JP4214049B2 - Mounting device - Google Patents

Mounting device Download PDF

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JP4214049B2
JP4214049B2 JP2003420238A JP2003420238A JP4214049B2 JP 4214049 B2 JP4214049 B2 JP 4214049B2 JP 2003420238 A JP2003420238 A JP 2003420238A JP 2003420238 A JP2003420238 A JP 2003420238A JP 4214049 B2 JP4214049 B2 JP 4214049B2
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single plate
plate
adhesive
conveyance
hole
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JP2005178099A (en
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憲行 本田
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Meinan Machinery Works Inc
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Meinan Machinery Works Inc
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Description

本発明は、横定規、縦定規が終了した接着剤が付いて無い接着剤無し単板及び/又は上側に接着剤が付いている接着剤付き単板を、ある部材から他の部材に移し替えるとき、該単板の全体を上下移動のみで移動させて、前記横定規、縦定規を狂わせない様に載置する載置装置に関するものである。   The present invention transfers an adhesive-free veneer without adhesive and / or an adhesive veneer with an adhesive on the upper side from one member to another member. In this case, the present invention relates to a mounting device that moves the entire single plate only by moving up and down so that the horizontal ruler and the vertical ruler do not go wrong.

連続状の積層材を製造する1例として、図1に示す様に、上から第1層、最下層が第6層となる逆階段状の積層材1の第1層、第2層に対向するように、接着剤無し単板B1、接着剤付き単板B2を配備し、少なくとも下側が加熱されている一対の熱板により、少なくとも接着剤付き単板B2の下面のほぼ全面に対応する状態で加熱圧諦して、積層材1と接着剤無し単板B1と接着剤付き単板B2を一体化させ、
次に第3層に対向するように、接着剤付き単板B3を配備し、前記一対の熱板により、
少なくとも接着剤付き単板B3の下面のほぼ全面に対応する状態で加熱圧諦して、前記一体化した積層材1と接着剤付き単板B3を一体化させ、次に接着剤付き単板B3と同様に、接着剤付き単板B4、B5、B6を順に積層材1に一体化させ、そして前述の単板B1、B2、B3、B4、B5、B6と同様な動作を繰り返して、連続状の積層材を製造する。
その場合、図2(a)に示す様に、接着剤無し単板A1と接着剤付き単板A2が、縦定規、横定規が狂わないように載置された挿入板を一対の熱板の圧諦範囲内の所定位置(下熱板で挿入板を上昇させたとき、積層材1の第1層、第2層の左端部に接着剤無し単板A1、接着剤付き単板A2の右端部が対向する位置)に移動させ、次に図2(b)に示す様に、下熱板を上昇させて加熱圧諦し、接着剤無し単板A1、接着剤付き単板A2と積層材1とを一体化させる。
この時、接着剤無し単板A1、接着剤付き単板A2を挿入板に載置させる際、従来は、吸着部材で単板を吸着し、挿入板の所定位置の上方より下降させ、そして吸着を解放させて載置したり、針ベルト等の刺着部材で刺着した単板を挿入板の所定位置の上方より下方へ刺着を解放させて載置したりする。
As an example of manufacturing a continuous laminated material, as shown in FIG. 1, the first layer from the top and the first layer of the reverse step-like laminated material 1 whose bottom layer is the sixth layer are opposed to the second layer. As described above, a single plate B1 without adhesive and a single plate B2 with adhesive are arranged, and at least a state corresponding to almost the entire lower surface of the single plate B2 with adhesive by a pair of heated plates whose lower side is heated. The pressure is heated and pressed to integrate the laminated material 1, the single plate B1 without adhesive and the single plate B2 with adhesive,
Next, a single plate B3 with an adhesive is provided so as to face the third layer, and by the pair of hot plates,
Heating and pressing in a state corresponding to at least almost the entire lower surface of the single plate B3 with adhesive, the integrated laminate 1 and the single plate B3 with adhesive are integrated, and then the single plate B3 with adhesive In the same manner, the single plates B4, B5, B6 with adhesive are sequentially integrated into the laminated material 1, and the same operations as those of the single plates B1, B2, B3, B4, B5, B6 are repeated in a continuous manner. The laminated material is manufactured.
In that case, as shown in FIG. 2 (a), the adhesive-free veneer A1 and the adhesive veneer A2 are inserted into a pair of hot plates so that the vertical ruler and the horizontal ruler are not distorted. Predetermined position within the pressure range (when the insertion plate is raised by the lower heating plate, the right end of the single plate A1 without adhesive and the single plate A2 with adhesive at the left end of the first and second layers of the laminated material 1 2), then the lower heating plate is raised and heated and pressed, as shown in FIG. 2 (b), without adhesive single plate A1, single plate with adhesive A2 and laminated material 1 is integrated.
At this time, when the single plate A1 without adhesive and the single plate A2 with adhesive are placed on the insertion plate, conventionally, the single plate is adsorbed by the adsorption member, lowered from above the predetermined position of the insertion plate, and adsorbed. Is released and placed, or a single plate stabbed with a stab member such as a needle belt is placed with its piercing released downward from above a predetermined position of the insertion plate.

しかし、単板の上側に接着剤が付いていると、吸着部材、刺着部材に接着剤が付くという問題が生じる。また、吸着部材では上下に重なる2枚の単板を同時に吸着することが出来ない。
特開2001−219402号公報
However, if an adhesive is attached to the upper side of the single plate, there arises a problem that the adhesive is attached to the adsorbing member and the sticking member. Further, the adsorbing member cannot adsorb two single plates that overlap one above the other at the same time.
JP 2001-219402 A

本発明は、上記した従来の問題点を解決するために発明されたものであり、その課題とする処は、上側に接着剤が付いていても、また上下に2枚重ねてある場合でも、挿入板の上に縦定規、横定規が狂わないように載置する載置装置を提供することにある。   The present invention has been invented in order to solve the above-described conventional problems, and the problem is that even if an adhesive is attached on the upper side or two sheets are stacked on the upper and lower sides, An object of the present invention is to provide a mounting device for mounting a vertical ruler and a horizontal ruler on an insertion plate so as not to be out of order.

このため、以下の載置装置を提供する。
載置板の上方で、下側より支持部材で支持されている接着剤の付いてない単板及び/又は上側に接着剤が付いている単板を載置板に載置する際、
略水平方向に平らで、上下の厚み方向に貫通している複数の貫通穴を有する載置板と、
前記貫通穴を通り抜ける大きさで、該貫通穴の下方から上方間を上下往復移動自在な貫通部材と、
載置板の上方から上方外の略水平方向に往復移動自在な支持部材と、
貫通部材を貫通穴の下方から上方へ通り抜けさせて、支持部材上の単板を該支持部材より上に押し上げ、次に支持部材を載置板の上方外の略水平方向に移動させ、次に貫通部材を貫通穴の下方の元の位置に戻す動作をさせる制御器と、
で構成する載置装置(請求項1)と、
接着剤の付いてない単板及び/又は上側に接着剤が付いている単板を搬送する搬送部材と、
搬送部材の搬送路上で単板の単板搬送方向下手側端部の少なくとも2カ所が当接して、該単板の縦定規を出す部材を有する縦定規出し機構と、
搬送部材の搬送路上で単板の搬送方向に直交する方向から略同方向に単板を押して、該単板の横定規を出す部材を有する横定規出し機構と、
略水平方向に平らで、上下の厚み方向に貫通している複数の貫通穴を有する載置板と、
前記貫通穴を通り抜ける大きさで、該貫通穴の下方から上方間を上下往復移動自在な貫通部材と、
搬送部材で搬送する単板の搬送方向に直交する方向の単板幅以上の長さの棒状部を有すると共に、搬送部材の搬送路の下方から上方の任意の位置に往復移動自在、且つ搬送部材の上方から載置板の上方の所定位置間を略水平方向に往復移動自在な下側支持部材と、
単板を搬送部材で搬送すると共に、縦定規出し機構、横定規出し機構で該単板の縦定規、横定規出しし、次に該単板を下側支持部材で搬送部材の搬送路より上に持ち上げ、次に該下側支持部材を載置板の上方の所定位置に移動させ、次に貫通部材を貫通穴の下方から上方へ通り抜けさせて、下側支持部材上の単板を該下側支持部材より上に押し上げ、次に下側支持部材を搬送部材の搬送路より下の元の位置に戻し、次に貫通部材を貫通穴の下方の元の位置に戻す動作をさせる制御器と、
で構成する載置装置(請求項2)とを提供する。
For this reason, the following mounting apparatuses are provided.
When placing a single plate without an adhesive and / or a single plate with an adhesive on the upper side, which is supported by a support member from the lower side above the mounting plate,
A mounting plate having a plurality of through-holes that are flat in a substantially horizontal direction and penetrate in the upper and lower thickness directions;
A penetrating member that is sized to pass through the through-hole, and that can freely reciprocate up and down from the bottom to the top of the through-hole;
A support member capable of reciprocating in a substantially horizontal direction above and below the mounting plate;
The penetrating member is passed from the lower side of the through hole upward, the single plate on the supporting member is pushed up above the supporting member, and then the supporting member is moved in a substantially horizontal direction outside the upper side of the mounting plate, and then A controller for causing the penetrating member to return to the original position below the through hole;
A mounting device (claim 1) comprising:
A conveying member for conveying a veneer without an adhesive and / or a veneer with an adhesive on the upper side;
A vertical ruler mechanism having a member for coming out of the vertical ruler of the single plate by contacting at least two positions on the lower side end of the single plate in the single plate conveyance direction on the conveyance path of the conveyance member;
A horizontal ruler mechanism having a member that pushes the single plate in a substantially same direction from a direction orthogonal to the conveyance direction of the single plate on the conveyance path of the conveyance member, and has a member that takes out the horizontal ruler of the single plate;
A mounting plate having a plurality of through-holes that are flat in a substantially horizontal direction and penetrate in the upper and lower thickness directions;
A penetrating member that is sized to pass through the through-hole, and that can freely reciprocate up and down from the bottom to the top of the through-hole;
It has a rod-like portion with a length equal to or greater than the width of the single plate in the direction orthogonal to the conveyance direction of the single plate conveyed by the conveyance member, and can be reciprocated from the lower side to the upper side of the conveyance path of the conveyance member. A lower support member capable of reciprocating in a substantially horizontal direction between predetermined positions above the mounting plate from above,
A single plate is conveyed by a conveying member, and the vertical ruler mechanism and horizontal ruler mechanism are used to feed the vertical and horizontal rulers of the single plate, and then the single plate is moved above the conveying path of the conveying member by a lower support member. Next, the lower support member is moved to a predetermined position above the mounting plate, and then the penetrating member is passed through from the lower side of the through hole to the upper side, so that the single plate on the lower support member is moved to the lower side. A controller that pushes up above the side support member, then returns the lower support member to the original position below the transport path of the transport member, and then returns the penetrating member to the original position below the through hole; ,
And a mounting device (claim 2).

本発明は、横定規、縦定規が終了した単板をある部材から他の部材に移し替えるとき、上側に接着剤が付いていても、また上下に2枚重ねてある場合でも、横定規、縦定規が狂わない様に、載置出来る。   The present invention provides a horizontal ruler and a horizontal ruler that can be used to transfer a veneer whose vertical ruler has been completed from one member to another member, even when an adhesive is attached on the upper side or when two sheets are stacked vertically. Can be placed so that the vertical ruler does not go wrong.

次に実施例を説明するが、本実施例は、上層より下層に逆階段状に繊維方向の端部をずらして重ねて加熱圧締を順次繰り返して厚み方向で6層となる積層材を連続状に製造する装置の構成を図3から図6に基づいて説明すると、図3は概略平面図、図4は図3の一部省略AA視図、図5は図3の一部省略BCDEFGHI視図、図6は図3のJJ視図である。尚、図5の中で細線の大円内に示す図は、細線の小円で囲った部分を拡大した図である。   Next, an example will be described. In this example, a laminated material having six layers in the thickness direction is continuously formed by shifting the ends in the fiber direction from the upper layer to the lower layer while shifting the end portions in the fiber direction and repeating heating and pressing sequentially. 3 to 6 is a schematic plan view, FIG. 4 is a partially omitted AA view of FIG. 3, and FIG. 5 is a partially omitted BCDEFGHI view of FIG. 6 and 6 are JJ views of FIG. In addition, the figure shown in the large circle of a thin line in FIG. 5 is the figure which expanded the part enclosed with the small circle of the thin line.

図4に示す様に単板Aが上下方向に複数枚堆積されていて、昇降機(図示せず)等により最上の単板Aの高さが常に定位置に移動するように自動制御されている。また実施例で用いる単板Aは全て乾燥されていて、厚み4ミリメートル、繊維方向の長さ1000ミリメートル、繊維直交方向の長さ1000ミリメートルの形状となっている。
6は吸着部材であり、単板と当接し、繊維直交方向に複数の吸盤6aは下側に広がる円錐形で、ゴム、スポンジ等の弾性体で構成され、そして吐出口6bは開閉器(図示せず)を介して送風機(図示せず)の吸引側に連結され、該開閉器が開の状態で単板を吸着できる。更に該吸着部材6は、シリンダ(図示せず)等により、矢印方向に上下移動自在且つX1、X2方向に往復移動自在に構成されている。11は矢印方向に回転駆動している一対の挿入ロールであり、単板Aを挟持して搬送する。
As shown in FIG. 4, a plurality of single plates A are stacked in the vertical direction, and are automatically controlled by an elevator (not shown) or the like so that the height of the uppermost single plate A always moves to a fixed position. . Further, all the single plates A used in the examples are dried, and have a shape of a thickness of 4 mm, a length of 1000 mm in the fiber direction, and a length of 1000 mm in the direction perpendicular to the fiber.
Reference numeral 6 denotes an adsorbing member, a plurality of suction cups 6a that are in contact with the veneer, are formed in a conical shape extending downward and are made of an elastic body such as rubber or sponge, and the discharge port 6b is a switch (see FIG. It is connected to the suction side of a blower (not shown) through a not-shown), and the single plate can be adsorbed with the switch open. Further, the suction member 6 is configured to be movable up and down in the arrow direction and reciprocally movable in the X1 and X2 directions by a cylinder (not shown). Reference numeral 11 denotes a pair of insertion rolls that are rotationally driven in the direction of the arrow, and sandwich and transport the single plate A.

次に、熱硬化性の接着剤16は塗布ロール17と調整ロール19との間に適宜に自動で補充され、そして塗布ロール17と調整ロール19との隙間調整により単板Aに塗布する接着剤の塗布量が調整される。
21は塗布ロール17と調整ロール19を上下移動させるシリンダである。そして、シリンダ21で塗布ロール17と調整ロール19を下降させた状態で、塗布ロール17と固定ロール23とで単板Aを挟持して搬送することにより、単板Aの上面に接着剤16を塗布する。また単板Aに接着剤16を塗布しないときは、単板Aに塗布ロール17が充分に接触しない位置までシリンダ21で塗布ロール17と調整ロール19とを上昇させた状態で、単板Aを一対の挿入ロール11、固定ロール23等により搬送する。
Next, the thermosetting adhesive 16 is automatically automatically refilled between the application roll 17 and the adjustment roll 19, and is applied to the single plate A by adjusting the gap between the application roll 17 and the adjustment roll 19. The amount of coating is adjusted.
Reference numeral 21 denotes a cylinder for moving the application roll 17 and the adjustment roll 19 up and down. Then, with the application roll 17 and the adjustment roll 19 lowered by the cylinder 21, the single plate A is sandwiched and conveyed by the application roll 17 and the fixed roll 23, whereby the adhesive 16 is applied to the upper surface of the single plate A. Apply. When the adhesive 16 is not applied to the veneer A, the veneer A and the adjustment roll 19 are raised by the cylinder 21 until the applicator roll 17 is not sufficiently in contact with the veneer A. It conveys with a pair of insertion roll 11, fixed roll 23 grade | etc.,.

次に、単板Aを繊維方向に搬送する搬送ロール29が繊維方向に複数配備され、運転中は常時矢印方向に回転している。
37は単板Aが到達したことを検出する反射光電スイッチ等の検出器である。
また、検出器37より搬送方向下手側近辺で単板Aの搬送路と搬送路外の間を往復移動自在な第1縦定規板39が配備され、シリンダ41により往復移動される。そして搬送路に進出状態では、接着剤16が塗布されていない単板Aの繊維方向下手側端部で繊維直交方向の少なくとも2カ所が当接する。
更に第1縦定規板39より搬送方向約50センチメートル上手側で、搬送路より上方で吸着部材6と同様な構成の吸着部材43が上下移動自在に配備され、そして該吸着部材43はシリンダ45により上下移動される。また第1縦定規板39より搬送方向120ミリメートル下手側で、単板Aの搬送路に第2縦定規板47が配備され、接着剤16が塗布されいる単板Aの繊維方向下手側端部で繊維直交方向の少なくとも2カ所が当接する。
また第2縦定規板47より搬送方向上手側で、搬送路より下方で、繊維直交方向に棒状の持ち上げバー51が配備され、更に該持ち上げバー51は図5に示すように、支持台53に上下移動自在に支持され、更に該持ち上げバー51は支持台53に取り付けられているサーボモータ、誘導電動機等の電動機55によりネジ機構等で上下移動される。また57は電動機55の回転角を検出するエンコーダー等の回転角検出器であり、持ち上げバー51を上下移動させたときの位置を検出する。また支持台53は矢印方向に往復移動自在(図示せず)に構成され、そしてベルト、チェーン等の無端帯61に連結されていて、プーリー63を介してサーボモータ、誘導電動機等の電動機65により同方向に往復移動される。67は電動機65により支持台53が矢印方向に移動されたときの位置を検出する反射光電スイッチ、近接スイッチ等の前進限検出器であり、68は電動機65により支持台53が元の位置に戻されたときの位置を検出する反射光電スイッチ、近接スイッチ等の後退限検出器である。
Next, a plurality of transport rolls 29 for transporting the single plate A in the fiber direction are provided in the fiber direction, and always rotate in the arrow direction during operation.
Reference numeral 37 denotes a detector such as a reflective photoelectric switch that detects that the single plate A has arrived.
In addition, a first vertical ruler plate 39 that can reciprocate between the conveyance path of the single plate A and the outside of the conveyance path is provided near the lower side of the conveyance direction from the detector 37 and is reciprocated by the cylinder 41. In the advanced state in the conveyance path, at least two points in the fiber orthogonal direction abut on the lower end in the fiber direction of the veneer A to which the adhesive 16 is not applied.
Further, an adsorbing member 43 having the same configuration as the adsorbing member 6 is disposed on the upper side of the first vertical ruler plate 39 in the conveying direction by about 50 centimeters and above the conveying path so as to be movable up and down. Is moved up and down. Further, the second vertical ruler plate 47 is provided in the conveyance path of the single plate A on the lower side of the conveyance direction of the single plate A from the first vertical ruler plate 39, and the lower end of the single plate A in the fiber direction on which the adhesive 16 is applied. Thus, at least two points in the direction perpendicular to the fiber contact each other.
Further, a bar-like lifting bar 51 is provided on the upper side in the conveying direction from the second vertical ruler plate 47, below the conveying path, and in the direction perpendicular to the fiber. Further, as shown in FIG. The lifting bar 51 is supported so as to be movable up and down, and is moved up and down by a screw mechanism or the like by an electric motor 55 such as a servo motor or an induction motor attached to a support base 53. Reference numeral 57 denotes a rotation angle detector such as an encoder that detects the rotation angle of the electric motor 55, and detects the position when the lifting bar 51 is moved up and down. The support base 53 is configured to be reciprocally movable (not shown) in the direction of the arrow, and is connected to an endless belt 61 such as a belt or a chain, and is driven by a motor 65 such as a servo motor or induction motor via a pulley 63. It is reciprocated in the same direction. 67 is a forward limit detector such as a reflection photoelectric switch or a proximity switch for detecting the position when the support base 53 is moved in the direction of the arrow by the electric motor 65, and 68 is a position where the support base 53 is returned to the original position by the electric motor 65. It is a backward limit detector such as a reflective photoelectric switch or a proximity switch that detects the position when it is set.

次に、図6に示す103は実線で示すスタート位置から2点鎖線で示す位置間を往復移動自在に配備されている挿入板である。
また、111はベルト、チェーン等の無端帯であり、プーリー113を介してサーボモータ、誘導電動機等の電動機115により正逆回転・停止される。また116は電動機115の回転角を検出するエンコーダー等の回転角検出器であり、挿入板103を移動させたときの位置を検出する。更に無端帯111には図5に示すように、上向きに広がる円錐状の貫通穴111aが形成されている。また貫通穴111aに係合する突部103aが挿入板103に一体に取り付けられていて、該挿入板103は前記係合状態で、位置決めされると共に、無端帯111により移動される。また挿入板103は上向きに外力が加わると、係合状態が解放され、無端帯111より離れて上へ移動する。更に挿入板103は熱伝導の良いアルミニウム、銅等で構成されている。
また挿入板103は、単板1枚に対応する貫通穴103bが4カ所以上形成されていて、該挿入板103がスタート位置では、貫通穴103bより小さい径の丸棒121が、夫々の貫通穴103bを通リ抜けるべく上下移動自在に配備され、そして該丸棒121はシリンダ123により上下移動される。
Next, reference numeral 103 shown in FIG. 6 denotes an insertion plate that is reciprocally moved between a position indicated by a two-dot chain line from a start position indicated by a solid line.
Reference numeral 111 denotes an endless belt such as a belt or a chain, which is rotated forward and backward by a motor 115 such as a servo motor or an induction motor via a pulley 113. Reference numeral 116 denotes a rotation angle detector such as an encoder that detects the rotation angle of the electric motor 115 and detects the position when the insertion plate 103 is moved. Further, as shown in FIG. 5, the endless belt 111 is formed with a conical through hole 111a extending upward. A protrusion 103a that engages with the through hole 111a is integrally attached to the insertion plate 103, and the insertion plate 103 is positioned and moved by the endless belt 111 in the engaged state. Further, when an external force is applied upward, the insertion plate 103 is released from the engaged state and moves upward away from the endless belt 111. Further, the insertion plate 103 is made of aluminum, copper or the like having good heat conduction.
Further, the insertion plate 103 has four or more through holes 103b corresponding to one single plate. When the insertion plate 103 is at the start position, a round bar 121 having a diameter smaller than the through hole 103b is formed in each through hole. The round bar 121 is moved up and down by a cylinder 123 so as to be movable up and down to pass through 103b.

次に、図6に示す1は単板を順次積層していくために予め逆階段状に作られた基準積層材であり、該基準積層材1は厚み4ミリメートルの単板を各層間が繊維方向に120ミリメートル間隔の逆階段状に接着剤により、繊維方向を左右方向として6層に積層されている。
また、129はベルト、チェーン等の無端帯であり、プーリー131を介してサーボモータ、誘導電動機等の電動機133により正逆回転・停止される。135は電動機133の回転角を検出して基準積層材1及び積層後の積層材の位置を検出するエンコーダー等の回転角検出器である。
Next, reference numeral 1 shown in FIG. 6 is a reference laminated material made in advance in an inverted staircase for sequentially laminating the single plates. The reference laminated material 1 is a single plate having a thickness of 4 mm and each layer is made of fibers. The layers are laminated in six layers with an adhesive in the shape of a reverse staircase spaced at intervals of 120 millimeters in the direction, with the fiber direction as the left-right direction.
Reference numeral 129 denotes an endless belt such as a belt or a chain, which is rotated forward / reversely by a motor 133 such as a servo motor or an induction motor via a pulley 131. Reference numeral 135 denotes a rotation angle detector such as an encoder that detects the rotation angle of the electric motor 133 and detects the positions of the reference laminated material 1 and the laminated material after lamination.

次に、143は下熱板であり、図6に於ける左右方向の長さは1000ミリメートル、左右方向に直交する幅は1200ミリメートルの大きさを有し、更に蒸気、ヒーター等(図示せず)により摂氏180度±10度に運転中は常時加熱されている。更に下熱板143は上下移動自在に配備され、そして該下熱板143はシリンダ145により上下移動される。
また155は下熱板143の上方に固定されて配備されている上熱板であり、下熱板143と同様に左右方向の長さは1000ミリメートル、左右方向に直交する幅は1200ミリメートルの大きさを有し、更に蒸気、ヒーター等(図示せず)により摂氏180度±10度に運転中は常時加熱されている。
Next, reference numeral 143 denotes a lower heating plate having a length of 1000 mm in the left-right direction and a width of 1200 mm perpendicular to the left-right direction in FIG. ) Is always heated during operation to 180 degrees Celsius ± 10 degrees Celsius. Further, the lower heating plate 143 is arranged to be movable up and down, and the lower heating plate 143 is moved up and down by a cylinder 145.
Reference numeral 155 denotes an upper heating plate fixed above the lower heating plate 143. Like the lower heating plate 143, the length in the left-right direction is 1000 millimeters, and the width orthogonal to the left-right direction is 1200 millimeters. Furthermore, it is constantly heated during operation to 180 degrees Celsius ± 10 degrees Celsius by steam, a heater or the like (not shown).

更に、検出器37、前進限検出器67、後退限検出器68、回転角検出器57、116、135等の信号に基づいて、シリンダ21、41、45、145、電動機55、65、115、133等の夫々を後述するように制御する制御器(図示せず)等で構成されている。   Further, based on signals from the detector 37, the forward limit detector 67, the backward limit detector 68, the rotation angle detectors 57, 116, 135, etc., the cylinders 21, 41, 45, 145, the motors 55, 65, 115, The controller 133 is configured by a controller (not shown) or the like that controls each of 133 and the like as will be described later.

以下、その作用を図7から図30の作動説明図に基づいて説明する。
初期状態からの積層材の製造は、接着剤16が塗布されない第1層となる単板の挿入から始まる。故に初期状態では図7(a)に示すように、一対の挿入ロール11、塗布ロール17、調整ロール19及び固定ロール23が常時矢印方向に回転していると共に、塗布ロール17は固定ロール23の上方に充分に離れた位置に上昇待機している。
運転開始により、制御器からの信号で、搬送ロール29を回転させると共にシリンダ41を作動させて第1縦定規板39を搬送路に進出させると共に、吸着部材6を矢印方向に下降させ、単板A1を吸着させてから矢印方向に上昇させる。
次に制御器からの信号で、図7(b)に示すように、吸着部材6を矢印X2方向に移動させて単板A1を挿入ロール11に挟持させて搬送すると共に吸着部材6での単板A1の吸着を解放する。
次に、図7(c)に示す様に、搬送されてくる単板A1の搬送方向下手側を検出器37が検出し、検出信号が制御器に入力されると、制御器からの信号で、吸着部材6を矢印X1方向の元の位置に戻す。
次に、図8に示すように、単板A1が第1縦定規板39に当接するのに充分な時間が経過すると、搬送ロール29の送り力により単板A1の搬送方向下手側端部が第1縦定規板39に押しつけられて、単板A1の縦定規が出される。
次に、制御器からの信号で、図9に示す様に、電動機65を作動させて、支持台53を介して持ち上げバー51を矢印方向に、予め設定されている所定距離移動させて単板A1の横定規を出す。
前記所定距離移動後、図10に示す様に、電動機65を逆作動させて、支持台53を介して持ち上げバー51を矢印方向の元の位置に戻す。
次に、制御器からの信号で、図11に示すように、シリンダ45を作動させて吸着部材43を矢印方向に下降させ、単板A1を吸着させてから矢印方向に上昇させ、該単板A1を搬送路の上方に待機させる。
次に、制御器からの信号で、図12(a)に示す様に、シリンダ41を作動させて第1縦定規板39を搬送路の下に後退させると共に、シリンダ21を作動させて、塗布ロール17及び調整ロール19を矢印方向に下降させ、単板の厚みより、塗布ロール17と固定ロール23間の隙間を小さくする。更に吸着部材6を矢印方向に下降させ、単板A2を吸着させてから矢印方向に上昇させる。
Hereinafter, the operation will be described with reference to the operation explanatory diagrams of FIGS.
The production of the laminated material from the initial state starts with the insertion of a single plate that is the first layer to which the adhesive 16 is not applied. Therefore, in the initial state, as shown in FIG. 7A, the pair of insertion rolls 11, application rolls 17, adjustment rolls 19 and fixed rolls 23 are always rotating in the direction of the arrow, and the application rolls 17 are fixed to the fixed rolls 23. It is waiting to ascend to a position sufficiently away from the top.
At the start of operation, the conveyance roll 29 is rotated and the cylinder 41 is operated by a signal from the controller to move the first vertical ruler plate 39 into the conveyance path, and the suction member 6 is lowered in the direction of the arrow to produce a single plate. A1 is adsorbed and then raised in the direction of the arrow.
Next, as shown in FIG. 7B, a signal from the controller moves the suction member 6 in the direction of the arrow X2, holds the single plate A1 between the insertion rolls 11, and transports the single plate at the suction member 6. Release the adsorption of the plate A1.
Next, as shown in FIG. 7C, when the detector 37 detects the lower side of the transported single plate A1 in the transport direction and the detection signal is input to the controller, the signal from the controller is The suction member 6 is returned to the original position in the arrow X1 direction.
Next, as shown in FIG. 8, when a sufficient time has elapsed for the single plate A1 to contact the first vertical ruler plate 39, the lower end of the single plate A1 in the transport direction is moved by the feed force of the transport roll 29. Pressed against the first vertical ruler plate 39, the vertical ruler of the single plate A1 is taken out.
Next, as shown in FIG. 9, the electric motor 65 is operated by a signal from the controller, and the lifting bar 51 is moved in the direction of the arrow through the support base 53 in the direction of the arrow to move the single plate. Put out the A1 horizontal ruler.
After the predetermined distance of movement, as shown in FIG. 10, the electric motor 65 is reversely operated, and the lifting bar 51 is returned to the original position in the arrow direction via the support base 53.
Next, as shown in FIG. 11, the cylinder 45 is operated by a signal from the controller to lower the suction member 43 in the arrow direction, suck the single plate A1, and then lift it in the arrow direction. A1 is made to wait above the conveyance path.
Next, in response to a signal from the controller, as shown in FIG. 12 (a), the cylinder 41 is operated to retract the first vertical ruler plate 39 below the conveying path, and the cylinder 21 is operated to apply the cylinder. The roll 17 and the adjustment roll 19 are lowered in the direction of the arrow, and the gap between the coating roll 17 and the fixed roll 23 is made smaller than the thickness of the single plate. Further, the suction member 6 is lowered in the arrow direction, and the single plate A2 is sucked and then raised in the arrow direction.

次に制御器からの信号で、図12(b)に示すように、吸着部材6を矢印X2方向に移動させて単板A2を挿入ロール11に挟持させて搬送すると共に吸着部材6での単板A2の吸着を解放する。挿入ロール11で搬送される単板A2は塗布ロール17及び固定ロール23にも挟持されて搬送され、単板A2の上面に接着剤16が塗布される。以後接着剤付き単板A2という。
次に、図12(c)に示す様に、搬送されてくる接着剤付き単板A2の搬送方向下手側を検出器37が検出し、検出信号が制御器に入力されると、制御器からの信号で、吸着部材6を矢印X1方向の元の位置に戻す。
次に、図13に示すように、接着剤付き単板A2が第1縦定規板39に当接するのに充分な時間が経過すると、搬送ロール29の送り力により接着剤付き単板A2の搬送方向下手側端部が第2縦定規板47に押しつけられて、接着剤付き単板A2の縦定規が出される。 次に、制御器からの信号で、図14に示す様に、電動機65を作動させて、支持台53を介して持ち上げバー51を矢印方向に、予め設定されている所定距離移動させて接着剤付き単板A2の横定規を出す。この状態で、接着剤付き単板A2の左端部は上下方向で単板A1の左端部と一致する。
前記所定距離移動後、図15に示す様に、電動機65を逆作動させて、支持台53を介して持ち上げバー51を矢印方向の元の位置に戻す。
次に、制御器からの信号で、図16に示す様に、電動機55を作動させて、予め設定されている第1所定距離、持ち上げバー51を上昇させ単板A1の下に接着剤付き単板A2を接触させる。その結果、接着剤付き単板A2は単板A1より、図16に示す向こう側に120ミリメートルずれた状態で当接する。
次に、前記第1所定距離上昇後、制御器からの信号で、図17に示す様に、吸着部材43に連結されている開閉器を閉じ、吸着部材43による単板A1の吸着を解放すると共に、電動機55を逆作動させて、予め設定されている所定距離、持ち上げバー51を下降させる。この状態で、持ち上げバー51、接着剤付き単板A2、単板A1は搬送ロール29より上且つ吸着部材43より下の位置で停止している。
Next, as shown in FIG. 12B, the suction member 6 is moved in the direction of the arrow X2 by the signal from the controller, and the single plate A2 is sandwiched between the insertion rolls 11 and conveyed. Release the adsorption of the plate A2. The veneer A2 conveyed by the insertion roll 11 is also nipped and conveyed by the application roll 17 and the fixed roll 23, and the adhesive 16 is applied to the upper surface of the veneer A2. Hereinafter, it is referred to as a single plate A2 with an adhesive.
Next, as shown in FIG. 12 (c), when the detector 37 detects the lower side in the transport direction of the single plate A2 with adhesive that is being transported and a detection signal is input to the controller, Is returned to the original position in the direction of the arrow X1.
Next, as shown in FIG. 13, when a sufficient time has passed for the single plate A <b> 2 with adhesive to contact the first vertical ruler plate 39, the single plate A <b> 2 with adhesive is conveyed by the feed force of the conveyance roll 29. The lower end in the direction is pressed against the second vertical ruler plate 47, and the vertical ruler of the single plate A2 with adhesive is taken out. Next, with the signal from the controller, as shown in FIG. 14, the electric motor 65 is operated, and the lifting bar 51 is moved in the direction of the arrow through the support base 53 by a predetermined distance, and the adhesive. Take out the horizontal ruler of the single veneer A2. In this state, the left end of the single plate A2 with adhesive coincides with the left end of the single plate A1 in the vertical direction.
After moving the predetermined distance, as shown in FIG. 15, the electric motor 65 is reversely operated, and the lifting bar 51 is returned to the original position in the arrow direction via the support base 53.
Next, as shown in FIG. 16, the electric motor 55 is actuated by a signal from the controller to raise the lifting bar 51 for a first predetermined distance set in advance, and a single unit with adhesive under the single plate A1. Plate A2 is brought into contact. As a result, the single plate A2 with adhesive contacts the far side shown in FIG. 16 with a distance of 120 millimeters from the single plate A1.
Next, after the first predetermined distance is increased, the switch connected to the suction member 43 is closed by a signal from the controller as shown in FIG. 17, and the suction of the single plate A1 by the suction member 43 is released. At the same time, the electric motor 55 is reversely operated to lower the lifting bar 51 by a predetermined distance. In this state, the lifting bar 51, the single plate A2 with adhesive, and the single plate A1 are stopped at positions above the transport roll 29 and below the suction member 43.

次に制御器からの信号で、図18(a)に示すように、支持台53が前進限検出器67に検出されるまで電動機65を駆動して、持ち上げバー51を矢印方向に移動させ、挿入板103の上方の所定位置に単板A1、接着剤付き単板A2を移動させる。
次に制御器からの信号で、図18(b)に示すように、シリンダ123を作動させて丸棒121を貫通穴103bより上方に貫通させ、該丸棒121の先端で持ち上げバー51より接着剤付き単板A2、単板A1を上昇させる。
次に前記上昇が終了するのに充分な時間が経過後、制御器からの信号で、図18(c)に示すように、支持台53が後退限検出器68に検出される元の位置に戻るまで電動機65を逆駆動する。
次に制御器からの信号で、図18(d)に示すように、持ち上げバー51が搬送ロール29より下の元の位置に戻るまで電動機55を逆駆動させて、下降させると共に、シリンダ123を作動させて、丸棒121を矢印方向の元の位置に下降させる。この状態では、図19に示すように、接着剤付き単板A2の右側端部は挿入板103の右端部103cに上下方向で一致していると共に、単板A1の右端部は接着剤付き単板A2より左に120ミリメートルずれている。また基準積層材1の第2層の左端部は上下方向で、上熱板155の右端部155aとほぼ一致している。更に基準積層材1の最上層の表面は上下方向で上熱板155の加圧面にほぼ一致している。
次に制御器からの信号で、図20に示すように、電動機115を駆動させてプーリー113を介して無端帯111を移動させ、無端帯111の円錐状の貫通穴111aで挿入板103に一体化されている突部103aを移動させることで挿入板103を矢印方向に移動させ、そして接着剤付き単板A2の右端部が上熱板155の右端部155aに上下方向で一致したことを回転角検出器116からの信号で判断し、制御器からの信号で、電動機115を停止させる。
次に制御器からの信号で、図21に示すように、シリンダ145を作動させて、下熱板143を上昇させる。前記上昇に伴い挿入板103は下熱板143に持ち上げられ挿入板103の突部103aは無端帯111よりはずされる。そして、接着剤16が塗布されている接着剤付き単板A2の右端部は基準積層材1の第2層の左端部と対向し、また単板A1の右端部は基準積層材1の第1層の左端部と対向する。そして上熱板155と挿入板103を介する下熱板143とで、接着剤付き単板A2の全面と単板A1と基準積層材1の第1層とを1MPaの圧力で3分間加熱圧締する。
Next, with the signal from the controller, as shown in FIG. 18A, the motor 65 is driven until the support base 53 is detected by the forward limit detector 67, and the lifting bar 51 is moved in the direction of the arrow. The single plate A1 and the single plate A2 with adhesive are moved to a predetermined position above the insertion plate 103.
Next, in response to a signal from the controller, as shown in FIG. 18 (b), the cylinder 123 is actuated to allow the round bar 121 to pass through the through hole 103 b, and the tip of the round bar 121 is lifted and bonded to the bar 51. The single plate A2 with the agent and the single plate A1 are raised.
Next, after a sufficient time has elapsed to complete the ascent, the signal from the controller returns the support base 53 to the original position detected by the backward limit detector 68 as shown in FIG. The electric motor 65 is reversely driven until it returns.
Next, with the signal from the controller, as shown in FIG. 18 (d), the electric motor 55 is reversely driven until the lifting bar 51 returns to the original position below the transport roll 29, and the cylinder 123 is lowered. By actuating, the round bar 121 is lowered to the original position in the arrow direction. In this state, as shown in FIG. 19, the right end portion of the single plate A2 with the adhesive coincides with the right end portion 103c of the insertion plate 103 in the vertical direction, and the right end portion of the single plate A1 has the single end with the adhesive. It is shifted 120 mm to the left from the plate A2. Further, the left end portion of the second layer of the reference laminate 1 is substantially aligned with the right end portion 155a of the upper heating plate 155 in the vertical direction. Further, the surface of the uppermost layer of the reference laminate 1 substantially coincides with the pressing surface of the upper heating plate 155 in the vertical direction.
Next, as shown in FIG. 20, the motor 115 is driven by the signal from the controller to move the endless belt 111 through the pulley 113, and is integrated with the insertion plate 103 through the conical through hole 111 a of the endless belt 111. The protrusion 103a is moved to move the insertion plate 103 in the direction of the arrow, and the right end of the single plate A2 with adhesive is aligned with the right end 155a of the upper heating plate 155 in the vertical direction. Judgment is made by a signal from the angle detector 116, and the motor 115 is stopped by a signal from the controller.
Next, as shown in FIG. 21, the cylinder 145 is operated by a signal from the controller to raise the lower heat plate 143. With the rise, the insertion plate 103 is lifted by the lower heating plate 143, and the protrusion 103 a of the insertion plate 103 is removed from the endless band 111. The right end portion of the single plate A2 with adhesive to which the adhesive 16 is applied is opposed to the left end portion of the second layer of the reference laminate 1, and the right end portion of the single plate A1 is the first end of the reference laminate 1. Opposite the left edge of the layer. Then, with the upper heating plate 155 and the lower heating plate 143 through the insertion plate 103, the entire surface of the single plate A2 with adhesive, the single plate A1, and the first layer of the reference laminate 1 are heated and pressed at a pressure of 1 MPa for 3 minutes. To do.

次に制御器からの信号で、前記3分間の間に次に積層する単板を下記のように制御する。
図22(a)に示すように、吸着部材6を矢印方向に下降させ、単板A3を吸着させてから矢印方向に上昇させる。
Next, a single plate to be laminated next during the three minutes is controlled as follows by a signal from the controller.
As shown in FIG. 22A, the suction member 6 is lowered in the arrow direction, and the single plate A3 is sucked and then raised in the arrow direction.

次に制御器からの信号で、図22(b)に示すように、吸着部材6を矢印X2方向に移動させて単板A3を挿入ロール11に挟持させて搬送すると共に、吸着部材6での単板A3の吸着を解放する。挿入ロール11で搬送される単板A3は塗布ロール17及び固定ロール23にも挟持されて搬送され、単板A3の上面に接着剤16が塗布される。以後接着剤付き単板A3という。
次に、図22(c)に示す様に、搬送されてくる接着剤付き単板A3の搬送方向下手側を検出器37が検出し、検出信号が制御器に入力されると、制御器からの信号で、吸着部材6を矢印X1方向の元の位置に戻す。
次に、図23に示すように、接着剤付き単板A3が第1縦定規板39に当接するのに充分な時間が経過すると、搬送ロール29の送り力により接着剤付き単板A3の搬送方向下手側端部が第2縦定規板47に押しつけられて、接着剤付き単板A3の縦定規が出される。
次に、制御器からの信号で、図24に示す様に、電動機65を作動させて、支持台53を介して持ち上げバー51を矢印方向に、予め設定されている所定距離移動させて接着剤付き単板A3の横定規を出す。
前記所定距離移動後、図25に示す様に、電動機65を逆作動させて、支持台53を介して持ち上げバー51を矢印方向の元の位置に戻す。
次に、制御器からの信号で、図26に示す様に、電動機55を作動させて、予め設定されている第2所定距離、持ち上げバー51を上昇させる。この状態で、持ち上げバー51、接着剤付き単板A3は、搬送ロール29より上且つ吸着部材43より下の位置で停止している。
Next, as shown in FIG. 22 (b), the suction member 6 is moved in the direction of the arrow X 2 by the signal from the controller, and the single plate A 3 is held between the insertion rolls 11 and conveyed. The adsorption of the single plate A3 is released. The veneer A3 conveyed by the insertion roll 11 is also nipped and conveyed by the application roll 17 and the fixed roll 23, and the adhesive 16 is applied to the upper surface of the veneer A3. Hereinafter, it is referred to as a single plate A3 with an adhesive.
Next, as shown in FIG. 22 (c), when the detector 37 detects the lower side of the transported single plate A3 with the adhesive in the transport direction and the detection signal is input to the controller, Is returned to the original position in the direction of the arrow X1.
Next, as shown in FIG. 23, when a sufficient time has passed for the single plate A3 with adhesive to contact the first vertical ruler plate 39, the single plate A3 with adhesive is transported by the feed force of the transport roll 29. The lower end in the direction is pressed against the second vertical ruler plate 47, and the vertical ruler of the single plate A3 with adhesive is taken out.
Next, with the signal from the controller, as shown in FIG. 24, the electric motor 65 is operated, and the lifting bar 51 is moved in the direction of the arrow through the support base 53 by a predetermined distance to be adhesive. Take out the horizontal ruler of the attached single plate A3.
After the predetermined distance, as shown in FIG. 25, the electric motor 65 is reversely operated, and the lifting bar 51 is returned to the original position in the arrow direction via the support base 53.
Next, as shown in FIG. 26, the electric motor 55 is actuated by a signal from the controller to raise the lifting bar 51 by a second predetermined distance set in advance. In this state, the lifting bar 51 and the single plate A3 with the adhesive are stopped at positions above the transport roll 29 and below the suction member 43.

次に上熱板155と下熱板143による加熱圧締の3分間が経過すると、制御器からの信号で、図27に示す様に、シリンダ145を作動させて、下熱板143を矢印方向の元の位置に下降させる。前記下降に伴い挿入板103の突部103aは無端帯111の円錐状の貫通穴111aに係合する。
次に制御器からの信号で、図28に示すように、電動機115を逆駆動させて、無端帯111の円錐状の貫通穴111aに係合している突部103aを移動させることで挿入板103を矢印方向に移動させると共に、電動機133を駆動させて、無端帯129を矢印方向に移動させる。そして挿入板103が元のスタート位置に戻ったことを回転角検出器116からの信号で判断し、制御器からの信号で電動機115を停止させると共に、基準積層材1の第3層の左端部が、上下方向で上熱板155の右端部155a一致したことを回転角検出器135からの信号で判断し、制御器からの信号で電動機133を停止させる。
Next, when 3 minutes of heating and pressing by the upper heating plate 155 and the lower heating plate 143 have elapsed, a signal from the controller operates the cylinder 145 as shown in FIG. 27 to move the lower heating plate 143 in the direction of the arrow. Lower to the original position. The protrusion 103 a of the insertion plate 103 engages with the conical through hole 111 a of the endless band 111 as the lowering.
Next, with the signal from the controller, as shown in FIG. 28, the motor 115 is reversely driven to move the protrusion 103a engaged with the conical through hole 111a of the endless belt 111, thereby inserting the insertion plate. 103 is moved in the arrow direction, and the electric motor 133 is driven to move the endless belt 129 in the arrow direction. Then, it is determined from the signal from the rotation angle detector 116 that the insertion plate 103 has returned to the original start position, the motor 115 is stopped by a signal from the controller, and the left end of the third layer of the reference laminate 1 However, it is determined from the signal from the rotation angle detector 135 that the right end portion 155a of the upper heating plate 155 matches in the vertical direction, and the electric motor 133 is stopped by the signal from the controller.

次に制御器からの信号で、図29(a)に示すように、支持台53が前進限検出器67に検出されるまで電動機65を駆動して、持ち上げバー51を矢印方向に移動させ、挿入板103の上方の所定位置に接着剤付き単板A3を移動させる。
次に制御器からの信号で、図29(b)に示すように、シリンダ123を作動させて丸棒121を貫通穴103bより上方に貫通させ、該丸棒121の先端で持ち上げバー51より接着剤付き単板A3を上昇させる。
次に前記上昇が終了するのに充分な時間が経過後、制御器からの信号で、図29(c)に示すように、支持台53が後退限検出器68に検出される元の位置に戻るまで電動機65を逆駆動する。
次に制御器からの信号で、図29(d)に示すように、持ち上げバー51が搬送ロール29より下の元の位置に戻るまで電動機55を逆駆動させて、下降させると共に、シリンダ123を作動させて、丸棒121を矢印方向の元の位置に下降させる。この状態では、図30に示すように、接着剤付き単板A3の右側端部は挿入板103の右端部103cに上下方向で一致している。また基準積層材1の第3層の左端部は上下方向で、上熱板155の右端部155aとほぼ一致している。
次に制御器からの信号で、図31に示すように、電動機115を駆動させてプーリー113を介して無端帯111を移動させ、無端帯111の円錐状の貫通穴111aで挿入板103に一体化されている突部103aを移動させることで挿入板103を矢印方向に移動させ、そして接着剤付き単板A3の右端部が上熱板155の右端部155aに上下方向で一致したことを回転角検出器116からの信号で判断し、制御器からの信号で、電動機115を停止させる。
次に制御器からの信号で、図32に示すように、シリンダ145を作動させて、下熱板143を上昇させる。前記上昇に伴い挿入板103は下熱板143に持ち上げられ挿入板103の突部103aは無端帯111よりはずされる。そして、接着剤16が塗布されている接着剤付き単板A3の右端部は基準積層材1の第3層の左端部と対向する。そして上熱板155と挿入板103を介する下熱板143とで、接着剤付き単板A3の全面を、単板A1、接着剤付き単板A2が一体化された基準積層材1に1MPaの圧力で1分間加熱圧締する。
以後、単板A3と同様の動作で単板A4、A5、A6を図22から図32を繰り返して、新たな6層を繊維方向に一体化した基準積層材を製造する。
Next, with the signal from the controller, as shown in FIG. 29A, the motor 65 is driven until the support base 53 is detected by the forward limit detector 67, and the lifting bar 51 is moved in the direction of the arrow. The single plate A3 with adhesive is moved to a predetermined position above the insertion plate 103.
Next, in response to a signal from the controller, as shown in FIG. 29 (b), the cylinder 123 is actuated to allow the round bar 121 to pass through the through hole 103 b, and the tip of the round bar 121 is lifted and bonded to the bar 51. The single plate A3 with the agent is raised.
Next, after a sufficient time has passed to complete the ascent, the support base 53 is returned to the original position detected by the backward limit detector 68 as shown in FIG. The electric motor 65 is reversely driven until it returns.
Next, with the signal from the controller, as shown in FIG. 29 (d), the electric motor 55 is reversely driven until the lifting bar 51 returns to the original position below the transport roll 29, and the cylinder 123 is lowered. By actuating, the round bar 121 is lowered to the original position in the arrow direction. In this state, as shown in FIG. 30, the right end portion of the single plate A3 with adhesive coincides with the right end portion 103c of the insertion plate 103 in the vertical direction. Further, the left end portion of the third layer of the reference laminate 1 is substantially aligned with the right end portion 155a of the upper heating plate 155 in the vertical direction.
Next, as shown in FIG. 31, the motor 115 is driven by the signal from the controller to move the endless belt 111 through the pulley 113, and is integrated with the insertion plate 103 through the conical through hole 111 a of the endless belt 111. The protrusion 103a is moved to move the insertion plate 103 in the direction of the arrow, and the right end of the single plate A3 with adhesive is aligned with the right end 155a of the upper heating plate 155 in the vertical direction. Judgment is made by a signal from the angle detector 116, and the motor 115 is stopped by a signal from the controller.
Next, as shown in FIG. 32, the cylinder 145 is operated by a signal from the controller to raise the lower heat plate 143. With the rise, the insertion plate 103 is lifted by the lower heating plate 143, and the protrusion 103 a of the insertion plate 103 is removed from the endless band 111. The right end portion of the single plate A3 with adhesive to which the adhesive 16 is applied opposes the left end portion of the third layer of the reference laminate 1. Then, with the upper heating plate 155 and the lower heating plate 143 through the insertion plate 103, the entire surface of the single plate A3 with adhesive is 1 MPa on the reference laminate 1 in which the single plate A1 and single plate A2 with adhesive are integrated. Heat-crush with pressure for 1 minute.
Thereafter, the same operation as that of the single plate A3 is repeated for the single plates A4, A5, and A6 from FIG. 22 to FIG. 32 to manufacture a reference laminated material in which new six layers are integrated in the fiber direction.

以上の実施例によれば、横定規、縦定規が終了した単板に対し、上下の熱板で加熱圧締するまでに、単板をある部材から他の部材に移し替えるとき、単板の全体を上下移動のみで移動させるので、前記横定規、縦定規が狂わない。   According to the above-described embodiment, when a single plate is transferred from one member to another before the horizontal ruler and the vertical ruler are finished by heating and pressing with the upper and lower hot plates, Since the whole is moved only by the vertical movement, the horizontal ruler and the vertical ruler do not go wrong.

尚、実施例では、貫通穴111aは円形であるが、3角でも4角でも良く、円形に限定されない。丸棒121も角棒でも良く、丸棒に限定されない。また、大きさは小さい方が好ましい。   In the embodiment, the through hole 111a is circular, but it may be triangular or quadrangular, and is not limited to circular. The round bar 121 may be a square bar and is not limited to a round bar. Moreover, the one where a magnitude | size is small is preferable.

尚、実施例では、熱板による加熱圧諦時間は、3分、1分・・・1分であるが、3分、1分、3分、1分の交互であっても良いし、3分、1分・・・1分、3分であっても良い。   In the embodiment, the heating and pressing time by the hot plate is 3 minutes, 1 minute... 1 minute, but may be alternated by 3 minutes, 1 minute, 3 minutes, 1 minute, or 3 minutes. Minutes, 1 minute... 1 minute, 3 minutes may be sufficient.

従来装置の概略図である。It is the schematic of a conventional apparatus. 発明の実施例の概略平面図である。It is a schematic plan view of the Example of invention. 図2の一部省略AA’視図である。FIG. 3 is a partially omitted AA ′ view of FIG. 2. 図3の一部BB視図である。FIG. 4 is a partial BB view of FIG. 3. 図2の一部DD視図である。FIG. 3 is a partial DD view of FIG. 2. 図2の一部AA”視図である。FIG. 3 is a partial AA ”view of FIG. 2. 図2の一部EE視図である。FIG. 3 is a partial EE view of FIG. 2. 図2の一部FF視図である。FIG. 3 is a partial FF view of FIG. 2. 図8の一部GG視図である。It is a partial GG view of FIG. 図2の一部HH視図である。FIG. 3 is a partial HH view of FIG. 2. 基準積層材の概略図である。It is the schematic of a reference | standard laminated material. 発明の実施例の作動説明図である。It is operation | movement explanatory drawing of the Example of invention. 発明の実施例の作動説明図である。It is operation | movement explanatory drawing of the Example of invention. 発明の実施例の作動説明図である。It is operation | movement explanatory drawing of the Example of invention. 発明の実施例の作動説明図である。It is operation | movement explanatory drawing of the Example of invention. 発明の実施例の作動説明図である。It is operation | movement explanatory drawing of the Example of invention. 発明の実施例の作動説明図である。It is operation | movement explanatory drawing of the Example of invention. 発明の実施例の作動説明図である。It is operation | movement explanatory drawing of the Example of invention. 発明の実施例の作動説明図である。It is operation | movement explanatory drawing of the Example of invention. 発明の実施例の作動説明図である。It is operation | movement explanatory drawing of the Example of invention. 発明の実施例の作動説明図である。It is operation | movement explanatory drawing of the Example of invention. 発明の実施例の作動説明図である。It is operation | movement explanatory drawing of the Example of invention. 発明の実施例の作動説明図である。It is operation | movement explanatory drawing of the Example of invention. 発明の実施例の作動説明図である。It is operation | movement explanatory drawing of the Example of invention. 発明の実施例の作動説明図である。It is operation | movement explanatory drawing of the Example of invention. 発明の実施例の作動説明図である。It is operation | movement explanatory drawing of the Example of invention. 発明の実施例の作動説明図である。It is operation | movement explanatory drawing of the Example of invention. 発明の実施例の作動説明図である。It is operation | movement explanatory drawing of the Example of invention. 発明の実施例の作動説明図である。It is operation | movement explanatory drawing of the Example of invention. 発明の実施例の作動説明図である。It is operation | movement explanatory drawing of the Example of invention. 発明の実施例の作動説明図である。It is operation | movement explanatory drawing of the Example of invention. 発明の実施例の作動説明図である。It is operation | movement explanatory drawing of the Example of invention.

符号の説明Explanation of symbols

1・・・・・基準積層材
103・・・挿入板
143・・・下熱板
155・・・上熱板
DESCRIPTION OF SYMBOLS 1 ... Standard laminated material 103 ... Insertion plate 143 ... Lower heating plate 155 ... Upper heating plate

Claims (2)

載置板の上方で、下側より支持部材で支持されている接着剤の付いてない単板及び/又は上側に接着剤が付いている単板を載置板に載置する際、
略水平方向に平らで、上下の厚み方向に貫通している複数の貫通穴を有する載置板と、
前記貫通穴を通り抜ける大きさで、該貫通穴の下方から上方間を上下往復移動自在な貫通部材と、
載置板の上方から上方外の略水平方向に往復移動自在な支持部材と、
貫通部材を貫通穴の下方から上方へ通り抜けさせて、支持部材上の単板を該支持部材より上に押し上げ、次に支持部材を載置板の上方外の略水平方向に移動させ、次に貫通部材を貫通穴の下方の元の位置に戻す動作をさせる制御器と、
で構成する載置装置。
When placing a single plate without an adhesive and / or a single plate with an adhesive on the upper side, which is supported by a support member from the lower side above the mounting plate,
A mounting plate having a plurality of through-holes that are flat in a substantially horizontal direction and penetrate in the upper and lower thickness directions;
A penetrating member that is sized to pass through the through-hole, and that can freely reciprocate up and down from the bottom to the top of the through-hole;
A support member capable of reciprocating in a substantially horizontal direction above and below the mounting plate;
The penetrating member is passed from the lower side of the through hole upward, the single plate on the supporting member is pushed up above the supporting member, and then the supporting member is moved in a substantially horizontal direction outside the upper side of the mounting plate, and then A controller for causing the penetrating member to return to the original position below the through hole;
A mounting device comprising:
接着剤の付いてない単板及び/又は上側に接着剤が付いている単板を搬送する搬送部材と、
搬送部材の搬送路上で単板の単板搬送方向下手側端部の少なくとも2カ所が当接して、該単板の縦定規を出す部材を有する縦定規出し機構と、
搬送部材の搬送路上で単板の搬送方向に直交する方向から略同方向に単板を押して、該単板の横定規を出す部材を有する横定規出し機構と、
略水平方向に平らで、上下の厚み方向に貫通している複数の貫通穴を有する載置板と、
前記貫通穴を通り抜ける大きさで、該貫通穴の下方から上方間を上下往復移動自在な貫通部材と、
搬送部材で搬送する単板の搬送方向に直交する方向の単板幅以上の長さの棒状部を有すると共に、搬送部材の搬送路の下方から上方の任意の位置に往復移動自在、且つ搬送部材の上方から載置板の上方の所定位置間を略水平方向に往復移動自在な下側支持部材と、
単板を搬送部材で搬送すると共に、縦定規出し機構、横定規出し機構で該単板の縦定規、横定規出しし、次に該単板を下側支持部材で搬送部材の搬送路より上に持ち上げ、次に該下側支持部材を載置板の上方の所定位置に移動させ、次に貫通部材を貫通穴の下方から上方へ通り抜けさせて、下側支持部材上の単板を該下側支持部材より上に押し上げ、次に下側支持部材を搬送部材の搬送路より下の元の位置に戻し、次に貫通部材を貫通穴の下方の元の位置に戻す動作をさせる制御器と、
で構成する載置装置。
A conveying member for conveying a veneer without an adhesive and / or a veneer with an adhesive on the upper side;
A vertical ruler mechanism having a member for coming out of the vertical ruler of the single plate by contacting at least two positions on the lower side end of the single plate in the single plate conveyance direction on the conveyance path of the conveyance member;
A horizontal ruler mechanism having a member that pushes the single plate in a substantially same direction from a direction orthogonal to the conveyance direction of the single plate on the conveyance path of the conveyance member, and has a member that takes out the horizontal ruler of the single plate;
A mounting plate having a plurality of through-holes that are flat in a substantially horizontal direction and penetrate in the upper and lower thickness directions;
A penetrating member that is sized to pass through the through-hole, and that can freely reciprocate up and down from the bottom to the top of the through-hole;
It has a rod-like portion with a length equal to or greater than the width of the single plate in the direction orthogonal to the conveyance direction of the single plate conveyed by the conveyance member, and can be reciprocated from the lower side to the upper side of the conveyance path of the conveyance member. A lower support member capable of reciprocating in a substantially horizontal direction between predetermined positions above the mounting plate from above,
A single plate is conveyed by a conveying member, and the vertical ruler mechanism and horizontal ruler mechanism are used to feed the vertical and horizontal rulers of the single plate, and then the single plate is moved above the conveying path of the conveying member by a lower support member. Next, the lower support member is moved to a predetermined position above the mounting plate, and then the penetrating member is passed through from the lower side of the through hole to the upper side, so that the single plate on the lower support member is moved to the lower side. A controller that pushes up above the side support member, then returns the lower support member to the original position below the transport path of the transport member, and then returns the penetrating member to the original position below the through hole; ,
A mounting device comprising:
JP2003420238A 2003-12-18 2003-12-18 Mounting device Expired - Fee Related JP4214049B2 (en)

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