JP4199854B2 - Adhesive application method - Google Patents

Adhesive application method Download PDF

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Publication number
JP4199854B2
JP4199854B2 JP23664798A JP23664798A JP4199854B2 JP 4199854 B2 JP4199854 B2 JP 4199854B2 JP 23664798 A JP23664798 A JP 23664798A JP 23664798 A JP23664798 A JP 23664798A JP 4199854 B2 JP4199854 B2 JP 4199854B2
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JP
Japan
Prior art keywords
substrate
application
nozzle
coating
adhesive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP23664798A
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Japanese (ja)
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JP2000068635A (en
Inventor
信幸 柿島
仁 中平
俊之 木納
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Corp
Panasonic Holdings Corp
Original Assignee
Panasonic Corp
Matsushita Electric Industrial Co Ltd
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Priority to JP23664798A priority Critical patent/JP4199854B2/en
Publication of JP2000068635A publication Critical patent/JP2000068635A/en
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Publication of JP4199854B2 publication Critical patent/JP4199854B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、基板に接着剤を塗布する接着剤塗布方法に関するものである。
【0002】
【従来の技術】
近年、接着剤塗布装置は、生産機種の多様化に伴い、プログラムの設定が頻繁となり、プログラムをミスなく作成できることが要求されている。
【0003】
一般的な接着剤塗布装置の構成を、図1を参照しながら説明する。図1において、Bは塗布部で、塗布ノズル1に接着剤3を供給するシリンジ2及び認識カメラ4を備えており、X方向に駆動するX方向駆動手段としての直動ロボット5に支持されている。また、各塗布ノズル1とシリンジ2をZ方向に上下させる機構及び塗布ノズル1を回転させる機構(図示せず)を有している。
【0004】
Cは基板搬送手段6を有する基板規正部である。この基板規正部Cは、Y方向駆動手段であるYテーブル7の上に支持され、塗布ノズル1に対してY方向に位置決め可能に構成されており、直動ロボット5と協動して塗布ノズル1に対してXY方向の位置決めが可能になっている。
【0005】
次に、基板8に接着剤を塗布する塗布動作について説明する。基板8に接着剤を塗布する場合、基板8を基板搬送手段6にて搬送して位置規正し、基板支持部10で支持する。次に、塗布部Bと基板規正部Cを直動ロボット5とYテーブル7にてXY方向に位置決めし、基板8に設けられたターゲットマークを認識カメラ4で認識し、塗布位置の補正を行う。
【0006】
認識カメラ4による認識動作後、塗布部Bと基板規正部Cで塗布ノズル1を基板8上のNCプログラムにて指定された塗布位置に位置決めし、塗布ノズル1とシリンジ2を上下させることにより、基板8に接着剤を塗布する。ただし、ターゲットマークの認識動作はキャンセルすることもできる。
【0007】
【発明が解決しようとする課題】
しかしながら、上記のような構成では、基板8に接着剤3を塗布する塗布位置の指定が、NCプログラム内において、基板8外又は塗布ノズル1が基板搬送手段6に干渉するデッドスペースに指定されている場合であっても、その塗布位置への塗布動作を行うため、最悪の場合、図1(d)に示すように、基板規正部Cにおける基板搬送手段6の搬送レール9に塗布ノズル1が衝突し、塗布ノズル1が破損するという問題があった。また、座標指定の誤りを通告できないという問題もあった。
【0008】
本発明は、上記従来の問題点に鑑み、塗布位置の指定が基板外又は塗布ノズルが基板搬送手段に干渉するデッドスペースの場合に、塗布動作を禁止し、塗布ノズルの破損を防止できる接着剤塗布方法を提供することを目的としている。
【0009】
【課題を解決するための手段】
本発明の接着剤塗布方法は、基板搬送手段で搬送されてきた基板と塗布ノズルをNCプログラムに基づいて位置決めして基板に接着剤を塗布する接着剤塗布方法において、基板のサイズデータと塗布ノズルの大きさ及び回転方向とから塗布ノズルが基板搬送手段に干渉するデッドスペースデータを算出し、このデッドスペースデータと接着剤塗布のための指定位置とを元にNCプログラムの指定座標の正誤を判定する工程と、誤った座標への塗布動作を禁止する工程とを有するものであり、NCプログラムの指定座標が誤っていた場合に塗布ノズルの塗布動作を禁止し、塗布ノズルと基板搬送手段の衝突による塗布ノズルの破損を確実に防止できる。
【0014】
【発明の実施の形態】
以下、本発明の一実施形態について、図1〜図3を参照して説明する。なお、接着剤塗布装置の機構的な全体構成は、図1を参照して説明した従来例と同一であるため、その説明を援用する。
【0015】
図2は、基板搬送手段の搬送レールと塗布ノズルの位置関係を示し、図2(a)は基板が以下で説明するYsより大きい場合、図2(b)は基板がYsより小さい場合を各々示す。
【0016】
図2において、9aは基板搬送レール9の固定側レール、9bは基板搬送レール9の可動側レールである。基板搬送手段6は、種々の基板8の大きさに応じて固定側レール9aは固定したまま、可動側レール9bを動かし、調整する。Ysは、Yテーブル7が原点位置での各塗布ノズル1の中心と固定側レール9aの間の距離であり、定数となる。Ydは、塗布動作を行うと塗布ノズル1が基板搬送レール9に衝突してしまう限界位置と基板搬送レール9の間の距離であり、塗布ノズル1の大きさ及び塗布ノズル1の回転方向で決定される。Ypは基板8のY方向の長さである。
【0017】
以下、図2、図3を参照してNCプログラムの指定座標が正しいか、又は基板外又は塗布ノズルが基板搬送手段に干渉するデッドスペースという誤った位置かを判定する方法について説明する。
【0018】
NCプログラムの指定座標へ位置決めするときのYテーブルの原点からの移動量をΔYとすると、NCプログラムの座標指定が、基板8外、または塗布ノズル1が基板搬送レール9に干渉する位置に指定されているかの判定式は、以下の通りとなる。
【0019】
まず、基板の大きさで2通りに分かれる。
【0020】
1つ目は、図2(a)で示すように、基板のY方向長さYpが固定側レール9aから原点位置までの距離Ysを越えて大きい場合であり、さらにYテーブルの動く方向で2通りに分かれる。
【0021】
(1)Yテーブルが原点よりマイナス方向に移動し、相対的に塗布ノズル1が原点位置から固定側レール9aの方向へ移動する場合は、下記▲1▼式を判定式として使用する。
【0022】
ΔY<−(Ys−Yd) ・・・▲1▼
(2)Yテーブルが原点よりプラス方向に移動し、相対的に塗布ノズル1が原点位置から可動側レール9bの方向へ移動する場合は、下記▲1▼式を判定式として使用する。
【0023】
ΔY>Yp−Ys−Yd ・・・▲2▼
2つ目は、図2(b)で示すように、基板のY方向長さYpが固定側レール9aから原点位置までの距離Ysに満たない場合であり、これも同様にYテーブルの動く方向で2通りに分かれる。
【0024】
(3)Yテーブルが原点よりマイナス方向に移動し、相対的に塗布ノズル1が原点位置から固定側レール9aの方向へ移動する場合は、下記▲3▼-(a)式又は▲3▼-(b)式を判定式として使用する。
【0025】
ΔY<−(Ys−Yd) ・・・▲3▼-(a)
ΔY>−(Ys−Yp+Yd)・・・▲3▼-(b)
(4)Yテーブルが原点よりプラス方向に移動し、相対的に塗布ノズル1が原点位置から固定側レール9aと反対方向へ移動する場合は、下記▲4▼式を判定式として使用する。
【0026】
ΔY>0 ・・・▲4▼
以上の各式で、NCプログラム実行中に判定し、式の条件に該当したΔYは誤った座標として判定され、このΔY位置への塗布動作を禁止するとともに、接着剤塗布装置を停止させ、座標指定の誤りを通告する。以上の動作フローを図3に示す。
【0027】
なお、NCプログラムの実行中の判定は、各式▲1▼〜▲4▼を元にソフトリミット値を設定し、このソフトリミット値を越える動作をYテーブルがした場合直ちに誤った座標とするものである。
【0028】
以上の説明では、NCプログラムの実行中に誤った座標か否かを判定する例を説明したが、NCプログラム作成時点で、上記式に該当する指定座標を表示し、警告して訂正データを求めるようにしてもよい。
【0029】
また、基板データは、機種切換時に搬送レールを自動幅寄せする場合のデータとしても使用できる。
【0030】
なお、以上の説明では、X方向駆動手段である直動ロボットに塗布ノズルを搭載し、Y方向駆動手段であるYテーブルに基板規正部を搭載した構成としたが、これは塗布ノズルと基板が所定の位置に位置決めできればよい。例えば、固定の塗布ノズルとXY方向の駆動手段で位置決めされる基板の構成でも良いし、またXY方向の駆動手段で位置決めされる塗布ノズルと固定の基板の構成であっても同様の効果が得られる。
【0031】
【発明の効果】
本発明の接着剤塗布方法によれば、NCプログラムの指定座標が誤っていた場合に塗布ノズルの塗布動作を禁止し、塗布ノズルと基板搬送手段の衝突による塗布ノズルの破損を確実に防止できる。
【図面の簡単な説明】
【図1】本発明の一実施形態及び従来例の接着剤塗布装置の概略構成を示し、(a)は全体斜視図、(b)は塗布部の拡大斜視図、(c)は基板規正部の拡大斜視図、(d)は塗布ノズルと搬送レールが干渉する場合の斜視図である。
【図2】同実施形態における基板搬送レールと塗布ノズルの位置関係を示す説明図である。
【図3】同実施形態の動作フローチャートである。
【符号の説明】
1 塗布ノズル
5 直動ロボット(X方向駆動手段)
6 基板搬送手段
7 Yテーブル(Y方向駆動手段)
8 基板
B 塗布部
C 基板規正部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an adhesive application method for applying an adhesive to a substrate.
[0002]
[Prior art]
In recent years, with the diversification of production models, adhesive application apparatuses are frequently set with programs, and are required to be able to create programs without errors.
[0003]
The configuration of a general adhesive application device will be described with reference to FIG. In FIG. 1, B is an application part, which is provided with a syringe 2 for supplying an adhesive 3 to an application nozzle 1 and a recognition camera 4, and is supported by a linear robot 5 as an X direction driving means for driving in the X direction. Yes. Moreover, it has a mechanism (not shown) for rotating each coating nozzle 1 and syringe 2 in the Z direction and a mechanism for rotating the coating nozzle 1.
[0004]
C is a substrate leveling unit having the substrate transport means 6. The substrate setting section C is supported on a Y table 7 which is a Y direction driving means, and is configured to be positioned in the Y direction with respect to the coating nozzle 1. The coating nozzle C cooperates with the linear motion robot 5. Positioning in the XY direction with respect to 1 is possible.
[0005]
Next, the application | coating operation | movement which apply | coats an adhesive agent to the board | substrate 8 is demonstrated. When the adhesive is applied to the substrate 8, the substrate 8 is transported by the substrate transport means 6 to be positioned and supported by the substrate support unit 10. Next, the coating part B and the substrate setting part C are positioned in the XY direction by the linear motion robot 5 and the Y table 7, the target mark provided on the substrate 8 is recognized by the recognition camera 4, and the coating position is corrected. .
[0006]
After the recognition operation by the recognition camera 4, the application nozzle 1 is positioned at the application position designated by the NC program on the substrate 8 by the application unit B and the substrate setting unit C, and the application nozzle 1 and the syringe 2 are moved up and down, An adhesive is applied to the substrate 8. However, the target mark recognition operation can be canceled.
[0007]
[Problems to be solved by the invention]
However, in the configuration as described above, the application position where the adhesive 3 is applied to the substrate 8 is specified as a dead space outside the substrate 8 or where the application nozzle 1 interferes with the substrate transport means 6 in the NC program. Even in the worst case, since the application operation to the application position is performed, in the worst case, as shown in FIG. 1 (d), the application nozzle 1 is placed on the transfer rail 9 of the substrate transfer means 6 in the substrate setting section C. There was a problem that the coating nozzle 1 was damaged due to collision. In addition, there was a problem that an error in specifying the coordinates could not be notified.
[0008]
In view of the above-described conventional problems, the present invention provides an adhesive that prohibits application operation and prevents damage to the application nozzle when the application position is designated as a dead space outside the substrate or when the application nozzle interferes with the substrate conveying means. The object is to provide a coating method .
[0009]
[Means for Solving the Problems]
The adhesive coating method according to the present invention includes a substrate size data and a coating nozzle in an adhesive coating method in which a substrate transported by a substrate transporting means and a coating nozzle are positioned based on an NC program and an adhesive is applied to the substrate. The dead space data that the coating nozzle interferes with the substrate transport means is calculated from the size and rotation direction of the film, and the correctness of the specified coordinates of the NC program is determined based on the dead space data and the specified position for applying the adhesive. And a step of prohibiting the application operation to the wrong coordinates. When the designated coordinates of the NC program are incorrect, the application operation of the application nozzle is prohibited, and the collision between the application nozzle and the substrate transport means It is possible to reliably prevent the coating nozzle from being damaged.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to FIGS. In addition, since the mechanical whole structure of an adhesive agent coating device is the same as the prior art example demonstrated with reference to FIG. 1, the description is used.
[0015]
2 shows the positional relationship between the transport rail of the substrate transport means and the application nozzle. FIG. 2A shows a case where the substrate is larger than Ys described below, and FIG. 2B shows a case where the substrate is smaller than Ys. Show.
[0016]
In FIG. 2, 9 a is a fixed side rail of the substrate transport rail 9, and 9 b is a movable side rail of the substrate transport rail 9. The board transfer means 6 moves and adjusts the movable side rail 9b while fixing the fixed side rail 9a according to the sizes of various boards 8. Ys is a distance between the center of each application nozzle 1 and the fixed rail 9a when the Y table 7 is at the origin, and is a constant. Yd is the distance between the limit position where the coating nozzle 1 collides with the substrate transport rail 9 and the substrate transport rail 9 when the coating operation is performed, and is determined by the size of the coating nozzle 1 and the rotation direction of the coating nozzle 1. Is done. Yp is the length of the substrate 8 in the Y direction.
[0017]
Hereinafter, a method for determining whether the designated coordinates of the NC program are correct, or whether the position outside the substrate or a dead space where the coating nozzle interferes with the substrate transporting unit will be described with reference to FIGS.
[0018]
If the amount of movement from the origin of the Y table when positioning to the designated coordinates of the NC program is ΔY, the coordinate designation of the NC program is designated as a position outside the substrate 8 or a position where the coating nozzle 1 interferes with the substrate transport rail 9 The judgment formula of whether or not is as follows.
[0019]
First, it is divided into two types according to the size of the substrate.
[0020]
As shown in FIG. 2A, the first is a case where the Y-direction length Yp of the substrate is larger than the distance Ys from the fixed side rail 9a to the origin position, and 2 in the moving direction of the Y table. Divide into streets.
[0021]
(1) When the Y table moves in the minus direction from the origin and the application nozzle 1 relatively moves from the origin position toward the fixed side rail 9a, the following formula (1) is used as a judgment formula.
[0022]
ΔY <− (Ys−Yd) (1)
(2) When the Y table moves in the plus direction from the origin and the application nozzle 1 relatively moves in the direction of the movable rail 9b from the origin position, the following formula (1) is used as a judgment formula.
[0023]
ΔY> Yp−Ys−Yd (2)
The second is a case where the Y-direction length Yp of the substrate is less than the distance Ys from the fixed-side rail 9a to the origin position as shown in FIG. 2B, and this is also the direction in which the Y table moves. There are two ways.
[0024]
(3) When the Y table moves in the minus direction from the origin and the application nozzle 1 relatively moves in the direction of the fixed side rail 9a from the origin position, the following equation (3)-(a) or (3)- Equation (b) is used as a judgment equation.
[0025]
ΔY <− (Ys−Yd) (3)-(a)
ΔY> − (Ys−Yp + Yd) (3) − (b)
(4) When the Y table moves in the plus direction from the origin and the coating nozzle 1 moves relatively in the direction opposite to the fixed side rail 9a from the origin position, the following formula (4) is used as a judgment formula.
[0026]
ΔY> 0 (4)
In each of the above equations, it is determined during execution of the NC program, and ΔY corresponding to the condition of the equation is determined as an incorrect coordinate, the application operation to this ΔY position is prohibited, the adhesive application device is stopped, and the coordinate is Notify the specification error. The above operation flow is shown in FIG.
[0027]
In addition, the judgment during the execution of the NC program is to set a soft limit value based on the formulas (1) to (4), and when the operation exceeding this soft limit value is performed on the Y table, the coordinates are immediately set to the wrong coordinates. It is.
[0028]
In the above description, an example in which it is determined whether or not the coordinates are incorrect during execution of the NC program has been described. At the time of creating the NC program, the designated coordinates corresponding to the above formula are displayed and a warning is obtained to obtain correction data. You may do it.
[0029]
The board data can also be used as data when the conveyance rail is automatically shifted when switching the model.
[0030]
In the above description, the application nozzle is mounted on the linear motion robot that is the X direction driving means, and the substrate setting unit is mounted on the Y table that is the Y direction driving means. What is necessary is just to be able to position in a predetermined position. For example, a configuration of a substrate that is positioned by a fixed coating nozzle and driving means in the XY directions may be used, or a configuration of a coating nozzle that is positioned by driving means in the XY directions and a fixed substrate may provide the same effect. It is done.
[0031]
【The invention's effect】
According to the adhesive application method of the present invention, when the designated coordinates of the NC program are incorrect, the application operation of the application nozzle is prohibited, and the application nozzle can be reliably prevented from being damaged due to the collision between the application nozzle and the substrate conveying means. .
[Brief description of the drawings]
FIG. 1 shows a schematic configuration of an embodiment of the present invention and a conventional adhesive application device, where (a) is an overall perspective view, (b) is an enlarged perspective view of an application portion, and (c) is a substrate setting portion. (D) is a perspective view in case an application nozzle and a conveyance rail interfere.
FIG. 2 is an explanatory diagram showing a positional relationship between a substrate transport rail and a coating nozzle in the same embodiment.
FIG. 3 is an operation flowchart of the embodiment.
[Explanation of symbols]
1 Coating nozzle 5 Linear motion robot (X direction drive means)
6 Substrate conveying means 7 Y table (Y direction driving means)
8 Substrate B Application part C Substrate adjustment part

Claims (1)

基板搬送手段で搬送されてきた基板と塗布ノズルをNCプログラムに基づいて位置決めして基板に接着剤を塗布する接着剤塗布方法において、基板のサイズデータと塗布ノズルの大きさ及び回転方向とから塗布ノズルが基板搬送手段に干渉するデッドスペースデータを算出し、このデッドスペースデータと接着剤塗布のための指定位置とを元にNCプログラムの指定座標の正誤を判定する工程と、誤った座標への塗布動作を禁止する工程とを有することを特徴とする接着剤塗布方法。  In an adhesive coating method in which a substrate transported by a substrate transport means and a coating nozzle are positioned based on an NC program and an adhesive is applied to the substrate, coating is performed from the size data of the substrate, the size of the coating nozzle and the rotation direction. A step of calculating dead space data in which the nozzle interferes with the substrate transfer means, judging whether the designated coordinates of the NC program are correct based on the dead space data and the designated position for applying the adhesive, And a step of prohibiting a coating operation.
JP23664798A 1998-08-24 1998-08-24 Adhesive application method Expired - Fee Related JP4199854B2 (en)

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Application Number Priority Date Filing Date Title
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JP4199854B2 true JP4199854B2 (en) 2008-12-24

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