JP4214456B2 - Indoor heat exchanger for air conditioning - Google Patents

Indoor heat exchanger for air conditioning Download PDF

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Publication number
JP4214456B2
JP4214456B2 JP2002375630A JP2002375630A JP4214456B2 JP 4214456 B2 JP4214456 B2 JP 4214456B2 JP 2002375630 A JP2002375630 A JP 2002375630A JP 2002375630 A JP2002375630 A JP 2002375630A JP 4214456 B2 JP4214456 B2 JP 4214456B2
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JP
Japan
Prior art keywords
core
support plate
heat exchanger
plate
air conditioning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2002375630A
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Japanese (ja)
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JP2004205125A (en
Inventor
穣治 佐藤
正成 今井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
T.RAD CO., L T D.
Original Assignee
T.RAD CO., L T D.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP2002375630A priority Critical patent/JP4214456B2/en
Publication of JP2004205125A publication Critical patent/JP2004205125A/en
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Publication of JP4214456B2 publication Critical patent/JP4214456B2/en
Anticipated expiration legal-status Critical
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Description

【0001】
【発明の属する技術分野】
本発明は、主として家庭用に使用されるコンパクトな空調用熱交換器であって、その室内側に配置されるものに関する。
【0002】
【従来の技術】
室内の取付けスペースを小さくするため2つのコアを、その端部間で連結し、全体の横断面がくの字状に形成された空調用室内側熱交換器が知られている。このような熱交換器は第1コアと第2コアとを有し、そのコアどうしが端部でボルト等の締結具により締結固定されていた。
【0003】
【発明が解決しようとする課題】
2つのコアをその端部どうしで連結して全体として曲げコアを形成するためには、複数の締結部品を用いてボルトの締め付け作業を必要としていた。そのため、その組み付けが面倒で生産性が悪くなる欠点があった。
そこで本発明は、殆どワンタッチで締結部品なしで2つのコア間を連結することができるものを提供することを課題とする。
【0004】
【課題を解決するための手段】
請求項1に記載の本発明は、夫々多数のフィン(1) およびチューブ(2) が並列されると共に、側端に第1サポート板(3) および第2サポート板(4) が配置されて、互いに独立した一対の第1コア(5) および第2コア(6) と、
前記第1コア(5) の第1サポート板(3) の隅部に係止板(7) を有し、その係止板(7) に開口された方形口(8) と、
前記第2コア(6) の第2サポート板(4) の隅部に外面側に切り起こし形成された係止爪(9) およびその係止爪(9) の近傍に互いに離間して外面側に突設形成された第1凸部(10)と第2凸部(11)とを具備し、
第2サポート板(4) の前記係止爪(9) が前記第1サポート板(3) の前記方形口(8) の上縁に嵌着すると共に、その嵌着状態で係止板(7) の側縁が前記第1凸部(10)に止着され且つ、前記方形口(8) の下縁が前記第2凸部(11)に止着された空調用室内側熱交換器である。
【0005】
請求項2に記載の本発明は、請求項1において、
前記第1コア(5) の第1サポート板(3) と、第2コア(6) の第2サポート板(4) とが平面くの字状に接続された空調用室内側熱交換器である。
請求項3に記載の発明は、請求項1または請求項2において、
さらに第3コア(6a)が、第2コア(6) の隅部に平面くの字状に接続され、その接続部が第1コア(5) と第2コア(6) 同様に形成された空調用室内側熱交換器である。
【0006】
【発明の実施の形態】
次に、図面に基づいて本発明の実施の形態につき説明する。
図1は本発明の空調用室内側熱交換器の分解説明図であり、図2は図1のII部拡大図、図3は図1の III部拡大図である。
この熱交換器は、一対の第1コア5,第2コア6を有する。夫々のコアは、図5の如く、多数のプレート型のフィン1が小隙を有して並列され、夫々のフィン1にチューブ2が挿通され、その挿通部が接触固定されている。そして各チューブ2の端部間は互いに連結され、全体として蛇行状の冷媒流路を形成する。
【0007】
図1〜図3に示す如く、第1コア5の両側には一対の第1サポート板3が配置され、第2コア6の両側には一対の第2サポート板4が配置されている。この例では、第1サポート板3,第2サポート板4の幅は、夫々のプレートフィンの幅より大きく形成され、その幅方向に突出した部分で二つのコア5,6が互いに接続される。 第1サポート板3の下端隅部には、係止板7が突設固定されている。この係止板7は、第1サポート板3の一部をその外面側に板厚程度膨出させることにより形成できる。或いは、その部分に別の板材を重ねて固定することもできる。係止板7は、第1サポート板3の中心線に対してこの例では45°の傾きに形成されているが、その角度は適宜設計条件に合わせて決めることができる。そしてその係止板7には方形口8が穿設されている。
【0008】
次に、第2サポート板4はその上隅に係止爪9が切り起こし形成されている。即ち、図3に示す如く、係止爪9が第2サポート板4の板厚の2倍分程外方に折り曲げられ、その平面は第2サポート板4と平行に形成されている。さらに係止爪9の一側外面には第1凸部10が、係止爪9の下方には第2凸部11が夫々突設されている。
【0009】
このようにしてなる第1サポート板3,第2サポート板4は、図4〜図6の如く組立てられる。
即ち、第2サポート板4の係止爪9を係止板7の方形口8に45°傾いた方向から嵌着し且つ、係止板7の側縁を第1凸部10に止着すると共に、方形口8の下端縁を第2凸部11に止着すればよい。
このようにすることにより、第1サポート板3と第2サポート板4とはその平面方向に位置決めされ且つ、その平面の垂直方向にも位置決めされる。
【0010】
次に、図8は本発明の他の実施の形態を示す側面図である。この例は、図4に加えて、さらに第3コア6aが、第2コア6の隅部に平面くの字状に接続され、その接続部が第1コア5と第2コア6同様に形成されたものである。そのために、第2コア6の第2サポート板4の隅部に、第1サポート板3と同様の係止板7が突設され、第3コア6aの第3サポート板4aに第2サポート板4と同様の係止爪9、第1凸部10、第2凸部11が形成されたものである。
【0011】
【変形例】
なお、第1サポート板および第2サポート板は、夫々第1コアおよび第2コアの一方の側端のみに存在し、他方の側端には存在しない場合もある。この場合には、サポート板の存在する側を図4、図7の如く接続し、サポート板の存在しない側は、その側端に整合する図示しないプラスチック形成体で連結することができる。
【0012】
【発明の作用・効果】
本発明の熱交換器は、第1コア5と第2コア6とを夫々の第1サポート板3,第2サポート板4においてボルト等の締結部品なしに結合することができる。即ち、第2サポート板4の係止爪9を第1サポート板3の方形口8に嵌着した状態で、係止板7の縁部が第1凸部10に止着されると共に、方形口8の下縁が第2凸部11に止着されるので、ボルト等の締結具なしで両者間を位置決め係止することができる。そのため生産性の高い熱交換器となり得る。
【図面の簡単な説明】
【図1】本発明の空調用室内側熱交換器の分解説明図。
【図2】図1のII部拡大図。
【図3】図1の III部拡大図。
【図4】同熱交換器の組立て状態を示す側面図。
【図5】同正面図。
【図6】図5のVI部拡大図
【図7】図4の要部拡大斜視図。
【図8】本発明の他の熱交換器の組立て状態を示す側面図。
【符号の説明】
1 フィン
2 チューブ
3 第1サポート板
4 第2サポート板
4a 第3サポート板
5 第1コア
6 第2コア
6a 第3コア
7 係止板
8 方形口
9 係止爪
10 第1凸部
11 第2凸部
12 ファン
13 冷媒
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a compact air-conditioning heat exchanger mainly used for home use, which is disposed on the indoor side.
[0002]
[Prior art]
2. Description of the Related Art There is known an air conditioning indoor side heat exchanger in which two cores are connected between their end portions in order to reduce the installation space in the room and the entire cross section is formed in a U shape. Such a heat exchanger has a first core and a second core, and the cores are fastened and fixed by fasteners such as bolts at the ends.
[0003]
[Problems to be solved by the invention]
In order to form a bending core as a whole by connecting two cores at their end portions, a bolt tightening operation using a plurality of fastening parts is required. For this reason, there is a drawback that the assembly is troublesome and the productivity is deteriorated.
Then, this invention makes it a subject to provide what can connect between two cores by almost one touch and without a fastening component.
[0004]
[Means for Solving the Problems]
The present invention according to claim 1 includes a plurality of fins (1) and tubes (2) arranged in parallel, and a first support plate (3) and a second support plate (4) arranged at the side ends. A pair of independent first core (5) and second core (6);
A rectangular opening (8) having a locking plate (7) at a corner of the first support plate (3) of the first core (5), and being opened in the locking plate (7);
A locking claw (9) formed by cutting and raising the second support plate (4) of the second core (6) on the outer surface side and in the vicinity of the locking claw (9) spaced apart from each other on the outer surface side A first convex portion (10) and a second convex portion (11) projecting from
The locking claw (9) of the second support plate (4) is fitted to the upper edge of the rectangular port (8) of the first support plate (3), and the locking plate (7 ) Is fixed to the first convex part (10) and the lower edge of the rectangular mouth (8) is fixed to the second convex part (11). is there.
[0005]
The present invention according to claim 2 is the method according to claim 1,
An air conditioning indoor heat exchanger in which the first support plate (3) of the first core (5) and the second support plate (4) of the second core (6) are connected in a plane U shape. is there.
The invention according to claim 3 is the invention according to claim 1 or 2,
Furthermore, the third core (6a) is connected to the corner of the second core (6) in the shape of a plane, and the connecting portion is formed in the same manner as the first core (5) and the second core (6). This is an indoor heat exchanger for air conditioning.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Next, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is an exploded view of an air conditioning indoor heat exchanger according to the present invention, FIG. 2 is an enlarged view of a portion II in FIG. 1, and FIG. 3 is an enlarged view of a portion III in FIG.
This heat exchanger has a pair of first core 5 and second core 6. In each core, as shown in FIG. 5, a large number of plate-type fins 1 are juxtaposed with a small gap, and a tube 2 is inserted through each fin 1, and the insertion portion is fixed in contact therewith. The ends of the tubes 2 are connected to each other to form a meandering refrigerant flow path as a whole.
[0007]
As shown in FIGS. 1 to 3, a pair of first support plates 3 are disposed on both sides of the first core 5, and a pair of second support plates 4 are disposed on both sides of the second core 6. In this example, the widths of the first support plate 3 and the second support plate 4 are formed larger than the widths of the respective plate fins, and the two cores 5 and 6 are connected to each other at portions protruding in the width direction. A locking plate 7 is projected and fixed at the lower end corner of the first support plate 3. The locking plate 7 can be formed by causing a part of the first support plate 3 to bulge out to the outer surface side by about the plate thickness. Alternatively, another plate material can be stacked and fixed on the portion. The locking plate 7 is formed with an inclination of 45 ° in this example with respect to the center line of the first support plate 3, but the angle can be appropriately determined according to the design conditions. A rectangular opening 8 is formed in the locking plate 7.
[0008]
Next, the second support plate 4 is formed by cutting and raising a locking claw 9 at an upper corner thereof. That is, as shown in FIG. 3, the locking claw 9 is bent outward by about twice the thickness of the second support plate 4, and the plane is formed in parallel with the second support plate 4. Further, a first convex portion 10 is projected from one side outer surface of the latching claw 9, and a second convex portion 11 is projected below the latching claw 9, respectively.
[0009]
The first support plate 3 and the second support plate 4 thus constructed are assembled as shown in FIGS.
That is, the latching claw 9 of the second support plate 4 is fitted to the square port 8 of the latching plate 7 from a direction inclined by 45 °, and the side edge of the latching plate 7 is fixed to the first convex portion 10. At the same time, the lower end edge of the rectangular opening 8 may be fixed to the second convex portion 11.
By doing in this way, the 1st support plate 3 and the 2nd support plate 4 are positioned in the plane direction, and are positioned also in the perpendicular direction of the plane.
[0010]
Next, FIG. 8 is a side view showing another embodiment of the present invention. In this example, in addition to FIG. 4, the third core 6 a is further connected to the corner of the second core 6 in the shape of a plane, and the connecting portion is formed in the same manner as the first core 5 and the second core 6. It has been done. For this purpose, a locking plate 7 similar to the first support plate 3 protrudes from the corner of the second support plate 4 of the second core 6, and the second support plate is formed on the third support plate 4 a of the third core 6 a. 4 is formed with the same locking claw 9, first convex portion 10, and second convex portion 11.
[0011]
[Modification]
The first support plate and the second support plate may exist only at one side end of the first core and the second core, respectively, and may not exist at the other side end. In this case, the side where the support plate exists can be connected as shown in FIGS. 4 and 7, and the side where the support plate does not exist can be connected by a plastic forming body (not shown) that matches the side end.
[0012]
[Operation and effect of the invention]
In the heat exchanger of the present invention, the first core 5 and the second core 6 can be coupled to each of the first support plate 3 and the second support plate 4 without fastening parts such as bolts. That is, the edge of the locking plate 7 is fixed to the first convex portion 10 in a state where the locking claw 9 of the second support plate 4 is fitted to the rectangular opening 8 of the first support plate 3, and the rectangular shape is obtained. Since the lower edge of the mouth 8 is fastened to the second convex portion 11, the two can be positioned and locked without a fastener such as a bolt. Therefore, it can be a highly productive heat exchanger.
[Brief description of the drawings]
FIG. 1 is an exploded explanatory view of an air conditioning indoor heat exchanger according to the present invention.
FIG. 2 is an enlarged view of a portion II in FIG.
FIG. 3 is an enlarged view of a portion III in FIG.
FIG. 4 is a side view showing an assembled state of the heat exchanger.
FIG. 5 is a front view of the same.
6 is an enlarged view of a portion VI in FIG. 5. FIG. 7 is an enlarged perspective view of a main portion in FIG.
FIG. 8 is a side view showing an assembled state of another heat exchanger of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Fin 2 Tube 3 1st support plate 4 2nd support plate 4a 3rd support plate 5 1st core 6 2nd core 6a 3rd core 7 Locking plate 8 Rectangular port 9 Locking claw
10 1st convex part
11 Second convex part
12 fans
13 Refrigerant

Claims (3)

夫々多数のフィン(1) およびチューブ(2) が並列されると共に、側端に第1サポート板(3) および第2サポート板(4) が配置されて、互いに独立した一対の第1コア(5) および第2コア(6) と、
前記第1コア(5) の第1サポート板(3) の隅部に係止板(7) を有し、その係止板(7) に開口された方形口(8) と、
前記第2コア(6) の第2サポート板(4) の隅部に外面側に切り起こし形成された係止爪(9) およびその係止爪(9) の近傍に互いに離間して外面側に突設形成された第1凸部(10)と第2凸部(11)とを具備し、
第2サポート板(4) の前記係止爪(9) が前記第1サポート板(3) の前記方形口(8) の上縁に嵌着すると共に、その嵌着状態で係止板(7) の側縁が前記第1凸部(10)に止着され且つ、前記方形口(8) の下縁が前記第2凸部(11)に止着された空調用室内側熱交換器。
A large number of fins (1) and tubes (2) are arranged in parallel, and a first support plate (3) and a second support plate (4) are arranged at the side ends, and a pair of first cores (independent of each other) 5) and the second core (6),
A rectangular opening (8) having a locking plate (7) at a corner of the first support plate (3) of the first core (5), and being opened in the locking plate (7);
A locking claw (9) formed by cutting and raising the second support plate (4) of the second core (6) on the outer surface side and in the vicinity of the locking claw (9) spaced apart from each other on the outer surface side A first convex portion (10) and a second convex portion (11) formed to protrude from
The locking claw (9) of the second support plate (4) is fitted to the upper edge of the rectangular port (8) of the first support plate (3), and the locking plate (7 The air conditioning indoor heat exchanger is fixed to the first convex part (10) and the lower edge of the rectangular mouth (8) is fixed to the second convex part (11).
請求項1において、
前記第1コア(5) の第1サポート板(3) と、第2コア(6) の第2サポート板(4) とが平面くの字状に接続された空調用室内側熱交換器。
In claim 1,
An air conditioning indoor heat exchanger in which the first support plate (3) of the first core (5) and the second support plate (4) of the second core (6) are connected in a plane U shape.
請求項1または請求項2において、
さらに第3コア(6a)が、第2コア(6) の隅部に平面くの字状に接続され、その接続部が第1コア(5) と第2コア(6) 同様に形成された空調用室内側熱交換器。
In claim 1 or claim 2,
Furthermore, the third core (6a) is connected to the corner of the second core (6) in the shape of a plane, and the connecting portion is formed in the same manner as the first core (5) and the second core (6). Indoor heat exchanger for air conditioning.
JP2002375630A 2002-12-25 2002-12-25 Indoor heat exchanger for air conditioning Expired - Fee Related JP4214456B2 (en)

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JP4214456B2 true JP4214456B2 (en) 2009-01-28

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011047600A (en) * 2009-08-28 2011-03-10 Sharp Corp Heat exchanger and air conditioner mounted with the same

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010230259A (en) * 2009-03-27 2010-10-14 Sanyo Electric Co Ltd Evaporator and showcase including the evaporator
CN104329789B (en) * 2014-11-07 2023-06-06 乐金电子(天津)电器有限公司 V-shaped evaporator fixing assembly, manufacturing method thereof, V-shaped evaporator and indoor unit

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011047600A (en) * 2009-08-28 2011-03-10 Sharp Corp Heat exchanger and air conditioner mounted with the same

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