JP4185312B2 - Easily dispersible copper phthalocyanine pigment composition, method for producing the same, and method for producing a colored composition - Google Patents

Easily dispersible copper phthalocyanine pigment composition, method for producing the same, and method for producing a colored composition Download PDF

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JP4185312B2
JP4185312B2 JP2002146779A JP2002146779A JP4185312B2 JP 4185312 B2 JP4185312 B2 JP 4185312B2 JP 2002146779 A JP2002146779 A JP 2002146779A JP 2002146779 A JP2002146779 A JP 2002146779A JP 4185312 B2 JP4185312 B2 JP 4185312B2
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resin
copper phthalocyanine
resins
ink
composition
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JP2003335976A (en
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和孝 青木
誠三 木部
尚徳 高見
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Dainichiseika Color and Chemicals Mfg Co Ltd
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Dainichiseika Color and Chemicals Mfg Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、印刷インキ(オフセットインキ、グラビアインキなどの)、各種塗料、電子写真用(乾式又は湿式)トナー、インクジェット記録用インキ、熱転写記録用インキ、顔料捺染剤、筆記具用インキなどの着色組成物、プラスチック、カラーフィルターまたは化粧品用などの着色剤として有用な、赤味鮮明な易分散性銅フタロシアニン顔料組成物、その製造方法およびこの方法で得られる顔料組成物を使用する着色組成物の製造方法に関するものである。
【0002】
【従来の技術】
一般に銅フタロシアニン顔料は、例えば、フタル酸またはその誘導体、尿素またはその誘導体を銅化合物および触媒の存在下に有機溶剤中で加熱反応させる尿素法(ワイラー法)や、フタロジニトリルを銅化合物の存在下に有機溶剤中で加熱反応させるニトリル法などの方法で合成される。合成後の銅フタロシアニンは粗製銅フタロシアニンとよばれ、一次粒子が非常に粗大(10〜100μm)であって、そのままでは使用することはできない。このため、印刷インキなどの着色組成物を製造する際には、粗製銅フタロシアニンを乾式摩砕法や湿式摩砕法に代表される顔料化の方法によって、一次粒子を微細(1μm以下)に調整し、顔料としての適を付与したものが使用されている。
【0003】
通常、印刷インキ、塗料、電子写真用トナー、インクジェット記録用インキ、熱転写記録用インキ、顔料捺染剤、筆記具用インキなどの着色組成物、あるいはプラスチック、カラーフィルターまたは化粧品用などの着色組成物は、顔料化された銅フタロシアニン(銅フタロシアニン顔料)を三本ロールなどのロールミル、ニーダーなどの混練機やボールミルやビーズミルなどの分散機を使用して、着色組成物用の樹脂(バインダーあるいはビヒクル用)(固体)または樹脂溶液中に均一に分散させることによって製造されている。
【0004】
この顔料化の工程や着色組成物の製造工程には多大な労力を要することから、合理化された製造法が求められており、種々の提案がなされている。
例えば、特公平6−51846号公報には、ロジン類の存在下に粗製銅フタロシアニンを乾式摩砕し、得られた摩砕物をブチルセロソルブ水溶液中で加熱処理して顔料形態に変換する銅フタロシアニン顔料の製造方法が提案されている。この方法によれば、ロジン類の存在下に乾式摩砕することで摩砕物の凝集を抑制ないし防止して次の顔料形態への変換を容易にし、さらに変換に特定配合のブチルセロソルブ水溶液を使用することで、顔料化時の溶剤使用量を大幅に削減することが可能である。
【0005】
【発明が解決しようとする課題】
しかしながら、上記の方法は、顔料化効率が充分とはいえず、その結果、この方法で得られる銅フタロシアニン顔料は、鮮明性などの顔料品質や着色組成物製造時の分散性が問題となることがあった。
本発明はこのような事情に鑑みてなされたものであり、本発明の目的は、特公平6−51846号公報に記載のロジン類の存在下、粗製銅フタロシアニンを乾式摩砕し、得られた摩砕物をブチルセロソルブ水溶液中で加熱処理して顔料化する銅フタロシアニン顔料の製造方法における、顔料化効率および顔料品質を改善し、易分散性で各種着色組成物の製造が容易である、赤味鮮明な銅フタロシアニン顔料組成物の製造方法および合理化された各種着色組成物及びその製造方法を提供することにある。
【0006】
本発明者らは、上記目的を達成すべくロジン類および粗製銅フタロシアニンに着目し、鋭意検討した結果、粗製銅フタロシアニンを乾式摩砕する際、ロジン類に代えて、顔料化処理された銅フタロシアニン顔料を用いた印刷インキなどの目的とする着色組成物の製造に使用される高分子量の着色組成物用樹脂を選択して使用することで、顔料化効率、さらに顔料品質が改善されることを見出した。また、顔料化処理された銅フタロシアニンは、その使用目的に応じた樹脂でコーティングされているために、印刷インキなどの着色組成物の製造において易分散性であって、各種着色組成物の製造が容易となること、従って、顔料化に引き続いて着色組成物の製造を行うことで、合理的に高品質の着色組成物が得られることを見出した。しかしながら、樹脂の変更による改善は大きいが、それだけでは未だ満足できるものではなかった。
【0007】
一般に、合成直後の銅フタロシアニンには、未反応原料や原材料中に含まれたあるいは合成時に副成されたフタル酸誘導体類を中心とする化合物や銅化合物などが、不純物(以下、反応不純物という)として多量(20〜40重量%)に含まれている。これらの反応不純物は、酸処理、アルカリ処理などの方法により粗製銅フタロシアニンの段階である程度まで精製されるが、残留した反応不純物(5〜20重量%)は、銅フタロシアニンの顔料化工程での効率に大きな影響を及ぼすこと、粗製銅フタロシアニンとしては、硫酸法で測定した純度が97%以上の高純度粗製銅フタロシアニンを使用することで、さらに鮮明で分散性に優れた銅フタロシアニン顔料組成物及びそれを使用した高品質の着色組成物が得られることを見出した。本発明者らは、この知見および先の知見に基づいて本発明を完成するに至った。
【0008】
【課題を解決するための手段】
上記の目的は以下の本発明によって達成される。即ち、本発明は、硫酸法で測定した純度が97%以上の高純度粗製銅フタロシアニンと、ロジン変性フェノール樹脂、ロジン変性マレイン酸樹脂、アクリル樹脂、ポリエステル樹脂、アルキッド樹脂、フタル酸系樹脂、メラミン樹脂、ポリアミド樹脂、ウレタン樹脂、酢塩ビ樹脂から選ばれる着色組成物用樹脂との乾式摩砕物をブチルセロソルブまたはその水溶液中で顔料化処理してなることを特徴とする易分散性銅フタロシアニン顔料組成物及び粗製銅フタロシアニンを乾式摩砕し、得られた摩砕物をブチルセロソルブまたはその水溶液中で加熱下に顔料化処理するに際し、粗製銅フタロシアニンとして、硫酸法で測定した純度が97%以上の高純度粗製銅フタロシアニンを用い、ロジン変性フェノール樹脂、ロジン変性マレイン酸樹脂、アクリル樹脂、ポリエステル樹脂、アルキッド樹脂、フタル酸系樹脂、メラミン樹脂、ポリアミド樹脂、ウレタン樹脂、酢塩ビ樹脂から選ばれる着色組成物樹脂の存在下に乾式摩砕することを特徴とする易分散性銅フタロシアニン顔料組成物の製造方法および上記の顔料化処理に引き続き、摩砕物をロジン変性フェノール樹脂、ロジン変性マレイン酸樹脂、アクリル樹脂、ポリエステル樹脂、アルキッド樹脂、フタル酸系樹脂、メラミン樹脂、ポリアミド樹脂、ウレタン樹脂、酢塩ビ樹脂から選ばれる着色組成物用樹脂、溶剤またはビヒクルと混合し、次いでブチルセロソルブ水溶液を除去することを特徴とする着色組成物の製造方法である。
【0009】
【発明の実施の形態】
以下に本発明を更に詳細に説明する。
一般に、反応終了後の銅フタロシアニンは、反応スラリーから減圧下、溶媒を除去した後、酸処理、アルカリ処理、さらに温水洗、水洗などの方法で反応不純物を除去し、濾過および乾燥して粗製銅フタロシアニンとして調製される。
本発明では粗製銅フタロシアニンは、公知の方法で調製されたものが使用でき、調製方法は特に限定されない。粗製銅フタロシアニンとしては、無置換の銅フタロシアニンの他、分子中に2個以下の塩素原子または臭素原子を含有する銅フタロシアニン、ポリクロル銅フタロシアニン、分子中に14個以下の臭素原子を含有するポリクロル−ブロム銅フタロシアニン等が挙げられる。これらの粗製銅フタロシアニンは、硫酸法で測定した純度が97%以上に精製された高純度粗製銅フタロシアニンが好ましい。
【0010】
反応不純物中に含まれる成分としては、未反応原料、原材料中に含まれたあるいは合成時に副成されたフタル酸誘導体類(例えば、フタル酸、無水フタル酸、フルイミド、イソインドリノンなど)や尿素系化合物(尿素或いはその重合物)を中心とする化合物や銅化合物、あるいは遊離銅や残塩類(アンモニウム塩類、その他)などが既知物質として挙げられるが、その他にも数多くの不明物質が含まれている。反応不純物は、銅フタロシアニン粒子の表面に付着、あるいは粒子内部に含まれるが、通常の洗浄方法では除去されにくい銅フタロシアニンの結晶内部に取り込まれて含有される不純物が特に問題となる。
【0011】
本発明では、粗製銅フタロシアニンの純度は硫酸法によって求めた純度に準拠するが、硫酸法によれば結晶内部を含む全ての反応不純物を測定することができる。硫酸法による純度測定は以下の手順に従う。
<硫酸法による純度測定法>
粗製銅フタロシアニン5.0grを98重量%の硫酸50mlに加熱溶解(90〜100℃で40分)させ、この溶液に15重量%の硫酸を150ml加えて再結晶させる。放置冷却後、250mlの水を加えて再結晶を完了させ、濾過および充分に水洗した後、400mlの水に解膠し、28重量%のアンモニア水10mlを加えて加熱(90〜100℃で30分)する。濾過し充分に水洗した後、105〜110℃で2時間乾燥する。処理前後の粗製銅フタロシアニンの質量を測定し、下記の式により純度を算出する。
純度(%)=[処理後の質量(gr)/処理前の質量(gr)]×100
【0012】
高純度粗製銅フタロシアニンの調製方法は、例えば、合成後の粗製銅フタロシアニンを、酸、アルカリ、あるいは有機溶剤洗浄する方法や、硫酸などの強酸中に溶解させるか半溶解させ、水などの貧溶媒中に析出させて再結晶させる精製方法など、従来公知の調製方法の中から適宜選択でき、特に限定されない。
【0013】
本発明で使用される粗製銅フタロシアニンとしては、尿素法(ワイラー法)を加圧下(好ましくは0.1〜0.7MPa)で行って合成した銅フタロシアニンを用いるのが特に好ましい。加圧下で合成した銅フタロシアニンは、常圧下で合成したものに比べて、銅フタロシアニン結晶内部への反応不純物の取り込み量が少なく、適度な洗浄によって容易に高純度に調製できる利点がある。また、結晶内部への反応不純物含有量が少ないため易分散性であり、顔料化が容易である。
【0014】
本発明の易分散性銅フタロシアニン顔料組成物の製造方法は、先ず、高純度粗製銅フタロシアニンを下記の着色組成物用樹脂の存在下に乾式摩砕する。ここで着色組成物用樹脂とは、顔料化処理されて得られる銅フタロシアニン顔料組成物を使用して目的の着色組成物(例えば、印刷インキ、塗料などの)を製造する際に使用される樹脂(バインダーあるいはビヒクル用の)を意味し、着色組成物の種類に応じてその着色組成物用樹脂から適宜選択して使用することができる。着色組成物用樹脂の例としては、ロジン変性フェノール樹脂、ロジン変性マレイン酸樹脂、アクリル樹脂、ポリエステル樹脂、アルキッド樹脂、フタル酸系樹脂、メラミン樹脂、ポリアミド樹脂、ウレタン樹脂、酢塩ビ樹脂から選ばれる各種着色組成物の製造に使用される従来公知のものが挙げられるが、軟化点の高いものが望ましい。
【0015】
例えば、着色組成物が印刷インキの場合には、着色組成物用樹脂としては、ロジン変性フェノール樹脂、ロジン変性アクリル樹脂、ロジン変性アルキッド樹脂、ロジン変性マレイン酸樹脂、ロジン変性フェノール樹脂、ロジン変性フマル酸樹脂、ロジン変性ポリアミド樹脂、ロジン変性ポリエステル樹脂などの各種ロジン変性樹脂や石油樹脂などが単独で或いは2種以上の混合物が使用される。好ましくはロジン変性フェノール樹脂である。
【0016】
本発明の乾式摩砕には、乾式アトライター、ボールミルや振動ミルなどのビーズなどの粉砕メディアを使用するタイプの分散機;二軸押出機やニーダーなどの混練機;ジェットミルなどの粉砕機;ヘンシルミキサーなどの高速撹拌機などの粉砕メディアを使用しないタイプのものがいずれも使用できるが、摩砕効率から粉砕メディアを使用するタイプの分散機の使用が好ましい。
【0017】
乾式摩砕において使用される上記の如き着色組成物用樹脂は、通常、粗製銅フタロシアニンに対して1〜60重量%の範囲で使用される。
該樹脂は、乾式摩砕時に粗製銅フタロシアニンに添加、混合することもできるが、予め粗製銅フタロシアニンの表面を該樹脂で均一に処理して使用することもできる。該樹脂を予めそれで粗製銅フタロシアニン表面処理して使用する方法は、比較的少量の樹脂の使用でも摩砕時の粒子の凝集を効果的に抑制ないし防止することができるので望ましい。
【0018】
該樹脂による粗製銅フタロシアニンの表面処理は、例えば、銅フタロシアニンの合成段階や反応終了後の反応スラリー中に、あるいは粗製銅フタロシアニンの洗浄工程のいずれかの段階で行うことができる。表面処理方法としては、例えば、樹脂化合物を有機溶剤に溶解して加えるなど従来公知の方法が使用可能であるが、前記工程中、反応終了後の反応スラリー中への処理や溶媒を除去する工程での処理が、処理量や処理方法への制約が少ないため望ましい。
【0019】
乾式摩砕は、通常、80〜150℃の温度で、0.5〜2時間程度行われる。その際、必要により、乾式摩砕を着色組成物用樹脂とともに体質顔料の共存在下に行うこともできる。体質顔料も摩砕物の凝集を効果的に抑制ないし防止する。体質顔料としては、屈折率が小さく顔料の色相や透明性に影響の少ないものであればいずれでもよく、例えば、炭酸カルシウムや酸化亜鉛(亜鉛華)、硫酸バリウム及びバライト粉、クレー、タルク、アルミナホワイト、ホワイトカーボン(微粉シリカ)等が挙げられるが、好ましくは炭酸カルシウムである。体質顔料の使用量は、着色組成物用樹脂の使用量によっても異なるが、粗製銅フタロシアニンに対して、通常、1〜50重量%の割合で使用される。
また、乾式摩砕時に、印刷インキ用ソルベント等の有機溶剤を必要に応じて配合できる点や、摩砕を窒素ガス雰囲気下で行うことができる点は従来公知の乾式摩砕の場合と同様である。
【0020】
粗製銅フタロシアニン(結晶型はβ型)は、乾式摩砕により微細化されるが、その際、機械的な力によって、一部は結晶型がα型に転移し、摩砕物はα型とβ型の混合物として得られる。このため、顔料化処理では摩砕物の結晶型を再びβ型へ転換する顔料形態への変換が必要である。
本発明の乾式摩砕後の顔料化処理は、上記の乾式摩砕によって調製された摩砕物を溶剤中で処理するが、本発明ではブチルセロソルブまたはその水溶液中で処理を行うことが特徴である。ブチルセロソルブは常温では水溶性で水と良く混ざるが、50℃以上に加熱すると水に不溶性となる。従って、ブチルセロソルブ水溶液中で50℃以上に加熱して摩砕物を処理すると、ブチルセロソルブは水と分離して摩砕物表面に吸着し、効率良く結晶転移と結晶化を促し、摩砕物を顔料形態に転移させることができる。
【0021】
本発明では、ブチルセロソルブは粗製銅フタロシアニンに対して、通常5〜200重量%の割合で使用される。ブチルセロソルブは、通常、濃度が9〜58重量%の水溶液として使用することが好ましい。常温で上記摩砕物とブチルセロソルブ水溶液と混合し、通常、50〜100℃の温度で0.5〜5時間程度加熱処理を行う。
ブチルセロソルブ水溶液中での加熱処理には、通常、公知の攪拌装置、ビーズミル、ボールミルなどの分散機や、ニーダー、ルーダーなどの混練機が使用できるが、加熱処理に使用する分散機や混練機などはこれらの例示に限定されるものではない。
【0022】
本発明では、顔料化処理に引き続いて、摩砕物を着色組成物用樹脂、ソルベントまたはビヒクルと混合して各種の着色組成物を製造することができる。その場合には、顔料化処理を、例えば、ニーダーなどの混練機を使用して行い、続けて着色組成物の製造を行うことが望ましい。
【0023】
尚、本発明においては、粗製銅フタロシアニンの調製、乾式摩砕、顔料化のいずれかの工程で、必要により従来公知の顔料誘導体や高分子分散剤等の顔料処理剤や分散剤或いは界面活性剤、ロジン類等で処理することもできる。
【0024】
本発明において、銅フタロシアニン顔料組成物は、上記のブチルセロソルブまたはその水溶液中での加熱処理に引き続き、加熱処理混合物を大量の水中に投入し、濾過、水洗、必要に応じて乾燥、粉砕して調製される。
【0025】
銅フタロシアニン顔料組成物を用いた着色組成物を製造する際には、顔料化処理後、分離した銅フタロシアニン顔料組成物を用いても製造可能であるが、上記の加熱処理(顔料化)を、例えば、ニーダーなどの混練機中で行った後、銅フタロシアニン顔料組成物を分離せずに引き続いて目的とする着色組成物を製造することが好ましい。その際には目的の着色組成物に適した着色組成物用樹脂、溶剤またはビヒクルを適宜選択して加熱処理後のニーダーに添加および混合した後、ブチルセロソルブ水溶液を、適当な手段、例えば、減圧除去し、必要により、さらに着色組成物用樹脂、溶剤またはビヒクルなど、または各種の添加剤を加えて混合することによって製造することができる。この場合には、ブチルセロソルブ水溶液の除去は、銅フタロシアニン顔料組成物の水相から油相への転換と並行して行われることが特徴である。
【0026】
着色組成物を製造する際に加える着色組成物用樹脂、溶剤またはビヒクルとしては、目的とする着色組成物の製造に従来から使用されているものがいずれも使用でき、特に限定されない。着色組成物としては、例えば、印刷インキ、塗料、顔料捺染剤、インクジェット記録用インキ、電子写真用トナー、熱転写記録用インキ、筆記具用インキなどが挙げられる。また、プラスチック、カラーフィルターや化粧品用の着色組成物としても使用することができる。
【0027】
例えば、着色組成物としての印刷インキを製造する場合には、例えば、ニーダー中で加熱処理後、引き続いて印刷インキ用ソルベントまたは印刷インキ用ワニスを適当量、ニーダーに添加して混合および混練し、分離した水成分を除去し、さらに残余の水成分とブチルセロソルブを減圧下、50〜100℃に加熱して除去した後、必要に応じて印刷インキ用ワニス、ソルベント、あるいはその他の添加剤を加えて混合および混練することで印刷インキが調製される。この方法によれば、従来の顔料の水性プレスケーキを用い、フラッシング法で印刷インキを調製する方法に比べて、合理的に高品質の印刷インキを製造することができる。
【0028】
尚、合理化された印刷インキの製造方法として、例えば、特許第3139396号には、粗製銅フタロシアニンを印刷インキ用樹脂と共に乾式粉砕し、得られた摩砕物を印刷インキ用溶剤またはワニス中で加熱処理した後、ロール分散し、このベースインキにさらにワニスまたは溶剤を加えて印刷インキとする方法が開示されている。この方法は、摩砕物の顔料形態への変換を印刷インキの製造と同時に行うことで、顔料の形態を経ることなく摩砕物から直接印刷インキを製造する非常に優れた方法である。しかしながら、欠点として、印刷インキ用溶剤またはワニス中での顔料形態への変換は効率が極めて悪く、α型結晶が一部不転換のまま残り易いなど、印刷インキの品質が安定しないことがあり、また、変換を完全に行うためにはインキ製造工程中に煩雑な加熱処理加工が必要であるなどの問題点も抱えている。
【0029】
これに対し、前記の顔料化処理に引き続いて印刷インキなどの着色組成物を製造する本発明の方法は、顔料形態への変換をブチルセロソルブまたはその水溶液中で効率的に行い、継続して目的とする着色組成物を製造することから、上記の様なインキ製造工程中に加熱処理加工を改めて行う必要はなく、品質的にも安定した着色組成物を得ることができる。
【0030】
【実施例】
次に顔料製造例、実施例及び比較例を挙げて本発明をさらに具体的に説明する。以下の文中の「部」又は「%」は重量基準である。
【0031】
顔料製造例1
5リットル容器に、無水フタル酸1000部、尿素2000部、モリブデン酸アンモニウム10部、塩化第一銅180部、ハイゾールP(日本石油化学社製 アルキルベンゼン系溶剤)2000部を加え、常圧下、200℃で4時間加熱反応させた。反応終了後、溶剤を減圧除去し、反応生成物を2%希硫酸水溶液20000部に投入して、80℃で2時間攪拌し、濾過、湯洗および濾液が中性となるまで水洗して粗製銅フタロシアニンの水性ペーストを得た。次に、この水性ペーストを90℃で乾燥し、硫酸法で測定した純度が95.5%の粗製銅フタロシアニン900部を得た。
【0032】
顔料製造例2
反応を5リットルの耐圧容器中、0.4MPaの加圧下で行った以外は顔料製造例1と同様にして、硫酸法で測定した純度が98.5%の高純度粗製銅フタロシアニン890部を得た。
【0033】
比較例1
乾式アトライターに顔料製造例1で得た粗製銅フタロシアニン100部、水素添加ロジン10部を加え、100℃で40分間乾式摩砕を行った。この粗製銅フタロシアニン磨砕物のX線回折スペクトルから求めたβ型結晶の含有率は43%であった。次いで、得られた摩砕物100部を0.5リットル容器に採り、これにブチルセロソルブ30部、水200部を加えて常温で30分間攪拌混合し、さらに内容物を90℃に加熱し、4時間攪拌混合した。この混合物を1.0% 希硫酸水溶液1000部に投入し、80℃で1時間加熱処理を行った後、濾過、水洗、乾燥および粉砕して粉末のβ型銅フタロシアニン顔料(C.I.Pigment Blue15:3)組成物を得た。
【0034】
上記で得たβ型銅フタロシアニン顔料18部を印刷インキ用ワニス(ロジン変性フェノール樹脂系ワニス、不揮発分70%)67部と混合し、3本ロールにて3回練肉して粒度が7.5μm以下のベースインキを得た。このベースインキに、さらに上記の印刷インキ用ワニス19部、7号ソルベント(日本石油社製石油系溶剤)6部、コンパウンド(インキ調整助剤)10部を加えて青色の印刷インキを得た。
この青色インキを、銅フタロシアニン顔料/酸化チタンが1/10の重量比率となるように白インキと混合し、着色力判定のための淡色インキを得た。
この青色インキ及び淡色インキを、従来法による比較用のインキとした。
【0035】
実施例1
顔料製造例2において、加熱反応後のスラリー中にロジン変性フェノール樹脂(重量平均分子量:12.3万、酸価:20)178部を投入し、60℃で1時間攪拌した後反応溶剤を減圧除去した。以後は顔料製造例2と同様にして、ロジン変性フェノール樹脂20重量%で表面処理された粗製銅フタロシアニンを調製した。
乾式アトライターに、上記の表面処理粗製銅フタロシアニン120部、炭酸カルシウム10部、印刷インキ用樹脂(上記のロジン変性フェノール樹脂)10部を加え、100℃で1時間乾式磨砕した。得られた磨砕物のβ型結晶の含有率は49%であった。
【0036】
次いで、得られた摩砕物100部を0.5リットル容器に採り、これにブチルセロソルブ30部、水200部を加え、常温で30分間混合し、さらに内容物を90℃に加熱し、4時間攪拌混合した。この混合物を水1000部に投入し、80℃で1時間加熱処理を行い、濾過、水洗、乾燥および粉砕して、印刷インキ用の本発明の銅フタロシアニン顔料(C.I.Pigment Blue15:3)組成物を得た。
【0037】
上記銅フタロシアニン顔料組成物50部、印刷インキ用ワニス(ロジン変性フェノール樹脂ワニス:不揮発分70%)118部、7号ソルベント4.5部をディゾルバー中で攪拌混合し、混合物を3本ロールにて1回練肉して粒度が7.5μm以下のベースインキを得た。このベースインキに、さらに上記の印刷インキ用ワニス33部、7号ソルベント13部、コンパウンド(インキ調整助剤)20部を加えて青色の印刷インキを調製した。
この青色インキを、銅フタロシアニン顔料/酸化チタンが1/10の重量比率となるように白インキと混合し、淡色インキを得た。
得られた青色インキ、淡色インキは、比較例1の従来法によって作製したインキと比較して、色相赤味鮮明であり、着色力に優れていた。また、本発明の銅フタロシアニン顔料組成物は非常に易分散性であり、比較例1ではベースインキを得るのに3本ロールにて3回の練肉を行ったのに対し、1回の練肉で十分であった。
【0038】
実施例2
乾式アトライターに顔料製造例2で得た粗製銅フタロシアニン100部、印刷インキ用樹脂(ロジン変性フェノール樹脂、重量平均分子量:12.3万、酸価:20)40部を加え、100℃で1時間乾式磨砕した。得られた磨砕物のβ型結晶の含有率は50%であった。
次いで、得られた摩砕物100部を0.5リットル容器に採り、これにブチルセロソルブ30部、水200部を加え、常温で30分間混合し、さらに内容物を90℃に加熱し、4時間攪拌混合した。この混合物を1.0%希硫酸水溶液1000部に投入し、80℃で1時間加熱処理を行った後、濾過、水洗、乾燥および粉砕して、印刷インキ用の本発明の銅フタロシアニン顔料組成物を得た。
【0039】
上記銅フタロシアニン顔料組成物50部、印刷インキ用ワニス(ロジン変性フェノール樹脂ワニス:不揮発分70%)112.5部、7号ソルベント6.2部をディゾルバー中で攪拌混合し、混合物を3本ロールにて1回練肉してベースインキを得た。このベースインキに、さらに上記の印刷インキ用ワニス38部、7号ソルベント12部、コンパウンド(インキ調整助剤)20部を加えて青色の印刷インキを調製した。
以下は実施例1と同様にして本発明の青色インキ、淡色インキを得た。
得られた青色インキ、淡色インキは、従来法によるインキと比較して、赤味鮮明であり、粘弾性や乳化特性などのインキ適性についても優れていた。また、実施例1と同様、得られた銅フタロシアニン顔料組成物は、印刷インキ調製時において非常に易分散性であった。
【0040】
実施例3
乾式アトライターに顔料製造例2で得た粗製銅フタロシアニン100部、印刷インキ用樹脂(ロジン変性フェノール樹脂、重量平均分子量:12.3万、酸価:20)40部を加え、100℃で1時間乾式磨砕した。
次いで、得られた摩砕物100部、ブチルセロソルブ30部、水200部をニーダー中に加え、常温で30分間混合し、さらに内容物を90℃に加熱して4時間攪拌した。
【0041】
続いて、この本発明の印刷インキ用銅フタロシアニン顔料組成物中に印刷インキ用ワニス(ロジン変性フェノール樹脂ワニス:不揮発分70%)420部、7号ソルベント50部を加えて90℃で1時間混練し、減圧下、90℃でブチルセロソルブ水溶液が無くなるまで加熱混練した。冷却後、コンパウンド(インキ調整剤)56部を加えて本発明の青色の印刷インキを調製した。又、この青色インキと白インキを他の実施例と同様に混合して淡色インキを得た。
得られた青色インキ及び淡色インキは、比較例1の従来法によって作製した各インキと比較して、色相赤味鮮明であり、着色力に優れていた。
【0042】
実施例4
乾式アトライターに顔料製造例2で得た粗製銅フタロシアニン100部、スチレン/メタクリレート系共重合樹脂(GPC法重量平均分子量約5万、軟化点約110℃、ガラス転移点約56℃)20部を加え、100℃で1時間乾式磨砕した。得られた磨砕物のβ型結晶の含有率は48%であった。
次いで、得られた摩砕物100部、ブチルセロソルブ30部、水200部をニーダー中に加え、常温で30分間混合し、さらに内容物を90℃に加熱して4時間攪拌した。続いて、この本発明の電子写真トナー用銅フタロシアニン顔料組成物中に、上記のスチレン/メタクリレート系共重合樹脂213部を加え、減圧下、90℃でブチルセロソルブ水溶液が無くなるまで加熱混練した。冷却後、顔料分を30%で含有するシアン色の高濃度着色組成物の粗粉を得た。
【0043】
次に、この様にして得たシアン色の高濃度着色組成物11.7部及びクロム錯塩系負帯電制御剤3部を上記で使用したスチレン/メタクリレート系共重合樹脂85.3部と常法に従って混練し、冷却、粉砕後、ジェットミルで微粉砕し、さらに分級して5〜20μmのシアン色樹脂組成物の微粉末を得、続いて、常法に従い流動化剤としてコロイダルシリカを添加して十分に混合した後、キャリアの磁性鉄粉と混合してシアン色電子写真乾式現像剤を得た。
これを負電荷フルカラー現像用電子写真複写機にて紙に複写したところ、複写画像は、比較例1の銅フタロシアニン顔料から同様に作製したシアン色電子写真乾式現像剤を使用して複写した複写画像に比較して、赤味鮮明で冴えた青色を呈し、濃度も優れていた。
【0044】
【発明の効果】
以上の本発明によれば、粗製銅フタロシアニンを樹脂の存在下に乾式摩砕し、得られた摩砕物をブチルセロソルブ水溶液中で加熱下に顔料化処理する際、(1)粗製銅フタロシアニンとして高純度粗製銅フタロシアニンを用い、(2)樹脂として、得られる銅フタロシアニン顔料組成物を用いて製造される着色組成物の種類(印刷インキ、塗料などの)に応じ、その着色組成物で通常使用される樹脂(バインダーあるいはビヒクル用の)を適宜選択して使用することで、顔料化効率、さらには顔料品質が改善され、また、銅フタロシアニン顔料組成物は、それを用いて製造される着色組成物に応じた樹脂でコーティングされているので、着色組成物の製造に際し非常に易分散性であって、各種着色組成物の製造が容易となる銅フタロシアニン顔料組成物が提供される。又、顔料化処理をニーダー中で行い、引き続いて着色組成物用樹脂、溶剤またはビヒクルを添加、混合した後、ブチルセロソルブ水溶液を除去することで、非常に合理的に高品質の着色組成物を製造することができる。
[0001]
BACKGROUND OF THE INVENTION
  The present invention relates to coloring compositions such as printing ink (offset ink, gravure ink, etc.), various paints, electrophotographic (dry or wet) toner, ink jet recording ink, thermal transfer recording ink, pigment printing agent, writing instrument ink, etc. Red dispersible copper phthalocyanine pigment composition useful as a colorant for products, plastics, color filters or cosmetics, a method for producing the same, and a color composition using the pigment composition obtained by this method It is about the method.
[0002]
[Prior art]
  In general, copper phthalocyanine pigments are, for example, urea method (Wiler method) in which phthalic acid or its derivative, urea or its derivative is heated in an organic solvent in the presence of a copper compound and a catalyst, or phthalodinitrile is present in the presence of a copper compound. It is synthesized by a method such as a nitrile method in which a reaction is performed under heating in an organic solvent. The synthesized copper phthalocyanine is called crude copper phthalocyanine, and the primary particles are very coarse (10 to 100 μm) and cannot be used as they are. Therefore, when producing a colored composition such as printing ink, the primary particles are adjusted to be fine (1 μm or less) by a method of pigmentation represented by dry milling or wet milling of crude copper phthalocyanine, Suitable as a pigmentsexThe thing which was given is used.
[0003]
  Usually, coloring compositions such as printing inks, paints, electrophotographic toners, ink jet recording inks, thermal transfer recording inks, pigment printing agents, inks for writing instruments, or coloring compositions for plastics, color filters or cosmetics, Pigmented copper phthalocyanine (copper phthalocyanine pigment) using a roll mill such as a three-roll mill, a kneader such as a kneader, or a dispersing machine such as a ball mill or a bead mill, and a resin for a coloring composition (for binder or vehicle) ( Solid) or uniformly dispersed in a resin solution.
[0004]
  Since a great amount of labor is required for the pigmentation process and the colored composition manufacturing process, a streamlined manufacturing method is required, and various proposals have been made.
  For example, Japanese Patent Publication No. 6-51846 discloses a copper phthalocyanine pigment in which crude copper phthalocyanine is dry milled in the presence of rosins, and the resulting milled product is heated in a butyl cellosolve aqueous solution to convert it into a pigment form. Manufacturing methods have been proposed. According to this method, dry milling in the presence of rosins suppresses or prevents agglomeration of the milled product, facilitating conversion to the next pigment form, and uses a specific butyl cellosolve aqueous solution for conversion. Thus, it is possible to greatly reduce the amount of solvent used for pigmentation.
[0005]
[Problems to be solved by the invention]
  However, the above method does not have sufficient pigmentation efficiency, and as a result, the copper phthalocyanine pigment obtained by this method has a problem of pigment quality such as sharpness and dispersibility when producing a colored composition. was there.
  The present invention has been made in view of such circumstances, and the object of the present invention was obtained by dry-grinding crude copper phthalocyanine in the presence of rosins described in JP-B-6-51846. In the manufacturing method of copper phthalocyanine pigment, which is obtained by heat-treating the ground product in an aqueous solution of butyl cellosolve, the pigmentation efficiency and pigment quality are improved, and it is easy to produce various colored compositions with easy dispersibility. Another object of the present invention is to provide a method for producing a copper phthalocyanine pigment composition, various colored compositions, and a method for producing the same.
[0006]
  The inventors of the present invention focused on rosins and crude copper phthalocyanine in order to achieve the above object, and as a result of intensive studies, when dry-grinding crude copper phthalocyanine, instead of rosins, pigmented copper phthalocyanine was obtained. By selecting and using a high molecular weight coloring composition resin used in the production of the desired coloring composition such as printing ink using a pigment, the pigmentation efficiency and the pigment quality are improved. I found it. In addition, since the pigmented copper phthalocyanine is coated with a resin according to the purpose of use, it is easily dispersible in the production of colored compositions such as printing inks, and various colored compositions can be produced. It has been found that a reasonably high quality colored composition can be obtained by facilitating the production of the colored composition following the pigmentation. However, the improvement by changing the resin is great, but it is still not satisfactory.
[0007]
  In general, copper phthalocyanine immediately after synthesis includes impurities (hereinafter referred to as reaction impurities), such as compounds and copper compounds mainly composed of phthalic acid derivatives contained in unreacted raw materials and raw materials or by-produced during synthesis. As a large amount (20 to 40% by weight). These reaction impurities are purified to some extent at the stage of crude copper phthalocyanine by methods such as acid treatment and alkali treatment, but the remaining reaction impurities (5 to 20% by weight) are effective in the pigmentation step of copper phthalocyanine. As a crude copper phthalocyanine, a high purity crude copper phthalocyanine having a purity measured by the sulfuric acid method of 97% or more is used, and a copper phthalocyanine pigment composition having a clearer and excellent dispersibility and its It has been found that a high-quality coloring composition using can be obtained. The present inventors have completed the present invention based on this knowledge and the previous knowledge.
[0008]
[Means for Solving the Problems]
  The above object is achieved by the present invention described below. That is, the present invention relates to a high purity crude copper phthalocyanine having a purity measured by the sulfuric acid method of 97% or more and, Rosin-modified phenolic resin, rosin-modified maleic resin, acrylic resin, polyester resin, alkyd resin, phthalic resin, melamine resin, polyamide resin, urethane resin, vinyl chloride resinAn easily dispersible copper phthalocyanine pigment composition and a crude copper phthalocyanine obtained by dry-grinding a dry-milled product with a coloring composition resin in butyl cellosolve or an aqueous solution thereof and dry-grinding the obtained copper phthalocyanine When the crushed material is pigmented with heating in butyl cellosolve or an aqueous solution thereof, as the crude copper phthalocyanine, a high purity crude copper phthalocyanine having a purity measured by the sulfuric acid method of 97% or more is used.Selected from rosin-modified phenolic resin, rosin-modified maleic resin, acrylic resin, polyester resin, alkyd resin, phthalic resin, melamine resin, polyamide resin, urethane resin, and vinyl chloride resinA process for producing an easily dispersible copper phthalocyanine pigment composition, characterized by dry milling in the presence of a colored composition resinAboveFollowing the above pigmentation treatment,Selected from rosin-modified phenolic resin, rosin-modified maleic resin, acrylic resin, polyester resin, alkyd resin, phthalic resin, melamine resin, polyamide resin, urethane resin, and vinyl chloride resinA method for producing a colored composition comprising mixing with a resin for a colored composition, a solvent or a vehicle, and then removing an aqueous butyl cellosolve solution.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
  The present invention is described in further detail below.
  In general, copper phthalocyanine after completion of the reaction is obtained by removing the solvent from the reaction slurry under reduced pressure, then removing the reaction impurities by a method such as acid treatment, alkali treatment, washing with warm water, washing with water, filtering and drying to obtain crude copper. Prepared as phthalocyanine.
  In the present invention, crude copper phthalocyanine can be prepared by a known method, and the preparation method is not particularly limited. As crude copper phthalocyanine, in addition to unsubstituted copper phthalocyanine, copper phthalocyanine containing 2 or less chlorine atoms or bromine atoms in the molecule, polychloro copper phthalocyanine, polychloro containing 14 or less bromine atoms in the molecule Bromine copper phthalocyanine etc. are mentioned. These crude copper phthalocyanines are preferably high-purity crude copper phthalocyanines purified to a purity of 97% or more as measured by the sulfuric acid method.
[0010]
  Components contained in reaction impurities include unreacted raw materials, phthalic acid derivatives contained in raw materials or by-produced during synthesis (eg, phthalic acid, phthalic anhydride, furimide, isoindolinone, etc.) and urea Examples of known substances include compounds and copper compounds centered on lanthanum compounds (urea or polymers thereof), free copper and residual salts (ammonium salts, etc.), but many other unknown substances are included. Yes. Although the reaction impurities adhere to the surface of the copper phthalocyanine particles or are contained inside the particles, impurities contained by incorporation into the copper phthalocyanine crystals that are difficult to remove by a normal cleaning method are particularly problematic.
[0011]
  In the present invention, the purity of the crude copper phthalocyanine conforms to the purity determined by the sulfuric acid method, but according to the sulfuric acid method, all reaction impurities including the inside of the crystal can be measured. Purity measurement by the sulfuric acid method follows the following procedure.
<Purity measurement method by sulfuric acid method>
  Crude copper phthalocyanine (5.0 gr) is dissolved by heating in 50 ml of 98 wt% sulfuric acid (90 to 100 ° C. for 40 minutes), and 150 ml of 15 wt% sulfuric acid is added to this solution for recrystallization. After allowing to cool, 250 ml of water was added to complete recrystallization, filtered and washed thoroughly, then peptized into 400 ml of water, added with 10 ml of 28% by weight aqueous ammonia and heated (at 90-100 ° C. for 30 minutes). Min). After filtering and washing with water sufficiently, it is dried at 105 to 110 ° C. for 2 hours. The mass of the crude copper phthalocyanine before and after the treatment is measured, and the purity is calculated by the following formula.
  Purity (%) = [mass after treatment (gr) / mass before treatment (gr)] × 100
[0012]
  The method for preparing high-purity crude copper phthalocyanine is, for example, a method of washing crude copper phthalocyanine after synthesis, a method of washing acid, alkali, or organic solvent, or dissolving or semi-dissolving in strong acid such as sulfuric acid, and a poor solvent such as water. It can select suitably from conventionally well-known preparation methods, such as the refinement | purification method which precipitates in and recrystallizes, It does not specifically limit.
[0013]
  As the crude copper phthalocyanine used in the present invention, it is particularly preferable to use copper phthalocyanine synthesized by performing the urea method (Weiler method) under pressure (preferably 0.1 to 0.7 MPa). Copper phthalocyanine synthesized under pressure has an advantage that the amount of reaction impurities incorporated into the copper phthalocyanine crystal is less than that synthesized under normal pressure and can be easily prepared with high purity by appropriate washing. Further, since the content of reaction impurities in the crystal is small, it is easily dispersible and can be easily pigmented.
[0014]
  In the production method of the easily dispersible copper phthalocyanine pigment composition of the present invention, first, a high purity crude copper phthalocyanine is added.belowDry milling in the presence of the resin for the coloring composition. Here, the resin for a colored composition is a resin used for producing a desired colored composition (for example, printing ink, paint, etc.) using a copper phthalocyanine pigment composition obtained by pigmentation. (For binder or vehicle), and can be used by appropriately selecting from the resin for the colored composition according to the kind of the colored composition. Examples of colored composition resins include rosin-modified phenolic resins, rosin-modified maleic resins, acrylic resins, polyester resins, alkyd resins, phthalic resins, melamine resins, polyamide resins, urethane resins, and vinyl chloride resins.Chosen fromAlthough conventionally well-known things used for manufacture of various coloring compositions are mentioned, a thing with a high softening point is desirable.
[0015]
  For example, when the colored composition is a printing ink, the resin for the colored composition includes rosin-modified phenol resin, rosin-modified acrylic resin, rosin-modified alkyd resin, rosin-modified maleic resin, rosin-modified phenol resin, rosin-modified fumarate. Various rosin-modified resins such as acid resins, rosin-modified polyamide resins, and rosin-modified polyester resins, petroleum resins, and the like may be used alone or in a mixture of two or more. A rosin-modified phenol resin is preferred.
[0016]
  In the dry grinding of the present invention, a dispersion machine using a grinding medium such as beads such as a dry attritor, a ball mill or a vibration mill; a kneader such as a twin screw extruder or a kneader; a grinding machine such as a jet mill; Any type that does not use grinding media such as a high-speed stirrer such as a Hensill mixer can be used, but the use of a dispersing machine that uses grinding media is preferred in terms of grinding efficiency.
[0017]
  The coloring composition resin used in the dry grinding is usually used in an amount of 1 to 60% by weight based on the crude copper phthalocyanine.
  The resin can be added to and mixed with the crude copper phthalocyanine at the time of dry grinding, but the surface of the crude copper phthalocyanine can be uniformly treated with the resin in advance. A method in which the resin is preliminarily treated with a crude copper phthalocyanine surface is preferable because aggregation of particles during grinding can be effectively suppressed or prevented even when a relatively small amount of resin is used.
[0018]
  The surface treatment of the crude copper phthalocyanine with the resin can be performed, for example, at any stage of the copper phthalocyanine synthesis stage, the reaction slurry after the reaction is completed, or the crude copper phthalocyanine washing process. As the surface treatment method, for example, a conventionally known method such as adding a resin compound dissolved in an organic solvent can be used. In the above step, the treatment into the reaction slurry after completion of the reaction and the step of removing the solvent Is preferable because there are few restrictions on the processing amount and processing method.
[0019]
  Dry milling is usually performed at a temperature of 80 to 150 ° C. for about 0.5 to 2 hours. At that time, if necessary, dry milling can be carried out in the presence of an extender pigment together with the coloring composition resin. Extender pigments also effectively suppress or prevent agglomeration of the milled product. Any extender pigment may be used as long as it has a small refractive index and has little effect on the hue and transparency of the pigment, such as calcium carbonate, zinc oxide (zinc white), barium sulfate and barite powder, clay, talc, and alumina. Examples thereof include white and white carbon (fine silica), and calcium carbonate is preferable. The amount of extender pigment used varies depending on the amount of resin used for the colored composition, but is usually 1 to 50% by weight based on the crude copper phthalocyanine.
  Moreover, the point that an organic solvent such as a solvent for printing ink can be blended as needed during dry milling and the point that milling can be performed in a nitrogen gas atmosphere are the same as in the case of conventionally known dry milling. is there.
[0020]
  Crude copper phthalocyanine (crystal type is β type) is refined by dry milling, but at that time, due to mechanical force, part of the crystal form is changed to α type, and the milled product is α type and β type. Obtained as a mixture of molds. For this reason, in the pigmentation treatment, it is necessary to convert to a pigment form that converts the crystal form of the milled product back to the β form.
  The pigmentation treatment after dry milling of the present invention is performed by treating the milled product prepared by the above dry milling in a solvent, but the present invention is characterized by treating in butyl cellosolve or an aqueous solution thereof. Butyl cellosolve is water soluble at room temperature and mixes well with water, but becomes insoluble in water when heated to 50 ° C. or higher. Therefore, when the milled product is processed by heating to 50 ° C or higher in an aqueous solution of butyl cellosolve, butyl cellosolve separates from water and adsorbs on the surface of the milled product, efficiently promotes crystal transition and crystallization, and transfers the milled product to the pigment form. Can be made.
[0021]
  In the present invention, butyl cellosolve is usually used in a proportion of 5 to 200% by weight based on the crude copper phthalocyanine. Usually, butyl cellosolve is preferably used as an aqueous solution having a concentration of 9 to 58% by weight. The ground product and the butyl cellosolve aqueous solution are mixed at room temperature, and usually heat-treated at a temperature of 50 to 100 ° C. for about 0.5 to 5 hours.
  For heat treatment in an aqueous solution of butyl cellosolve, a known disperser such as a stirrer, a bead mill or a ball mill, or a kneader such as a kneader or a ruder can be used, but the disperser or kneader used for the heat treatment is It is not limited to these examples.
[0022]
  In the present invention, following the pigmentation treatment, various colored compositions can be produced by mixing the ground product with a colored composition resin, solvent, or vehicle. In that case, it is desirable that the pigmentation treatment is performed using a kneader such as a kneader, and the colored composition is subsequently produced.
[0023]
  In the present invention, in any step of preparation of crude copper phthalocyanine, dry grinding, and pigmentation, if necessary, conventionally known pigment derivatives, pigment dispersants such as polymer dispersants, dispersants or surfactants. It can also be treated with rosins and the like.
[0024]
  In the present invention, the copper phthalocyanine pigment composition is prepared by adding the heat treatment mixture into a large amount of water following the heat treatment in the above butyl cellosolve or an aqueous solution thereof, filtering, washing with water, drying and pulverizing as necessary. Is done.
[0025]
  When producing a colored composition using a copper phthalocyanine pigment composition, it can be produced using a separated copper phthalocyanine pigment composition after the pigmentation treatment, but the above heat treatment (pigmentation) For example, it is preferable to produce a desired colored composition after separation in a kneader such as a kneader without separating the copper phthalocyanine pigment composition. In that case, the resin, solvent or vehicle suitable for the target coloring composition is appropriately selected, added to the kneader after the heat treatment and mixed, and then the aqueous butyl cellosolve solution is removed by an appropriate means, for example, reduced pressure. If necessary, it can be produced by adding and mixing a resin for a colored composition, a solvent or a vehicle, or various additives. In this case, the removal of the butyl cellosolve aqueous solution is characterized in that it is performed in parallel with the conversion of the copper phthalocyanine pigment composition from the aqueous phase to the oil phase.
[0026]
  As the colored composition resin, solvent or vehicle to be added when the colored composition is produced, any of those conventionally used for producing the desired colored composition can be used and is not particularly limited. Examples of the coloring composition include printing inks, paints, pigment printing agents, inkjet recording inks, electrophotographic toners, thermal transfer recording inks, and writing instrument inks. It can also be used as a coloring composition for plastics, color filters and cosmetics.
[0027]
  For example, when producing a printing ink as a coloring composition, for example, after heat treatment in a kneader, an appropriate amount of a printing ink solvent or printing ink varnish is subsequently added to the kneader and mixed and kneaded. After removing the separated water component, the remaining water component and butyl cellosolve are removed by heating to 50 to 100 ° C. under reduced pressure, and then varnish for printing ink, solvent, or other additives are added as necessary. Printing ink is prepared by mixing and kneading. According to this method, it is possible to produce a reasonably high-quality printing ink as compared to a conventional method of preparing a printing ink by a flushing method using an aqueous pigment presscake.
[0028]
  As a streamlined method for producing printing ink, for example, in Japanese Patent No. 3139396, crude copper phthalocyanine is dry-pulverized together with printing ink resin, and the resulting milled product is heat-treated in a printing ink solvent or varnish. Then, a method is disclosed in which a roll ink is dispersed and a varnish or a solvent is further added to the base ink to form a printing ink. This method is an excellent method for producing printing ink directly from the ground product without going through the pigment form by converting the ground material into the pigment form simultaneously with the production of the printing ink. However, as a drawback, the conversion to the pigment form in the solvent or varnish for printing ink is very inefficient, and the quality of the printing ink may not be stable, such as α-type crystals tend to remain partly unconverted, Further, in order to completely perform the conversion, there is a problem that a complicated heat treatment process is required during the ink manufacturing process.
[0029]
  On the other hand, the method of the present invention for producing a colored composition such as a printing ink subsequent to the above-mentioned pigmentation treatment efficiently converts into a pigment form in butyl cellosolve or an aqueous solution thereof, Since the coloring composition to be manufactured is manufactured, it is not necessary to carry out heat treatment again during the ink manufacturing process as described above, and a colored composition that is stable in quality can be obtained.
[0030]
【Example】
  Next, the present invention will be described more specifically with reference to pigment production examples, examples and comparative examples. In the following text, “parts” or “%” are based on weight.
[0031]
Pigment production example 1
  In a 5 liter container, 1000 parts of phthalic anhydride, 2000 parts of urea, 10 parts of ammonium molybdate, 180 parts of cuprous chloride, Hysol P (manufactured by Nippon Petrochemical Co., Ltd.) 2000 parts of an alkylbenzene solvent) was added, and the mixture was reacted by heating at 200 ° C. for 4 hours under normal pressure. After completion of the reaction, the solvent was removed under reduced pressure, and the reaction product was put into 20000 parts of 2% dilute sulfuric acid aqueous solution, stirred at 80 ° C. for 2 hours, filtered, washed with hot water, and washed with water until the filtrate became neutral. An aqueous paste of copper phthalocyanine was obtained. Next, this aqueous paste was dried at 90 ° C. to obtain 900 parts of crude copper phthalocyanine having a purity measured by a sulfuric acid method of 95.5%.
[0032]
Pigment production example 2
  890 parts of high-purity crude copper phthalocyanine having a purity measured by the sulfuric acid method of 98.5% were obtained in the same manner as in Pigment Production Example 1 except that the reaction was carried out under a pressure of 0.4 MPa in a 5-liter pressure vessel. It was.
[0033]
Comparative Example 1
  100 parts of the crude copper phthalocyanine obtained in Pigment Production Example 1 and 10 parts of hydrogenated rosin were added to a dry attritor, and dry milling was performed at 100 ° C. for 40 minutes. The content of β-type crystals determined from the X-ray diffraction spectrum of this crude copper phthalocyanine ground product was 43%. Next, 100 parts of the obtained ground product is put into a 0.5 liter container, 30 parts of butyl cellosolve and 200 parts of water are added thereto, and the mixture is stirred and mixed at room temperature for 30 minutes. The contents are further heated to 90 ° C. for 4 hours. Stir and mix. This mixture was added to 1000 parts of a 1.0% dilute sulfuric acid aqueous solution, heated at 80 ° C. for 1 hour, filtered, washed with water, dried and pulverized to obtain powdered β-type copper phthalocyanine pigment (CI Pigment). Blue 15: 3) A composition was obtained.
[0034]
  18 parts of the β-type copper phthalocyanine pigment obtained above is mixed with 67 parts of varnish for printing ink (rosin-modified phenolic resin varnish, non-volatile content 70%), and kneaded 3 times with 3 rolls to give a particle size of 7. A base ink of 5 μm or less was obtained. To this base ink, 19 parts of the above varnish for printing ink, 6 parts of No. 7 solvent (petroleum solvent manufactured by Nippon Oil Co., Ltd.) and 10 parts of compound (ink adjustment aid) were added to obtain a blue printing ink.
  This blue ink was mixed with white ink so that the weight ratio of copper phthalocyanine pigment / titanium oxide was 1/10 to obtain a light-color ink for determining the coloring power.
  The blue ink and the light color ink were used as comparative inks according to a conventional method.
[0035]
Example 1
  In Pigment Production Example 2, 178 parts of rosin-modified phenolic resin (weight average molecular weight: 123,000, acid value: 20) was added to the slurry after the heat reaction, and the reaction solvent was reduced in pressure after stirring at 60 ° C. for 1 hour. Removed. Thereafter, in the same manner as in Pigment Production Example 2, crude copper phthalocyanine surface-treated with 20% by weight of rosin-modified phenol resin was prepared.
  To the dry attritor, 120 parts of the above surface-treated crude copper phthalocyanine, 10 parts of calcium carbonate, and 10 parts of a resin for printing ink (the above-mentioned rosin-modified phenolic resin) were added and dry-ground at 100 ° C. for 1 hour. The content of β-type crystals in the obtained ground product was 49%.
[0036]
  Next, 100 parts of the obtained ground product is put in a 0.5 liter container, 30 parts of butyl cellosolve and 200 parts of water are added thereto, mixed at room temperature for 30 minutes, and the contents are further heated to 90 ° C. and stirred for 4 hours. Mixed. The mixture is added to 1000 parts of water, heat-treated at 80 ° C. for 1 hour, filtered, washed with water, dried and pulverized, and the copper phthalocyanine pigment of the present invention for printing ink (CI Pigment Blue 15: 3). A composition was obtained.
[0037]
  50 parts of the above copper phthalocyanine pigment composition, 118 parts of varnish for printing ink (rosin-modified phenolic resin varnish: non-volatile content 70%) and 4.5 parts of No. 7 solvent are stirred and mixed in a dissolver, and the mixture is mixed in three rolls. The base ink having a particle size of 7.5 μm or less was obtained by kneading once. To this base ink, 33 parts of the above printing ink varnish, 13 parts of No. 7 solvent, and 20 parts of compound (ink adjusting aid) were added to prepare a blue printing ink.
  This blue ink was mixed with white ink so that the weight ratio of copper phthalocyanine pigment / titanium oxide was 1/10 to obtain a light color ink.
  The obtained blue ink and light color ink were clear in hue and excellent in coloring power as compared with the ink prepared by the conventional method of Comparative Example 1. Further, the copper phthalocyanine pigment composition of the present invention is very easy to disperse, and in Comparative Example 1, three times of kneading were performed with three rolls to obtain a base ink. Meat was enough.
[0038]
Example 2
  Add 100 parts of the crude copper phthalocyanine obtained in Pigment Production Example 2 and 40 parts of a resin for printing ink (rosin-modified phenol resin, weight average molecular weight: 123,000, acid value: 20) to a dry attritor. Dry grinding for hours. The content of β-type crystals in the obtained ground product was 50%.
  Next, 100 parts of the obtained ground product is put in a 0.5 liter container, 30 parts of butyl cellosolve and 200 parts of water are added thereto, mixed at room temperature for 30 minutes, and the contents are further heated to 90 ° C. and stirred for 4 hours. Mixed. The mixture is added to 1000 parts of 1.0% dilute sulfuric acid aqueous solution, heated at 80 ° C. for 1 hour, filtered, washed with water, dried and pulverized, and the copper phthalocyanine pigment composition of the present invention for printing ink is used. Got.
[0039]
  50 parts of the above copper phthalocyanine pigment composition, 112.5 parts of varnish for printing ink (rosin-modified phenolic resin varnish: 70% non-volatile content), and 6.2 parts of No. 7 solvent are stirred and mixed in a dissolver, and the mixture is rolled into three rolls. The base ink was obtained by kneading once. To this base ink, 38 parts of the above printing ink varnish, 12 parts of No. 7 solvent, and 20 parts of compound (ink adjustment aid) were added to prepare a blue printing ink.
  In the same manner as in Example 1, the blue ink and the light color ink of the present invention were obtained.
  The obtained blue ink and light-colored ink were clearer in red than inks obtained by conventional methods, and were excellent in ink suitability such as viscoelasticity and emulsification characteristics. Further, as in Example 1, the obtained copper phthalocyanine pigment composition was very easily dispersible at the time of printing ink preparation.
[0040]
Example 3
  Add 100 parts of the crude copper phthalocyanine obtained in Pigment Production Example 2 and 40 parts of a resin for printing ink (rosin-modified phenol resin, weight average molecular weight: 123,000, acid value: 20) to a dry attritor. Dry grinding for hours.
  Next, 100 parts of the obtained ground product, 30 parts of butyl cellosolve and 200 parts of water were added to a kneader, mixed at room temperature for 30 minutes, and the contents were further heated to 90 ° C. and stirred for 4 hours.
[0041]
  Subsequently, 420 parts of printing ink varnish (rosin-modified phenolic resin varnish: 70% non-volatile content) and 50 parts of No. 7 solvent were added to the copper phthalocyanine pigment composition for printing ink of the present invention and kneaded at 90 ° C. for 1 hour. Then, the mixture was heated and kneaded at 90 ° C. under reduced pressure until the butyl cellosolve aqueous solution disappeared. After cooling, 56 parts of a compound (ink adjusting agent) was added to prepare the blue printing ink of the present invention. The blue ink and the white ink were mixed in the same manner as in the other examples to obtain a light color ink.
  The obtained blue ink and light color ink were clear in hue and excellent in coloring power as compared with the inks prepared by the conventional method of Comparative Example 1.
[0042]
Example 4
  100 parts of the crude copper phthalocyanine obtained in Pigment Production Example 2 and 20 parts of a styrene / methacrylate copolymer resin (GPC method weight average molecular weight of about 50,000, softening point of about 110 ° C., glass transition point of about 56 ° C.) in a dry attritor In addition, dry grinding was performed at 100 ° C. for 1 hour. The content of β-type crystals in the ground product was 48%.
  Next, 100 parts of the obtained ground product, 30 parts of butyl cellosolve and 200 parts of water were added to a kneader, mixed at room temperature for 30 minutes, and the contents were further heated to 90 ° C. and stirred for 4 hours. Subsequently, 213 parts of the above styrene / methacrylate copolymer resin was added to the copper phthalocyanine pigment composition for an electrophotographic toner of the present invention, and the mixture was heated and kneaded at 90 ° C. until no butyl cellosolve aqueous solution disappeared. After cooling, a coarse powder of a cyan high-concentration coloring composition containing a pigment content of 30% was obtained.
[0043]
  Next, 81.7 parts of a styrene / methacrylate copolymer resin using 11.7 parts of the cyan high-concentration coloring composition thus obtained and 3 parts of a chromium complex-based negative charge control agent as described above and a conventional method. Kneaded in accordance with the above, cooled, pulverized, finely pulverized with a jet mill, and further classified to obtain a fine powder of cyan resin composition of 5 to 20 μm, followed by adding colloidal silica as a fluidizing agent according to a conventional method. After sufficiently mixing, it was mixed with the carrier magnetic iron powder to obtain a cyan electrophotographic dry developer.
  When this was copied to paper with an electrophotographic copying machine for negative charge full color development, the copied image was copied using a cyan electrophotographic dry developer similarly produced from the copper phthalocyanine pigment of Comparative Example 1. Compared with, it had a reddish and bright blue color and excellent density.
[0044]
【The invention's effect】
  According to the present invention described above, when crude copper phthalocyanine is dry milled in the presence of a resin, and the resulting milled product is pigmented under heating in an aqueous butyl cellosolve solution, (1) high purity as crude copper phthalocyanine Using crude copper phthalocyanine, (2) As a resin, depending on the type of color composition (printing ink, paint, etc.) produced using the resulting copper phthalocyanine pigment composition, it is usually used in that color composition By appropriately selecting and using a resin (for binder or vehicle), the pigmentation efficiency and further the pigment quality can be improved, and the copper phthalocyanine pigment composition can be used as a coloring composition produced using the same. Copper phthalocyanine which is very easily dispersible in the production of the colored composition and can be easily produced in various colored compositions since it is coated with the corresponding resin. Sweetener composition is provided. In addition, the pigmentation treatment is performed in a kneader, followed by the addition and mixing of the colored composition resin, solvent or vehicle, and then the aqueous butyl cellosolve solution is removed to produce a highly rational colored composition. can do.

Claims (8)

硫酸法で測定した純度が97%以上の高純度粗製銅フタロシアニンと、ロジン変性フェノール樹脂、ロジン変性マレイン酸樹脂、アクリル樹脂、ポリエステル樹脂、アルキッド樹脂、フタル酸系樹脂、メラミン樹脂、ポリアミド樹脂、ウレタン樹脂、酢塩ビ樹脂から選ばれる着色組成物用樹脂との乾式摩砕物をブチルセロソルブまたはその水溶液中で顔料化処理してなることを特徴とする易分散性銅フタロシアニン顔料組成物。High purity crude copper phthalocyanine with a purity measured by sulfuric acid method of 97% or more , rosin modified phenolic resin, rosin modified maleic resin, acrylic resin, polyester resin, alkyd resin, phthalic resin, melamine resin, polyamide resin, urethane An easily dispersible copper phthalocyanine pigment composition obtained by subjecting a dry milled product with a coloring composition resin selected from a resin and a vinyl chloride resin to a pigmentation treatment in butyl cellosolve or an aqueous solution thereof. 高純度粗製銅フタロシアニンが、ワイラー法を加圧条件下で行って製造されたものである請求項1に記載の易分散性銅フタロシアニン顔料組成物。  The easily dispersible copper phthalocyanine pigment composition according to claim 1, wherein the high-purity crude copper phthalocyanine is produced by performing the Weiler method under pressure. 粗製銅フタロシアニンを乾式摩砕し、得られた摩砕物をブチルセロソルブまたはその水溶液中で加熱下に顔料化処理するに際し、粗製銅フタロシアニンとして、硫酸法で測定した純度が97%以上の高純度粗製銅フタロシアニンを用い、ロジン変性フェノール樹脂、ロジン変性マレイン酸樹脂、アクリル樹脂、ポリエステル樹脂、アルキッド樹脂、フタル酸系樹脂、メラミン樹脂、ポリアミド樹脂、ウレタン樹脂、酢塩ビ樹脂から選ばれる着色組成物用樹脂の存在下に乾式摩砕することを特徴とする易分散性銅フタロシアニン顔料組成物の製造方法。Crude copper phthalocyanine is dry-milled, and when the resulting milled product is pigmented under heating in butyl cellosolve or an aqueous solution thereof, high-purity crude copper having a purity measured by the sulfuric acid method of 97% or more as crude copper phthalocyanine A phthalocyanine- based resin for coloring compositions selected from rosin-modified phenolic resins, rosin-modified maleic resins, acrylic resins, polyester resins, alkyd resins, phthalic resins, melamine resins, polyamide resins, urethane resins, and vinyl chloride resins. A process for producing an easily dispersible copper phthalocyanine pigment composition, characterized by dry-grinding in the presence. 高純度粗製銅フタロシアニンが、ワイラー法を加圧条件下で行って製造されたものである請求項3に記載の易分散性銅フタロシアニン顔料組成物の製造方法。  The method for producing an easily dispersible copper phthalocyanine pigment composition according to claim 3, wherein the high-purity crude copper phthalocyanine is produced by performing the Weiler method under pressure. 顔料化処理をニーダー中で混練により行う請求項3または4に記載の易分散性銅フタロシアニン顔料組成物の製造方法。  The method for producing an easily dispersible copper phthalocyanine pigment composition according to claim 3 or 4, wherein the pigmentation treatment is carried out by kneading in a kneader. 請求項1に記載の易分散性銅フタロシアニン顔料組成物又は請求項3に記載の方法で得られる易分散性銅フタロシアニン顔料組成物を、ロジン変性フェノール樹脂、ロジン変性マレイン酸樹脂、アクリル樹脂、ポリエステル樹脂、アルキッド樹脂、フタル酸系樹脂、メラミン樹脂、ポリアミド樹脂、ウレタン樹脂、酢塩ビ樹脂から選ばれる着色組成物用樹脂、溶剤またはビヒクルと混合し、次いでブチルセロソルブ水溶液を除去することを特徴とする着色組成物の製造方法。The easily dispersible copper phthalocyanine pigment composition according to claim 1 or the easily dispersible copper phthalocyanine pigment composition obtained by the method according to claim 3 is used as a rosin-modified phenol resin, rosin-modified maleic acid resin, acrylic resin, polyester. Coloring characterized by mixing with resin, solvent or vehicle for coloring composition selected from resin, alkyd resin, phthalic resin, melamine resin, polyamide resin, urethane resin, vinyl chloride resin, and then removing butyl cellosolve aqueous solution A method for producing the composition. 着色組成物が印刷インキである請求項6に記載の着色組成物の製造方法。  The method for producing a colored composition according to claim 6, wherein the colored composition is a printing ink. 着色組成物が、塗料、顔料捺染剤、インクジェット記録用インキ、電子写真用トナー、熱転写記録用インキ、筆記具用インキ、プラスチック、カラーフィルター及び化粧品用から選択される用途用である請求項6に記載の着色組成物の製造方法。  7. The coloring composition is for an application selected from paints, pigment printing agents, ink for ink jet recording, toner for electrophotography, ink for thermal transfer recording, ink for writing instruments, plastic, color filters and cosmetics. The manufacturing method of coloring composition.
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