JP2009179379A - Slip sheet for glass - Google Patents
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- JP2009179379A JP2009179379A JP2008021803A JP2008021803A JP2009179379A JP 2009179379 A JP2009179379 A JP 2009179379A JP 2008021803 A JP2008021803 A JP 2008021803A JP 2008021803 A JP2008021803 A JP 2008021803A JP 2009179379 A JP2009179379 A JP 2009179379A
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- 239000011521 glass Substances 0.000 title claims abstract description 147
- 239000000835 fiber Substances 0.000 claims abstract description 37
- 239000002994 raw material Substances 0.000 claims abstract description 24
- 239000000123 paper Substances 0.000 claims description 58
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 238000009736 wetting Methods 0.000 claims description 8
- 239000002655 kraft paper Substances 0.000 claims description 6
- 239000000126 substance Substances 0.000 abstract description 12
- 238000012876 topography Methods 0.000 abstract 1
- 238000012360 testing method Methods 0.000 description 18
- 239000000758 substrate Substances 0.000 description 16
- 239000011347 resin Substances 0.000 description 9
- 229920005989 resin Polymers 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 238000011109 contamination Methods 0.000 description 5
- 239000004973 liquid crystal related substance Substances 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 238000010009 beating Methods 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- -1 fatty acid ester Chemical class 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000007792 addition Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 210000002421 cell wall Anatomy 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 238000005411 Van der Waals force Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000005215 alkyl ethers Chemical class 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 238000011038 discontinuous diafiltration by volume reduction Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000012044 organic layer Substances 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 239000010893 paper waste Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 125000005372 silanol group Chemical group 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000012192 staining solution Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
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Abstract
Description
本発明は、高度な表面性が必要とされるガラスの間に挿入され使用される合紙、その中でも好ましくは液晶テレビやプラズマテレビなどのフラットパネルディスプレイに用いられるガラス基板の間に挿入され使用される合紙に関するものであり、合紙が挿入された状態での搬送時において、ガラス(基板)と合紙との境界に存在する異物等によるガラス表面の傷入りを防止でき、かつ高品質なパルプ原料として多様な用途への再利用ができるガラス用合紙に関するものである。 INDUSTRIAL APPLICABILITY The present invention is a slip sheet that is inserted and used between glasses that require a high degree of surface property, and preferably is inserted and used between glass substrates used in flat panel displays such as liquid crystal televisions and plasma televisions. It is related to the interleaving paper, and it can prevent the glass surface from being damaged by foreign matters existing at the boundary between the glass (substrate) and the interleaving paper when transporting with the interleaving paper inserted, and high quality The present invention relates to a glass interleaving paper that can be reused for various uses as a raw material for pulp.
従来、ガラスの間に挿入され使用されるガラス用合紙としては、ガラスどうしの擦れによる傷入り防止を主な目的として、両面更紙等が使用されていた。また、近年、ガラスの多様化により、ガラス用合紙に対する品質要求がきびしくなっている。例えば、液晶テレビやプラズマテレビ等のフラットパネルディスプレイに用いられるガラス基板は、ガラス表面に電子部材等が皮膜処理されるため、ガラス表面に要求される清浄度や表面平坦性が高く、そのためガラス用合紙に対する品質要求も厳しくなってきている。さらに、ガラス基板の大型化・量産化に伴い、搬送効率を高めるため、ガラス基板を極力重ねて搬送するようになり、ガラス基板が横ズレした際の、ガラス基板と合紙との境界に存在するガラス粉等の異物による傷入りの発生が問題化している。 Conventionally, as a slip sheet for glass that is inserted between glasses and used, double-sided renewal paper or the like has been used mainly for the purpose of preventing scratches caused by rubbing between glasses. Further, in recent years, quality requirements for glass slip sheets have become severe due to diversification of glass. For example, glass substrates used in flat panel displays such as liquid crystal televisions and plasma televisions have a high degree of cleanliness and surface flatness required for the glass surface because electronic members are coated on the glass surface. Quality requirements for slip sheets are becoming stricter. Furthermore, as glass substrates become larger and mass-produced, the glass substrates are transported in layers as much as possible in order to increase transport efficiency, and exist at the boundary between the glass substrate and interleaf when the glass substrate is laterally displaced. The occurrence of scratches due to foreign substances such as glass powder is becoming a problem.
フラットパネルディスプレイに用いられるガラス基板等に使用される合紙としては、これまでガラス表面への汚染と傷入りの防止を目的として、内添薬品とパルプ原料をコントロールし、紙中の樹脂分を極力低減するとともに密度を下げる提案が開示されている(特許文献1)。しかしながら、ガラス基板の搬送時に起きる横ズレに対しては、対応が難しく、ガラス基板との密着性がよく、かつクッション性のあるガラス用合紙が望まれていた。 In order to prevent contamination and scratches on the glass surface, slip sheets used for glass substrates used in flat panel displays, etc. have been controlled for internal chemicals and pulp raw materials so that the resin content in the paper can be reduced. A proposal to reduce the density as much as possible is disclosed (Patent Document 1). However, it has been difficult to cope with the lateral misalignment that occurs during the conveyance of the glass substrate, and there has been a demand for a glass slip sheet that has good adhesion to the glass substrate and has cushioning properties.
一方、ガラス基板の量産化、大型化によりガラス用合紙の使用量が増大しているため、使用済みガラス用合紙の保管場所や処理方法にも問題が生じている。しかしながら、ガラス合紙は、より樹脂分の低いパルプ原料で構成されており、純度の高いバージンパルプ原料として幅広い用途への再利用が可能である。そこで、リサイクル性に優れている点に着目し、使用済みガラス用合紙が発生したのち、離解してパルプ化する、すなわち減容化し、原料パルプとして用いることで上記問題が解決できるため、使用時の品質要求だけでなく、使用後の離解性にも優れたガラス用合紙も要望されている。
本発明が解決しようとする主たる課題は、高度な表面性が必要とされるガラスの間に挿入され使用される合紙、その中でも好ましくは液晶テレビやプラズマテレビなどのフラットパネルディスプレイに用いられるガラス基板の間に挿入され使用される合紙に関して、合紙が挿入された状態での搬送時において、ガラス(基板)と合紙との境界に存在する異物等によるガラス表面の傷入りを防止でき、かつ高品質なパルプ原料として多様な用途への再利用ができるガラス用合紙を提供することにある。 The main problem to be solved by the present invention is a slip sheet that is inserted and used between glasses that require a high degree of surface property, and among them, glass that is preferably used for flat panel displays such as liquid crystal televisions and plasma televisions. Regarding interleaving paper inserted and used between the substrates, it is possible to prevent the glass surface from being damaged by foreign matter existing at the boundary between the glass (substrate) and interleaving paper when transporting with the interleaving paper inserted. Another object of the present invention is to provide a glass interleaving paper that can be reused for various purposes as a high-quality pulp raw material.
この課題を解決した本発明は、次のとおりである。
〔請求項1記載の発明〕
パルプ原料を主成分とするガラス用合紙であって、
前記パルプ原料はNBKP及びLBKPが主成分で、JIS P 8220に準拠して離解した前記ガラス用合紙の離解パルプの配合質量比率(NBKP/LBKP)が15/85〜50/50で、
JIS P 8220に準拠して離解した前記ガラス用合紙の離解パルプの重量平均繊維長が1.0mm以上1.6mm未満で、
JIS P 8220に準拠して離解した前記ガラス用合紙の離解パルプの平均ルンケル比が0.60〜0.9で、
片面又は両面のマイクロトポグラフが23kgf/cm2の加圧条件下において2.0μm〜7.0μmで、
JIS P 4501に準拠した水解性(ほぐれやすさ)が180秒以下で、
ヤンキー乾燥機により片面に艶面を形成する
ことを特徴とするガラス用合紙。
The present invention that has solved this problem is as follows.
[Invention of Claim 1]
A slip paper for glass mainly composed of pulp raw material,
The pulp raw material is mainly composed of NBKP and LBKP, and the blended mass ratio (NBKP / LBKP) of the disintegrated pulp of the glass interleaving paper disaggregated according to JIS P 8220 is 15/85 to 50/50,
The weight average fiber length of the disaggregated pulp of the glass interleaving paper disaggregated according to JIS P 8220 is 1.0 mm or more and less than 1.6 mm,
The average Runkel ratio of the disaggregated pulp of the glass interleaving paper disaggregated according to JIS P 8220 is 0.60 to 0.9,
Single-sided or double-sided microtopograph is 2.0 μm to 7.0 μm under a pressure of 23 kgf / cm 2 ,
The water decomposability (ease of loosening) in accordance with JIS P 4501 is 180 seconds or less ,
A slip sheet for glass , wherein a glossy surface is formed on one side by a Yankee dryer .
〔請求項2記載の発明〕
前記パルプ原料には、少なくともポリオキシアルキレン脂肪酸エステルを有する濡れ向上剤が0.01〜0.50質量%含有されている、
請求項1に記載のガラス用合紙。
[Invention of Claim 2 ]
The pulp raw material contains 0.01 to 0.50 mass% of a wetting improver having at least a polyoxyalkylene fatty acid ester ,
The slip sheet for glass according to claim 1 .
本発明によると、高度な表面性が必要とされるガラスの間に挿入され使用される合紙、その中でも好ましくは液晶テレビやプラズマテレビなどのフラットパネルディスプレイに用いられるガラス基板の間に挿入され使用される合紙であって、合紙が挿入された状態での搬送時において、ガラス(基板)と合紙との境界に存在する異物等によるガラス表面の傷入りを防止でき、かつ高品質なパルプ原料として多様な用途への再利用ができるガラス用合紙となる。 According to the present invention, a slip sheet that is inserted and used between glasses that require a high degree of surface property, and among them, is preferably inserted between glass substrates used in flat panel displays such as liquid crystal televisions and plasma televisions. The interleaving paper that is used, and prevents the glass surface from being damaged by foreign matter, etc. existing at the boundary between the glass (substrate) and the interleaving paper when transported with the interleaving paper inserted, and high quality It becomes a glass slip sheet that can be reused for various applications as a raw material for pulp.
次に、本発明の実施の形態を説明する。
本形態のガラス用合紙は、パルプ原料を主成分とする。当該パルプ原料の種類は特に限定されないが、高清浄度が要求されるガラスに対しては、漂白処理を施し樹脂分を低くコントロールさせた晒クラフトパルプ(NBKP、LBKP)が好適である。パルプ原料としては、古紙からなる古紙再生パルプ(一般にDIPと呼ぶ)の使用も考えられるが、紙中に含まれる樹脂分が多いとガラス表面のシラノール基に極性有機物が水素結合により強く付着し、その上にファンデルワールス力により炭化水素系の有機物層が形成されるためガラス表面を汚染する場合があり、ISO624−1974のパルプ中に存在する樹脂量を測定する方法に準じて測定した紙中に含まれる樹脂分が0.2%を超えるとガラス表面を汚染させる可能性が大ききため、0.2%以下に抑えなくてはならない、との報告がされている(例えば、特開2006−44674号公報の段落0028参照。)。そのため、DIPを使用する際には、古紙に含まれている不純物を取り除き、さらに離解した後、アルカリ等薬品を用いて、パルプ繊維から無機物や樹脂分等からなるインキ膜を取り除き、界面活性剤等に捕集させ繊維から分離除去して得られたDIPを使用することが好ましい。
Next, an embodiment of the present invention will be described.
The slip paper for glass of this form has a pulp raw material as a main component. Although the kind of the pulp raw material is not particularly limited, bleached kraft pulp (NBKP, LBKP) in which bleaching treatment is performed and the resin content is controlled to be low is suitable for glass that requires high cleanliness. As a pulp raw material, the use of used paper recycled pulp (generally called DIP) made of used paper is also considered, but if there is a large amount of resin contained in the paper, polar organic substances strongly adhere to the silanol groups on the glass surface due to hydrogen bonding, On top of that, a hydrocarbon-based organic layer is formed by van der Waals force, which may contaminate the glass surface. In paper measured according to the method of measuring the amount of resin present in ISO624-1974 pulp It has been reported that if the resin content contained in the glass exceeds 0.2%, the glass surface is likely to be contaminated, so that it must be suppressed to 0.2% or less (for example, JP-A-2006 2006). (See paragraph 0028 of No. 44746). Therefore, when using DIP, after removing impurities contained in waste paper and further disaggregating, using an alkali or other chemicals, the ink film composed of inorganic substances and resin components is removed from the pulp fiber, and the surfactant is used. It is preferable to use a DIP obtained by collecting it in a similar manner and separating and removing it from the fiber.
また、ガラスに密着した際のガラス表面の傷入り防止機能、搬送適性、耐汚染性を考慮すると、JIS P 8220に準拠して離解した前記ガラス用合紙の離解パルプの重量平均繊維長が1.0mm以上1.6mm未満となるように、好ましくは重量平均繊維長が1.30mm以上1.50mm未満となるように、叩解や分級手段を用いて処理したパルプ原料を配合する。 In addition, considering the function of preventing scratches on the glass surface when it is in close contact with glass, transportability, and contamination resistance, the weight average fiber length of the disintegrated pulp of the glass interleaving paper disaggregated according to JIS P 8220 is 1. The pulp raw material treated by beating or classification means is blended so that the weight average fiber length is preferably 1.30 mm or more and less than 1.50 mm so that the weight average fiber length is 1.0 mm or more and less than 1.6 mm.
本発明で云う重量平均繊維長は、JIS P 8220に準拠して離解した後の離解パルプについて、カヤニ繊維長測定機(FS−100)を用いて測定した重量平均繊維長であり、単位はmmである。 The weight average fiber length referred to in the present invention is a weight average fiber length measured using a Kayani fiber length measuring machine (FS-100) for disaggregated pulp after disaggregation according to JIS P 8220, and the unit is mm. It is.
このように繊維長を調節するにあたっては、パルプ原料の主成分をNBKP及びLBKPとし、これらの配合割合(NBKP/LBKP)を、JISP8220に準拠して離解し、JIS P 8120に準拠した繊維組成試験方法(C染色液による呈色)により、15/85〜50/50質量%、好ましくは20/80〜40/60質量%とする。離解パルプの重量平均繊維長が1.0mm未満であると、緊度が上がるため、十分なクッション性が得られず、圧縮された際に異物の吸収ができず、ガラス表面の傷入りが発生しやすくなる。他方、重量平均繊維長が1.6mm以上であると、長繊維であるがゆえに、パルプ繊維同士の絡み合いが多くなり地合ムラが発生し、表面平坦性が低下するため、ガラス基板に対するガラス用合紙の密着性が低下して、搬送時において横ズレによる傷入りが発生しやすくなる。 In adjusting the fiber length in this way, the main components of the pulp raw material are NBKP and LBKP, and the blending ratio (NBKP / LBKP) is disaggregated according to JISP8220, and the fiber composition test according to JIS P8120. Depending on the method (coloration with the C staining solution), it is 15/85 to 50/50% by mass, preferably 20/80 to 40/60% by mass. If the weight average fiber length of the disaggregated pulp is less than 1.0 mm, the tension increases, so that sufficient cushioning properties cannot be obtained, and when compressed, foreign matter cannot be absorbed and the glass surface is damaged. It becomes easy to do. On the other hand, when the weight average fiber length is 1.6 mm or more, because of the long fiber, the entanglement between the pulp fibers is increased, the formation unevenness is generated, and the surface flatness is lowered. The adhesiveness of the slip sheet is lowered, and scratches due to lateral displacement are likely to occur during conveyance.
また、クラフトパルプは繊維が剛直であり、従来のガラス合紙の様に、機械的処理を施さないまま紙にすると、繊維間結合少ないために得られる紙の構造は空隙が多く、強度は低く、表面平滑性も劣った紙にしかならないため、水分散性が良いように考えられがちながら、長繊維は、短繊維に比べ、繊維同士の絡み合いが多くなり(故に地合も悪くなる)、水による水分散性が低下し、使用済みの金属合紙を水分散する際に未分散が生じやすく、高品質なパルプ原料として多様な用途への再利用ができなくなる。また、NBKPの配合割合については、15質量%未満であると、ガラス用合紙に十分なクッション性を付与することができず、他方、50質量%を超えると、パルプ繊維の結束が発生し、ガラスとの密着が低下し、搬送時において横ズレによる傷入りが発生しやすくなる。 Also, kraft pulp has a rigid fiber, and when paper is used without mechanical treatment like conventional glass interleaving paper, the paper structure obtained has many voids and low strength due to low bonding between fibers. In addition, because the paper is only inferior in surface smoothness, the long fibers tend to be considered to have good water dispersibility, but the long fibers are more entangled with each other than the short fibers (and hence the formation is also poor), Water dispersibility due to water is reduced, and when the used metal interleaving paper is water-dispersed, non-dispersion is likely to occur, and it cannot be reused for various purposes as a high-quality pulp raw material. Further, if the blending ratio of NBKP is less than 15% by mass, sufficient cushioning properties cannot be imparted to the interleaving paper for glass, and if it exceeds 50% by mass, binding of pulp fibers occurs. Adhesion with glass is reduced, and damage due to lateral displacement is likely to occur during conveyance.
ところで、ガラス間に圧縮された状態でのガラスと合紙との密着状態を知る指標として、加圧条件下での平滑性が測定できるマイクロトポグラフがある。ガラス用合紙では、クッション性などの観点からクレープ化処理により表面に凹凸構造を設け(特開2006‐44674号公報の請求項4参照)、あるいは、エンボス加工、クレープ処理、ピンホール加工等を施して凹凸を設け(特開2007‐131965号公報の段落0020参照)、あるいはベック平滑度を20秒以下とする(特開2005‐248409号公報の請求項5参照)と好ましいとされるが、これらの凹凸(構造)を設けず平滑性が高い方が、より好ましくは圧縮された状態での平滑性がより高いほうが、ガラスとの密着が高まるため、横ズレによるガラス表面の傷入りが発生しにくくなる。なお、本形態において合紙のクッション性は、坪量、離解パルプの重量平均繊維長や種類、後述する平均ルンケル比等を調節することによって補われる。 By the way, there is a microtopograph that can measure the smoothness under a pressure condition as an index for knowing the adhesion state between the glass and the interleaving paper in a state compressed between the glasses. In the slip sheet for glass, a concavo-convex structure is provided on the surface by a creping treatment from the viewpoint of cushioning properties (see claim 4 of JP-A-2006-44474), or embossing, creping, pinhole processing, etc. It is preferable to provide unevenness (see paragraph 0020 of JP 2007-131965 A) or to make the Beck smoothness 20 seconds or less (see claim 5 of JP 2005-248409 A). Higher smoothness without these irregularities (structures), more preferably higher smoothness in the compressed state results in better adhesion to the glass, resulting in damage to the glass surface due to lateral misalignment. It becomes difficult to do. In this embodiment, the cushioning property of the slip sheet is supplemented by adjusting the basis weight, the weight average fiber length and type of the disaggregated pulp, the average Runkel ratio described later, and the like.
ここで、合紙の片面、好ましくは両面のマイクロトポグラフは、搬送時の加圧力と想定される23kgf/cm2条件下で7.0μmを超えると、圧縮条件下でもガラスと合紙との境界で横ズレが生じ、ガラス表面に存在するガラス粉等突起状異物によるガラス傷入りが生じやすくなるので、7.0μm以下、好ましくは2.0〜7.0μmであるのが好適である。このマイクロトポグラフを調節する方法は、特に限定されないが、パルプ原料の種類、離解パルプの重量平均繊維長、叩解度、プレス方法、ルンケル比、湿紙の乾燥方法等を適宜調整する方法によることができる。 Here, if the microtopograph on one side, preferably both sides of the slip sheet, exceeds 7.0 μm under a 23 kgf / cm 2 condition that is assumed to be a pressure applied during conveyance, the boundary between the glass and the slip sheet even under compression conditions. In this case, a lateral shift occurs, and glass damage due to protruding foreign matters such as glass powder existing on the glass surface is likely to occur. Therefore, the thickness is preferably 7.0 μm or less, preferably 2.0 to 7.0 μm. The method of adjusting the microtopograph is not particularly limited, but may be based on a method of appropriately adjusting the type of pulp raw material, the weight average fiber length of the disaggregated pulp, the beating degree, the pressing method, the Runkel ratio, the wet paper drying method, and the like. it can.
一方、本形態のガラス用合紙は、JIS P 4501に準拠した水解性(ほぐれやすさ)が180秒以下、好ましくは120〜180秒であると好適である、水解性が180秒を超えると、パルパー設備での離解性が低下し減容効果が低くなるとともに、未離解(完全にパルプ繊維がほぐれない状態)が発生しやすくなることから、パルプ原料としての再利用性が低下する。この水解性を調節する方法は、JIS P 8220に準拠して離解した際に、所定の重量平均繊維長に成るように叩解や分級処理するとともに、パルプ原料の種類、内添薬品の種類・添加量、プレス方法、坪量等を適宜調整し、組み合わせる方法により成すことができる。 On the other hand, the interleaving paper for glass of this embodiment has a water decomposability (easiness of unraveling) according to JIS P 4501 of 180 seconds or less, preferably 120 to 180 seconds, and when the water decomposability exceeds 180 seconds. In addition, the disaggregation property in the pulper facility is reduced and the volume reduction effect is lowered, and undisaggregation (a state in which the pulp fibers are not completely unraveled) is likely to occur, so that reusability as a pulp raw material is lowered. This method of adjusting water disintegration is performed by beating or classifying so as to have a predetermined weight average fiber length when disaggregated in accordance with JIS P 8220, as well as types of pulp raw materials, types of added chemicals and additions. The amount, pressing method, basis weight and the like can be appropriately adjusted and combined.
本形態のガラス用合紙は、坪量30〜60g/m2の範囲で抄造されるのが好ましい。より好ましくは35〜50g/m2である。坪量30g/m2未満では十分なクッション性を得ることができない。他方、坪量60g/m2を超えると、表面平坦性が低下しガラスとの密着性が得られにくくなるだけでなく、離解性も低下する。 The interleaving paper for glass in this embodiment is preferably made in a range of a basis weight of 30 to 60 g / m 2 . More preferably, it is 35-50 g / m < 2 >. When the basis weight is less than 30 g / m 2 , sufficient cushioning properties cannot be obtained. On the other hand, when the basis weight exceeds 60 g / m 2 , not only the surface flatness is lowered and it becomes difficult to obtain adhesion with glass, but also the disaggregation property is lowered.
もっとも、クッション性に寄与する要素としては、前述したように合紙自体の坪量、緊度のほかに、パルプ繊維自体の物理的構造がある。パルプ繊維にはルーメン(内腔)が存在し、それ自体が潰れることによって、紙全体としてのクッション機能に繋がるため、内腔と外環(細胞壁)の厚みとの比率がクッション性にとって重要となる。そこで、本形態においては、JIS P 8220に準拠して離解した前記ガラス用合紙の離解パルプの平均ルンケル比を調節して、クッション性を好適化する。ここで、ルンケル比Rとは、繊維の内腔の幅(径)Lと細胞壁の厚さtによって求められる値であり、R=2・t/Lによって表される。このルンケル比は、数値が低いほど同じ径に対して繊維壁の厚みが薄いことを意味し、繊維は柔軟性を持つ。平均ルンケル比が0.9以下であれば、圧縮条件下でガラスとの境界にあるガラス粉等の異物を紙中に吸収しやすくなり、ガラスへの傷入りが生じにくくなる。平均ルンケル比が0.9以下のパルプ繊維を得るには、パルプの原料となる木材として比較的若い段階で伐採した植林木や間伐材を用いるのが好ましい。また、クッション機能として重要となるパルプ繊維本来の形状を保つには、叩解をできるだけ抑え、JIS P 8220に準拠して離解した前記ガラス用合紙の離解パルプフリーネスを500cc以上、好ましくは580〜680ccとするのが望ましい。なお、好ましい平均ルンケル比は、0.60〜0.90である。 However, as a factor contributing to cushioning properties, there is a physical structure of the pulp fiber itself in addition to the basis weight and tension of the slip sheet itself as described above. The pulp fiber has a lumen (lumen), which collapses itself and leads to a cushion function as a whole paper. Therefore, the ratio between the lumen and the thickness of the outer ring (cell wall) is important for cushioning. . Therefore, in this embodiment, the cushioning property is optimized by adjusting the average Runkel ratio of the disaggregated pulp of the glass interleaving paper disaggregated according to JIS P 8220. Here, the Runkel ratio R is a value obtained from the width (diameter) L of the lumen of the fiber and the thickness t of the cell wall, and is represented by R = 2 · t / L. This Runkel ratio means that the lower the value, the thinner the fiber wall with respect to the same diameter, and the fiber is more flexible. If the average Runkel ratio is 0.9 or less, it becomes easy to absorb foreign substances such as glass powder at the boundary with the glass under compression conditions into the paper, and the glass is less likely to be damaged. In order to obtain pulp fibers having an average Runkel ratio of 0.9 or less, it is preferable to use planted trees or thinned wood that have been cut at a relatively young stage as wood used as a raw material for pulp. Further, in order to maintain the original shape of the pulp fiber, which is important as a cushion function, the beating is suppressed as much as possible, and the disintegration pulp freeness of the glass interleaving paper disaggregated according to JIS P 8220 is 500 cc or more, preferably 580 to 680 cc. Is desirable. A preferred average Runkel ratio is 0.60 to 0.90.
一方、JIS P 8220に準拠して離解した前記ガラス用合紙の離解パルプの平均ルンケル比を0.9以下とする場合においては、抄紙方式として、円網又は長網により脱水し、ヤンキー乾燥機により片面に艶面を形成するクラフト紙を採用すると好適である。クラフト紙をヤンキー抄紙機を用いて製造することにより、JIS P 8220に準拠して離解した前記ガラス用合紙の離解パルプの重量平均繊維長が1.0mm以上1.6mm未満となるように、NBKP及びLBKPを15/85〜50/50の質量割合(比率)で配合しても、片面、好ましくは両面のマイクロトポグラフが23kgf/cm2条件下で7.0μm以下となる表面平坦性が得られ、圧縮条件下においてガラスとの密着性とクッション性との両方を兼ね備えた性能を持ち、搬送時等において、ガラスと合紙とが横ズレせず、さらにはガラス表面に存在するガラス粉等の異物を合紙中に吸収し、ガラス表面の傷入りを防止することができる。 On the other hand, when the average Runkel ratio of the disaggregated pulp of the glass interleaving paper disaggregated according to JIS P 8220 is set to 0.9 or less, the papermaking method is performed by dewatering with a circular net or a long net, and a Yankee dryer by it is preferable to employ a kraft paper to form a gloss surface on one surface. By producing kraft paper using a Yankee paper machine, the weight average fiber length of the disaggregated pulp of the glass interleaving paper disaggregated according to JIS P 8220 is 1.0 mm or more and less than 1.6 mm. Even when NBKP and LBKP are blended in a mass ratio (ratio) of 15/85 to 50/50, surface flatness is obtained in which the microtopograph on one side, preferably both sides, is 7.0 μm or less under 23 kgf / cm 2 conditions. It has a performance that combines both adhesion to the glass and cushioning properties under compression conditions, and the glass and interleaf do not shift laterally during transport, etc. The foreign matter can be absorbed into the interleaf and the glass surface can be prevented from being damaged.
さらに、本形態においては、パルプ原料に濡れ向上剤(界面活性剤)を含有することにより、ガラス表面に紙中物質が付着しても、付着物自体に濡れ向上剤を含むため、ガラス表面の濡れ性を低下することなく、洗浄液によるガラスの洗浄性を向上させる。濡れ向上剤の種類は特に限定されず、例えば、ポリオキシアルキレン脂肪酸エステル、ポリオキシアルキレンアルキルエーテル、ポリオキシエチレンノニルフェニルエーテル等のものが挙げられる。その中でも特に、ポリオキシアルキレン脂肪酸エステルは、ガラス用合紙からガラス表面に転移する付着物成分として最も多い油脂に対して表面もしくは内部に存在することで、付着物自体が優れた濡れ特性および乳化機能を持つようになるため、ガラス用合紙とガラスとが接触した際に、ガラスガラスの耐汚染性の低下とガラス洗浄性の向上に有効である。また、パルプ繊維への定着が良好であるため、パルプ繊維の離解性向上にも大きく寄与して好適である。パルプ原料への濡れ向上剤(界面活性剤)を含有させる方策には、フィルムトランスファーやスプレー等の外添手段を好適に用いることができる。 Furthermore, in this embodiment, by containing a wetting improver (surfactant) in the pulp raw material, even if a substance in the paper adheres to the glass surface, the adhering substance itself contains the wetting improver. Improves the cleaning performance of the glass with the cleaning liquid without reducing the wettability. The kind of wettability improver is not particularly limited, and examples thereof include polyoxyalkylene fatty acid esters, polyoxyalkylene alkyl ethers, polyoxyethylene nonylphenyl ethers, and the like. Among them, in particular, polyoxyalkylene fatty acid esters are present on the surface or in the interior of the most abundant fat component as an adhering component that is transferred from the glass interleaf to the glass surface, so that the adhering material itself has excellent wettability and emulsification. Since it comes to have a function, it is effective in reducing the stain resistance of glass glass and improving the glass cleanability when glass interleaving paper and glass come into contact with each other. In addition, since the fixing to the pulp fiber is good, it is suitable because it greatly contributes to the improvement of the disaggregation of the pulp fiber. External addition means such as film transfer and spraying can be suitably used as a measure for including a wetting improver (surfactant) in the pulp raw material.
濡れ向上剤の金属合紙への含有量としては、0.01〜0.5質量%が好ましく、0.10〜0.30質量%がより好ましい。含有量が0.5質量%を超えると、吸湿性が大きくなり折れシワが発生しやすくなるためガラス表面を傷つけてしまう可能性が高まる。他方、0.01質量%未満では、ガラス表面に対し、その特性効果が発現されない。また、濡れ向上剤を含有させる方策は、合紙自体の吸水性を高める効果があるため、離解性の向上にも寄与し、特に米坪が高い場合(好ましくは50〜60g/m2)ほど有効である。 The content of the wetting improver in the metal interleaving paper is preferably 0.01 to 0.5% by mass, and more preferably 0.10 to 0.30% by mass. If the content exceeds 0.5% by mass, the hygroscopicity is increased and creases tend to occur, so that the possibility of damaging the glass surface increases. On the other hand, when the content is less than 0.01% by mass, the characteristic effect is not exhibited on the glass surface. Moreover, since the measure to contain a wetting improver has the effect of increasing the water absorption of the slip sheet itself, it also contributes to the improvement of disaggregation, especially when the rice basis weight is high (preferably 50-60 g / m 2 ). It is valid.
本発明に基づく金属合紙に含有させる薬品としては、濡れ向上剤のほか、サイズ剤、ドライヤー剥離剤、硫酸バンド等が使用できるが、ガラスへの樹脂分等紙中物質の転移を少なくするために、ドライヤー剥離に影響が出ない範囲で、極力少ないほうが好ましい。 In addition to the wetting improver, sizing agents, dryer release agents, sulfuric acid bands, etc. can be used as chemicals to be incorporated in the metal interleaving paper according to the present invention, but in order to reduce the transfer of substances in the paper, such as resin components, to glass. Furthermore, it is preferable that the amount is as small as possible as long as the dryer peeling is not affected.
次に本発明に係る実施例を示す。
表1に示す離解パルプの構成、抄紙形式、物性の試験片を得、各試験片について、ガラスとの密着性、ガラスへの傷入り性、及び、ガラスへの汚染性を評価し、同様に表1に示した。
Next, examples according to the present invention will be described.
The test piece of disaggregated pulp shown in Table 1, the papermaking format, and physical properties were obtained, and for each test piece, the adhesion to glass, the ability to scratch glass, and the contamination to glass were similarly evaluated. It is shown in Table 1.
表1においては、市販されている金属合紙(市販A)、金属合紙(市販B)、及び、本発明と同様にヤンキードライヤーにて乾燥処理が施され、包装用紙(手提げ袋)に供される片艶クラフト紙(市販C)を例にとり、本発明に近似の従来品として比較した。市販Cは、ガラスへの汚染対策が考慮されていないため、紙中の樹脂成分が多く、ガラス汚れが顕著であり、ガラス合紙への転用は出来ない品質であった。 In Table 1, a commercially available metal slip paper (commercial A), metal slip paper (commercial B), and a Yankee dryer are used in the same manner as in the present invention to provide a wrapping paper (hand bag). As an example, the glossy kraft paper (commercially available C) was compared as a conventional product approximate to the present invention. Since commercially available C does not take measures against contamination of glass, the resin component in the paper is large, glass stains are remarkable, and the quality cannot be diverted to glass interleaving paper.
〔坪量〕
JIS P 8124に準じて測定した値である。
[Basis weight]
It is a value measured according to JIS P 8124.
〔緊度〕
JIS P 8118に準じて測定した値である。
[Strength]
It is a value measured according to JIS P 8118.
〔マイクロトポグラフ〕
マイクロトポグラフ試験機を使用し、23kgf/cm2の加圧条件下での試験片の両面を測定し、低い側の値を示した。
[Microtopograph]
Using a microtopograph tester, both sides of the test piece were measured under a pressure of 23 kgf / cm 2 , and a low value was shown.
〔水解性(ほぐれやすさ)〕
JIS P 4501に準じて測定した値である。詳細には、500ccビーカーに、水300cc(水温20±5℃)と直径35mm厚さ12mmの円盤状マグネット回転子とを入れる。これをマグネットスターラーに載せ、マグネット回転子の回転数を600±10回転/分になるように調整する。そのビーカー内に114mm角の試験片を投入し、試験片の離解が完全に行なわれた後、ビーカー内の回転子の回転数が540回転まで回復するまでの時間(秒)を計測した。
[Hydrolysis (easy to loosen)]
It is a value measured according to JIS P 4501. Specifically, 300 cc water (water temperature 20 ± 5 ° C.) and a disk-shaped magnet rotor having a diameter of 35 mm and a thickness of 12 mm are placed in a 500 cc beaker. This is placed on a magnet stirrer, and the rotational speed of the magnet rotor is adjusted to 600 ± 10 rotations / minute. A 114 mm square test piece was put into the beaker, and after the test piece was completely disaggregated, the time (seconds) until the rotational speed of the rotor in the beaker recovered to 540 rotations was measured.
〔ガラスとの密着性〕
表面に十字線を明記した縦500mm×横500mm×厚み0.7mmサイズのガラス及び試験片を用い、十字線が重なり合うようにガラス100枚と各ガラスの間に試験片を挿入して、ガラスセットを作成した。ガラスセットの全周囲には、外部からの塵等の混入を防ぐため透湿性のある包装材で覆った。トラックによるガラス輸送時の環境及び垂直方向の荷重、水平方向の振動を想定し、温度50℃湿度90%に保持した恒温高湿器内に設置した振動機の架台上に、ガラスセットを500mm×500mm面が当たるように載せ、さらにガラスセットの上面に23kgf/cm2の圧力となるように錘を載せ、この状態で15Hzの振動数で100時間横振動をさせた。振動テストをした後、ガラス中心点における試験片の横ズレ量を定規で測定し、試験片1枚あたりに数値化して、下記の基準で評価した。
5:ガラスと試験片との横ズレ量が1mm未満/枚
4:ガラスと試験片との横ズレ量が1mm以上2mm未満/枚
3:ガラスと試験片との横ズレ量が2mm以上3mm未満/枚
2:ガラスと試験片との横ズレ量が3mm以上4mm未満/枚
1:ガラスと試験片との横ズレ量が4mm以上/枚
評価3〜5であれば、ガラス用合紙として合格レベルである。
[Adhesion with glass]
Using glass and test pieces with a size of 500 mm x 500 mm x 0.7 mm in thickness with a cross line clearly specified on the surface, insert the test piece between 100 glasses and each glass so that the cross lines overlap, and set the glass It was created. The entire circumference of the glass set was covered with a moisture-permeable packaging material to prevent external dust and the like from entering. Assuming the environment, vertical load, and horizontal vibration when transporting glass by truck, a glass set is placed on a vibrator frame installed in a constant temperature and humidity chamber maintained at a temperature of 50 ° C and a humidity of 90%. A weight was placed on the upper surface of the glass set so that a pressure of 23 kgf / cm 2 was applied, and in this state, a horizontal vibration was performed for 100 hours at a frequency of 15 Hz. After the vibration test, the amount of lateral deviation of the test piece at the glass center point was measured with a ruler, digitized per test piece, and evaluated according to the following criteria.
5: The amount of lateral deviation between the glass and the test piece is less than 1 mm / sheet 4: The amount of lateral deviation between the glass and the test piece is 1 mm or more and less than 2 mm / sheet 3: The amount of lateral deviation between the glass and the test piece is 2 mm or more and less than 3 mm / Sheet 2: The amount of lateral displacement between the glass and the test piece is 3 mm or more and less than 4 mm / sheet 1: The amount of lateral displacement between the glass and the test piece is 4 mm or more / sheet. Is a level.
〔ガラスへの傷入り性〕
前記ガラスとの密着性評価において、試験片を取り除いた後のガラスを、純水を用いて超音波洗浄機で洗浄し、拡大顕微鏡でガラス表面の状態を観察して、下記基準で評価した。
[Permeability to glass]
In the adhesion evaluation with the glass, the glass after removing the test piece was washed with pure water using an ultrasonic cleaner, the state of the glass surface was observed with a magnifying microscope, and the following criteria were evaluated.
5:ガラス表面の傷が0個/枚
4:ガラス表面の傷が1個/枚
3:ガラス表面の傷が2個/枚
2:ガラス表面の傷が3個以上5個未満/枚
1:ガラス表面の傷が5個以上/枚
評価3〜5であれば、ガラス用合紙として合格レベルである。
5: Glass surface scratches 0 / sheet 4: Glass surface scratches 1 / sheet 3: Glass surface scratches 2 / sheet 2: Glass surface scratches 3 or more and less than 5 / sheet 1: If the number of scratches on the glass surface is 5 or more / evaluation 3 to 5, it is an acceptable level as a slip sheet for glass.
〔ガラスへの汚染性〕
前記ガラスへの傷入り性評価において、超音波洗浄した後のガラス表面について、純水による接触角を接触角測定器で測定した。この測定値を試験片と接触する前のガラス表面の接触角と対比し、ガラス表面の接触角の変化率について、下記基準で評価した。
[Contamination to glass]
In the evaluation of scratchability on the glass, the contact angle with pure water was measured with a contact angle measuring device on the glass surface after ultrasonic cleaning. This measured value was compared with the contact angle of the glass surface before contacting the test piece, and the rate of change of the contact angle of the glass surface was evaluated according to the following criteria.
5:接触角の変化率が10%未満/枚
4:接触角の変化率が10%以上20%未満/枚
3:接触角の変化率が20%以上30%未満/枚
2:接触角の変化率が30%以上50%未満/枚
1:接触角の変化率が50%以上/枚
評価3〜5であれば、ガラス用合紙として合格レベルである。
5: Change rate of contact angle is less than 10% / sheet 4: Change rate of contact angle is 10% or more and less than 20% / sheet 3: Change rate of contact angle is 20% or more and less than 30% / sheet 2: Contact angle Change rate is 30% or more and less than 50% / sheet 1: If the change rate of contact angle is 50% or more / sheet Evaluation 3-5, it is an acceptable level as a slip sheet for glass.
本発明は、高度な表面性が必要とされるガラスの間に挿入され使用される合紙、その中でも好ましくは液晶テレビやプラズマテレビなどのフラットパネルディスプレイに用いられるガラス基板の間に挿入され使用されるガラス用合紙として適用可能である。 INDUSTRIAL APPLICABILITY The present invention is a slip sheet that is inserted and used between glasses that require a high degree of surface property, and preferably is inserted and used between glass substrates used in flat panel displays such as liquid crystal televisions and plasma televisions. It can be applied as a glass slip sheet.
Claims (4)
JIS P 8220に準拠して離解した前記ガラス用合紙の離解パルプの重量平均繊維長が1.0mm以上1.6mm未満で、片面又は両面のマイクロトポグラフが23kgf/cm2の加圧条件下において7.0μm以下で、JIS P 4501に準拠した水解性(ほぐれやすさ)が180秒以下である、
ことを特徴とするガラス用合紙。 A slip paper for glass mainly composed of pulp raw material,
Under pressure conditions where the weight average fiber length of the disaggregated pulp of the glass interleaving paper disaggregated according to JIS P 8220 is 1.0 mm or more and less than 1.6 mm, and the single-sided or double-sided microtopograph is 23 kgf / cm 2 . 7.0 μm or less and water disintegration (easiness to loosen) in accordance with JIS P 4501 is 180 seconds or less.
A slip sheet for glass.
かつ、坪量が30〜60g/m2である、
請求項1記載のガラス用合紙。 The pulp raw material is mainly composed of NBKP and LBKP, and the blended mass ratio (NBKP / LBKP) of the disintegrated pulp of the glass interleaving paper disaggregated according to JIS P 8220 is 15/85 to 50/50,
And basis weight is 30-60 g / m < 2 >,
The slip sheet for glass according to claim 1.
JIS P 8220に準拠して離解した前記ガラス用合紙の離解パルプの平均ルンケル比が0.9以下である、
請求項1又は請求項2記載のガラス用合紙。 Kraft paper with a glossy surface on at least one side,
The average Runkel ratio of the disaggregated pulp of the glass interleaving paper disaggregated according to JIS P 8220 is 0.9 or less,
The interleaving paper for glass according to claim 1 or claim 2.
請求項1〜3のいずれか1項に記載のガラス用合紙。 The pulp raw material contains a wetting improver,
The interleaving paper for glass according to any one of claims 1 to 3.
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Cited By (9)
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JP2010202994A (en) * | 2009-03-02 | 2010-09-16 | Daio Paper Corp | Metal joined paper |
JP2011046586A (en) * | 2009-05-22 | 2011-03-10 | Corning Inc | Slip agent for protecting glass |
JP2012246592A (en) * | 2011-05-31 | 2012-12-13 | Daio Paper Corp | Glass slip sheet and laminate |
JP2013181254A (en) * | 2012-02-29 | 2013-09-12 | Daio Paper Corp | Method for producing cushioning material for hot press molding and cushioning material for hot press molding |
JP2013209773A (en) * | 2012-03-30 | 2013-10-10 | Daio Paper Corp | Glass interleaving paper and laminate |
WO2015137488A1 (en) * | 2014-03-13 | 2015-09-17 | 特種東海製紙株式会社 | Glass interleaving paper |
JP2016035125A (en) * | 2014-08-04 | 2016-03-17 | 王子ホールディングス株式会社 | Insertion paper for glass plate |
JP2017075423A (en) * | 2015-10-15 | 2017-04-20 | 日本製紙株式会社 | Metal joined paper |
JP2018003182A (en) * | 2016-06-29 | 2018-01-11 | 大王製紙株式会社 | Glass combined paper and manufacturing method therefor |
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JP2010202994A (en) * | 2009-03-02 | 2010-09-16 | Daio Paper Corp | Metal joined paper |
JP2011046586A (en) * | 2009-05-22 | 2011-03-10 | Corning Inc | Slip agent for protecting glass |
JP2012246592A (en) * | 2011-05-31 | 2012-12-13 | Daio Paper Corp | Glass slip sheet and laminate |
JP2013181254A (en) * | 2012-02-29 | 2013-09-12 | Daio Paper Corp | Method for producing cushioning material for hot press molding and cushioning material for hot press molding |
JP2013209773A (en) * | 2012-03-30 | 2013-10-10 | Daio Paper Corp | Glass interleaving paper and laminate |
WO2015137488A1 (en) * | 2014-03-13 | 2015-09-17 | 特種東海製紙株式会社 | Glass interleaving paper |
JPWO2015137488A1 (en) * | 2014-03-13 | 2017-04-06 | 特種東海製紙株式会社 | Glass paper |
US10760215B2 (en) | 2014-03-13 | 2020-09-01 | Tokushu Tokai Paper Co., Ltd. | Glass plate-interleaving paper |
JP2016035125A (en) * | 2014-08-04 | 2016-03-17 | 王子ホールディングス株式会社 | Insertion paper for glass plate |
JP2017075423A (en) * | 2015-10-15 | 2017-04-20 | 日本製紙株式会社 | Metal joined paper |
JP2018003182A (en) * | 2016-06-29 | 2018-01-11 | 大王製紙株式会社 | Glass combined paper and manufacturing method therefor |
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