JP2001133187A - Multiple heat exchanger - Google Patents

Multiple heat exchanger

Info

Publication number
JP2001133187A
JP2001133187A JP31531099A JP31531099A JP2001133187A JP 2001133187 A JP2001133187 A JP 2001133187A JP 31531099 A JP31531099 A JP 31531099A JP 31531099 A JP31531099 A JP 31531099A JP 2001133187 A JP2001133187 A JP 2001133187A
Authority
JP
Japan
Prior art keywords
heat exchange
heat exchanger
modules
header pipes
header
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP31531099A
Other languages
Japanese (ja)
Inventor
Hirobumi Horiuchi
博文 堀内
Toshinori Tokutake
敏則 徳竹
Tatsuya Hanabusa
達也 花房
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Showa Aluminum Can Corp
Original Assignee
Showa Aluminum Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Showa Aluminum Corp filed Critical Showa Aluminum Corp
Priority to JP31531099A priority Critical patent/JP2001133187A/en
Publication of JP2001133187A publication Critical patent/JP2001133187A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • F28D1/0535Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
    • F28D1/05366Assemblies of conduits connected to common headers, e.g. core type radiators
    • F28D1/05391Assemblies of conduits connected to common headers, e.g. core type radiators with multiple rows of conduits or with multi-channel conduits combined with a particular flow pattern, e.g. multi-row multi-stage radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/0408Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids
    • F28D1/0417Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids with particular circuits for the same heat exchange medium, e.g. with the heat exchange medium flowing through sections having different heat exchange capacities or for heating/cooling the heat exchange medium at different temperatures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/0408Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids
    • F28D1/0426Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids with units having particular arrangement relative to the large body of fluid, e.g. with interleaved units or with adjacent heat exchange units in common air flow or with units extending at an angle to each other or with units arranged around a central element
    • F28D1/0435Combination of units extending one behind the other
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/12Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
    • F28F1/126Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element consisting of zig-zag shaped fins
    • F28F1/128Fins with openings, e.g. louvered fins
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/26Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators
    • F28F9/262Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators for radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2215/00Fins
    • F28F2215/02Arrangements of fins common to different heat exchange sections, the fins being in contact with different heat exchange media

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • Details Of Heat-Exchange And Heat-Transfer (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

PROBLEM TO BE SOLVED: To thin a multiple heat exchanger where a plurality of heat exchange modules are arranged in parallel in the circulation direction of the fresh air with simple structure. SOLUTION: A number of flat tubes 3... being connected while both ends are inserted and fitted to a slit-shaped opening 11 on the peripheral surface of both header pipes 1A and 2A are arranged in parallel between a pair of header pipes 1A and 2A for composing a core part 10, the multiple heat exchanger comprises a plurality of heat exchange modules M1-M3 where a zigzag fin 4 is included between the adjacent flat tubes 3 and 3, the modules M1-M3 ate arranged in parallel in the circulation direction of the fresh air for the core part 10 while being in contact one another, and the adjacent modules are arranged while the positions of the header pipes 1A and 2A are shifted in the longitudinal direction of the flat tube 3 each other.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明は、自動車用、家庭
用、業務用等のエアコンシステムにおける蒸発器や凝縮
器に利用される複式熱交換器に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a double heat exchanger used for an evaporator and a condenser in an air conditioner system for automobiles, home use, business use, and the like.

【0002】[0002]

【従来の技術】エアコンシステムの熱交換器として、対
置した一対のヘッダーパイプ間に、両端を両ヘッダーパ
イプに各々連通接続した熱交換管路をなす多数本の偏平
チューブが平行配置してコア部を構成し、隣合う偏平チ
ューブの間に蛇行状フィンを介在させた積層型熱交換器
が汎用されている。そして、特に蒸発器においては、こ
のような積層型熱交換器を熱交換モジュールとし、その
複数の熱交換モジュールをコア部に対する外気の流通方
向に並列配置し、全モジュールにわたる冷媒回路を構成
した複式熱交換器が多用される。
2. Description of the Related Art As a heat exchanger of an air conditioner system, a plurality of flat tubes forming a heat exchange pipe having both ends connected to both header pipes are arranged in parallel between a pair of opposed header pipes. And a laminated heat exchanger having meandering fins interposed between adjacent flat tubes is widely used. And especially in the evaporator, such a laminated heat exchanger is used as a heat exchange module, a plurality of the heat exchange modules are arranged in parallel in the direction of the outside air flowing to the core portion, and a refrigerant circuit is formed over all modules. Heat exchangers are frequently used.

【0003】図6(イ)は3基の熱交換モジュールより
なる従来の複式熱交換器の構成例を示す。この複式熱交
換器の熱交換モジュール(M11)(M12)(M13)は、
一対の円筒状のヘッダーパイプ(31)(31)と、その周
面に設けたスリット状開口部(31a)…に両端を各々挿
嵌して連通接続した多数本の偏平チューブ(32)…とか
らなる同じ構造及び大きさを有しており、隣接したヘッ
ダーパイプ(31)(31)を適所で連通管(39)等を介し
て連通させることにより、モジュール(M13)の冷媒入
口(33)より流入した冷媒が全モジュール(M11)〜
(M13)のコア部(34)を通過して熱交換した上でモジ
ュール(M11)の冷媒出口(35)に至るように設定され
ている。
FIG. 6A shows an example of the configuration of a conventional double heat exchanger comprising three heat exchange modules. The heat exchange module (M11) (M12) (M13) of this double heat exchanger
A pair of cylindrical header pipes (31), (31), and a number of flat tubes (32) connected to each other by inserting and connecting both ends into slit-shaped openings (31a) provided in the peripheral surface thereof. And the same header pipes (31) and (31) are communicated at appropriate places via communication pipes (39) and the like, so that the refrigerant inlet (33) of the module (M13) The refrigerant flowing from all modules (M11) ~
It is set so as to pass through the core part (34) of (M13) and exchange heat, and then reach the refrigerant outlet (35) of the module (M11).

【0004】なお、(36)は隣合う偏平チューブ(32)
(32)間に介在させた蛇行状フィン、(37)はコア部
(34)の両側に配置したカバーであり、これら両者(3
6)(37)共に、共通部材として並列した全モジュール
(M11)〜(M13)にわたる広幅のものを使用する場合
と、モジュール(M11)〜(M13)の各々で独立した狭
幅のものを使用する場合とがある。
[0004] In addition, (36) is an adjacent flat tube (32).
The meandering fins interposed between (32) and (37) are covers arranged on both sides of the core (34).
6) For both (37), use a wide member covering all modules (M11) to (M13) arranged in parallel as a common member, and use an independent narrow member for each of modules (M11) to (M13) There are times when you do.

【0005】[0005]

【発明が解決しようとする課題】近年、熱交換器の小体
積化が希求されており、とりわけ複数の熱交換モジュー
ルを並列配置する複式熱交換器では薄型化が課題となっ
ている。しかしながら、ヘッダーパイプの外径はこれに
挿嵌する偏平チューブの幅よりも当然に大きいことか
ら、上記従来の複式熱交換器では、図6(ロ)に示すよ
うに、熱交換モジュール(M11)〜(M13)をヘッダー
パイプ(31)(31)同士が接するように配置しても、隣
合うモジュールの偏平チューブ(33)(33)間に大きな
隙間(d1)ができ、全体としての厚みが大きくなるた
め、薄型化に支障をきたしていた。しかして、このよう
な問題は、ヘッダーパイプの断面外形が非円形の場合で
も同様である。
In recent years, it has been desired to reduce the volume of a heat exchanger, and in particular, a dual heat exchanger in which a plurality of heat exchange modules are arranged in parallel has a problem of thinning. However, since the outer diameter of the header pipe is naturally larger than the width of the flat tube to be inserted into the header pipe, in the above-mentioned conventional double heat exchanger, as shown in FIG. Even if (M13) is arranged so that the header pipes (31) and (31) are in contact with each other, a large gap (d1) is created between the flat tubes (33) and (33) of adjacent modules, and the overall thickness is reduced. Because of the increase in size, it hindered the reduction in thickness. Such a problem is the same even when the sectional shape of the header pipe is non-circular.

【0006】この発明は、上述の事情に鑑みて、複数の
熱交換モジュールを外気流通方向に並列配置した複式熱
交換器において、その薄型化を簡単な構造によって実現
することを主たる目的としている。
SUMMARY OF THE INVENTION In view of the above circumstances, it is a main object of the present invention to realize a thin heat exchanger having a simple structure in which a plurality of heat exchange modules are arranged in parallel in a direction of outside air flow.

【0007】[0007]

【課題を解決するための手段】上記目的を達成するため
に、この発明の請求項1に係る複式熱交換器は、対置し
た一対のヘッダーパイプ間に、両端を両ヘッダーパイプ
の周面のスリット状開口部に各々挿嵌して連通接続した
熱交換管路をなす多数本の偏平チューブが平行配置して
コア部を構成し、隣合う偏平チューブの間に蛇行状フィ
ンを介在させた複数の熱交換モジュールからなり、これ
ら複数の熱交換モジュールが互いに接する状態でコア部
に対する外気の流通方向に並列配置すると共に、隣接す
る熱交換モジュールは相互の偏平チューブ同士の間隔を
狭めるようにヘッダーパイプの位置を互いに偏平チュー
ブの長手方向にずらせて配置していることを特徴として
いる。
According to a first aspect of the present invention, there is provided a double heat exchanger comprising: a pair of header pipes having opposed slits formed at both ends on a peripheral surface of the header pipes; A plurality of flat tubes, each of which is a heat exchange pipe, which is inserted and connected to each other to form a heat exchange conduit, are arranged in parallel to form a core portion, and a plurality of flat tubes having meandering fins interposed between adjacent flat tubes. A plurality of heat exchange modules are arranged in parallel with each other in a flow direction of the outside air to the core portion in a state where the plurality of heat exchange modules are in contact with each other, and the adjacent heat exchange modules have a header pipe so as to reduce the interval between the flat tubes. The position is shifted from each other in the longitudinal direction of the flat tube.

【0008】上記構成によれば、隣接する熱交換モジュ
ールのヘッダーパイプ同士は、偏平チューブの長手方向
に位置がずれているから、熱交換器の厚み方向での最大
幅部分が当該方向に直線的には並ばず、当該方向につい
て重なりを生じる。従って、その重なりの分だけ、隣接
する熱交換モジュールの偏平チューブ同士の間隔が縮ま
ることになり、複式熱交換器全体としての厚さが縮小す
る。
According to the above configuration, since the header pipes of the adjacent heat exchange modules are displaced in the longitudinal direction of the flat tube, the maximum width portion in the thickness direction of the heat exchanger is linear in the direction. , And an overlap occurs in the direction. Therefore, the distance between the flat tubes of the adjacent heat exchange modules is reduced by the overlap, and the thickness of the entire dual heat exchanger is reduced.

【0009】請求項2の発明では、上記請求項1の複式
熱交換器において、複数の熱交換モジュールは、ヘッダ
ーパイプ及び偏平チューブが同じ寸法形状のものとして
いる。この場合、複数の熱交換モジュールの構成部材が
共通化されるから、部材コストが低減すると共に熱交換
器の組立製作も容易になる。
According to a second aspect of the present invention, in the double heat exchanger of the first aspect, the plurality of heat exchange modules have header pipes and flat tubes of the same dimensions and shape. In this case, since the components of the plurality of heat exchange modules are shared, the cost of the members is reduced and the assembly and manufacture of the heat exchanger are facilitated.

【0010】請求項3の発明では、上記請求項1又は2
の複式熱交換器において、隣接する一方の熱交換モジュ
ールにおける片側のヘッダーパイプが他方の熱交換モジ
ュールの偏平チューブに接するように配置しているか
ら、両モジュールの偏平チューブ同士の間隔は最小、つ
まりヘッダーパイプ同士の前記位置ずれがない場合の同
間隔に比較して1/2となる。
According to the third aspect of the present invention, the first or second aspect is provided.
In the double heat exchanger, since the header pipe on one side of one adjacent heat exchange module is arranged to be in contact with the flat tubes of the other heat exchange module, the interval between the flat tubes of both modules is minimum, that is, It is 1 / compared to the same interval when there is no displacement between the header pipes.

【0011】請求項4の発明では、上記請求項1又は2
の複式熱交換器において、各熱交換モジュールのヘッダ
ーパイプが外周面の少なくとも一部に長手方向に沿う平
面部を有し、隣接する熱交換モジュールのヘッダーパイ
プ同士が前記平面部を互いに密接するように配置してい
る。この場合、複数の熱交換モジュールがヘッダーパイ
プで相互に面接触するから、複式熱交換器の組立製作に
際してモジュール同士を容易に且つ確実に位置決めでき
ると共に、その接触界面のロウ付けによって熱交換器全
体の強度が向上する。
According to a fourth aspect of the present invention, in the first or second aspect,
In the double heat exchanger, the header pipe of each heat exchange module has a flat portion along the longitudinal direction on at least a part of the outer peripheral surface, and the header pipes of adjacent heat exchange modules closely contact the flat portions with each other. Has been placed. In this case, since the plurality of heat exchange modules are in surface contact with each other by the header pipe, the modules can be easily and reliably positioned at the time of assembling and manufacturing the double heat exchanger, and the entire heat exchanger is brazed at the contact interface. The strength of is improved.

【0012】請求項5の発明では、上記請求項1〜4の
いずれかの複式熱交換器において、3以上の熱交換モジ
ュールがヘッダーパイプの位置を順次千鳥状にずらせて
配置している。この場合、ヘッダーパイプの位置ずれは
2段以上になるが、そのずれ方向が交互に逆になるか
ら、モジュール数が多くなっても位置ずれによる偏平チ
ューブ長手方向の寸法増加は1段のずれ分のみとなる。
According to a fifth aspect of the present invention, in the multiple heat exchanger according to any one of the first to fourth aspects, three or more heat exchange modules are arranged such that the positions of the header pipes are sequentially shifted in a staggered manner. In this case, the displacement of the header pipe becomes two or more steps, but the direction of the displacement is alternately reversed. Therefore, even if the number of modules increases, the increase in the dimension of the flat tube in the longitudinal direction due to the displacement is one step. Only.

【0013】請求項6の発明では、上記請求項1〜5の
いずれかの複式熱交換器において、コア部側を内側とし
て、複数の熱交換モジュールにわたってヘッダーパイプ
の外側に嵌合する補強枠を有している。この構成では、
ヘッダーパイプは薄肉であっても補強枠によって必要な
耐破壊強度を付与できるから、その薄肉化によって材料
コストが低減されると共に、熱交換器の構成部材を炉中
ロウ付けによって一括に接合一体化する際、薄肉のヘッ
ダーパイプの熱伝導がよいのでロウ付け温度を低く設定
できる。
According to a sixth aspect of the present invention, in the double heat exchanger according to any one of the first to fifth aspects, the reinforcing frame fitted to the outside of the header pipe across the plurality of heat exchange modules with the core side as the inside. Have. In this configuration,
Even if the header pipe is thin, the required fracture resistance can be imparted by the reinforcing frame, so the material cost is reduced by reducing the thickness, and the components of the heat exchanger are integrally joined by brazing in a furnace. In this case, since the heat conduction of the thin header pipe is good, the brazing temperature can be set low.

【0014】請求項7の発明では、上記請求項1〜6の
いずれかの複式熱交換器において、蛇行状フィンは、蛇
行状フィンは、コア部に流通する外気を複数の熱交換モ
ジュールのヘッダーパイプ同士の位置ずれ方向に沿って
誘導するルーバーを備えたものとしている。すなわち、
この複式熱交換器では複数の熱交換モジュールがヘッダ
ーパイプの位置を互いにずらせて配置しているので、コ
ア部に対して外気が単に直交方向に流通する場合は、ヘ
ッダーパイプ側がコア部中央に対して凹んだ形になる領
域には外気が廻りにくく、逆にコア部中央側へ出っ張っ
た形になる領域では当該ヘッダーパイプにて外気の流れ
が妨げられる。しかるに、本請求項の構成では、蛇行状
フィンのルーバーによって外気の流れがヘッダーパイプ
同士の位置ずれによる凹凸に沿うように誘導されるか
ら、コア部全体に均等に外気が分配流通することにな
る。
According to a seventh aspect of the present invention, in the compound heat exchanger according to any one of the first to sixth aspects, the meandering fins serve as headers of a plurality of heat exchange modules by passing outside air flowing through the core portion. A louver is provided to guide the pipes along the direction of displacement. That is,
In this duplex heat exchanger, since the plurality of heat exchange modules are arranged with the positions of the header pipes shifted from each other, if the outside air simply flows in a direction perpendicular to the core, the header pipe is positioned at the center with respect to the center of the core. Outside air is less likely to flow in the region having a concave shape, and conversely, in a region having a shape protruding toward the center of the core, the flow of the outside air is hindered by the header pipe. However, in the configuration of the present invention, the flow of the outside air is guided by the louvers of the meandering fins along the unevenness due to the positional deviation between the header pipes, so that the outside air is distributed and circulated evenly over the entire core portion. .

【0015】[0015]

【発明の実施の形態】以下、この発明に係る複式熱交換
器の実施例について、図面を参照して具体的に説明す
る。
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a double heat exchanger according to an embodiment of the present invention.

【0016】図1(イ)(ロ)に示す第一実施例の複式
熱交換器は、同じ構造及び大きさの3つの熱交換モジュ
ール(M1)(M2)(M3)が互いに接する状態でコ
ア部(10)に対する外気の流通方向(ロ図の矢印a)に
並列配置している。
The double heat exchanger of the first embodiment shown in FIGS. 1A and 1B has a core in a state where three heat exchange modules (M1), (M2) and (M3) having the same structure and size are in contact with each other. They are arranged in parallel in the direction of flow of outside air to the part (10) (arrow a in the figure b).

【0017】これらモジュール(M1)〜(M3)の各
々は、上下に対置した一対の円筒状のヘッダーパイプ
(1A)(2A)間に、熱交換管路をなす多数本の偏平
チューブ(3)…が両端を両ヘッダーパイプ(1A)
(2A)の周面のスリット状開口部(11)に各々挿嵌し
て平行配置してコア部(10)を構成すると共に、隣合う
偏平チューブ(3)(3)の間に蛇行状フィン(4)が
介在している。(5)はコア部(10)の両側に配置した
カバー、(6)はモジュール(M3)の下側ヘッダーパ
イプ(1B)に設けた冷媒入口、(7)はモジュール
(M1)の上側ヘッダーパイプ(1A)に設けた冷媒出
口である。
Each of these modules (M1) to (M3) is composed of a number of flat tubes (3) forming a heat exchange conduit between a pair of cylindrical header pipes (1A) (2A) opposed to each other. … Both ends are both header pipes (1A)
The core portion (10) is formed by being inserted into the slit-shaped openings (11) on the peripheral surface of (2A) and arranged in parallel, and meandering fins are formed between the adjacent flat tubes (3) and (3). (4) is interposed. (5) is a cover arranged on both sides of the core part (10), (6) is a refrigerant inlet provided in the lower header pipe (1B) of the module (M3), and (7) is an upper header pipe of the module (M1). It is a refrigerant outlet provided in (1A).

【0018】しかして、モジュール(M1)〜(M3)
は上下の両ヘッダーパイプ(1A)(2A)において相
互に接しているが、中間のモジュール(M2)が両側の
モジュール(M1)(M3)に対して上方に位置をずら
せた配置になっている。これにより、両側のモジュール
(M1)(M3)の上側ヘッダーパイプ(1A)が中間
のモジュール(M2)の偏平チューブ(3)の両側縁に
当接する一方、中間のモジュール(M2)の下側ヘッダ
ーパイプ(2A)が両側のモジュール(M1)(M3)
の偏平チューブ(3)…の内側縁に当接している。
Thus, the modules (M1) to (M3)
Are in contact with each other at the upper and lower header pipes (1A) and (2A), but the intermediate module (M2) is shifted upward with respect to the modules (M1) and (M3) on both sides. . Thereby, the upper header pipes (1A) of the modules (M1) and (M3) on both sides abut on both side edges of the flat tube (3) of the intermediate module (M2), while the lower header pipes of the intermediate module (M2). Pipe (2A) is a module (M1) (M3) on both sides
Are in contact with the inner edges of the flat tubes (3).

【0019】なお、モジュール(M1)〜(M3)は、
隣接した上側ヘッダーパイプ(1A)(1A)同士なら
びに下側ヘッダーパイプ(2A)(2A)同士を接続管
(9)等を介して連通させており、モジュール(M3)
に設けた冷媒入口(6)より流入した冷媒が全モジュー
ル(M1)〜(M3)のコア部(10)を通過して熱交換
した上でモジュール(M1)の冷媒出口(7)に至るよ
うに設定されている。
The modules (M1) to (M3)
The adjacent upper header pipes (1A) and (1A) and the lower header pipes (2A) and (2A) are connected to each other via a connection pipe (9) and the like, and a module (M3)
The refrigerant flowing from the refrigerant inlet (6) provided in the module (1) passes through the cores (10) of all the modules (M1) to (M3) and exchanges heat, and then reaches the refrigerant outlet (7) of the module (M1). Is set to

【0020】上記構成の複式熱交換器では、隣接するモ
ジュール(M1)と(M2)、ならびにモジュール(M
2)と(M3)における相互の偏平チューブ(3)
(3)間の隙間(d2)は、ヘッダーパイプ(1A)(1
A)同士が同じ高さに配置している場合の同隙間(d1)
〔図6(ロ)参照〕の1/2になり、それだけ熱交換全
体としての厚みが小さくなり、図6に示す従来構成の複
式熱交換器に比較してかなり薄型化している。
In the duplex heat exchanger having the above configuration, the adjacent modules (M1) and (M2) and the module (M
Mutual flat tubes (3) in (2) and (M3)
(3) The gap (d2) between the header pipe (1A) (1
A) Same gap (d1) when they are arranged at the same height
[Refer to FIG. 6 (b)], and the thickness as a whole of the heat exchange is reduced accordingly, and it is considerably thinner as compared with the conventional dual heat exchanger shown in FIG.

【0021】また、モジュール(M2)はモジュール
(M1)に対して上方に位置がずれているが、そのずれ
分だけモジュール(M3)がモジュール(M2)に対し
て逆に下方へ位置をずらす千鳥状の配置であるから、2
段のずれが加算されず、熱交換器全体としての高さは1
段のずれ分だけ増加することになる。従って、4以上の
熱交換モジュールより構成される複式熱交換器であって
も、ずれ方向を順次交互に逆にする千鳥状の配置とする
ことにより、熱交換器全体として偏平チューブ長手方向
の寸法増加は1段のずれ分だけで済む。
The module (M2) is displaced upward with respect to the module (M1), but the module (M3) is displaced downward with respect to the module (M2). Because it is a shape-like arrangement, 2
No stage shift is added, and the overall height of the heat exchanger is 1
It will increase by the amount of step displacement. Therefore, even in the case of a double-type heat exchanger composed of four or more heat exchange modules, the staggered arrangement in which the shift directions are alternately reversed alternately allows the heat exchanger as a whole to have a dimension in the flat tube longitudinal direction. The increase is only required by one step.

【0022】このような複式熱交換器の組立製作におい
ては、ヘッダーパイプ(1A)(2A)、偏平チューブ
(3)、蛇行状フィン(4)等の構成部材にブレージン
グシートを用いるか、構成部材相互の接合部に別体のロ
ウ材を介在させ、これら構成部材を仮組みした状態で炉
中ロウ付けによって一括に接合一体化する手法が採用さ
れる。
In assembling and manufacturing such a composite heat exchanger, a brazing sheet is used for the constituent members such as the header pipes (1A) and (2A), the flat tubes (3) and the meandering fins (4), or the constituent members are used. A method is adopted in which separate brazing materials are interposed at the joints of the members, and these components are temporarily assembled and then integrally joined by brazing in a furnace.

【0023】上記第一実施例では熱交換モジュール(M
1)〜(M3)の上下のヘッダーパイプ(1A)(2
A)が円筒状であるが、例えば図2(イ)〜(ハ)に示
す第二〜第四実施例のように、ヘッダーパイプの断面形
状は種々設定できる。
In the first embodiment, the heat exchange module (M
1) to (M3) upper and lower header pipes (1A) (2
Although A) is cylindrical, the cross-sectional shape of the header pipe can be variously set, for example, as in the second to fourth embodiments shown in FIGS.

【0024】図2(イ)に示す第二実施例の複式熱交換
器では、やはり熱交換モジュール(M1)〜(M3)は
同じ構造及び大きさであり、その各々のヘッダーパイプ
(1B)は六角形の断面形状をなしている。そして、前
記第一実施例同様に上方に位置をずらせて配置した中間
のモジュール(M2)と、両側の低位のモジュール(M
1)(M3)とは、ヘッダーパイプ(1B)同士が六角
形の一辺をなす平面部(12)で面接触すると共に、図示
した熱交換器上部側において、両側のモジュール(M
1)(M3)の各ヘッダーパイプ(1B)が六角形の角
部(13)で中間のモジュール(M2)の偏平チューブ
(3)の両側縁に当接している。なお、図示を省略した
が、熱交換器下部側では、相互のヘッダーパイプの配置
は上部側と同じであるが、第一実施例と同様に中間のモ
ジュール(M2)のヘッダーパイプが両側のモジュール
(M1)(M3)の偏平チューブ(3)の内側縁に六角
形の角部で当接する。
In the double heat exchanger of the second embodiment shown in FIG. 2A, the heat exchange modules (M1) to (M3) have the same structure and size, and each header pipe (1B) has It has a hexagonal cross section. Then, similarly to the first embodiment, an intermediate module (M2) arranged to be shifted upward and a lower module (M2) on both sides.
1) (M3) means that the header pipes (1B) are in surface contact with each other at a flat portion (12) that forms one side of a hexagon, and the modules (M
1) Each header pipe (1B) of (M3) is in contact with both side edges of the flat tube (3) of the intermediate module (M2) at a hexagonal corner (13). Although not shown, the arrangement of the header pipes on the lower side of the heat exchanger is the same as that on the upper side, but the header pipes of the intermediate module (M2) are the same as those of the first embodiment. (M1) The hexagonal corner of the flat tube (3) of (M3) is brought into contact with the inner edge of the flat tube (3).

【0025】この第二実施例の複式熱交換器でも、隣接
するモジュール(M1)と(M2)、ならびにモジュー
ル(M2)と(M3)における互いの偏平チューブ
(3)(3)間の間隙は、これらモジュール(M1)〜
(M3)のヘッダーパイプ(1B)が同じ高さに配置し
ている場合の1/2となり、それだけ熱交換全体として
薄型化している。しかして、この第二実施例のように、
各熱交換モジュールのヘッダーパイプとして外周面の少
なくとも一部に長手方向に沿う平面部を有するものを用
い、隣接するモジュールのヘッダーパイプ同士を前記平
面部が互いに密接するように配置した構成とすれば、複
式熱交換器の組立製作に際してモジュール同士を面接触
によって容易に且つ確実に位置決めできると共に、その
接触界面をロウ付けすることによって熱交換器全体の強
度を向上させることができる。
Also in the double heat exchanger of the second embodiment, the gaps between the flat tubes (3) and (3) in the adjacent modules (M1) and (M2) and in the modules (M2) and (M3) are the same. , These modules (M1) to
When the header pipe (1B) of (M3) is arranged at the same height, it is 1 /, and the heat exchange as a whole is thinned accordingly. Then, as in the second embodiment,
As a header pipe of each heat exchange module, a pipe having a flat portion along the longitudinal direction on at least a part of the outer peripheral surface is used, and header pipes of adjacent modules are arranged so that the flat portions are in close contact with each other. In addition, when assembling and manufacturing the double heat exchanger, the modules can be easily and reliably positioned by surface contact, and the strength of the entire heat exchanger can be improved by brazing the contact interface.

【0026】図2(ロ)に示す第三実施例の複式熱交換
器では、熱交換モジュール(M1)〜(M3)は同じ構
造及び大きさであるが、各々のヘッダーパイプ(1C)
は、周面の上下部が円弧状で、左右両側が垂直な平面部
(14)となっている。そして、前記第一及び第二実施例
同様に中間のモジュール(M2)が両側のモジュール
(M1)(M3)に対して上方に位置をずらせて配置し
ているが、図示した熱交換器上部側において、両側のモ
ジュール(M1)(M3)のヘッダーパイプ(1C)
(1C)は、その内側の平面部(14)で中間のモジュー
ル(M2)の偏平チューブ(3)の両側縁に当接すると
共に、中間のモジュール(M2)のヘッダーパイプ(1
C)に対しては線接触している。また、図示を省略した
下部側では、中間のモジュール(M2)のヘッダーパイ
プが両側の平面部(14)(14)でモジュール(M1)
(M3)の偏平チューブ(3)の内側縁に当接する。
In the double heat exchanger of the third embodiment shown in FIG. 2B, the heat exchange modules (M1) to (M3) have the same structure and size but each header pipe (1C).
The upper and lower portions of the peripheral surface are arc-shaped, and the left and right sides are vertical plane portions (14). As in the first and second embodiments, the intermediate module (M2) is arranged so as to be shifted upward with respect to the modules (M1) and (M3) on both sides. , The header pipes (1C) of the modules (M1) and (M3) on both sides
(1C) abuts both side edges of the flat tube (3) of the intermediate module (M2) at its inner flat portion (14), and the header pipe (1) of the intermediate module (M2).
There is line contact with C). On the lower side (not shown), the header pipe of the intermediate module (M2) is connected to the module (M1) by the flat portions (14) and (14) on both sides.
(M3) abuts the inner edge of the flat tube (3).

【0027】この第三実施例の複式熱交換器でも、モジ
ュール(M1)と(M2)、ならびにモジュール(M
2)と(M3)における互いの偏平チューブ(3)
(3)間の間隙は、これらモジュール(M1)〜(M
3)のヘッダーパイプ(1C)が同じ高さに配置してい
る場合の1/2となるが、ヘッダーパイプ(1C)自体
が円筒状や多角筒状のものに比べて幅の狭い形になって
いるから、熱交換器全体としてより薄型になる。また、
モジュール(M1)〜(M3)はヘッダーパイプ(1
C)同士では面接触していないが、平面部(14)で隣接
するモジュールの偏平チューブ(3)の側縁に当接する
ので、組立製作時の位置決めを容易に且つ確実に行える
と共に、前記当接部のロウ付けによって熱交換器全体の
強度が向上する。
Also in the double heat exchanger of the third embodiment, the modules (M1) and (M2) and the module (M
Flat tubes (3) of each other in (2) and (M3)
The gap between (3) is determined by these modules (M1) to (M
This is 2 of the case where the header pipe (1C) of 3) is arranged at the same height, but the header pipe (1C) itself has a narrower shape than that of a cylindrical or polygonal pipe. Therefore, the heat exchanger as a whole becomes thinner. Also,
Modules (M1) to (M3) are header pipes (1
C) Although they are not in surface contact with each other, the flat portions (14) abut against the side edges of the flat tubes (3) of the adjacent modules, so that the positioning at the time of assembly and manufacture can be performed easily and reliably. The strength of the entire heat exchanger is improved by brazing the contact portion.

【0028】図2(ハ)に示す第四実施例の複式熱交換
器では、熱交換モジュール(M1)〜(M3)はヘッダ
ーパイプの断面形状を除いて同じ構造及び大きさになっ
ている。すなわち、両側のモジュール(M1)(M3)
のヘッダーパイプ(1D)は略円筒状で周面の一か所に
斜め上向きの傾斜平面部(15)を有するのに対し、中間
のモジュール(M2)のヘッダーパイプ(1E)は略円
筒状で周面の左右両側に斜め下向きの傾斜平面部(16)
を有している。そして、中間のモジュール(M2)は、
ヘッダーパイプ(1E)の両側の傾斜平面部(16)(1
6)をモジュール(M1)(M3)のヘッダーパイプ
(1D)の傾斜平面部(15)に面接触した状態で、両側
のモジュール(M1)(M3)に対して上方へ位置をず
らせた配置になっている。
In the duplex heat exchanger of the fourth embodiment shown in FIG. 2C, the heat exchange modules (M1) to (M3) have the same structure and size except for the cross-sectional shape of the header pipe. That is, the modules (M1) and (M3) on both sides
The header pipe (1D) of the intermediate module (M2) has a substantially cylindrical shape, while the header pipe (1E) of the intermediate module (M2) has a substantially cylindrical shape. Inclined flat surface facing downward on both sides of the peripheral surface (16)
have. And the intermediate module (M2)
Inclined flat parts (16) (1) on both sides of header pipe (1E)
6) The module (M1) (M3) is placed in surface contact with the inclined flat part (15) of the header pipe (1D) of the module (M1) (M3), and is displaced upward with respect to the module (M1) (M3) on both sides. Has become.

【0029】なお、図示した熱交換器上部側では、モジ
ュール(M1)(M3)のヘッダーパイプ(1D)が、
傾斜平面部(15)の下縁角部(15a)でモジュール(M
2)の偏平チューブ(3)の両側縁に当接している。ま
た、図示を省略した熱交換器下部側では、モジュール
(M2)のヘッダーパイプ(1E)が傾斜平面部(16)
(16)の上縁角部(15b)でモジュール(M1)(M
3)の偏平チューブ(3)の内側縁に当接する。
On the upper side of the illustrated heat exchanger, the header pipes (1D) of the modules (M1) and (M3) are
At the lower edge corner (15a) of the inclined plane (15), the module (M
It is in contact with both side edges of the flat tube (3) of 2). Further, on the lower side of the heat exchanger (not shown), the header pipe (1E) of the module (M2) has an inclined flat portion (16).
(16) The module (M1) (M
3) abuts the inner edge of the flat tube (3);

【0030】この第四実施例の複式熱交換器では、モジ
ュール(M1)と(M2)、ならびにモジュール(M
2)と(M3)における互いの偏平チューブ(3)
(3)間の間隙は、これらモジュール(M1)〜(M
3)が同レベルで配置している場合よりも縮小する。ま
た、ヘッダーパイプ(1D)と(1E)とが傾斜平面部
(15)(16)同士で面接触するので、既述のように熱交
換器の組立製作時の位置決めが容易になると共に、接触
界面のロウ付けによる熱交換器全体の強度も向上する。
なお、4以上の熱交換モジュールを用いる場合は、熱交
換器の厚さ方向の両側端のモジュールとして図2(ハ)
で示すヘッダーパイプ(1D)を有するものを用い、同
中間部のモジュールについては、同図のヘッダーパイプ
(1E)を有するものと、このヘッダーパイプ(1E)
の上下を逆にした断面形状のヘッダーパイプを有するも
のとを交互に千鳥状に配置すればよい。
In the duplex heat exchanger of the fourth embodiment, the modules (M1) and (M2) and the module (M
Flat tubes (3) of each other in (2) and (M3)
The gap between (3) is determined by these modules (M1) to (M
3) is smaller than when arranged at the same level. Further, since the header pipes (1D) and (1E) are in surface contact with each other at the inclined plane portions (15) and (16), the positioning at the time of assembling and manufacturing the heat exchanger is facilitated as described above. The strength of the entire heat exchanger by brazing the interface is also improved.
In the case where four or more heat exchange modules are used, the heat exchangers shown in FIG.
The module having a header pipe (1D) shown in FIG. 3 is used for the module at the intermediate part, and the header pipe (1E) shown in FIG.
What is necessary is just to arrange | position the thing which has the header pipe of the cross-sectional shape which turned upside down alternately in a staggered form.

【0031】図3に示す第五実施例の複式熱交換器は、
上下のヘッダーパイプ(1F)(2F)を円筒状とした
同じ構造及び大きさの3つの熱交換モジュール(M1)
〜(M3)が、第一実施例と同様に、中間のモジュール
(M2)を両側のモジュール(M1)(M3)に対して
上方に位置をずらせた形で、上下の両ヘッダーパイプ
(1A)(2A)を相互に接するように配置している
が、ヘッダーパイプ(1F)(2F)は薄肉になってい
る。そして、コア部(10)側を内側として、ヘッダーパ
イプ(1F)側とヘッダーパイプ(2F)側のそれぞれ
外側には、モジュール(M1)〜(M3)にわたる幅を
有する補強枠(8A)(8B)が各々嵌合固着してい
る。
The fifth embodiment of the double heat exchanger shown in FIG.
Three heat exchange modules (M1) having the same structure and size with the upper and lower header pipes (1F) and (2F) being cylindrical.
(M3), the upper and lower header pipes (1A) in the form in which the intermediate module (M2) is shifted upward with respect to the modules (M1) and (M3) on both sides, as in the first embodiment. Although (2A) is arranged so as to be in contact with each other, the header pipes (1F) and (2F) are thin. The reinforcing frames (8A) (8B) having a width ranging from the modules (M1) to (M3) are provided on the outer sides of the header pipe (1F) side and the header pipe (2F) side, respectively, with the core part (10) side as the inner side. ) Are fitted and fixed.

【0032】これら補強枠(8A)(8B)の外面側は
共に平坦であるが、内面側には3本のヘッダーパイプ
(1F)又は(2F)の各円周面に対応した3つの凹円
弧面(81)を有している。そして、ヘッダーパイプ(1
F)と(2F)の千鳥状配置に対応して、補強枠(8
A)は内面側の中央が凹陥する一方、補強枠(8B)は
内面側の中央が凸状をなしている。
The outer surfaces of the reinforcing frames (8A) and (8B) are both flat, but the inner surfaces are three concave arcs corresponding to the circumferential surfaces of the three header pipes (1F) and (2F). Surface (81). And the header pipe (1
F) and (2F), the reinforcing frame (8
In (A), the center on the inner surface side is concave, while in the reinforcing frame (8B), the center on the inner surface side is convex.

【0033】この第五実施例の複式熱交換器では、ヘッ
ダーパイプ(1F)(2F)は薄肉で強度的に弱くて
も、補強枠(8A)(8B)によって充分な耐破壊強度
を付与できるから、ヘッダーパイプ(1F)(2F)の
薄肉化によって材料コストが低減されると共に、熱交換
器の構成部材を炉中ロウ付けによって一括に接合一体化
する際、薄肉のヘッダーパイプ(1F)(2F)の熱伝
導がよいのでロウ付け温度を低く設定できる。しかし
て、補強枠(8A)(8B)には合成樹脂や鋳造合金等
の安価な材料からなる型成形物を用い、これを上記の炉
中ロウ付け後に嵌合固着させればよい。
In the double heat exchanger of the fifth embodiment, even if the header pipes (1F) and (2F) are thin and weak in strength, a sufficient breaking strength can be imparted by the reinforcing frames (8A) and (8B). Therefore, the material cost is reduced by reducing the thickness of the header pipes (1F) and (2F), and when the components of the heat exchanger are integrally joined and integrated by brazing in a furnace, the thin header pipe (1F) ( Since the heat conduction of 2F) is good, the brazing temperature can be set low. Thus, a molded product made of an inexpensive material such as a synthetic resin or a cast alloy may be used for the reinforcing frames (8A) and (8B), and these may be fitted and fixed after brazing in the furnace.

【0034】なお、このような補強枠は、各熱交換モジ
ュールのヘッダーパイプが円形以外の断面形状である場
合や、複式熱交換器を構成するモジュールの数が2又は
4以上である場合にも同様に適用でき、千鳥状に並列し
たヘッダーパイプの全体の外形に適嵌する内面形状とし
たものを使用すればよい。
Such a reinforcing frame can be used even when the header pipe of each heat exchange module has a cross-sectional shape other than a circular shape, or when the number of modules constituting the double heat exchanger is two or four or more. It is also possible to use a pipe having an inner surface shape which can be similarly applied and which is appropriately fitted to the entire outer shape of the header pipes arranged in a staggered manner.

【0035】この発明の複式熱交換器において隣合う偏
平チューブ(3)(3)間に介在させる蛇行状フィン
(4)としては、並列した全部の熱交換モジュールにわ
たる共通部材となる広幅のものを使用してもよいし、各
モジュールで独立した狭幅のものを使用してもよいが、
いずれの場合でも、コア部(10)に流通する外気を複数
の熱交換モジュールのヘッダーパイプ同士の位置ずれ方
向に誘導するルーバーを備えたものが推奨される。
As the meandering fins (4) interposed between the adjacent flat tubes (3) and (3) in the compound heat exchanger of the present invention, those having a wide width serving as a common member across all the parallel heat exchange modules are used. It may be used, or each module may use an independent narrow width,
In any case, it is recommended to provide a louver for guiding the outside air flowing through the core portion (10) in a direction in which the header pipes of the plurality of heat exchange modules are displaced from each other.

【0036】すなわち、ルーバー付きの蛇行状フィンで
は、折り返した各平坦部に多数のルーバーが切り起こし
形成されており、これらルーバーの向きによってコア部
(10)に流通する外気の流れが変化する。例えば、図4
に示す蛇行状フィン(4)では、各平坦部(4a)に斜
め上向きのルーバー(41)…が形成されているが、その
幅方向中央を境として外気流入側(10a)と外気流出側
(10b)とでルーバー(41)…の傾斜方向が逆(共に中
央向き)になっているから、コア部(10)を流通する外
気が矢印bの如く山形の流れになるように誘導される。
That is, in the meandering fin with louvers, a large number of louvers are cut and formed in each folded flat portion, and the flow of the outside air flowing through the core portion (10) changes depending on the direction of these louvers. For example, FIG.
In the meandering fins (4) shown in FIG. 5, louvers (41)... Are formed obliquely upward in each flat portion (4a), and the outside air inflow side (10a) and outside air outflow side ( 10b) and the louvers (41) are inclined in the opposite direction (both toward the center), so that the outside air flowing through the core portion (10) is guided to form a mountain-shaped flow as shown by the arrow b.

【0037】一方、この発明の複式熱交換器では、複数
の熱交換モジュールがヘッダーパイプの位置を互いにず
らせて配置しているので、コア部(10)に対して外気が
単に直交方向に流通する場合は、ヘッダーパイプの近傍
において外気が廻りにくい領域と、逆に外気の流れが妨
げられる領域を生じ、そのために熱交換効率が低下する
懸念がある。例えば、図1(イ)を参照して、中間のモ
ジュール(M2)の位置では、コア部(10)中央に対し
て凹んだ形になる上側の領域(Z1)には外気が廻ら
ず、逆にコア部(10)中央側へ出っ張った形になる下側
の領域(Z2)ではヘッダーパイプ(2A)にて外気の
流れが妨げられる。
On the other hand, in the multiple heat exchanger according to the present invention, since the plurality of heat exchange modules are arranged with the header pipes shifted from each other, the outside air simply flows in the orthogonal direction to the core portion (10). In this case, there is a region near the header pipe in which the outside air is difficult to flow and a region in which the flow of the outside air is hindered, and there is a concern that the heat exchange efficiency is reduced. For example, referring to FIG. 1 (a), at the position of the intermediate module (M2), outside air does not flow to the upper region (Z1) which is concave with respect to the center of the core portion (10), In the lower region (Z2) that protrudes toward the center of the core (10), the flow of outside air is hindered by the header pipe (2A).

【0038】そこで、図5に示すように、コア部(10)
の隣合う偏平チューブ(3)(3)間に配置する蛇行状
フィン(4)として、前記の図4で示すように外気の流
れを山形に誘導するルーバー付きのものを使用すれば、
中間のモジュール(M2)の位置における上側の領域
(Z1)にも外気が廻ると共に、下側の領域(Z2)で
も外気の流れが妨げられず、コア部(10)全体に均等に
外気が分配流通することになるから、熱交換効率の低下
を招かない。
Therefore, as shown in FIG.
If the meandering fins (4) arranged between the adjacent flat tubes (3) and (3) are provided with louvers for guiding the flow of the outside air into a mountain shape as shown in FIG.
Outside air flows to the upper region (Z1) at the position of the intermediate module (M2), and the flow of outside air is not obstructed in the lower region (Z2), so that the outside air is evenly distributed to the entire core (10). Since it is distributed, the heat exchange efficiency does not decrease.

【0039】なお、図ではルーバー付きの蛇行状フィン
(4)として全部の熱交換モジュール(M1)〜(M
3)にわたる共通部材となる広幅のものを使用している
が、各モジュールで独立した狭幅のものを使用する場合
は、各々のルーバーによって全体として同様の外気誘導
作用をもたらすように組み合わせを設定すればよい。ま
た、4以上のモジュールより構成される複式熱交換器で
も、これらモジュールのヘッダーパイプの千鳥状配置に
よる凹凸に対応して、外気の流れを該凹凸に沿うように
誘導するルーバーを備えた蛇行状フィンを用いればよ
い。
In the figure, all the heat exchange modules (M1) to (M) are formed as meandering fins (4) with louvers.
Although the wide members which are used as the common members over 3) are used, when the independent narrow members are used in each module, the combination is set such that each louver brings about the same outside air guiding action as a whole. do it. Further, even in the case of a compound heat exchanger composed of four or more modules, a meandering shape provided with a louver for guiding the flow of outside air along the irregularities in accordance with the irregularities due to the staggered arrangement of the header pipes of these modules. Fins may be used.

【0040】この発明の複式熱交換器は、熱交換モジュ
ールの配置数、各モジュールにおける偏平チューブ
(3)の配列数及び配列間隔、冷媒回路の構成、冷媒出
入口(6)(7)の形態と取付け位置、ルーバー付き蛇
行状フィン(4)のルーバー(41)の数と形等、細部構
成については実施例以外に種々設計変更可能である。ま
た、複式熱交換器の設置姿勢は、前記第一〜第五実施例
における図示とは上下を逆にしたり、偏平チューブ
(3)…が水平になる向きとしてもよい。
The compound heat exchanger according to the present invention has the number of heat exchange modules, the number and arrangement of the flat tubes (3) in each module, the configuration of the refrigerant circuit, and the configuration of the refrigerant ports (6) and (7). The detailed configuration such as the mounting position, the number and shape of the louvers (41) of the meandering fins (4) with louvers, and the like can be variously changed in addition to the embodiment. Further, the installation posture of the double heat exchanger may be reversed upside down from the illustration in the first to fifth embodiments, or may be such that the flat tubes (3) are horizontal.

【0041】[0041]

【発明の効果】請求項1の発明によれば、複数の熱交換
モジュールを外気流通方向に並列配置した複式熱交換器
として、隣接するモジュールのヘッダーパイプの位置を
互いにずらせて配置しただけの簡単な構成により、隣接
するモジュールの熱交換管路である偏平チューブ同士の
間隔が狭まって全体に薄型化したものが提供される。
According to the first aspect of the present invention, as a multiple heat exchanger in which a plurality of heat exchange modules are arranged in parallel in the outside air flow direction, the header pipes of adjacent modules are simply shifted from each other. With such a configuration, the distance between the flat tubes, which are the heat exchange conduits of the adjacent modules, is narrowed, so that the entire module is made thinner.

【0042】請求項2の発明によれば、上記の複式熱交
換器において、複数の熱交換モジュールのヘッダーパイ
プ及び偏平チューブが共通化されていることから、部材
コストが低減すると共に熱交換器の組立製作も容易にな
るという利点がある。
According to the second aspect of the present invention, since the header pipes and the flat tubes of the plurality of heat exchange modules are shared in the above-mentioned multiple type heat exchanger, the cost of the members is reduced and the heat exchanger is reduced. There is an advantage that assembling and manufacturing become easy.

【0043】請求項3の発明によれば、上記の複式熱交
換器として、特に薄型のものが提供される。
According to the third aspect of the present invention, a particularly thin heat exchanger is provided as the above-mentioned double heat exchanger.

【0044】請求項4の発明によれば、上記の複式熱交
換器において、各熱交換モジュールがヘッダーパイプで
相互に面接触する構造であることから、熱交換器の組立
製作に際してモジュール同士を容易に且つ確実に位置決
めできると共に、その接触界面のロウ付けによって熱交
換器全体の強度が向上するという利点がある。
According to the fourth aspect of the present invention, in the above-mentioned double heat exchanger, since each heat exchange module has a structure in which the header pipes are in surface contact with each other, the modules can be easily assembled at the time of assembling and manufacturing the heat exchanger. In addition, the positioning can be performed reliably and reliably, and the strength of the entire heat exchanger is improved by brazing the contact interface.

【0045】請求項5の発明によれば、3以上の熱交換
モジュールよりなる上記の複式熱交換器において、これ
らモジュールがヘッダーパイプの位置を順次千鳥状にず
らせて配置しているため、偏平チューブ長手方向の寸法
増加がモジュール数に関係なく最小の1段のずれ分のみ
になるという利点がある。
According to the fifth aspect of the present invention, in the above-mentioned double type heat exchanger comprising three or more heat exchange modules, since these modules are arranged so that the positions of the header pipes are sequentially shifted in a staggered manner, the flat tube is formed. There is an advantage that the increase in the size in the longitudinal direction is only a minimum shift of one step regardless of the number of modules.

【0046】請求項6の発明によれば、上記の複式熱交
換器において、複数の熱交換モジュールにわたってヘッ
ダーパイプの外側に嵌合する補強枠を有し、ヘッダーパ
イプを薄肉化しても該補強枠によって必要な耐破壊強度
を確保できることから、その薄肉化によって材料コスト
を低減できると共に、熱交換器の構成部材を炉中ロウ付
けによって一括に接合一体化する際のロウ付け温度を低
くでき、もって組立製作にようするエネルギーコストも
少なくできるという利点がある。
According to the sixth aspect of the present invention, in the above-mentioned double heat exchanger, there is provided a reinforcing frame fitted to the outside of the header pipe over the plurality of heat exchange modules. As a result, the necessary fracture resistance can be secured, so that the material cost can be reduced by reducing the thickness, and the brazing temperature when joining and integrating the components of the heat exchanger by furnace brazing can be lowered. There is an advantage that the energy cost for assembling and manufacturing can be reduced.

【0047】請求項7の発明によれば、上記の複式熱交
換器として、ルーバー付き蛇行フィンによって外気の流
れがヘッダーパイプ同士の位置ずれによる凹凸に沿うよ
うに誘導され、もってコア部全体に均等に外気が分配流
通して熱交換効率のよいものが提供される。
According to the seventh aspect of the present invention, as the above-mentioned double heat exchanger, the flow of the outside air is guided by the meandering fins with louvers so as to follow the unevenness due to the positional deviation between the header pipes, so that the heat is evenly distributed over the entire core portion. And the outside air is distributed and circulated to provide heat exchange efficiency.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 この発明に係る第一実施例の複式熱交換器を
示し、(イ)図は全体の斜視図、(ロ)図は蛇行状フィ
ンを省いて示す縦断側面図である。
FIG. 1 shows a double heat exchanger according to a first embodiment of the present invention, in which (a) is a perspective view of the entirety, and (b) is a longitudinal side view showing a meandering fin omitted.

【図2】 他の実施例に係る複式熱交換器の要部につい
て蛇行状フィンを省いて示しており、(イ)図は第二実
施例、(ロ)図は第三実施例、(ハ)図は第四実施例の
それぞれ上部側の縦断側面図である。
FIGS. 2A and 2B show a main part of a duplex heat exchanger according to another embodiment without the meandering fins. FIG. 2A is a second embodiment, FIG. 2B is a third embodiment, FIG. The figures are longitudinal sectional side views of the upper side of the fourth embodiment.

【図3】 第五実施例に係る複式熱交換器の蛇行状フィ
ンを省いて示す縦断側面図である。
FIG. 3 is a longitudinal sectional side view showing a compound heat exchanger according to a fifth embodiment without meandering fins.

【図4】 この発明の複式熱交換器に用いるルーバー付
き蛇行状フィンの一例を示す縦断側面図である。
FIG. 4 is a vertical sectional side view showing an example of a meandering fin with a louver used in the compound heat exchanger of the present invention.

【図5】 図4のルーバー付き蛇行状フィンを用いたこ
の発明の複式熱交換器の縦断側面図である。
FIG. 5 is a vertical sectional side view of a compound heat exchanger of the present invention using the meandering fins with louvers of FIG. 4;

【図6】 従来の複式熱交換器の構成例を示し、(イ)
図は全体の斜視図、(ロ)図は蛇行状フィンを省いて示
す縦断側面図である。
FIG. 6 shows a configuration example of a conventional double heat exchanger, and FIG.
The figure is a perspective view of the whole, and the figure (b) is a longitudinal sectional side view showing the meandering fins omitted.

【符号の説明】[Explanation of symbols]

1A〜1F・・・・・・ヘッダーパイプ 11・・・・・・・・・スリット状開口部 12,14〜16・・・平面部 2A,2F・・・・・・ヘッダーパイプ 3・・・・・・・・・・偏平チューブ 4・・・・・・・・・・蛇行状フィン 41・・・・・・・・・ルーバー 8A,8B・・・・・・補強枠 10・・・・・・・・・コア部 M1〜M3・・・・・・熱交換モジュール 1A to 1F header pipe 11 slit opening 12, 14 to 16 plane 2A, 2F header pipe 3 ················································································ Louver 8A, 8B ······························· ..... Core section M1 to M3 ... Heat exchange module

───────────────────────────────────────────────────── フロントページの続き (72)発明者 花房 達也 堺市海山町6丁224番地 昭和アルミニウ ム株式会社内 Fターム(参考) 3L065 AA07 3L103 AA01 AA05 AA11 AA32 AA37 AA50 BB42 CC23 CC28 DD12 DD17 DD54 DD55 DD56 DD58 ────────────────────────────────────────────────── ─── Continuing on the front page (72) Inventor Tatsuya Hanafusa 224 Kaiyamacho, Sakai City Showa Aluminum Co., Ltd. F-term (reference) 3L065 AA07 3L103 AA01 AA05 AA11 AA32 AA37 AA50 BB42 CC23 CC28 DD12 DD17 DD54 DD55 DD56 DD58

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 対置した一対のヘッダーパイプ間に、両
端を両ヘッダーパイプの周面のスリット状開口部に各々
挿嵌して連通接続した熱交換管路をなす多数本の偏平チ
ューブが平行配置してコア部を構成し、隣合う偏平チュ
ーブの間に蛇行状フィンを介在させた複数の熱交換モジ
ュールからなり、 これら複数の熱交換モジュールが互いに接する状態でコ
ア部に対する外気の流通方向に並列配置すると共に、隣
接する熱交換モジュールは相互の偏平チューブ同士の間
隔を狭めるようにヘッダーパイプの位置を互いに偏平チ
ューブの長手方向にずらせて配置していることを特徴と
する複式熱交換器。
1. A plurality of flat tubes forming a heat exchange conduit connected in a state in which both ends are respectively inserted into and connected to slit-shaped openings in the peripheral surfaces of both header pipes are arranged in parallel between a pair of opposed header pipes. A plurality of heat exchange modules in which meandering fins are interposed between adjacent flat tubes, and the plurality of heat exchange modules are in parallel with each other in a direction in which outside air flows to the core in a state where the heat exchange modules are in contact with each other. A dual heat exchanger, wherein the heat exchanger modules are arranged such that header pipes are shifted from each other in the longitudinal direction of the flat tubes so as to reduce the interval between the flat tubes.
【請求項2】 複数の熱交換モジュールは、ヘッダーパ
イプ及び偏平チューブが同じ寸法形状のものからなる請
求項1記載の複式熱交換器。
2. The multiple heat exchanger according to claim 1, wherein the plurality of heat exchange modules have a header pipe and a flat tube having the same dimensions and shape.
【請求項3】 隣接する一方の熱交換モジュールにおけ
る片側のヘッダーパイプが他方の熱交換モジュールの偏
平チューブに接するように配置してなる請求項1又は2
に記載の複式熱交換器。
3. The heat exchange module according to claim 1, wherein one header pipe of one adjacent heat exchange module is arranged so as to be in contact with the flat tube of the other heat exchange module.
2. The double heat exchanger according to item 1.
【請求項4】 各熱交換モジュールのヘッダーパイプが
外周面の少なくとも一部に長手方向に沿う平面部を有
し、隣接する熱交換モジュールのヘッダーパイプ同士が
前記平面部を互いに密接するように配置してなる請求項
1〜3のいずれかに記載の複式熱交換器。
4. A header pipe of each heat exchange module has a flat portion along a longitudinal direction on at least a part of an outer peripheral surface, and header pipes of adjacent heat exchange modules are arranged such that the flat portions are in close contact with each other. The composite heat exchanger according to any one of claims 1 to 3, wherein:
【請求項5】 3以上の熱交換モジュールがヘッダーパ
イプの位置を順次千鳥状にずらせて配置してなる請求項
1〜4のいずれかに記載の複式熱交換器。
5. The dual heat exchanger according to claim 1, wherein three or more heat exchange modules are arranged by sequentially shifting the positions of the header pipes in a staggered manner.
【請求項6】 コア部側を内側として、複数の熱交換モ
ジュールにわたってヘッダーパイプの外側に嵌合する補
強枠を有してなる請求項1〜5のいずれかに記載の複式
熱交換器。
6. The double heat exchanger according to claim 1, further comprising a reinforcing frame fitted to the outside of the header pipe across the plurality of heat exchange modules, with the core side being inside.
【請求項7】 蛇行状フィンは、コア部に流通する外気
を複数の熱交換モジュールのヘッダーパイプ同士の位置
ずれ方向に沿って誘導するルーバーを備えたものである
請求項1〜6のいずれかに記載の複式熱交換器。
7. The meandering fin includes a louver for guiding outside air flowing through the core portion along a direction in which the header pipes of the plurality of heat exchange modules are displaced from each other. 2. The double heat exchanger according to item 1.
JP31531099A 1999-11-05 1999-11-05 Multiple heat exchanger Pending JP2001133187A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP31531099A JP2001133187A (en) 1999-11-05 1999-11-05 Multiple heat exchanger

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP31531099A JP2001133187A (en) 1999-11-05 1999-11-05 Multiple heat exchanger

Publications (1)

Publication Number Publication Date
JP2001133187A true JP2001133187A (en) 2001-05-18

Family

ID=18063866

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KR100420512B1 (en) * 2001-06-04 2004-03-02 엘지전자 주식회사 A heat exchanger
FR2871876A1 (en) * 2004-06-21 2005-12-23 Valeo Climatisation Sa HEAT EXCHANGE DEVICE HAVING SEVERAL ROWS OF TUBES, ESPECIALLY FOR MOTOR VEHICLES
KR100726370B1 (en) 2006-07-11 2007-06-11 주식회사 두원공조 Water-refrigerant heat exchanger
CN100441998C (en) * 2003-05-13 2008-12-10 贝尔两合公司 Heat exchanger unit for motor vehicles
CN102425836A (en) * 2011-12-14 2012-04-25 合肥通用制冷设备有限公司 Novel seperation type heat pipe heat exchange air conditioning unit
JP2013164216A (en) * 2012-02-10 2013-08-22 Daikin Industries Ltd Heat exchange device
WO2015025365A1 (en) * 2013-08-20 2015-02-26 三菱電機株式会社 Heat exchanger, air conditioner, and refrigeration cycle device
CN105588372A (en) * 2014-11-14 2016-05-18 杭州三花研究院有限公司 Multi-layer heat exchanger and using method thereof
CN105627634A (en) * 2014-10-31 2016-06-01 丹佛斯微通道换热器(嘉兴)有限公司 Heat exchanger
KR101770432B1 (en) * 2011-03-25 2017-08-22 엘지전자 주식회사 Heat exchanger
CN113825967A (en) * 2019-05-16 2021-12-21 法雷奥自动系统公司 Hybrid heat exchanger
IT202100000914A1 (en) * 2021-01-20 2022-07-20 Denso Thermal Systems Spa HEAT EXCHANGER, IN PARTICULAR INTERNAL CONDENSER FOR HVAC SYSTEMS WITH HEAT PUMP
US11976855B2 (en) * 2019-11-13 2024-05-07 Samsung Electronics Co., Ltd. Heat exchanger and air conditioner having the same

Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100420512B1 (en) * 2001-06-04 2004-03-02 엘지전자 주식회사 A heat exchanger
CN100441998C (en) * 2003-05-13 2008-12-10 贝尔两合公司 Heat exchanger unit for motor vehicles
FR2871876A1 (en) * 2004-06-21 2005-12-23 Valeo Climatisation Sa HEAT EXCHANGE DEVICE HAVING SEVERAL ROWS OF TUBES, ESPECIALLY FOR MOTOR VEHICLES
WO2006008389A1 (en) * 2004-06-21 2006-01-26 Valeo Systemes Thermiques Heat exchanger device comprising several rows of tubes, particularly for motor vehicles
KR100726370B1 (en) 2006-07-11 2007-06-11 주식회사 두원공조 Water-refrigerant heat exchanger
KR101770432B1 (en) * 2011-03-25 2017-08-22 엘지전자 주식회사 Heat exchanger
CN102425836A (en) * 2011-12-14 2012-04-25 合肥通用制冷设备有限公司 Novel seperation type heat pipe heat exchange air conditioning unit
JP2013164216A (en) * 2012-02-10 2013-08-22 Daikin Industries Ltd Heat exchange device
WO2015025702A1 (en) * 2013-08-20 2015-02-26 三菱電機株式会社 Heat exchanger, air conditioner, refrigeration cycle device, and method for producing heat exchanger
CN105473973A (en) * 2013-08-20 2016-04-06 三菱电机株式会社 Heat exchanger, air conditioner, refrigeration cycle device, and method for producing heat exchanger
US10670344B2 (en) 2013-08-20 2020-06-02 Mitsubishi Electric Corporation Heat exchanger, air-conditioning apparatus, refrigeration cycle apparatus and method for manufacturing heat exchanger
WO2015025365A1 (en) * 2013-08-20 2015-02-26 三菱電機株式会社 Heat exchanger, air conditioner, and refrigeration cycle device
JP6017047B2 (en) * 2013-08-20 2016-10-26 三菱電機株式会社 Heat exchanger, air conditioner, refrigeration cycle apparatus, and heat exchanger manufacturing method
CN105473973B (en) * 2013-08-20 2017-07-28 三菱电机株式会社 Heat exchanger, air conditioner, the manufacture method of freezing cycle device and heat exchanger
CN105627634B (en) * 2014-10-31 2018-03-30 丹佛斯微通道换热器(嘉兴)有限公司 Heat exchanger
CN105627634A (en) * 2014-10-31 2016-06-01 丹佛斯微通道换热器(嘉兴)有限公司 Heat exchanger
CN105588372A (en) * 2014-11-14 2016-05-18 杭州三花研究院有限公司 Multi-layer heat exchanger and using method thereof
CN113825967A (en) * 2019-05-16 2021-12-21 法雷奥自动系统公司 Hybrid heat exchanger
US11976855B2 (en) * 2019-11-13 2024-05-07 Samsung Electronics Co., Ltd. Heat exchanger and air conditioner having the same
IT202100000914A1 (en) * 2021-01-20 2022-07-20 Denso Thermal Systems Spa HEAT EXCHANGER, IN PARTICULAR INTERNAL CONDENSER FOR HVAC SYSTEMS WITH HEAT PUMP
EP4033190A3 (en) * 2021-01-20 2022-10-19 DENSO THERMAL SYSTEMS S.p.A. Heat exchanger, particularly a inner condenser for heat pump hvac systems

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