JP4199959B2 - How to create a natural material mimic - Google Patents

How to create a natural material mimic Download PDF

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Publication number
JP4199959B2
JP4199959B2 JP2002166592A JP2002166592A JP4199959B2 JP 4199959 B2 JP4199959 B2 JP 4199959B2 JP 2002166592 A JP2002166592 A JP 2002166592A JP 2002166592 A JP2002166592 A JP 2002166592A JP 4199959 B2 JP4199959 B2 JP 4199959B2
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Japan
Prior art keywords
paint
coating layer
natural
base material
coating
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JP2002166592A
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Japanese (ja)
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JP2004010431A (en
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進 池奥
和也 大林
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日本興業株式会社
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Description

【0001】
【発明の属する技術分野】
本発明は、住宅の外構、庭、公園、街路、遊園地などに主として配設される擬石や擬木などのコンクリート擬物に関する。
【0002】
【従来の技術】
従来、擬木や擬石としてコンクリート製やプラスチック製のものが知られている。例えば特開平2001−300912号公報には、型枠の内側面に色彩の異なる複数の着色離型剤の流動層を形成し、前記型枠の内側に顔料が混合された着色コンクリートを流し込み成型する擬石が提案されている。又、特開平8−230398号公報には、表層部が木粉が配合された合成樹脂から形成され、表層部の表面に凹凸状木目模様が形成され、表層部の表面が焼かれて焦げ目が付けられ、表面に焼き杉模様が形成された擬木が提案されている。
【0003】
【発明が解決しようとする課題】
しかしながら上記の如き、型枠の内側面に色彩の異なる複数の着色離型剤の流動層を形成し、前記型枠の内側に顔料が混合された着色コンクリートを流し込み成型する擬石においては、色むらがでるが、表面の石肌と一致せず不自然であり、流し込む材料に顔料を練り混ぜておくことで更に色相に幅を持たせることができるが、セメントなど水和反応の際に消石灰が生成される材料を使用した場合、成型品には保護層が無く白華しやすく、耐久性が劣るという問題があった。表層部が木粉が配合された合成樹脂から形成され、表層部の表面に凹凸状木目模様が形成され、表層部の表面が焼かれて焦げ目が付けられ、表面に焼き杉模様が形成された擬木においては、焼き杉のように、凸部が基材と異なる色彩の素材には好適であるが、古木のように苔や黴などにより凹部が汚れている素材を擬するのは困難であった。
【0004】
そこで本発明者は従来の欠点に鑑み鋭意研究の結果、朽ちた古木の質感や摩耗によって表面凸部が平らになった石肌などを再現できる天然材風擬物の作成方法を提供するものである。
【0005】
【課題を解決するための手段】
本発明請求項1における天然材風擬物の作成方法は、基材の表面に凹部と凸部が形成されて肌理となされ、この凹部の明度又は彩度又は色相が凸部と異なるようになされた天然材風擬物の作成方法であって、基材に第1の塗料を塗布し、乾燥させて第1の塗膜層を形成した後、この第1の塗膜層上に第1の塗料と明度又は彩度又は色相が異なる第2の塗料を塗布し、この第2の塗料が未乾燥の間に凹部を除いた部分の前記第2の塗料を拭き取った後、凹部内に残溜した第2の塗料を乾燥させて当該凹部に第2の塗膜層を形成することにより、凹部においては第2の塗膜層を表出させ、凸部においては第1の塗膜層を表出させるようにしたもので、作成された天然材風擬物は、天然材の風合いを醸し出す。本発明における天然材とは、木や石あるいはレンガなどを総称するものである。
【0006】
又本発明請求項1における天然材風擬物の作成方法により作成された天然材風擬物は、凹部に形成される塗膜層が凸部に形成される塗膜層と異なるので、肌理に沿った天然材に近い複雑な色彩が再現しやすく、塗膜の重なりによる深みのある仕上がりとなる。
【0007】
本発明請求項2における天然材風擬物の作成方法により作成された天然材風擬物は、基材がコンクリートから製せられ、コンクリート基材の色彩と凹部に形成される塗膜層との色彩の差により、天然材の風合いを醸し出す。
【0008】
本発明請求項3における天然材風擬物の作成方法により作成された天然材風擬物は、基材が顔料が混練されたコンクリートから製せられ、凸部のコンクリート基材が摩耗したときもコンクリート基材の色彩及び凹部の塗膜層の色彩により違和感が少ない。
【0009】
【発明の実施の形態】
以下、図面を参照しながら本発明に付いて説明する。
図1は本発明天然材風擬物の実施形態の一例を示す断面図である。
図において基材11の表面には凹部12と凸部13が形成されて木や石などの天然材の木肌や石目を擬した肌理となされている。この基材11の表面にはシーラーが塗布され、このシーラー層16の表面に第1の塗膜層14と第2の塗膜層15が形成されている。第2の塗膜層15は第1の塗膜層14の上に塗料を塗布し、乾燥硬化する前に凹部12を除いた部分の塗料をウエス等でふき取って形成する。
【0010】
次ぎに本発明天然材風擬物の作り方の一例について図2を基に説明する。
図に於いて2は木ブロックであり、この木ブロックを母型にしてコンクリート製の擬木1を作るときの例について説明する。木ブロックは木を矩形に裁断したものが用いられるが、朽ちた古木が用いられれば、アンティックな風合いの擬木となり好適である。
【0011】
底部と4側面に板状体3を配設した外型枠を設け、この外型枠内に前記した木ブロックを底面に接して配設し、外型枠内にシリコンラバーやウレタンラバーなどの2液硬化型のエラストマー4を注入する。硬化した後、このエラストマー4を外型枠から取り出し、ナイフなどのカッターで切断、分割し、木ブロックを取り出して型枠5とする。
【0012】
前記型枠5の分割面を合わせ、底部からコンクリートを注入し、コンクリートが硬化した後型枠5を分割すれば、表面に古木の木肌が形成された基材11が得られる。基材11の表面が乾燥しているのを確認した後、汚れなどの表面の付着物を除去し、基材11の表面に水性型シーラー又は溶剤型シーラーなどのシーラーを均一に塗布してシーラー層16を形成する。塗布したシーラーの乾燥後このシーラー層16の上に塗料を塗布し、乾燥させて第1の塗膜層14を形成する。この第1の塗膜層14上に第1の塗膜と色彩の異なる塗料を塗布し、この塗料が未乾燥の間にウエス等で全体を拭き取ると凹部12に塗料が残溜し易く、又、凹部12には塗料を刷り込むようにした後乾燥させ第2の塗膜層15を形成する。このように第1の塗膜層14と第2の塗膜層15が形成されれば、凹部12とその他の部分(凸部)の色彩が異なり、天然材の風合いを醸し出す。この例におけるシーラーは第1の塗膜層14及び第2の塗膜層15を構成する塗料の基材11への吸い込みを調整し、塗料の付着強度の向上、基材11表層の補強、基材11からのアルカリ物質の滲出を防止するのに好適である。
【0013】
前記したコンクリートは通常のコンクリートでもよいが、第1の塗膜層14に類似する色調となるような配合で顔料を混練しておけば、第1の塗膜層14が破損し基材11が露出したときも違和感がない。又、シーラーとして透明のものを用いれば、基材11の色相を第1の塗膜に変えて擬物を構成することもできる。又、本発明に於いて用いられる塗料としては、合成樹脂エマルジョン塗料が好適に用いられる。塗料を構成する合成樹脂としては、アクリル樹脂、酢酸ビニル樹脂、ポリウレタン、シリコン樹脂、フッ素樹脂などの合成樹脂が好適に用いらっれる。
【0014】
天然材風擬物の一例として古木をモチーフとした擬木について前記したが、本発明天然材風擬物は擬木に限るものではなく、天然の石を擬した擬石やレンガを擬したものなど適宜素材をモチーフとして作製されればよい。
【0015】
次ぎに本発明天然材風擬物の使用例を図3、図4、図5をもとに説明する。
図3は遊歩道を俯瞰した鳥瞰図であり、本発明における擬木1を4枚一組に組み合わせて舗石となされている。図4は本発明における擬木1からなるガーデンファニチャーであり、板状の擬木1と柱状の擬木1が組み合わせられてテーブルとベンチとなされている。図5は本発明における擬木1を土留めとし、この土留めによる花壇の構成例を示すものである。この例の擬木においては、、コンクリート基材には補強鉄筋が基材11内に配設され、基材11が補強されているが、特に高強度を要しないときは無筋でもよい。
【0016】
【発明の効果】
上述の如く、本発明請求項1における天然材風擬物の作成方法は、基材の表面に凹部と凸部が形成されて肌理となされ、この凹部の明度又は彩度又は色相が凸部と異なるようになされた天然材風擬物の作成方法であって、基材に第1の塗料を塗布し、乾燥させて第1の塗膜層を形成した後、この第1の塗膜層上に第1の塗料と明度又は彩度又は色相が異なる第2の塗料を塗布し、この第2の塗料が未乾燥の間に凹部を除いた部分の前記第2の塗料を拭き取った後、凹部内に残溜した第2の塗料を乾燥させて当該凹部に第2の塗膜層を形成することにより、凹部においては第2の塗膜層を表出させ、凸部においては第1の塗膜層を表出させるようにしたもので、作成された天然材風擬物は、天然材の風合いを醸し出し、天然の木、石、あるいはレンガと変わらない外観の擬木や擬石などの擬物を容易に提供することができる。
【0017】
又、本発明請求項1における天然材風擬物の作成方法により作成された天然材風擬物は、凹部に形成される塗膜層が凸部に形成される塗膜層と異なるので、天然材に近い複雑な色彩が再現しやすく、塗膜層の重なりによる深みのある仕上がりとなる。複数の塗膜層が形成されているので、摩耗などによる塗膜の劣化が少ない。
【0018】
又、本発明請求項2における天然材風擬物の作成方法により作成された天然材風擬物は、基材がコンクリートから製せられ、コンクリート基材の色彩と凹部に形成される塗膜層との色彩の差により、天然材の風合いを醸し出す。
【0019】
又、本発明請求項3における天然材風擬物の作成方法により作成された天然材風擬物は、基材が顔料が混練されたコンクリートから製せられ、凸部のコンクリート基材が摩耗したときもコンクリート基材の色彩及び凹部の塗膜層の色彩により違和感が少ない。
【図面の簡単な説明】
【図1】 本発明天然材風擬物の実施形態の一例を示す断面図である。
【図2】 本発明天然材風擬物の作り方の一例を示す斜視図である。
【図3】 本発明天然材風擬物の使用例を示す鳥瞰図である。
【図4】 本発明天然材風擬物の使用例を示す斜視図である。
【図5】 本発明天然材風擬物の使用例を示す斜視図である。
【符号の説明】
1 天然材風擬物(擬木)
11 基材
12 凹部
13 凸部
14 第1の塗膜層
15 第2の塗膜層
16 シーラー層
2 木ブロック
3 板状体
4 エラストマー
5 型枠
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a concrete imitation such as a pseudo stone or a pseudo tree that is mainly disposed in a building exterior, a garden, a park, a street, an amusement park, or the like.
[0002]
[Prior art]
Conventionally, the thing made from a concrete or a plastic is known as an artificial tree or an artificial stone. For example, in Japanese Patent Application Laid-Open No. 2001-300912, a fluidized layer of a plurality of colored release agents having different colors is formed on the inner surface of a mold, and colored concrete mixed with a pigment is poured into the mold and cast. Artificial stones have been proposed. Japanese Patent Application Laid-Open No. 8-230398 discloses that a surface layer portion is formed of a synthetic resin mixed with wood flour, an uneven grain pattern is formed on the surface of the surface layer portion, and the surface of the surface layer portion is baked and burnt. A pseudo tree with a grilled cedar pattern on the surface has been proposed.
[0003]
[Problems to be solved by the invention]
However, as described above, in the pseudo stone formed by forming a fluidized layer of a plurality of colored release agents having different colors on the inner surface of the mold and pouring colored concrete mixed with a pigment inside the mold, However, it is unnatural because it does not match the surface of the stone surface, and by adding a pigment to the material to be poured, the hue can be further widened. When the material to be produced is used, there is a problem that the molded product does not have a protective layer and is easily whitened and has poor durability. The surface layer was formed from a synthetic resin blended with wood flour, an uneven grain pattern was formed on the surface of the surface layer, the surface of the surface layer was burnt and burnt, and a cedar pattern was formed on the surface In artificial trees, it is suitable for materials with convex parts that are different from the base material, such as baked cedar, but it is difficult to simulate materials that have dirty concave parts due to moss, straw, etc. It was.
[0004]
Therefore, as a result of earnest research in light of the conventional drawbacks, the present inventor provides a method for creating a natural material-like mimic that can reproduce the texture of a decayed old wood and the stone surface whose surface convex portions are flattened due to wear. is there.
[0005]
[Means for Solving the Problems]
The method for producing a natural material-like mimic in claim 1 of the present invention is such that a concave portion and a convex portion are formed on the surface of the base material, and the lightness, saturation or hue of the concave portion is different from the convex portion. A method for producing a natural material-like mimic, wherein a first paint is applied to a substrate and dried to form a first coating layer, and then a first coating layer is formed on the first coating layer. A second paint having a lightness, saturation, or hue different from that of the paint is applied, and after the second paint is wiped off the portion of the second paint except for the recess while the second paint is not dried, it remains in the recess. The dried second coating is dried to form a second coating layer in the concave portion, so that the second coating layer is exposed in the concave portion and the first coating layer is displayed in the convex portion. The natural material-like mimics that have been created bring on the texture of natural materials. The natural material in the present invention is a general term for wood, stone, brick, or the like.
[0006]
In addition, the natural material-like mimetic created by the method for creating a natural-material-like mimetic according to claim 1 of the present invention is different in that the coating layer formed on the concave portion is different from the coating layer formed on the convex portion. It is easy to reproduce the complex colors close to the natural materials along, and the finish is deep due to the overlapping of the coating films.
[0007]
The natural material-like mimetic prepared by the method for producing a natural-material-like mimetic according to claim 2 of the present invention is that the base material is made of concrete , and the color of the concrete base material and the coating layer formed in the concave portion Brings out the texture of natural materials due to the difference in color.
[0008]
The natural material-like mimetic prepared by the method for producing a natural-material-like mimetic according to claim 3 of the present invention is made when the base material is made of concrete kneaded with a pigment , and the convex concrete base material is worn. There is little discomfort due to the color of the concrete base material and the color of the coating layer of the recess.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
The present invention will be described below with reference to the drawings.
FIG. 1 is a cross-sectional view showing an example of an embodiment of the natural material-like mimic of the present invention.
In the figure, a concave portion 12 and a convex portion 13 are formed on the surface of the base material 11 so that the surface of the natural material such as wood or stone is simulated. A sealer is applied to the surface of the substrate 11, and a first coating layer 14 and a second coating layer 15 are formed on the surface of the sealer layer 16. The second coating layer 15 is formed by applying a coating on the first coating layer 14 and wiping off the portion of the coating excluding the recess 12 with a waste cloth before drying and curing.
[0010]
Next, an example of how to make the natural material-like mimic of the present invention will be described with reference to FIG.
In the figure, reference numeral 2 denotes a wood block, and an example in which the concrete pseudo tree 1 is made using this wood block as a matrix will be described. A wood block obtained by cutting a tree into a rectangle is used, but if a decayed old tree is used, it becomes a pseudo tree with an antique texture, which is preferable.
[0011]
An outer mold frame in which the plate-like body 3 is disposed on the bottom and the four side surfaces is provided, and the wooden block described above is disposed in contact with the bottom surface in the outer mold frame, and silicon rubber, urethane rubber, etc. are disposed in the outer mold frame. A two-component curable elastomer 4 is injected. After curing, the elastomer 4 is taken out from the outer mold, cut and divided with a cutter such as a knife, and the wooden block is taken out to form a mold 5.
[0012]
If the dividing surfaces of the formwork 5 are matched, concrete is poured from the bottom, and the concrete is hardened, the formwork 5 is divided to obtain a base material 11 having an old wood bark formed on the surface. After confirming that the surface of the substrate 11 is dry, deposits on the surface such as dirt are removed, and a sealer such as an aqueous sealer or a solvent sealer is uniformly applied to the surface of the substrate 11 to seal the sealer. Layer 16 is formed. After drying the applied sealer, a paint is applied onto the sealer layer 16 and dried to form the first coating layer 14. If a paint having a color different from that of the first paint film is applied onto the first paint film layer 14 and the entire paint is wiped off with a waste cloth or the like while the paint is not dried, the paint tends to remain in the recesses 12. Then, the second coating layer 15 is formed by imprinting the coating material in the recess 12 and then drying it. If the first coating layer 14 and the second coating layer 15 are thus formed, the colors of the concave portion 12 and other portions (convex portions) are different, and the texture of the natural material is created. The sealer in this example adjusts the suction of the coating material constituting the first coating layer 14 and the second coating layer 15 into the base material 11, improves the adhesion strength of the coating material, reinforces the surface layer of the base material 11, This is suitable for preventing leaching of an alkaline substance from the material 11.
[0013]
The above-mentioned concrete may be ordinary concrete, but if the pigment is kneaded with a composition that gives a color tone similar to that of the first coating layer 14, the first coating layer 14 is broken and the base material 11 becomes There is no sense of incongruity when exposed. In addition, if a transparent sealer is used, the hue of the base material 11 can be changed to the first coating film to form a mimic. In addition, as the paint used in the present invention, a synthetic resin emulsion paint is preferably used. As a synthetic resin constituting the paint, a synthetic resin such as an acrylic resin, a vinyl acetate resin, a polyurethane, a silicon resin, or a fluororesin is preferably used.
[0014]
As an example of natural wood-like mimics, pseudo-trees with old wood motifs have been described above. However, the natural wood-like mimics of the present invention are not limited to pseudo-trees. May be prepared using the motif.
[0015]
Next, usage examples of the natural material-like mimics of the present invention will be described with reference to FIG. 3, FIG. 4, and FIG.
FIG. 3 is a bird's-eye view of the promenade, which is a pavement made by combining four pseudo trees 1 in the present invention into a set. FIG. 4 shows a garden furniture composed of a pseudo tree 1 according to the present invention, and a plate-like pseudo tree 1 and a columnar pseudo tree 1 are combined to form a table and a bench. FIG. 5 shows an example of the structure of a flower bed by using the pseudo tree 1 according to the present invention as a retaining ring. In the pseudo tree of this example, the reinforcing reinforcing bars are arranged in the base material 11 and the base material 11 is reinforced in the concrete base material. However, when the high strength is not particularly required, the concrete base material may be unreinforced.
[0016]
【The invention's effect】
As described above, in the method for creating a natural material-like mimic in claim 1 of the present invention, a concave portion and a convex portion are formed on the surface of the base material to provide a texture, and the lightness, saturation, or hue of the concave portion is a convex portion. A method for producing a natural material-like mimic made differently, wherein a first paint is applied to a substrate and dried to form a first paint film layer. A second paint having a lightness, saturation, or hue different from that of the first paint is applied to the first paint, and the second paint is wiped off from the portion of the second paint except for the recess while the second paint is not dried. The second paint remaining in the interior is dried to form a second coating layer in the concave portion, so that the second coating layer is exposed in the concave portion and the first coating is formed in the convex portion. which was so as to expose the membrane layer, natural material wind擬物that have been created, exudes the texture of natural materials, natural wood, stone, or, The 擬物 such 擬木 and cast stone appearance unchanged and Nga can be easily provided.
[0017]
Further, the natural material-like mimetic prepared by the method for producing a natural-material-like mimetic according to claim 1 of the present invention is different in that the coating layer formed on the concave portion is different from the coating layer formed on the convex portion. Complex colors close to the material are easy to reproduce, and the finish is deep due to the overlapping of the coating layers. Since a plurality of coating layers are formed, there is little deterioration of the coating due to wear or the like.
[0018]
In addition, the natural material-like mimetic prepared by the method for producing a natural-material-like mimetic according to claim 2 of the present invention is such that the base material is made of concrete and the color of the concrete base material and the coating layer formed on the recess Brings out the texture of natural materials due to the difference in color.
[0019]
Further, the natural material-like mimetic prepared by the method for producing a natural-material-like mimetic according to claim 3 of the present invention is made of a concrete in which the base material is kneaded with the pigment , and the concrete substrate of the convex portion is worn. Sometimes there is little discomfort due to the color of the concrete substrate and the color of the coating layer in the recess.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing an example of an embodiment of a natural material-like mimic of the present invention.
FIG. 2 is a perspective view showing an example of how to make a natural material-like mimic of the present invention.
FIG. 3 is a bird's-eye view showing a use example of the natural material-like mimic of the present invention.
FIG. 4 is a perspective view showing an example of use of the natural material-like mimic of the present invention.
FIG. 5 is a perspective view showing an example of use of the natural material-like mimic of the present invention.
[Explanation of symbols]
1 Natural wood-like mimicry (pseudo-tree)
DESCRIPTION OF SYMBOLS 11 Base material 12 Concave part 13 Convex part 14 1st coating layer 15 2nd coating layer 16 Sealer layer 2 Wood block 3 Plate body 4 Elastomer 5 Mold frame

Claims (3)

基材の表面に凹部と凸部が形成されて肌理となされ、この凹部の明度又は彩度又は色相が凸部と異なるようになされた天然材風擬物の作成方法であって、基材に第1の塗料を塗布し、乾燥させて第1の塗膜層を形成した後、この第1の塗膜層上に第1の塗料と明度又は彩度又は色相が異なる第2の塗料を塗布し、この第2の塗料が未乾燥の間に凹部を除いた部分の前記第2の塗料を拭き取った後、凹部内に残溜した第2の塗料を乾燥させて当該凹部に第2の塗膜層を形成することにより、凹部においては第2の塗膜層を表出させ、凸部においては第1の塗膜層を表出させるようにしたことを特徴とする天然材風擬物の作成方法。 Concave and convex portions are formed on the surface of the base material to create a texture, and a method of creating a natural material-like mimic in which the lightness or saturation or hue of the concave portions is different from the convex portions , After the first paint is applied and dried to form the first coating layer, the second coating having a different brightness, saturation, or hue from the first coating is applied onto the first coating layer. Then, after the second paint is undried, the portion of the second paint except for the recess is wiped off, and then the second paint remaining in the recess is dried and the second paint is applied to the recess. By forming a film layer, the second coating layer is exposed in the concave portion, and the first coating layer is exposed in the convex portion. How to make. 基材が、コンクリートから製せられていることを特徴とする請求項1記載の天然材風擬物の作成方法。The method for producing a natural material-like mimic according to claim 1, wherein the base material is made of concrete. 基材が、顔料が混練されたコンクリートから製せられていることを特徴とする請求項2記載の天然材風擬物の作成方法。The method for producing a natural material-like mimic according to claim 2, wherein the base material is made of concrete mixed with a pigment.
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