermore, when the repetition length of the waveform at the adjacent edges of the first conductor pattern 2a and the second conductor pattern 2b disposed adjacent to each other between the insulating layers 1b is less than 150 μm, the adjacent edges are alternated. It is difficult to get into the other side, and when it exceeds 600 μm, it becomes difficult to disperse the stress satisfactorily by the corrugated edges that alternately enter the other side. Therefore, the repetition length of the waveform at the adjacent edges of the first conductor pattern 2a and the second conductor pattern 2b disposed adjacent to each other between the insulating layers 1b is preferably in the range of 150 to 600 μm.

また、絶縁層1bの層間に隣接して配設された第1の導体パターン2aおよび第2の導体パターン2bの隣接する縁における波形の高さが150μm未満であると、交互に相手方に入り込んだ波形の縁により応力を良好に分散することが困難となり、600μmを超えると、第1の導体パターン2aおよび第2の導体パターン2bを効率よく配設することが困難となる。したがって、絶縁層1bの層間に隣接して配設された第1の導体パターン2aおよび第2の導体パターン2bの隣接する縁における波形の高さは、150〜600μmの範囲が好ましい。   In addition, when the height of the waveform at the adjacent edges of the first conductor pattern 2a and the second conductor pattern 2b disposed adjacent to each other between the insulating layers 1b is less than 150 μm, it alternately enters the other party. It becomes difficult to disperse the stress satisfactorily due to the corrugated edges, and when it exceeds 600 μm, it becomes difficult to efficiently dispose the first conductor pattern 2a and the second conductor pattern 2b. Therefore, the height of the waveform at the adjacent edges of the first conductor pattern 2a and the second conductor pattern 2b disposed adjacent to each other between the insulating layers 1b is preferably in the range of 150 to 600 μm.

なお、本発明の配線基板およびこれを用いた半導体装置は、上述の実施の形態例に限定されるものではなく、本発明の要旨を逸脱しない範囲であれば種々の変更は可能である。例えば上述の実施の形態例では、互いに隣接して配置された第1の導体パターン2aおよび第2の導体パターン2bの相対向する辺は正弦波形状であったが、これらの辺は三角波形状や矩形波形状等の他の形状であってもよい。また、上述の実施の形態例では、第1の導体パターン2aを第2の導体パターンが取り囲むように配置されていたが、必ずしも一方の導体パターンが他方の導体パターンを取り囲むように配置される必要はない。また、上述の実施の形態例では、同じ絶縁層1b間に2つの導体パターン2a、2bを配置したが3つ以上の導体パターンを配置してもよい。   The wiring board and the semiconductor device using the wiring board according to the present invention are not limited to the above-described embodiments, and various modifications can be made without departing from the gist of the present invention. For example, in the above-described embodiment, the opposing sides of the first conductor pattern 2a and the second conductor pattern 2b arranged adjacent to each other have a sine wave shape, but these sides have a triangular wave shape or Other shapes such as a rectangular wave shape may be used. In the above-described embodiment, the first conductor pattern 2a is disposed so as to surround the second conductor pattern, but one conductor pattern is necessarily disposed so as to surround the other conductor pattern. There is no. In the above-described embodiment, the two conductor patterns 2a and 2b are arranged between the same insulating layers 1b. However, three or more conductor patterns may be arranged.

本発明の配線基板およびこれを用いた半導体装置を実施するための最良の形態例を示す断面図である。It is sectional drawing which shows the best example for implementing the wiring board of this invention, and a semiconductor device using the same. 図1示した形態例における絶縁層1bおよびその上の第1の導体パターン2aおよび第2の導体パターン2bを示す平面図である。It is a top view which shows the insulating layer 1b in the example shown in FIG. 1, and the 1st conductor pattern 2a and the 2nd conductor pattern 2b on it.

符号の説明Explanation of symbols

1:絶縁基板
1b:絶縁層
2a:第1の導体パターン
2b:第2の導体パターン
3:半導体素子
1: Insulating substrate 1b: Insulating layer 2a: First conductor pattern 2b: Second conductor pattern 3: Semiconductor element

Claims (2)

複数の絶縁層が積層されて成り、半導体素子が搭載される搭載部を有する絶縁基板と、前記絶縁層の層間に、互いに間隙が形成されるように隣接する第1導体パターン及び第2導体パターンと、を有し、前記第1導体パターン及び前記第2導体パターンの前記間隙に、前記絶縁層の一部が充填されている配線基板であって、
前記第1導体パターン及び前記第2導体パターンは、両者の隣接する縁が交互に相手側に入り込む波形であるとともに、前記絶縁層の前記一部との境界部において、その平面形状が丸みを帯びた凸部及び凹部を有するように形成されていることを特徴とする配線基板。
Ri plurality of forming the insulating layer are laminated, an insulating substrate having a mounting portion on which a semiconductor element is mounted, between the layers of the insulating layer, the first conductor pattern and the second conductor adjacent to the gap to each other are formed A wiring board in which a part of the insulating layer is filled in the gap between the first conductor pattern and the second conductor pattern,
The first conductor pattern and the second conductor pattern have a waveform in which adjacent edges alternately enter the other side , and the planar shape is rounded at the boundary with the part of the insulating layer. A wiring board characterized in that the wiring board is formed to have a convex portion and a concave portion.
請求項1記載の配線基板と、前記配線基板の前記搭載部に搭載されている前記半導体素子と、を有することを特徴とする半導体装置。 A semiconductor device comprising: the wiring board according to claim 1; and the semiconductor element mounted on the mounting portion of the wiring board .
JP2003396929A 2003-11-27 2003-11-27 Wiring substrate and semiconductor device using the same Expired - Fee Related JP4227502B2 (en)

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