JP4224381B2 - Glass-like board slip - Google Patents

Glass-like board slip Download PDF

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JP4224381B2
JP4224381B2 JP2003386527A JP2003386527A JP4224381B2 JP 4224381 B2 JP4224381 B2 JP 4224381B2 JP 2003386527 A JP2003386527 A JP 2003386527A JP 2003386527 A JP2003386527 A JP 2003386527A JP 4224381 B2 JP4224381 B2 JP 4224381B2
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nonwoven fabric
glass
sample
paper
plate material
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JP2004277991A (en
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博 野村
修 木田
宏之 宗宮
和美 加納
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Futamura Chemical Co Ltd
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Futamura Chemical Co Ltd
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Priority to JP2003386527A priority Critical patent/JP4224381B2/en
Priority to TW093100353A priority patent/TW200422238A/en
Priority to US10/757,985 priority patent/US20040182531A1/en
Priority to KR1020040004286A priority patent/KR20040077455A/en
Priority to AT04004421T priority patent/ATE324490T1/en
Priority to DE602004000712T priority patent/DE602004000712T2/en
Priority to EP04004421A priority patent/EP1452643B1/en
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/16Pure paper, i.e. paper lacking or having low content of contaminants
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H5/00Special paper or cardboard not otherwise provided for
    • D21H5/12Special paper or cardboard not otherwise provided for characterised by the use of special fibrous materials
    • D21H5/14Special paper or cardboard not otherwise provided for characterised by the use of special fibrous materials of cellulose fibres only
    • D21H5/141Special paper or cardboard not otherwise provided for characterised by the use of special fibrous materials of cellulose fibres only of fibrous cellulose derivatives
    • D21H5/143Special paper or cardboard not otherwise provided for characterised by the use of special fibrous materials of cellulose fibres only of fibrous cellulose derivatives grafted or encapsulated cellulose

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  • Paper (AREA)
  • Nonwoven Fabrics (AREA)
  • Buffer Packaging (AREA)
  • Packaging Frangible Articles (AREA)
  • Glass Compositions (AREA)

Abstract

Inserting paper for clean glass-like sheet materials reducing transport and storage costs without relying on packaging spacers, preventing paper marks, and providing electrostatic adhesion, comprised of a nonwoven sheet made from regenerated cellulose obtained by the viscose process, cuprammonium process, or other cellulose regenerating process, in particular one suppressed in content of hot water solubles (heat water soluble ingredients) to less than 0.1 wt% per unit nonwoven sheet, wherein the nonwoven sheet is formed so that the regenerated cellulose fibers are fused through fused parts without use of a binder and the surface of the nonwoven sheet is treated for dust prevention by for example pressing by a flat roller, suction by a suction system, etc. The obtained nonwoven sheet may be supercalendered. <IMAGE>

Description

本発明は、ガラス状板材の輸送や保管時に各ガラス状板材間に挟み込む合紙に関し、特に合紙自体によるガラス表面への汚染の低減及び発塵を抑制した合紙に関する。   The present invention relates to an interleaving paper sandwiched between glass-like plate materials during transportation and storage of the glass-like plate material, and more particularly, to an interleaving paper that reduces contamination of the glass surface due to the interleaf paper itself and suppresses dust generation.

通常、ガラス板等のガラス状板材の輸送や保管時においては、ガラス状板材同士の間に合紙を挟み込み取り扱いの便宜を図っていた。従来の合紙、特に古紙を再生した合紙では、輸送及び保管時にガラス表面の水分(空気中の水分)が、ガラス内のアルカリ成分と反応してガラスが浸食されることによりヤケが生じていた。また、古紙に含まれるインク及び古紙原料自体に由来する樹脂分がガラス状板材に転移し、ガラス状板材表面に紙跡(ペーパーマーク)と呼ばれる汚れを引き起こしていた。   Usually, when transporting or storing a glass plate such as a glass plate, a slip sheet is sandwiched between the glass plates to facilitate handling. In conventional interleaving papers, especially interleaving papers recycled from old paper, moisture on the glass surface (moisture in the air) reacts with alkali components in the glass during transport and storage, causing burns due to glass erosion. It was. In addition, the ink contained in the used paper and the resin component derived from the used paper raw material itself are transferred to the glassy plate material, causing a stain called a paper mark (paper mark) on the surface of the glassy plate material.

従前の合紙の使用時にみられるヤケや紙跡の発生を防ぐために、切り込み孔を分散して配置した合紙(例えば、特許文献1参照)、抄紙工程にゼオライトを配合した合紙(例えば、特許文献2参照)、表面に水溶性樹脂を塗布した合紙(例えば、特許文献3参照)、熱水可溶分を調整した合紙(例えば、特許文献4参照)が開発され、吸湿性、表面の接触面積等の各種物性を向上させるべく改良が重ねられ、使用されていた。   In order to prevent the occurrence of burns and paper marks seen when using conventional slip sheets, slip sheets in which slit holes are dispersed (for example, see Patent Document 1), slip sheets in which zeolite is blended in the paper making process (for example, (See Patent Document 2), a slip sheet (for example, refer to Patent Document 3) coated with a water-soluble resin on the surface, and a slip sheet (for example, refer to Patent Document 4) in which a hot water soluble content is adjusted, has been developed. Improvements were repeated and used to improve various physical properties such as the contact area of the surface.

しかるに、液晶ディスプレイ(LCD)、プラズマディスプレイパネル(PDP)、有機ELディスプレイ等に代表されるフラットパネルディスプレイ(FPD)の基板として用いられるガラス状板材では、その表面の清浄度がより一層高く要求されるようになってきた。しかしながら、上記各種の合紙を利用したとしてもガラス表面の汚染を要求水準まで押さえることが困難である。このため、現状では、ディスプレイ加工者向けに供給される「ガラス基板」の輸送や保管時には使用されず、薄膜をコーティングしてガラス基板となる「ガラス元板」への使用のみにとどまっていた。   However, the glass-like plate material used as a substrate of a flat panel display (FPD) represented by a liquid crystal display (LCD), a plasma display panel (PDP), an organic EL display, etc. is required to have a higher surface cleanliness. It has come to be. However, even if the above-mentioned various slip sheets are used, it is difficult to suppress the contamination of the glass surface to the required level. For this reason, at present, the “glass substrate” supplied to the display processor is not used for transportation or storage, but is only used for the “glass base plate” which becomes a glass substrate by coating a thin film.

そこで、現状のディスプレイ加工者向けガラス基板の輸送や保管時には、ガラス状板材を樹脂製包装用補助具(スペーサー)により保持しながら輸送及び保管する方法(例えば、特許文献5参照)が広く利用されている。この方法によると、ガラス状板材同士の密着は防ぐことができ、ガラス状板材表面の汚染に対しては効果的である。しかしながら、包装用補助具によってガラス状板材間に生じた空間が無駄となり、1度に少数のガラス状板材しか輸送及び保管できず物流及び保管時のコストの上昇を招く問題点があった。
特開平5−208841号公報 特開平7−41034号公報 特開平9−170198号公報 特開2003−41498公報 特開2000−142873公報
Therefore, at the time of transportation and storage of the current glass substrate for display processors, a method of transporting and storing the glass-like plate material while holding it with a resin packaging auxiliary tool (spacer) (for example, see Patent Document 5) is widely used. ing. According to this method, adhesion between the glassy plate materials can be prevented, and it is effective against contamination of the surface of the glassy plate material. However, the space generated between the glass-like plate materials by the packaging auxiliary tool is wasted, and only a small number of glass-like plate materials can be transported and stored at a time, resulting in an increase in logistics and storage costs.
Japanese Patent Laid-Open No. 5-208841 JP 7-41034 A JP-A-9-170198 JP 2003-41498 A JP 2000-142873 A

本発明は前記の点に鑑みなされたものであり、包装用補助具に依存することなく輸送及び保管コストを軽減し、紙跡の防止に加えて静電気密着性を備えた清浄なガラス状板材の合紙を提供するものである。   The present invention has been made in view of the above points, and reduces the transportation and storage costs without relying on packaging aids. In addition to preventing paper traces, a clean glassy plate material having electrostatic adhesion is provided. A slip is provided.

すなわち、請求項1の発明は、セルロースを構成材とした不織布であって、当該不織布における熱水可溶分の含有量は0.1重量%未満であることを特徴とするガラス状板材の合紙に係る。   That is, the invention of claim 1 is a nonwoven fabric comprising cellulose as a constituent material, and the content of the hot water soluble content in the nonwoven fabric is less than 0.1% by weight. Related to paper.

請求項2の発明は、前記不織布はバインダーを用いずに形成されている請求項1に記載のガラス状板材の合紙に係る。   The invention according to claim 2 relates to the slip sheet of the glassy plate material according to claim 1, wherein the nonwoven fabric is formed without using a binder.

請求項3の発明は、前記不織布にフラットローラーによる押圧処理が行われている請求項1または2に記載のガラス状板材の合紙に係る。   Invention of Claim 3 concerns on the slip sheet of the glass-like board | plate material of Claim 1 or 2 with which the press process by the flat roller is performed to the said nonwoven fabric.

請求項4の発明は、前記不織布にスーパーカレンダー処理が行われている請求項1ないし3のいずれか1項に記載のガラス状板材の合紙に係る。   The invention according to claim 4 relates to the slip sheet of the glassy plate material according to any one of claims 1 to 3, wherein the non-woven fabric is subjected to a super calender treatment.

請求項5の発明は、前記不織布の表面粗さはKES−FB−4S表面試験機による測定において、1.5μm以下である請求項1ないし4のいずれか1項に記載のガラス状板材の合紙に係る。   The invention according to claim 5 is characterized in that the surface roughness of the nonwoven fabric is 1.5 μm or less as measured by a KES-FB-4S surface tester. Related to paper.

請求項1の発明に係るガラス状板材の合紙によると、セルロースを構成材とした不織布であるため、従来のパルプから抄造した合紙や、樹脂分を塗布した合紙にみられるようなセルロース以外の成分を含有することが無くなる。この結果、熱水可溶分の含有量が0.1重量%未満とすることが可能となり、輸送や保管時のガラス表面に生じる汚れ(紙跡)の抑制に極めて効果を発揮することができる。   According to the slip sheet of the glassy plate material according to the invention of claim 1, since it is a nonwoven fabric composed of cellulose, cellulose as found in slip sheets made from conventional pulp and slip sheets coated with a resin component No other components are contained. As a result, the content of the hot water soluble component can be made less than 0.1% by weight, which can be extremely effective in suppressing dirt (paper traces) generated on the glass surface during transportation and storage. .

請求項2の発明に係るガラス状板材の合紙によれると、不織布の形成においてバインダーが用いられていないため、当該合紙は、ほぼ構成材であるセルロース(再生セルロース)のみから形成されるものとなり、従来の合紙にみられた内包される不純物等のガラス表面への移転を解消することができる。結果として、ガラス表面の汚れ(紙跡)の抑制に一層の効果を発揮することができるため、ガラス状板材を極めて清浄な状態で輸送及び保管が可能となる。   According to the slip sheet of the glassy plate material according to the invention of claim 2, since the binder is not used in the formation of the nonwoven fabric, the slip sheet is formed only from cellulose (regenerated cellulose) which is a constituent material. Thus, the transfer of impurities contained in the conventional interleaving paper to the glass surface can be eliminated. As a result, since a further effect can be exerted in suppressing dirt (paper traces) on the glass surface, the glassy plate material can be transported and stored in an extremely clean state.

請求項3の発明に係るガラス状板材の合紙によれると、不織布にフラットローラーによる押圧処理が行われているため、当該不織布からなる合紙を使用する際の発塵を抑制することが可能となる。   According to the slip sheet of the glassy plate material according to the invention of claim 3, since the pressing treatment by the flat roller is performed on the nonwoven fabric, it is possible to suppress dust generation when using the slip sheet made of the nonwoven fabric. It becomes possible.

請求項4の発明に係るガラス状板材の合紙によれると、不織布にスーパーカレンダー処理が行われているため、さらに、当該不織布からなる合紙を使用する際の発塵の抑制が可能となる。   According to the slip sheet of the glassy plate material according to the invention of claim 4, since the super calender treatment is performed on the nonwoven fabric, it is possible to further suppress dust generation when using the slip sheet made of the nonwoven fabric. Become.

加えて、当該不織布表面の平滑性が向上しているため、静電気を利用した合紙(不織布)とガラス状板材との密着性は向上し、ガラス状板材に合紙を挟み込む作業における利便性が改善される。   In addition, since the smoothness of the nonwoven fabric surface is improved, the adhesion between the interleaf (nonwoven fabric) using static electricity and the glass-like plate material is improved, and there is convenience in the work of sandwiching the interleaf into the glass-like plate material. Improved.

請求項5の発明に係るガラス状板材の合紙によれると、表面粗さは1.5μm以下であるため、ガラス状板材との良好な静電気密着性を得ることができる。   According to the slip sheet of the glassy plate material according to the invention of claim 5, since the surface roughness is 1.5 μm or less, good electrostatic adhesion with the glassy plate material can be obtained.

以下添付の図面に従って本発明を説明する。図1は本発明の一実施例に係る紡出繊維の断面図、図2は不織布の部分拡大図、図3は防塵処理に用いられる吸引装置の一例を示す概略断面図である。   The present invention will be described below with reference to the accompanying drawings. FIG. 1 is a cross-sectional view of a spun fiber according to an embodiment of the present invention, FIG. 2 is a partially enlarged view of a nonwoven fabric, and FIG. 3 is a schematic cross-sectional view showing an example of a suction device used for dustproof treatment.

本発明のガラス状板材の合紙は、セルロースを構成材とし、特に熱水可溶分(熱水可溶性成分)の含有量が単位不織布あたり、0.1重量%未満に抑制した不織布である。また、本発明のガラス状板材の合紙にあっては、前記セルロースからなる構成材は、バインダー(接着剤)を用いることなく不織布として形成され、さらに、該不織布の表面には、後に詳述するが適切に防塵処理、スーパーカレンダー処理が施されるものである。   The slip sheet of the glassy plate material of the present invention is a nonwoven fabric containing cellulose as a constituent material, and in particular, the content of hot water soluble component (hot water soluble component) is suppressed to less than 0.1% by weight per unit nonwoven fabric. Further, in the slip sheet of the glassy plate material of the present invention, the constituent material made of cellulose is formed as a nonwoven fabric without using a binder (adhesive), and further, the surface of the nonwoven fabric is described in detail later. However, it is appropriately dustproof and super calendered.

本発明におけるセルロースとは、綿花もしくは木材チップ等よりアルカリ溶解等により調整されたパルプより、ビスコース法、銅アンモニア法等の公知のセルロース再生化法により得られたセルロース(いわゆる再生セルロース)である。前記再生セルロースには繊維状のレーヨン(ビスコース法)、キュプラ(銅アンモニア法)が相当する。前出のレーヨン等の再生セルロースを本発明の不織布の構成材に用いるため、古紙の再生により製造される合紙もしくは木材パルプ等より製造されたいわゆる紙製の合紙と異なり、含有成分の均一化が図られる。   The cellulose in the present invention is cellulose (so-called regenerated cellulose) obtained by a known cellulose regeneration method such as viscose method or copper ammonia method from pulp adjusted by alkali dissolution or the like from cotton or wood chips. . The regenerated cellulose corresponds to fibrous rayon (viscose method) and cupra (copper ammonia method). Since the above-mentioned recycled cellulose such as rayon is used as a constituent material of the nonwoven fabric of the present invention, the content of the components is uniform, unlike the interleaving paper manufactured by recycling used paper or the so-called paper interleaving paper manufactured from wood pulp, etc. Is achieved.

前出の繊維化したレーヨン、キュプラからガラス状板材の合紙を織布として形成する場合、一般に織機において、潤滑油を前記レーヨン、キュプラ繊維に適宜染み込ませなければならず、最終織布製品に油分等の不純物が残留する。従って、特にフラットパネルディスプレイ(FPD)用ガラス基板の輸送等への利用を想定すると、残留油分による前記ガラス基板表面への汚染が懸念される。また、従前のレーヨン、キュプラ繊維からなる織布をガラス状板材の合紙として使用する際には、織布自体から油分の除去が別途必要となり、作業工程が煩雑化しコスト上昇が否めない。ゆえに、ガラス状板材の合紙は、請求項1に規定するとおり、セルロースを構成材として不織布とすることが好適である。   In the case of forming a slip sheet of glassy plate material as a woven fabric from the above-mentioned fiberized rayon or cupra, generally, in a loom, the lubricating oil must be appropriately soaked into the rayon and cupra fibers, and the final woven fabric product Impurities such as oil remain. Therefore, when the use for transportation of the glass substrate for flat panel displays (FPD) is assumed, contamination of the glass substrate surface by residual oil is a concern. Further, when a conventional woven fabric made of rayon and cupra fibers is used as a slip sheet for a glass-like plate material, it is necessary to separately remove oil from the woven fabric itself, which complicates the work process and inevitably increases costs. Therefore, it is preferable that the slip sheet of the glassy plate material is a non-woven fabric with cellulose as a constituent material as defined in claim 1.

不織布に加工するにあたり、公知の各種バインダーを繊維状セルロースに添加する方法も存在する。しかしながら、本発明の目的であるガラス状板材表面の汚染を極力抑制する目的から、請求項2に規定するとおり、バインダーを使用しないで形成された不織布とすべきである。バインダーを使用しない製法としては、予め紡糸されたレーヨン、キュプラを張針により繊維を引っかきながら繊維同士を絡ませるニードルパンチ方式等が例示されるものの、張針に適宜潤滑油を付着させなければならず、前記織機の利用と同様の理由から好ましくない。   In processing into a nonwoven fabric, there is a method of adding various known binders to fibrous cellulose. However, for the purpose of suppressing the contamination of the glassy plate material surface, which is the object of the present invention, as much as possible, the nonwoven fabric should be formed without using a binder as defined in claim 2. Examples of the production method that does not use a binder include a pre-spun rayon, a needle punch method in which fibers are entangled while pulling fibers with a tension needle, but a lubricating oil must be appropriately attached to the tension needle. Therefore, it is not preferable for the same reason as the use of the loom.

以上の観点から、バインダーを使用しない製法として、予め製造されたレーヨン、キュプラ等の繊維を高圧水流により隣接する繊維同士を絡ませるスパンレース方式等の製法が利用され、前記再生セルロースを構成材とした不織布が製造される。また、レーヨンにあっては、繊維原液(ビスコース)を紡糸から、構成繊維同士を熱圧着により固着させ、不織布製造までを連続して行う製法、キュプラにあっては、未再生状態の活性繊維(Blau Faden(青糸))の表面水膨潤性を利用した水素結合による接着、高圧水流による交絡による不織布製造までを連続して行う製法が例示される。   From the above viewpoint, as a production method that does not use a binder, a production method such as a spunlace method in which fibers such as pre-manufactured rayon and cupra are entangled between adjacent fibers by high-pressure water flow is used, and the regenerated cellulose is used as a constituent material. A non-woven fabric is produced. In addition, in the case of rayon, the fiber stock solution (viscose) is spun, the constituent fibers are fixed to each other by thermocompression bonding, and the nonwoven fabric production is continuously performed. Examples of the production method include continuous bonding from hydrogen bonding using surface water swellability of (Blau Faden (blue yarn)) and nonwoven fabric production by entanglement by high-pressure water flow.

請求項中の熱水可溶分とは、本発明の不織布より、熱水中に溶出する成分の当該不織布に占める合計重量の割合である。前述の背景技術に記載したとおり、ガラス状板材の輸送及び保管時には、空気中の水分が合紙に吸収されるため、合紙内の成分の溶出からガラス表面の汚染が問題視されていた。そのため、合紙内成分の溶出を検定する指標として、熱水可溶分(熱水可溶性成分)を規定した。   The hot water-soluble component in the claims is the ratio of the total weight of the components eluted in the hot water from the nonwoven fabric of the present invention to the nonwoven fabric. As described in the background art above, when transporting and storing a glass-like plate material, moisture in the air is absorbed by the slip sheet, so that contamination of the glass surface has been regarded as a problem due to elution of components in the slip sheet. Therefore, the hot water soluble component (hot water soluble component) was defined as an index for testing the elution of the components in the slip sheet.

本発明における熱水可溶分は、後述の実施例において詳述するが、アメリカ合衆国紙・パルプ技術協会(TAPPI)作成の「TAPPI T207 om−81、木材及びパルプの水可溶分、6.2、熱水可溶分」に準拠し、測定したものである。背景技術において開示した特開2003−41498公報に記載されるように、従前の古紙を抄造する製法からなるガラス状板材の合紙においては、熱水可溶分を0.1重量%未満とすることが極めて困難とされている。これに対して、本発明は、後述の実施例から明らかなように、セルロースを構成材とし、他の不純物をほとんど含まないため、熱水可溶分を0.1重量%未満とすることができ、ガラス状板材(特に、ガラス基板)表面における紙跡の防止に有効であるとされる。   The hot water-soluble component in the present invention will be described in detail in Examples below, but “TAPPI T207 om-81, water-soluble component of wood and pulp, 6.2” prepared by the American Paper and Pulp Technology Association (TAPPI). , Measured in accordance with “hot water soluble content”. As described in Japanese Patent Application Laid-Open No. 2003-41498 disclosed in the background art, the hot water-soluble component is less than 0.1% by weight in the slip sheet of the glass-like plate material made from a conventional method of making used paper. This is extremely difficult. On the other hand, as will be apparent from the examples described later, the present invention uses cellulose as a constituent material and contains almost no other impurities, so the hot water soluble content may be less than 0.1% by weight. It is said that it is effective in preventing paper marks on the surface of a glass-like plate material (in particular, a glass substrate).

前記再生セルロースを構成材とした不織布を得るにあたり、ビスコース法に基づいて製造される不織布について説明する。   A non-woven fabric produced based on the viscose method in obtaining a non-woven fabric composed of the regenerated cellulose will be described.

綿花、パルプ等から得られる繊維質(セルロース)をアルカリ下、二硫化炭素と反応させ、ビスコースに調し、これをホルムアルデヒド等のメチロール化剤を含む紡糸浴中において紡糸することにより、図1の断面図に示すセルロース11、ヒドロキシメチルセルロースキサンテート(以下、HMCXと記載する。)12、ナトリウムセルロースキサンテート(以下、NaCXと記載する。)13の3層からなる紡出繊維10が得られる。 Cotton, fiber derived from a pulp such as an alkali under the (cellulose), is reacted with carbon disulfide, by then made adjusted to viscose, which spun in the spinning bath containing a methylol agent such as formaldehyde, FIG A spinning fiber 10 having three layers of cellulose 11, hydroxymethylcellulose xanthate (hereinafter referred to as HMCX) 12, and sodium cellulose xanthate (hereinafter referred to as NaCX) 13 shown in the sectional view of 1 is obtained. .

前記紡出繊維10の3つの構成成分について、その一般的な化学構造は以下の表1のとおりである。   The general chemical structure of the three components of the spun fiber 10 is shown in Table 1 below.

Figure 0004224381
Figure 0004224381

前記の3層からなる紡出繊維10は、適宜裁断、分散、抄造され略面状体となり、水分存在下でエンボス用ローラーを用いたエンボス加工が行われる際の熱圧着により、HMCXは熱流動化し、周辺の紡出繊維同士と溶着する。さらに加熱が進むとHMCXが熱分解しセルロースに転化し、図2の部分拡大図に示す融着部21を形成して固化する。その後、適宜温度、pH等の希酸下で収縮が行われ、前出のHMCX及びNaCXは、セルロースに転化される。引き続き、漂白、水洗、乾燥等を経ることにより、セルロースを構成材としてバインダーを用いずに形成した不織布20が得られる。符号22は内部がセルロースに転化した再生セルロースである。   The spun fiber 10 composed of the three layers is appropriately cut, dispersed and made into a sheet, and the HMCX is thermally fluidized by thermocompression when embossing is performed using an embossing roller in the presence of moisture. And welded to the surrounding spun fibers. When the heating further proceeds, HMCX is thermally decomposed and converted into cellulose, and the fused portion 21 shown in the partially enlarged view of FIG. 2 is formed and solidified. Thereafter, shrinkage is appropriately performed under dilute acid such as temperature and pH, and the above HMCX and NaCX are converted into cellulose. Subsequently, by passing through bleaching, washing with water, drying, and the like, the nonwoven fabric 20 formed without using a binder with cellulose as a constituent material is obtained. The code | symbol 22 is the regenerated cellulose which the inside was converted into the cellulose.

上記説明のとおり、本発明のガラス状板材の合紙は、その製造過程において、セルロース誘導体を包含するものの最終的にセルロースに転化されるため、セルロースが構成材といえる。   As described above, since the slip sheet of the glassy plate material of the present invention includes a cellulose derivative in the production process, it is finally converted into cellulose, so that cellulose can be said to be a constituent material.

前記不織布の成形時、特には前記エンボス加工時、請求項3に規定するとおり、フラットローラーによる押圧処理がさらに行われることが望ましい。このようにフラットローラーを用いると、エンボス加工により熱圧着された紡出繊維同士は、さらにフラットローラーの押圧を受けることにより、平滑化され、同時に短繊維長の紡出繊維の毛羽立ちが抑えられる。したがって、フラットローラーによる押圧処理は、防塵処理として有効に作用する。なお、エンボスの形状、大きさ、フラットローラーによる押圧量等は適宜に設定される。   As defined in claim 3, it is desirable that a pressing process with a flat roller is further performed during the molding of the nonwoven fabric, particularly during the embossing. When a flat roller is used in this way, the spun fibers that have been thermocompression bonded by embossing are further smoothed by being pressed by the flat roller, and at the same time, the fluff of the spun fibers having a short fiber length is suppressed. Therefore, the pressing process using a flat roller effectively acts as a dustproof process. In addition, the shape and size of the emboss, the pressing amount by the flat roller, and the like are appropriately set.

加えて、前記紡出繊維の内部成分が完全にセルロースに転化され、漂白、水洗、乾燥等を経ることにより得られた不織布には、乾燥後の巻き取りに際し、例えば図3の概略断面図に示すような吸引装置30を用いることにより、不織布表面の毛羽立ちを吸引する防塵処理が施されることもある。前記吸引装置30は、転送ローラー45により転送される不織布20の表面に対し、加圧部32から噴射される空気が超音波発生部33から照射される超音波と相まって不織布表面を振動させながら吹き付けられることにより、不織布20の発塵要因を浮遊させ、吸引部31内に吸引し排気口35から外部に排気するものである。図3は不織布20の一面側から発塵要因を吸引する例であるが、不織布の両面に対して発塵要因を吸引することが望ましい。符号34は吸入口、40は静電気除去部である。   In addition, the non-woven fabric obtained by completely converting the internal components of the spun fiber into cellulose and undergoing bleaching, washing with water, drying, and the like, is wound up after drying, for example, in the schematic cross-sectional view of FIG. By using the suction device 30 as shown, a dustproof treatment for sucking fuzz on the surface of the nonwoven fabric may be performed. The suction device 30 blows air on the surface of the nonwoven fabric 20 transferred by the transfer roller 45 while vibrating the surface of the nonwoven fabric in combination with the ultrasonic waves irradiated from the ultrasonic generator 33 by the air injected from the pressurizing unit 32. As a result, the dust generation factor of the nonwoven fabric 20 is floated, sucked into the suction portion 31 and exhausted to the outside through the exhaust port 35. FIG. 3 shows an example in which the dust generation factor is sucked from one side of the nonwoven fabric 20, but it is desirable to suck the dust generation factor from both sides of the nonwoven fabric. Reference numeral 34 denotes a suction port, and 40 denotes a static electricity removing unit.

一般にガラス状板材に用いられる合紙の使用態様としては、例えば、特開昭49−13865号公報に開示されるように合紙とガラス状板材の少なくともいずれかを所定電圧帯電させ、その際に生じる静電気を用いて両者を重ね合わせて用いられることが多い。すなわち、静電気を利用して合紙とガラス状板材とを密着させてガラス状板材に合紙を挟み込む作業における利便性を図るものである。   As a usage mode of the slip sheet generally used for the glass-like plate material, for example, as disclosed in JP-A-49-13865, at least one of the slip sheet and the glass-like plate material is charged with a predetermined voltage. In many cases, the generated static electricity is used to overlap the two. In other words, it is intended to improve the convenience in the work of sandwiching the slip sheet between the glass sheet and the slip sheet by using static electricity.

しかしながら、不織布の表面は従前の合紙と比較しても表面形状は粗い。そのため、ガラス状板材と不織布との接触面積は従前の合紙よりも少なく、静電気の帯電による密着性向上の効果を十分に得ているとは言えなかった。そこで、静電気が帯電した際の不織布とガラス状板材との密着性については、なるべく不織布の平滑性を高めることが望ましいといえる。   However, the surface shape of the nonwoven fabric is rough even when compared with conventional slip sheets. For this reason, the contact area between the glass-like plate material and the nonwoven fabric is smaller than that of conventional slip sheets, and it cannot be said that the effect of improving the adhesion due to electrostatic charging is sufficiently obtained. Therefore, it can be said that it is desirable to improve the smoothness of the nonwoven fabric as much as possible with respect to the adhesion between the nonwoven fabric and the glass-like plate material when static electricity is charged.

従って、上記のとおり形成され、随時防塵処理が行われて完成した不織布に対して、表面の平滑性を高めるため、請求項4に規定するとおり、スーパーカレンダー処理が行われている。前記スーパーカレンダー処理(あるいはスーパーキャレンダー処理とも称される)は、通常、金属ロール及び金属製でない弾性ロールを交互に合計5ないし20段からなる多段の幾重にも重ねた中に本発明の不織布を通し、線圧で1900〜2600N/cm(最高で約3500N/cm)加圧する処理である。このスーパーカレンダー処理によって、不織布は高い圧力を受けて厚みが薄くなると同時に該不織布表面の防塵性は高まり、加えて平滑性も増す。なお、スーパーカレンダー処理における圧力(線圧)、温度、不織布の水分含量、加圧時間等の処理条件は適宜に設定される。   Therefore, in order to improve the smoothness of the surface of the non-woven fabric formed as described above and subjected to dust-proofing treatment as needed, supercalendering is performed as defined in claim 4. The supercalender treatment (also referred to as supercalender treatment) is usually a nonwoven fabric according to the present invention in which metal rolls and non-metallic elastic rolls are alternately stacked in multiple layers of 5 to 20 layers. , And a pressure of 1900 to 2600 N / cm (maximum of about 3500 N / cm) at a linear pressure. By this super calendering treatment, the nonwoven fabric is subjected to high pressure to reduce its thickness, and at the same time, the dust-proof property of the nonwoven fabric surface is enhanced, and smoothness is also increased. In addition, processing conditions such as pressure (linear pressure), temperature, moisture content of the nonwoven fabric, and pressurization time in the super calendering process are appropriately set.

ここで、本発明の不織布の平滑性は、請求項5に規定するように、不織布(ガラス状板材の合紙)における表面粗さとして位置づけられる。前記表面粗さは、カトーテック株式会社製KES−FB−4S表面試験機による測定において定量化され、1.5μm以下、さらには1.2μm以下に規制されることが好適である。後述の実施例から明らかなように、平滑性を向上させるためにスーパーカレンダー処理を施した試料ほど、静電気密着において良好な結果が得られている。以上を勘案すると、表面粗さと静電気密着との関連性が推察され、表面粗さの抑制が静電気密着性向上の指標とされる。   Here, the smoothness of the nonwoven fabric of the present invention is positioned as the surface roughness of the nonwoven fabric (glass paper sheet) as defined in claim 5. The surface roughness is quantified in measurement using a KES-FB-4S surface tester manufactured by Kato Tech Co., Ltd., and is preferably regulated to 1.5 μm or less, and further to 1.2 μm or less. As will be apparent from the examples described later, a sample that has been subjected to a super calender treatment in order to improve smoothness has a better result in electrostatic adhesion. Considering the above, the relationship between surface roughness and electrostatic adhesion is inferred, and suppression of surface roughness is an index for improving electrostatic adhesion.

なお、上記のとおり本発明におけるガラス状板材の合紙を詳述してきたが、当該合紙の製造に際し、紡出繊維同士の溶着において、エンボス用ローラーを用いたエンボス加工が省略され、フラットローラーによる押圧処理のみとされる場合もある。また、不織布からなる合紙の製造に際して、フラットローラーによる押圧処理及びスーパーカレンダー処理は、製造設備、生産コスト等を勘案して、適切に工程中に組み入れられるものであり、必ずしも上記の工程に限定されるものではない。   As described above, the glass-like plate material in the present invention has been described in detail, but in the production of the paper, embossing using an embossing roller is omitted in welding the spun fibers, and a flat roller In some cases, only the pressing process is performed. In addition, in the production of interleaf made of nonwoven fabric, the pressing process using a flat roller and the super calendering process are appropriately incorporated in the process in consideration of the manufacturing equipment, production cost, etc., and are not necessarily limited to the above processes. Is not to be done.

発明者らは、上述のとおり、セルロースを構成材としたバインダーを用いずに形成した不織布を本発明のガラス状板材の合紙として、上記詳述のとおりビスコース法から製造した不織布(二村化学工業株式会社製:太閤TCF)を実施例のガラス状板材の合紙として作成した。前記実施例の不織布に対しては、防塵処理としてエンボス加工時のフラットローラーによる押圧を施した。   As described above, the inventors have prepared a non-woven fabric produced from the viscose method as described in detail above using a non-woven fabric formed without using a binder composed of cellulose as the glass sheet material of the present invention (Nikamura Chemical). Kogyo Co., Ltd .: Taiko TCF) was prepared as a slip sheet for the glassy plate material of the example. The nonwoven fabric of the above example was pressed by a flat roller during embossing as a dustproof treatment.

また、フラットパネルディスプレイ基板用のガラス元板の合紙として実際に使用されている合紙を比較例として実施例の合紙と比較評価した。前記比較例の合紙には、常法のパルプより抄造された酸性紙からなる合紙(N社製:NPD)を比較例1とし、中性紙からなる合紙(N社製:NDP)を比較例2とし、古紙から再生された合紙(T社製:ATP)を比較例3として用いた。   Further, an interleaving paper actually used as an interleaving paper for a glass base plate for a flat panel display substrate was compared with the interleaving paper of the example as a comparative example. For the interleaving paper of the comparative example, interleaving paper made of acid paper made from ordinary pulp (manufactured by N company: NPD) is used as comparative example 1, and interleaving paper made of neutral paper (manufactured by N company: NDP) Was used as Comparative Example 2, and a slip sheet (manufactured by T company: ATP) regenerated from waste paper was used.

[熱水可溶分の測定]
実施例及び比較例1ないし3の合紙について、前記の「TAPPI T207 om−81、木材及びパルプの水可溶分、6.2、熱水可溶分」に準拠し評価した。具体的には、実施例及び比較例1ないし3の合紙より、各5gずつを試料として分取し、それぞれに250gの蒸留水を加え、30分間煮沸し続けた。抽出液を濾別し、再度、250gの蒸留水を加え、30分間煮沸し続けた。この操作を3回行い、3回分の抽出液を集めた。
[Measurement of soluble in hot water]
The interleaving papers of Examples and Comparative Examples 1 to 3 were evaluated according to the above-mentioned “TAPPI T207 om-81, water-soluble content of wood and pulp, 6.2, hot water-soluble content”. Specifically, from the interleaving papers of Examples and Comparative Examples 1 to 3, 5 g of each was taken as a sample, 250 g of distilled water was added to each, and boiling was continued for 30 minutes. The extract was filtered off, and 250 g of distilled water was added again, and boiling was continued for 30 minutes. This operation was performed 3 times, and the extract for 3 times was collected.

抽出液を蒸発皿で濃縮、乾燥させた後に秤量し、乾固物の各試料に対する重量比を熱水可溶分(重量%)として求めた。この結果を表2に示す。   The extract was concentrated and dried in an evaporating dish and then weighed, and the weight ratio of the dried product to each sample was determined as the hot water soluble content (% by weight). The results are shown in Table 2.

Figure 0004224381
Figure 0004224381

上記表2の結果より理解されるように、実施例のガラス状板材の合紙は、比較例1ないし3の合紙に比して、例えば、パルプの抄造時にバインダーが用いられることがないため、熱水可溶分量が明らかに少なく、ガラス表面における紙跡の防止に有効であることが類推される。   As can be understood from the results in Table 2 above, the slip sheet of the glassy plate material of the example does not use a binder when making pulp, for example, compared to the slip sheet of Comparative Examples 1 to 3. It is presumed that the amount of hot water soluble component is obviously small and effective in preventing paper marks on the glass surface.

[ガラス表面に対する影響評価]
短冊状に裁断した実施例及び比較例1ないし3の合紙を平行に並べ、2枚のTFT−LCDモジュール用板ガラスでそれらの合紙を挟んだ。さらに、均一に圧力が加わるように当該ガラスを発泡スチロールで挟み、ゴムバンドで固定した。このような板ガラスと合紙の一体物を温度60℃、相対湿度95%の条件下で最長318時間暴露させた。
[Evaluation of influence on glass surface]
The interleaving papers of Examples and Comparative Examples 1 to 3 cut into strips were arranged in parallel, and the interleaving papers were sandwiched between two TFT-LCD module plate glasses. Further, the glass was sandwiched between styrene foams so that pressure was applied uniformly and fixed with a rubber band. Such an integrated product of plate glass and interleaf paper was exposed at a temperature of 60 ° C. and a relative humidity of 95% for a maximum of 318 hours.

前記板ガラスと合紙の一体物に対し、板ガラス表面に水蒸気を当て、曇った状態となった後、微細孔状のウレタンスポンジを用い、各合紙の密着面に均等な圧力が加わるように1回強く擦り取った。板ガラス表面の乾燥後、再度水蒸気を当て、合紙密着面の紙跡(ペーパーマーク)の剥離具合を目視により、4段階に官能評価した。同評価において、紙跡の取れ具合より最も良く拭き取れた合紙密着面の合紙を「1」と評価し、最も拭き取れなかった合紙密着面の合紙を「4」と評価した。経過時間毎の評価値を合計し、4段階の総合評価を行った。併せて、紙跡を正しく評価するために、合紙を密着させていない板ガラスが露出した部分のヤケのないことを確認した。以下の表3に暴露時間の経過と板ガラス表面の汚染について示す。   After applying water vapor to the surface of the plate glass and becoming cloudy with respect to the integrated product of the plate glass and the slip sheet, a uniform pore pressure is applied to the contact surface of each slip sheet using a microporous urethane sponge. Scraped strongly. After the surface of the plate glass was dried, water vapor was applied again, and the degree of peeling of the paper mark (paper mark) on the interleaf contact surface was visually evaluated in four stages. In the same evaluation, the interleaf paper on the interleaf contact surface that was wiped off better than the degree of removal of paper marks was evaluated as “1”, and the interleaf paper on the interleaf contact surface that could not be wiped off was evaluated as “4”. The evaluation values for each elapsed time were totaled and a four-level comprehensive evaluation was performed. In addition, in order to correctly evaluate the paper trace, it was confirmed that there was no burn in the exposed portion of the plate glass to which the interleaf paper was not adhered. Table 3 below shows the exposure time and contamination of the plate glass surface.

Figure 0004224381
Figure 0004224381

上記表3の結果より理解されるように、実施例の合紙は、いずれの比較例の合紙と比しても良好な性状を示し、かつ品質が安定しているといえる。   As can be understood from the results of Table 3 above, it can be said that the interleaving paper of the example shows good properties and the quality is stable as compared with the interleaving paper of any comparative example.

このような結果をふまえると、熱水可溶分の多少と板ガラス表面の汚染との間には、明白な関係が成り立ち、特に本発明の実施例の合紙、すなわち、セルロースを構成材としてバインダーを用いずに形成した不織布は、とりわけ、高清浄度が要求されるガラス基板の輸送や保管時のガラス状板材の合紙として好適であることが示唆される。   Based on these results, there is a clear relationship between the amount of the hot water soluble matter and the contamination of the surface of the glass sheet. In particular, the interleaf paper of the embodiment of the present invention, that is, the binder comprising cellulose as a constituent material. It is suggested that the nonwoven fabric formed without using is particularly suitable as a slip sheet for glass-like plate materials during transportation and storage of glass substrates that require high cleanliness.

[不織布の調製]
以上の知見から不織布の適性を確信した発明者らは、上記詳述のとおりビスコース法から製造して得られた目付量(g/m2)、表面粗さ(μm)の異なる不織布(二村化学工業株式会社製:太閤TCFシリーズ)を3種類製造した。前記3種類の不織布については、以下の実施例中、試料1−1,試料1−2,試料1−3として識別した。なお、試料1−3の不織布のみエンボス加工時のフラットローラーによる押圧を施した。
[Preparation of non-woven fabric]
The inventors who have been convinced of the suitability of the nonwoven fabric based on the above knowledge are nonwoven fabrics having different basis weights (g / m 2 ) and surface roughness (μm) obtained from the viscose method as described above in detail (Nimura) 3 types manufactured by Chemical Industry Co., Ltd .: Dazai TCF series) were produced. The three types of nonwoven fabrics were identified as Sample 1-1, Sample 1-2, and Sample 1-3 in the following examples. Note that only the nonwoven fabric of Sample 1-3 was pressed by a flat roller during embossing.

また、発明者らは、不織布表面の平滑性を制御するため、前記試料1−1,試料1−2,試料1−3の不織布についてはそれぞれスーパーカレンダー処理を施した。以下の実施例中、前記試料1−1にスーパーカレンダー処理を施した不織布を試料2−1とし、同様に試料1−2に同処理を施した不織布を試料2−2、試料1−3に同処理を施した不織布を試料2−3として識別した。当該スーパーカレンダー処理の条件は、14段、13ニップ、線圧:1960N/cm、温度:80℃、加工速度:60m/minである。   Moreover, in order to control the smoothness of the nonwoven fabric surface, the inventors performed supercalender treatment on the nonwoven fabrics of Sample 1-1, Sample 1-2, and Sample 1-3, respectively. In the following examples, the non-woven fabric obtained by subjecting the sample 1-1 to the super calender treatment is designated as sample 2-1, and the non-woven fabric obtained by subjecting the sample 1-2 to the same treatment is designated as sample 2-2 and sample 1-3. The nonwoven fabric subjected to the same treatment was identified as Sample 2-3. The conditions for the super calendar process are 14 steps, 13 nips, linear pressure: 1960 N / cm, temperature: 80 ° C., and processing speed: 60 m / min.

[表面粗さの測定]
前記各試料の不織布について、それぞれ、カトーテック株式会社製KES−FB−4S表面試験機を用い、表面粗さを測定した。当該測定条件は、静荷重:98mN、張力:196mN/cm、接触子接触長:5mm、引っ張り速度:0.1cm/sec、引っ張り距離:2cmである。各試料の測定に際して、縦と横をそれぞれ5回ずつ測定し、縦における平均値と横における平均値とを算出し、いずれか大きい方をその試料の表面粗さとした。
[Measurement of surface roughness]
About the nonwoven fabric of each said sample, the surface roughness was measured using the KES-FB-4S surface testing machine by Kato Tech, respectively. The measurement conditions are: static load: 98 mN, tension: 196 mN / cm, contact length: 5 mm, pulling speed: 0.1 cm / sec, pulling distance: 2 cm. When measuring each sample, the vertical and horizontal directions were measured five times, the average value in the vertical direction and the average value in the horizontal direction were calculated, and the larger one was the surface roughness of the sample.

[静電気密着性の測定]
室温20℃、相対湿度65%に保たれた室内において、A4版(約210mm×297mm)に切り出したTFT−LCDモジュール用板ガラスの上に、同じくA4版に裁断した前記各試料の不織布を重ね合わせた。これらの不織布の上から、静電気帯電装置(静電気微物採取器JPK−3:春日電機株式会社製)を用い、−20kVの静電気を与えて帯電させた。この場合、前記静電気帯電装置の帯電電極口を各試料の不織布に対し、直上5cmの位置を保ちながら当該不織布全体に帯電させた。
[Measurement of electrostatic adhesion]
In a room maintained at a room temperature of 20 ° C. and a relative humidity of 65%, the nonwoven fabric of each of the above samples cut into the A4 plate is superimposed on the TFT-LCD module plate glass cut into an A4 plate (about 210 mm × 297 mm). It was. From these non-woven fabrics, using an electrostatic charging device (electrostatic fine material collector JPK-3: manufactured by Kasuga Denki Co., Ltd.), -20 kV static electricity was applied for charging. In this case, the entire surface of the nonwoven fabric was charged while the charging electrode port of the electrostatic charging device was kept at a position of 5 cm immediately above the nonwoven fabric of each sample.

十分に帯電された前記板ガラスと各試料の不織布の一体物について、その上下を完全に反転させ、試料の不織布が板ガラスから完全に剥がれ落ちるまでの時間を計測した。ただし、時間の計測は20秒までとした。   The monolithic product of the sufficiently charged sheet glass and the nonwoven fabric of each sample was completely turned upside down, and the time until the nonwoven fabric of the sample completely peeled off the sheet glass was measured. However, the time measurement was up to 20 seconds.

前記試料1−1,試料1−2,試料1−3,試料2−1,試料2−2,試料2−3の不織布及び前出の比較例2(中性紙)について、それらの物性及び測定結果を表4に示す。   Regarding the nonwoven fabric of Sample 1-1, Sample 1-2, Sample 1-3, Sample 2-1, Sample 2-2, and Sample 2-3 and Comparative Example 2 (neutral paper) described above, their physical properties and Table 4 shows the measurement results.

Figure 0004224381
Figure 0004224381

表4より理解されるように、試料1−1,試料1−2,試料1−3に比してスーパーカレンダー処理が行われた試料2−1,試料2−2,試料2−3は、いずれも表面粗さの数値が減少した。これに伴い、試料の静電気密着性(張り合わせ状態の持続時間)も大幅に改善されていることがわかる。従って、不織布表面の平滑性は、静電気密着性向上に際して有効といえる。また、試料2−1,試料2−2,試料2−3と比較例2との比較より、従前の合紙(比較例2:中性紙)と同等の静電気密着性が示された。ゆえに、発明者らは、スーパーカレンダー処理が行われた不織布を用いると、静電気を利用したガラス状板材との密着が可能となり、ガラス状板材に合紙を挟み込む作業における利便性を向上させることを確証した。   As can be seen from Table 4, the sample 2-1, the sample 2-2, and the sample 2-3 that have been subjected to the supercalender treatment compared to the sample 1-1, the sample 1-2, and the sample 1-3 In both cases, the numerical value of surface roughness decreased. In connection with this, it turns out that the electrostatic adhesiveness (duration duration) of a sample is also improved significantly. Therefore, it can be said that the smoothness of the nonwoven fabric surface is effective in improving electrostatic adhesion. Moreover, the comparison with Sample 2-1, Sample 2-2, Sample 2-3 and Comparative Example 2 showed the same electrostatic adhesion as the conventional slip sheet (Comparative Example 2: neutral paper). Therefore, the inventors use a non-woven fabric that has been subjected to a super calender treatment, thereby allowing close contact with a glass-like plate material using static electricity, and improving convenience in the work of sandwiching a slip sheet between the glass-like plate materials. Confirmed.

[発塵性の測定]
クラス10000のクリーンルーム内に、縦700mm×横500mm×奥行き500mmからなる側面のうち一面側のみ開口可能な塩化ビニル樹脂製の簡易型フードを組み立てた。前記簡易型フードの天井中央に穴を開け、気中・微粒子カウンター(ザ・ポータブル:HIAC/ROICO製)の吸入口が同簡易型フード内に10cmほど垂れ下がるようにして設置した。
[Measurement of dust generation]
A simple hood made of a vinyl chloride resin that can be opened only on one side of the side surfaces of 700 mm in length, 500 mm in width, and 500 mm in depth was assembled in a clean room of class 10000. A hole was made in the center of the ceiling of the simple hood, and the air and particulate counter (The Portable: manufactured by HIAC / ROICO) was placed so that the suction port hanged about 10 cm in the simple hood.

予め、A4版(約210mm×297mm)に裁断した前記試料1−1,試料1−2,試料1−3,試料2−1,試料2−2,試料2−3の不織布をそれぞれ、はじめの寸法から1/8の大きさになるように折り目を付けた。続いて、前記簡易型フードを100mm程度開口し、簡易型フード内のほぼ中央部で折り目をつけた各資料の不織布を1回当たり5秒に速さになるように、裁縫用のはさみを用い、1つの試料について合計8回裁断した。   Each of the nonwoven fabrics of Sample 1-1, Sample 1-2, Sample 1-3, Sample 2-1, Sample 2-2, and Sample 2-3 previously cut into A4 plates (about 210 mm × 297 mm) The creases were made so that the size was 1/8. Subsequently, the simple hood is opened about 100 mm, and the non-woven fabric of each material creased at the central portion of the simple hood is used with sewing scissors so that the speed becomes 5 seconds per time. One sample was cut a total of 8 times.

上記の裁断により試料からクリーンルーム内に飛散したパーティクル(粉塵)のうち、特に0.3μm以上のパーティクルを前出の気中・微粒子カウンターにより計測した。計測結果は表5のとおりである。なお、パーティクルの計測数は、単位立方フィート当たりの個数として求められたものであり、参考として単位立方メートル当たりにおける換算個数も付した。   Of the particles (dust) scattered from the sample into the clean room by the above-described cutting, particularly particles of 0.3 μm or more were measured by the above-mentioned air / fine particle counter. The measurement results are shown in Table 5. The number of particles measured was obtained as the number per unit cubic foot, and the converted number per unit cubic meter was attached for reference.

Figure 0004224381
Figure 0004224381

表5より理解されるように、試料1−1,試料1−2,試料1−3に比してスーパーカレンダー処理が行われた試料2−1,試料2−2,試料2−3は、いずれもパーティクルの計測数が概ね半分に減少した。従って、スーパーカレンダー処理は不織布の防塵処理としても有効であることがわかる。   As can be seen from Table 5, Samples 2-1 2-2, and 2-3, which were subjected to supercalendering compared to Sample 1-1, Sample 1-2, and Sample 1-3, In both cases, the number of measured particles was reduced by almost half. Therefore, it can be seen that the super calendar process is also effective as a dust-proofing process for the nonwoven fabric.

この結果、従来、薄膜をコーティングしてガラス基板となる「ガラス元板」に使用されるにとどまっていた合紙の用途をディスプレイ加工者向けに供給される「ガラス基板」の輸送や保管時にまで拡大することができる。そのため、ガラス基板等の輸送や保管時においても、包装用補助具(スペーサー)へ依存することなく、1回あたりの物流量及び保管量の向上が期待される。   As a result, the use of interleaving paper, which was previously used for the “glass base plate” that becomes a glass substrate by coating a thin film, can be used for transportation and storage of the “glass substrate” supplied to display processors. Can be enlarged. Therefore, even when transporting or storing a glass substrate or the like, an improvement in the flow rate and storage amount per time is expected without depending on a packaging auxiliary tool (spacer).

本発明の一実施例に係る紡出繊維の断面図である。It is sectional drawing of the spinning fiber which concerns on one Example of this invention. 本発明の一実施例に係る不織布の部分拡大図である。It is the elements on larger scale of the nonwoven fabric which concerns on one Example of this invention. 防塵処理に用いられる吸引装置の一例を示す概略断面図である。It is a schematic sectional drawing which shows an example of the suction device used for a dustproof process.

符号の説明Explanation of symbols

10 紡出繊維
11 セルロース
12 HMCX
13 NaCX
20 不織布
21 融着部
22 再生セルロース
30 吸引装置
31 吸引部
32 加圧部
33 超音波発生部
10 Spinning fiber 11 Cellulose 12 HMCX
13 NaCX
DESCRIPTION OF SYMBOLS 20 Nonwoven fabric 21 Fusion part 22 Regenerated cellulose 30 Suction apparatus 31 Suction part 32 Pressurization part 33 Ultrasonic wave generation part

Claims (5)

セルロースを構成材とした不織布であって、当該不織布における熱水可溶分の含有量は0.1重量%未満であることを特徴とするガラス状板材の合紙。   A slip sheet of glassy plate material, which is a nonwoven fabric comprising cellulose as a constituent material, wherein the content of the hot water-soluble component in the nonwoven fabric is less than 0.1% by weight. 前記不織布はバインダーを用いずに形成されている請求項1に記載のガラス状板材の合紙。   The slip sheet of the glass-like board | plate material of Claim 1 in which the said nonwoven fabric is formed without using a binder. 前記不織布にフラットローラーによる押圧処理が行われている請求項1または2に記載のガラス状板材の合紙。   The slip sheet of the glass-like board | plate material of Claim 1 or 2 with which the press process by the flat roller is performed to the said nonwoven fabric. 前記不織布にスーパーカレンダー処理が行われている請求項1ないし3のいずれか1項に記載のガラス状板材の合紙。   The slip sheet of the glass-like board | plate material of any one of Claim 1 thru | or 3 with which the super calendar process is performed to the said nonwoven fabric. 前記不織布の表面粗さはKES−FB−4S表面試験機による測定において、1.5μm以下である請求項1ないし4のいずれか1項に記載のガラス状板材の合紙。   The slip sheet of the glassy board | plate material of any one of Claim 1 thru | or 4 whose surface roughness of the said nonwoven fabric is 1.5 micrometers or less in the measurement by a KES-FB-4S surface testing machine.
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KR1020040004286A KR20040077455A (en) 2003-02-28 2004-01-20 Spacer paper for glass plate
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