JP4154344B2 - Coating composition and copolymer - Google Patents
Coating composition and copolymer Download PDFInfo
- Publication number
- JP4154344B2 JP4154344B2 JP2004002078A JP2004002078A JP4154344B2 JP 4154344 B2 JP4154344 B2 JP 4154344B2 JP 2004002078 A JP2004002078 A JP 2004002078A JP 2004002078 A JP2004002078 A JP 2004002078A JP 4154344 B2 JP4154344 B2 JP 4154344B2
- Authority
- JP
- Japan
- Prior art keywords
- parts
- acrylate
- meth
- metal atom
- polymerizable monomer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920001577 copolymer Polymers 0.000 title claims description 74
- 239000008199 coating composition Substances 0.000 title claims description 30
- 229910052751 metal Inorganic materials 0.000 claims description 134
- 239000002184 metal Substances 0.000 claims description 134
- 125000004429 atom Chemical group 0.000 claims description 126
- 239000000178 monomer Substances 0.000 claims description 107
- 239000000203 mixture Substances 0.000 claims description 78
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 24
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 23
- 229910052802 copper Inorganic materials 0.000 claims description 23
- 229910052725 zinc Inorganic materials 0.000 claims description 23
- 229910052710 silicon Inorganic materials 0.000 claims description 22
- 239000010703 silicon Substances 0.000 claims description 22
- 229910052749 magnesium Inorganic materials 0.000 claims description 19
- 125000000217 alkyl group Chemical group 0.000 claims description 15
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 9
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 9
- 150000007524 organic acids Chemical group 0.000 claims description 8
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 claims description 8
- 125000003545 alkoxy group Chemical group 0.000 claims description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical group CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 133
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 97
- 239000011342 resin composition Substances 0.000 description 73
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 57
- 239000008096 xylene Substances 0.000 description 57
- 238000004519 manufacturing process Methods 0.000 description 56
- 230000003373 anti-fouling effect Effects 0.000 description 51
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 45
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2,2'-azo-bis-isobutyronitrile Substances N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 41
- 239000011248 coating agent Substances 0.000 description 35
- 238000000576 coating method Methods 0.000 description 35
- -1 polysiloxane Polymers 0.000 description 27
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 24
- 239000010949 copper Substances 0.000 description 24
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 24
- 238000003756 stirring Methods 0.000 description 24
- 239000011701 zinc Substances 0.000 description 23
- 239000003973 paint Substances 0.000 description 19
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 18
- 239000011777 magnesium Substances 0.000 description 18
- 238000005227 gel permeation chromatography Methods 0.000 description 17
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 16
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 15
- 239000003480 eluent Substances 0.000 description 15
- 238000010438 heat treatment Methods 0.000 description 15
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 15
- 238000012360 testing method Methods 0.000 description 13
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 12
- 239000012986 chain transfer agent Substances 0.000 description 12
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 11
- 238000005498 polishing Methods 0.000 description 11
- 239000000758 substrate Substances 0.000 description 11
- 239000002519 antifouling agent Substances 0.000 description 10
- 239000007787 solid Substances 0.000 description 10
- 239000000126 substance Substances 0.000 description 10
- 230000007774 longterm Effects 0.000 description 9
- 239000003960 organic solvent Substances 0.000 description 9
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 8
- 238000006116 polymerization reaction Methods 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 239000013535 sea water Substances 0.000 description 7
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 239000003981 vehicle Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000011787 zinc oxide Substances 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 5
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 4
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- DKPFZGUDAPQIHT-UHFFFAOYSA-N butyl acetate Chemical compound CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- ZQPPMHVWECSIRJ-MDZDMXLPSA-M elaidate Chemical compound CCCCCCCC\C=C\CCCCCCCC([O-])=O ZQPPMHVWECSIRJ-MDZDMXLPSA-M 0.000 description 4
- 239000000049 pigment Substances 0.000 description 4
- 150000003254 radicals Chemical class 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 239000004721 Polyphenylene oxide Substances 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N glycerol group Chemical group OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- DTOSIQBPPRVQHS-PDBXOOCHSA-M linolenate Chemical compound CC\C=C/C\C=C/C\C=C/CCCCCCCC([O-])=O DTOSIQBPPRVQHS-PDBXOOCHSA-M 0.000 description 3
- 229940040452 linolenate Drugs 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 150000002736 metal compounds Chemical class 0.000 description 3
- 229920000570 polyether Polymers 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- XDOFQFKRPWOURC-UHFFFAOYSA-N 16-methylheptadecanoic acid Chemical compound CC(C)CCCCCCCCCCCCCCC(O)=O XDOFQFKRPWOURC-UHFFFAOYSA-N 0.000 description 2
- HFCUBKYHMMPGBY-UHFFFAOYSA-N 2-methoxyethyl prop-2-enoate Chemical compound COCCOC(=O)C=C HFCUBKYHMMPGBY-UHFFFAOYSA-N 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- OAOABCKPVCUNKO-UHFFFAOYSA-N 8-methyl Nonanoic acid Chemical compound CC(C)CCCCCCC(O)=O OAOABCKPVCUNKO-UHFFFAOYSA-N 0.000 description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 2
- XTEGARKTQYYJKE-UHFFFAOYSA-M Chlorate Chemical compound [O-]Cl(=O)=O XTEGARKTQYYJKE-UHFFFAOYSA-M 0.000 description 2
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 2
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- YEOCHZFPBYUXMC-UHFFFAOYSA-L copper benzoate Chemical compound [Cu+2].[O-]C(=O)C1=CC=CC=C1.[O-]C(=O)C1=CC=CC=C1 YEOCHZFPBYUXMC-UHFFFAOYSA-L 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000004205 dimethyl polysiloxane Substances 0.000 description 2
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical compound C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 2
- 238000010828 elution Methods 0.000 description 2
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 239000003999 initiator Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- FZYCEURIEDTWNS-UHFFFAOYSA-N prop-1-en-2-ylbenzene Chemical compound CC(=C)C1=CC=CC=C1.CC(=C)C1=CC=CC=C1 FZYCEURIEDTWNS-UHFFFAOYSA-N 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 229920002545 silicone oil Polymers 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- RGTIBVZDHOMOKC-UHFFFAOYSA-N stearolic acid Chemical compound CCCCCCCCC#CCCCCCCCC(O)=O RGTIBVZDHOMOKC-UHFFFAOYSA-N 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000002966 varnish Substances 0.000 description 2
- LPEBYPDZMWMCLZ-CVBJKYQLSA-L zinc;(z)-octadec-9-enoate Chemical compound [Zn+2].CCCCCCCC\C=C/CCCCCCCC([O-])=O.CCCCCCCC\C=C/CCCCCCCC([O-])=O LPEBYPDZMWMCLZ-CVBJKYQLSA-L 0.000 description 2
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 1
- FVQMJJQUGGVLEP-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy 2-ethylhexaneperoxoate Chemical compound CCCCC(CC)C(=O)OOOC(C)(C)C FVQMJJQUGGVLEP-UHFFFAOYSA-N 0.000 description 1
- NJYFRQQXXXRJHK-UHFFFAOYSA-N (4-aminophenyl) thiocyanate Chemical compound NC1=CC=C(SC#N)C=C1 NJYFRQQXXXRJHK-UHFFFAOYSA-N 0.000 description 1
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- 238000005160 1H NMR spectroscopy Methods 0.000 description 1
- NLZFEGQXHDKHKZ-UHFFFAOYSA-N 2,3,5,6-tetrachloro-4-methylsulfonylpyridine;3-(2,4,6-trichlorophenyl)pyrrole-2,5-dione Chemical compound CS(=O)(=O)C1=C(Cl)C(Cl)=NC(Cl)=C1Cl.ClC1=CC(Cl)=CC(Cl)=C1C1=CC(=O)NC1=O NLZFEGQXHDKHKZ-UHFFFAOYSA-N 0.000 description 1
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- NCDBYAPSWOPDRN-UHFFFAOYSA-N 2-[dichloro(fluoro)methyl]sulfanylisoindole-1,3-dione Chemical compound C1=CC=C2C(=O)N(SC(Cl)(Cl)F)C(=O)C2=C1 NCDBYAPSWOPDRN-UHFFFAOYSA-N 0.000 description 1
- YAUCKEPYKXHCFF-UHFFFAOYSA-N 2-carbamothioylsulfanylethyl carbamodithioate;manganese Chemical compound [Mn].NC(=S)SCCSC(N)=S YAUCKEPYKXHCFF-UHFFFAOYSA-N 0.000 description 1
- JMZRZEXRYJUHEB-UHFFFAOYSA-N 2-carbamothioylsulfanylethyl carbamodithioate;zinc Chemical compound [Zn].NC(=S)SCCSC(N)=S JMZRZEXRYJUHEB-UHFFFAOYSA-N 0.000 description 1
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- 125000004200 2-methoxyethyl group Chemical group [H]C([H])([H])OC([H])([H])C([H])([H])* 0.000 description 1
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Landscapes
- Paints Or Removers (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Macromonomer-Based Addition Polymer (AREA)
Description
本発明は、防汚性を有する塗料組成物およびそれを形成するのに好適な共重合体に関するものであり、より詳しくは、水中構築物、漁網、船底への海中生物および海藻類の付着を防止する塗膜を形成させることができる塗料組成物およびそれを形成するのに好適な共重合体に関するものである。 TECHNICAL FIELD The present invention relates to a coating composition having antifouling properties and a copolymer suitable for forming the same, and more specifically, prevents adhesion of marine organisms and seaweeds to underwater structures, fishing nets, and ship bottoms. The present invention relates to a coating composition capable of forming a coating film to be formed and a copolymer suitable for forming the coating composition.
従来、船舶や海洋構造物の浸水部分には、フジツボ、フナクイムシ、藻類など海中生物の付着による腐食防止や船舶の航行速度低下の防止を目的として、防汚塗料が塗装されている。また養殖用の網においても、海中生物の付着による魚介類の致死防止等の目的で同様に塗装されている。 Conventionally, an antifouling paint has been applied to a flooded portion of a ship or offshore structure for the purpose of preventing corrosion due to adhesion of marine organisms such as barnacles, snails, and algae and preventing a decrease in navigation speed of the ship. The aquaculture net is also painted in the same way for the purpose of preventing the lethality of seafood due to the attachment of marine organisms.
防汚塗料から形成される塗膜は、これに含まれる防汚薬剤成分が海中に溶出することによって防汚効果を発揮するものである。ロジン系化合物を使用した崩壊型防汚塗料塗膜は、長時間にわたって海中に浸漬されていると、徐々に溶出分が少なくなって不溶出分が多くなり、それと共に塗膜面が凹凸状となり、そのため海中生物等の生物の付着防止効果が著しく低下する。一方、加水分解型塗料から形成される塗膜は、塗膜表面が徐々に溶解して表面更新し(自己研磨)、塗膜中に多量の防汚薬剤成分を使用することにより塗膜表面に常に防汚成分が露出し、長期の防汚効果が発揮されるものである。しかし、これらの塗料には多量の防汚薬剤成分を使用しているのが現状であり、防汚薬剤成分の使用量を少なくする或は防汚薬剤成分を使用しない場合でも海中で長期間防汚機能を発揮する塗膜を形成する塗料の開発が行われている。 The coating film formed from the antifouling paint exhibits an antifouling effect when the antifouling chemical component contained therein elutes into the sea. When a disintegrating antifouling paint film using a rosin compound is immersed in the sea for a long time, the amount of elution gradually decreases and the amount of non-elution increases, and the coating surface becomes uneven. Therefore, the effect of preventing the attachment of organisms such as marine organisms is significantly reduced. On the other hand, a coating film formed from a hydrolyzable paint gradually dissolves and renews the surface (self-polishing). By using a large amount of antifouling chemical components in the coating film, The antifouling component is always exposed and a long-term antifouling effect is exhibited. However, a large amount of antifouling chemical components are currently used in these paints, and even if the amount of antifouling chemical components used is reduced or no antifouling chemical components are used, the antifouling chemical components are protected for a long time in the sea. Development of paints that form a coating film that exhibits a fouling function has been carried out.
加水分解型防汚塗料として、例えば、特許文献1及び特許文献2には、側鎖の末端部に金属原子含有基を有する共重合体、特許文献3及び特許文献4には、金属原子を含有する重合性単量体を構成成分とする共重合体をビヒクル成分とし、防汚成分を含んだ自己研磨型防汚性塗料組成物が提案されている。 As hydrolyzable antifouling paints, for example, Patent Document 1 and Patent Document 2 contain a copolymer having a metal atom-containing group at the end of the side chain, and Patent Document 3 and Patent Document 4 contain a metal atom. A self-polishing antifouling paint composition containing a copolymer having a polymerizable monomer as a constituent component as a vehicle component and containing an antifouling component has been proposed.
一方、特許文献5、特許文献6、特許文献7及び特許文献8には、反応硬化型シリコーンゴム中に、シリコーンオイルや水酸基含有シリコーン樹脂、シラノール基を含むポリシロキサンを含有させたものが提案されており、特許文献9にはポリマー側鎖にポリジメチルシロキサンを含有させて低表面張力を利用した塗料組成物が提案されている。特許文献10には、防汚薬剤を使用しない場合でも防汚性能を発現する共重合体として、ポリマー側鎖にポリシロキサン構造と特定の有機酸の金属塩を側鎖に持つ共重合体が提案されている。
しかし、特許文献1、特許文献2、特許文献3及び特許文献4に記載されているような金属原子含有共重合体を用いた防汚塗料は、防汚効果を発現させるために、別途防汚薬剤を多量に使用する必要がある。 However, antifouling paints using metal atom-containing copolymers such as those described in Patent Document 1, Patent Document 2, Patent Document 3 and Patent Document 4 have a separate antifouling property in order to develop an antifouling effect. It is necessary to use a large amount of drugs.
一方、特許文献5、特許文献6、特許文献7、特許文献8及び特許文献9に記載されているような低表面張力を利用した防汚塗料は、海水中で長期間一定の表面張力を維持することが困難で長期の防汚効果を発現しにくく、特に下地との密着性が悪いという問題がある。 On the other hand, antifouling paints utilizing low surface tension as described in Patent Document 5, Patent Document 6, Patent Document 7, Patent Document 8 and Patent Document 9 maintain a constant surface tension for a long time in seawater. There is a problem that it is difficult to achieve long-term antifouling effects and is particularly poor in adhesion to the substrate.
特許文献10では、ポリマー側鎖にシリコン構造とカルボキシル基を持つ共重合体に1価の有機酸残基と2価の金属酸化物等を反応させており、ポリマー側鎖のカルボキシル基に金属が付加しにくいため長期研磨安定性が低位となり長期の防汚効果が発現しにくく、リコート性が悪いという問題がある。 In Patent Document 10, a monovalent organic acid residue and a divalent metal oxide are reacted with a copolymer having a silicon structure and a carboxyl group in the polymer side chain, and a metal is present in the carboxyl group of the polymer side chain. Since it is difficult to add, there is a problem that long-term polishing stability is low, long-term antifouling effect is difficult to be exhibited, and recoatability is poor.
本発明の目的は、防汚薬剤成分を含有しない場合においても、長期に亘って海水中で防汚効果を発現することができ、密着性とリコート性に優れる防汚塗料となる塗料組成物及びそれを形成するのに好適な共重合体を提供することにある。 An object of the present invention is to provide a coating composition which can exhibit an antifouling effect in seawater for a long period of time even when it does not contain an antifouling chemical component, and which becomes an antifouling paint excellent in adhesion and recoatability, and It is to provide a copolymer suitable for forming the same.
本発明者らは、上記課題を解決すべく鋭意検討した結果、特定の共重合体をビヒクル成分とする塗料組成物が優れた性能を示し、上記の目的を達成できることを見出し本発明を完成した。 As a result of intensive studies to solve the above-mentioned problems, the present inventors have found that a coating composition having a specific copolymer as a vehicle component exhibits excellent performance and can achieve the above-mentioned object, thereby completing the present invention. .
すなわち本発明は、シリコン含有重合性単量体(a)単位と、2個の不飽和基を有しかつMg、ZnまたはCuの金属原子を含有する金属原子含有重合性単量体(b1)単位とを含む共重合体であって、前記シリコン含有重合性単量体(a)が、下記式(I)で示される(a 1 )又は下記式(II)で示される(a 2 )を含有することを特徴とする共重合体、及びその共重合体をビヒクルとして含有する塗料組成物に関するものである。 That is, the present invention relates to a silicon-containing polymerizable monomer (a) unit and a metal atom-containing polymerizable monomer (b 1 ) having two unsaturated groups and containing a metal atom of Mg, Zn or Cu. ) and the unit a including both the polymer, the silicon-containing polymerizable monomer (a) is represented by the following formula (I) (a 1) or the following formula (II) (a 2 ) copolymers characterized by containing, and to a paint composition you containing the copolymer as a vehicle.
前記共重合体を形成するための単量体混合物に含まれる共重合成分に対する、前記シリコン含有重合性単量体(a)の含有量が1〜60質量%であり、前記金属原子含有重合性単量体(b1)の含有量が1〜50質量%であることが好ましい。
The content of the silicon-containing polymerizable monomer (a) is 1 to 60% by mass relative to the copolymer component contained in the monomer mixture for forming the copolymer, and the metal atom-containing polymerizable property it is preferable that the content of the monomer (b 1) is from 1 to 50% by weight.
また、前記単量体混合物が、下記式(III)で示される金属原子含有重合性単量体(b2)を更に含むことが好ましい。前記金属原子含有重合性単量体(b2)と前記金属原子含有重合性単量体(b1)との含有量の比((b2)/(b1))が、20/80〜80/20(モル比)の範囲であることが好ましい。前記共重合体中を形成するための単量体混合物に含まれる共重合成分に対する、前記金属含有重合性単量体(b1)と前記金属含有重合性単量体(b2)の含有量の合計が1〜50質量%であることが好ましい。 Further, the monomer mixture preferably further contains the metal atom-containing polymerizable monomer represented by the following formula (III) and (b 2). The ratio of the content of said metal atom-containing polymerizable monomer (b 2) and the metal atom-containing polymerizable monomer (b 1) ((b 2 ) / (b 1)) is 20/80 The range is preferably 80/20 (molar ratio). Content of the metal-containing polymerizable monomer (b 1 ) and the metal-containing polymerizable monomer (b 2 ) with respect to the copolymer component contained in the monomer mixture for forming the inside of the copolymer Is preferably 1 to 50% by mass.
本発明の塗料組成物及びそれを形成するのに好適な共重合体を用いた防汚塗料は、防汚薬剤成分を含有しない場合においても優れた防汚効果を長期に亘り維持することができるものであり、また下地との密着性及びリコート性が良好であることから、工業上非常に有益なものである。 The antifouling paint using the coating composition of the present invention and a copolymer suitable for forming the same can maintain an excellent antifouling effect for a long time even when it contains no antifouling chemical component. In addition, since it has good adhesion to the base and recoatability, it is very useful industrially.
シリコン含有重合性単量体(a)は、本発明の塗料組成物のビヒクル成分である共重合体の構成成分として使用されるものであり、これを使用することによって、防汚薬剤を含有しない場合においても生物を付着しにくくする効果を付与するものである。 The silicon-containing polymerizable monomer (a) is used as a constituent component of a copolymer which is a vehicle component of the coating composition of the present invention, and does not contain an antifouling agent by using this. Even in the case, the effect of making it difficult for organisms to adhere is imparted.
共重合体を形成するための単量体混合物に含まれる共重合成分に対するシリコン含有重合性単量体(a)の含有量は、特に限定されるものではないが、1〜60質量%の範囲であることが好ましい。これは、1質量%以上とすることによって、防汚薬剤を含有しない場合においても防汚効果を発現する傾向にあり、60質量%以下とすることによって、長期の防汚性と密着性とのバランス化が可能となる傾向にあるためである。より好ましくは5〜50質量%の範囲であり、特に好ましくは、10〜40質量%の範囲である。 The content of the silicon-containing polymerizable monomer (a) with respect to the copolymer component contained in the monomer mixture for forming the copolymer is not particularly limited, but is in the range of 1 to 60% by mass. It is preferable that This tends to develop an antifouling effect even when it contains no antifouling agent by setting it to 1% by mass or more. By setting it to 60% by mass or less, long-term antifouling properties and adhesiveness This is because it tends to be balanced. More preferably, it is the range of 5-50 mass%, Most preferably, it is the range of 10-40 mass%.
シリコン含有重合性単量体(a)としては、例えば、下記式(I)で示される(a1)、下記式(II)で示される(a2)等で示される単量体を使用することができる。(a1)及び(a2)は少なくとも一方を含有しても良いし、(a1)及び(a2)の両方を含有しても良い。 As the silicon-containing polymerizable monomer (a), for example, a monomer represented by (a 1 ) represented by the following formula (I), (a 2 ) represented by the following formula (II), or the like is used. be able to. (A 1 ) and (a 2 ) may contain at least one, or may contain both (a 1 ) and (a 2 ).
式(I)で示される(a1)は単独でも良く、複数種を組合わせて使用しても良い。なお、R1〜R6、k、l、m及びnはそれぞれ独立であり、また、分子中又は分子間において同一符号が存在する場合、それらは異なっていても良い。
(A 1 ) represented by formula (I) may be used alone or in combination of two or more. Note that R 1 to R 6 , k, l, m, and n are independent of each other, and they may be different when the same symbol exists in the molecule or between molecules.
式(I)中のlはポリエーテル構造の平均重合度で、0でも良いが、旧塗膜とのリコート性が良好となる傾向にあることから0より大きいことが好ましい。また、50以下が耐水性が良好となる傾向にあり好ましく、30以下とすることによって旧塗膜とのリコート性に優れ、より好ましい。さらに好ましくは3〜25の範囲であり、特に好ましくは5〜20の範囲である。 In formula (I), l is the average degree of polymerization of the polyether structure and may be 0, but is preferably larger than 0 because recoatability with the old coating film tends to be good. Further, 50 or less is preferable because water resistance tends to be good, and by setting it to 30 or less, recoatability with an old coating film is excellent, and more preferable. More preferably, it is the range of 3-25, Most preferably, it is the range of 5-20.
式(I)中のkは2〜5の整数が好ましく、2又は3が安価でより好ましい。kが2と3のものを併用して使用することも可能である。 K in the formula (I) is preferably an integer of 2 to 5, and 2 or 3 is more preferable because it is inexpensive. It is also possible to use those in which k is 2 and 3.
式(I)中のmは2〜5の整数が好ましく、2又は3が安価でより好ましい。 M in the formula (I) is preferably an integer of 2 to 5, and 2 or 3 is more preferable because it is inexpensive.
式(I)中のnはシリコン含有構造の平均重合度で、3〜80の範囲のものが好ましい。これは、3以上とすることによって、防汚薬剤を含有しない場合においてもより防汚効果を発現する傾向にあり、80以下とすることによって他の重合性単量体と相溶し、得られた共重合体が一般的な有機溶剤に溶解することが可能となる傾向にあるためである。より好ましくは5〜50の範囲であり、特に好ましくは、8〜40の範囲である。 N in formula (I) is the average degree of polymerization of the silicon-containing structure, and is preferably in the range of 3-80. By setting it to 3 or more, there is a tendency to exhibit an antifouling effect even when it does not contain an antifouling agent. By setting it to 80 or less, it is compatible with other polymerizable monomers and obtained. This is because the copolymer tends to be soluble in common organic solvents. More preferably, it is the range of 5-50, Most preferably, it is the range of 8-40.
式(I)中のR2〜R6は、アルキル基、アルコキシ基、フェニル基、置換フェニル基、フェノキシ基及び置換フェノキシ基のいずれかが好ましい。炭素数1〜18のアルキル基がより好ましく、メチル基又はエチル基がさらに好ましく、メチル基が特に好ましい。 R 2 to R 6 in formula (I) are preferably any of an alkyl group, an alkoxy group, a phenyl group, a substituted phenyl group, a phenoxy group, and a substituted phenoxy group. An alkyl group having 1 to 18 carbon atoms is more preferable, a methyl group or an ethyl group is further preferable, and a methyl group is particularly preferable.
式(I)で表される化合物の具体例としては、例えば、lが0のものとして、チッソ社製のFM−0711、FM−0721、FM−0725(以上、商品名)、信越化学社製のX−24−8201、X−22−174DX、X−22−2426(以上、商品名)などが挙げられる。lが0より大きいものとして、日本ユニカー社製のF2−254−04、F2−254−14(以上、商品名)などが挙げられる。 Specific examples of the compound represented by the formula (I) include, for example, those in which l is 0, FM-0711, FM-0721, FM-0725 (trade name) manufactured by Chisso Corporation, Shin-Etsu Chemical Co., Ltd. X-24-8201, X-22-174DX, X-22-2426 (above, trade name), and the like. Examples of those where l is greater than 0 include F2-254-04 and F2-254-14 (above, trade names) manufactured by Nihon Unicar.
式(II)で示される(a2)は単独でも良く、複数種を組合わせて使用しても良い。なお、R7〜R19、o、p、q、r及びsはそれぞれ独立であり、また、分子中又は分子間において同一符号が存在する場合、それらは異なっていても良い。 (A 2 ) represented by formula (II) may be used alone or in combination of two or more. Note that R 7 to R 19 , o, p, q, r, and s are independent of each other, and they may be different when the same symbol exists in the molecule or between molecules.
式(II)中のpはポリエーテル構造の平均重合度で、0でも良いが、旧塗膜とのリコート性が良好となる傾向にあることから0より大きいことが好ましい。また、50以下が耐水性が良好となる傾向にあり好ましく、30以下とすることによって旧塗膜とのリコート性に優れより好ましい。さらに好ましくは3〜25の範囲であり、特に好ましくは5〜20の範囲である。 P in the formula (II) is an average degree of polymerization of the polyether structure and may be 0, but is preferably larger than 0 because recoatability with the old coating film tends to be good. Further, 50 or less is preferable because water resistance tends to be good, and by setting it to 30 or less, recoatability with an old coating film is excellent and more preferable. More preferably, it is the range of 3-25, Most preferably, it is the range of 5-20.
式(II)中のoは2〜5の整数が好ましく、2又は3が安価でより好ましい。oが2と3のものを併用して使用することも可能である。 O in the formula (II) is preferably an integer of 2 to 5, and 2 or 3 is more preferable because it is inexpensive. It is also possible to use a combination of o and 2 and 3.
式(II)中のqは2〜5の整数が好ましく、2又は3がより好ましい。 Q in the formula (II) is preferably an integer of 2 to 5, and more preferably 2 or 3.
式(II)中のr及びsは側鎖に導入されたシリコン含有構造の平均重合度で、20以下の範囲のものがより好ましい。これは、20以下とすることによって他の重合性単量体と相溶し、得られた共重合体が一般的な有機溶剤に溶解することが可能となる傾向にあるためである。さらに好ましくは10以下の範囲であり、特に好ましくは、5以下の範囲である。 In formula (II), r and s are the average degree of polymerization of the silicon-containing structure introduced into the side chain, and those in the range of 20 or less are more preferred. This is because by making it 20 or less, it is compatible with other polymerizable monomers, and the resulting copolymer tends to be dissolved in a general organic solvent. More preferably, it is the range of 10 or less, Especially preferably, it is the range of 5 or less.
式(II)のR8〜R10、R12〜R16、R18及びR19で選択されうるアルキル基としては、例えば、メチル基、エチル基、n−プロピル基、n−ブチル基等が挙げられる。メチル基又はエチル基が好ましく、メチル基がより好ましい。 The R 8 ~R 10, R 12 ~R 16, R 18 and the alkyl group may be selected by the R 19 of Formula (II), for example, a methyl group, an ethyl group, n- propyl group, and n- butyl group Can be mentioned. A methyl group or an ethyl group is preferable, and a methyl group is more preferable.
式(II)で表される化合物の具体例としては、例えば、pが0のものとして、チッソ社製のTM−0701(商品名)、信越化学社製のX−22−2404(商品名)、日本ユニカー社製のF2−250−01、F2−302−01(商品名)などが挙げられる。pが0より大きいものとして、日本ユニカー社製のF2−302−04(以上、商品名)などが挙げられる。 Specific examples of the compound represented by formula (II) include, for example, TM-0701 (trade name) manufactured by Chisso Corporation and X-22-2404 (trade name) manufactured by Shin-Etsu Chemical Co., Ltd., assuming that p is 0. F2-250-01, F2-302-01 (trade name) manufactured by Nippon Unicar Co., Ltd., and the like. Examples of p greater than 0 include F2-302-04 (trade name) manufactured by Nihon Unicar.
本発明の共重合体を形成するための単量体混合物に含まれる共重合成分に対する、2個の不飽和基を有しかつMg、ZnまたはCuの金属原子を含有する金属原子含有重合性単量体(b1)の含有量は、特に限定されるものではないが、1〜50質量%の範囲であることが好ましい。これは、1質量%以上とすることによって、下地との密着性が向上し、また形成される塗膜の自己研磨性がより長期間安定的に維持される傾向にあり、50質量%以下とすることによって、海水浸漬後の耐クラック性や密着性とのバランスを向上させる効果が顕著となり、長期の自己研磨性を維持し、塗膜物性が向上する傾向にあるためである。より好ましくは、5〜30質量%の範囲である。 A metal atom-containing polymerizable monomer having two unsaturated groups and containing a metal atom of Mg, Zn or Cu with respect to the copolymer component contained in the monomer mixture for forming the copolymer of the present invention. the content of mer (b 1) is not particularly limited, is preferably in the range of 1 to 50 mass%. When the content is 1% by mass or more, the adhesion to the base is improved, and the self-polishing property of the formed coating film tends to be stably maintained for a long period of time. This is because the effect of improving the balance between the crack resistance and the adhesiveness after immersion in seawater becomes remarkable, the long-term self-polishing property is maintained, and the physical properties of the coating film tend to be improved. More preferably, it is the range of 5-30 mass%.
金属原子含有重合性単量体(b1)としては、例えば、アクリル酸マグネシウム[(CH2=CHCOO)2Mg]、メタクリル酸マグネシウム[(CH2=C(CH3)COO)2Mg]、アクリル酸亜鉛[(CH2=CHCOO)2Zn]、メタクリル酸亜鉛[(CH2=C(CH3)COO)2Zn]、アクリル酸銅[(CH2=CHCOO)2Cu]、メタクリル酸銅[(CH2=C(CH3)COO)2Cu]等を挙げることができる。これらは、1種または2種以上を必要に応じて適宜選択して用いることができる。中でも(メタ)アクリル酸亜鉛を使用すると、得られる重合生成物の透明性が高いため塗装された塗膜の色調が美しくなる傾向にあり、また一般的に使用される有機溶剤への溶解性が高いため作業性が良好となる傾向にあり、好ましい。なお、「(メタ)アクリル」とは、アクリルまたはメタクリルのことを意味する(以下、類似の表現を含めて同じ)。 Examples of the metal atom-containing polymerizable monomer (b 1 ) include magnesium acrylate [(CH 2 ═CHCOO) 2 Mg], magnesium methacrylate [(CH 2 ═C (CH 3 ) COO) 2 Mg], Zinc acrylate [(CH 2 ═CHCOO) 2 Zn], zinc methacrylate [(CH 2 ═C (CH 3 ) COO) 2 Zn], copper acrylate [(CH 2 ═CHCOO) 2 Cu], copper methacrylate [(CH 2 ═C (CH 3 ) COO) 2 Cu] and the like. These can be used by appropriately selecting one kind or two or more kinds as necessary. Above all, when zinc (meth) acrylate is used, the color of the coated film tends to be beautiful due to the high transparency of the resulting polymerized product, and the solubility in commonly used organic solvents is also high. Since it is high, workability tends to be good, which is preferable. “(Meth) acryl” means acryl or methacryl (hereinafter the same including similar expressions).
金属原子含有重合性単量体(b1)の製造方法としては、無機金属化合物と、(メタ)アクリル酸のようなカルボキシル基含有ラジカル重合性単量体と、をアルコール系化合物を含有する有機溶剤中で水とともに反応させる方法が好ましい。これは、この方法で得られる金属原子含有重合性単量体(b1)を含有する反応物は、有機溶剤や共重合体を形成するための他の成分(シリコン含有重合性単量体や後述する他の共重合可能な不飽和単量体)との相溶性に優れ、これを用いると共重合が容易になる傾向にあるためである。この場合、反応物中の水の含有量を0.01〜30質量%の範囲となるように製造するのが好ましい。 As the method for producing the metal atom-containing polymerizable monomer (b 1 ), an inorganic metal compound and a carboxyl group-containing radical polymerizable monomer such as (meth) acrylic acid are used as an organic compound containing an alcohol compound. A method of reacting with water in a solvent is preferred. This is because the reaction product containing the metal atom-containing polymerizable monomer (b 1 ) obtained by this method is an organic solvent or other component for forming a copolymer (silicon-containing polymerizable monomer or This is because it is excellent in compatibility with other copolymerizable unsaturated monomers described later and the copolymerization tends to be facilitated by using this. In this case, it is preferable to produce such that the water content in the reaction product is in the range of 0.01 to 30% by mass.
本発明の共重合体を形成するための単量体混合物が、下記の式(III)で示される金属原子含有重合性単量体(b2)を更に含むことが可能である。式(III)で示される金属原子含有重合性単量体(b2)を併用すると、形成される塗膜に充分でかつ長期の加水分解性が付与されるとともに、塗膜の耐クラック性と耐剥離性とのバランスが良好となるため、好ましい。 The monomer mixture for forming the copolymer of the present invention can further contain a metal atom-containing polymerizable monomer (b 2 ) represented by the following formula (III). When the metal atom-containing polymerizable monomer (b 2 ) represented by the formula (III) is used in combination, sufficient and long-term hydrolyzability is imparted to the formed coating film, and the coating film has crack resistance. This is preferable because the balance with the peel resistance is improved.
上記の式(III)で表される化合物の具体例としては、例えば、酢酸マグネシウム(メタ)アクリレート、酢酸亜鉛(メタ)アクリレート、酢酸銅(メタ)アクリレート、モノクロル酢酸マグネシウム(メタ)アクリレート、モノクロル酢酸亜鉛(メタ)アクリレート、モノクロル酢酸銅(メタ)アクリレート、モノフルオロ酢酸マグネシウム(メタ)アクリレート、モノフルオロ酢酸亜鉛(メタ)アクリレート、モノフルオロ酢酸銅(メタ)アクリレート、プロピオン酸マグネシウム(メタ)アクリレート、プロピオン酸亜鉛(メタ)アクリレート、プロピオン酸銅(メタ)アクリレート、カプロン酸マグネシウム(メタ)アクリレート、カプロン酸亜鉛(メタ)アクリレート、カプロン酸銅(メタ)アクリレート、カプリル酸マグネシウム(メタ)アクリレート、カプリル酸亜鉛(メタ)アクリレート、カプリル酸銅(メタ)アクリレート、2−エチルヘキシル酸マグネシウム(メタ)アクリレート、2−エチルヘキシル酸亜鉛(メタ)アクリレート、2−エチルヘキシル酸銅(メタ)アクリレート、カプリン酸マグネシウム(メタ)アクリレート、カプリン酸亜鉛(メタ)アクリレート、カプリン酸銅(メタ)アクリレート、バーサチック酸マグネシウム(メタ)アクリレート、バーサチック酸亜鉛(メタ)アクリレート、バーサチック酸銅(メタ)アクリレート、イソステアリン酸マグネシウム(メタ)アクリレート、イソステアリン酸亜鉛(メタ)アクリレート、イソステアリン酸銅(メタ)アクリレート、パルミチン酸マグネシウム(メタ)アクリレート、パルミチン酸亜鉛(メタ)アクリレート、パルミチン酸銅(メタ)アクリレート、クレソチン酸マグネシウム(メタ)アクリレート、クレソチン酸亜鉛(メタ)アクリレート、クレソチン酸銅(メタ)アクリレート、オレイン酸マグネシウム(メタ)アクリレート、オレイン酸亜鉛(メタ)アクリレート、オレイン酸銅(メタ)アクリレート、エライジン酸マグネシウム(メタ)アクリレート、エライジン酸亜鉛(メタ)アクリレート、エライジン酸銅(メタ)アクリレート、リノール酸マグネシウム(メタ)アクリレート、リノール酸亜鉛(メタ)アクリレート、リノール酸銅(メタ)アクリレート、リノレン酸マグネシウム(メタ)アクリレート、リノレン酸亜鉛(メタ)アクリレート、リノレン酸銅(メタ)アクリレート、ステアロール酸マグネシウム(メタ)アクリレート、ステアロール酸亜鉛(メタ)アクリレート、ステアロール酸銅(メタ)アクリレート、リシノール酸マグネシウム(メタ)アクリレート、リシノール酸亜鉛(メタ)アクリレート、リシノール酸銅(メタ)アクリレート、リシノエライジン酸マグネシウム(メタ)アクリレート、リシノエライジン酸亜鉛(メタ)アクリレート、リシノエライジン酸銅(メタ)アクリレート、ブラシジン酸マグネシウム(メタ)アクリレート、ブラシジン酸亜鉛(メタ)アクリレート、ブラシジン酸銅(メタ)アクリレート、エルカ酸マグネシウム(メタ)アクリレート、エルカ酸亜鉛(メタ)アクリレート、エルカ酸銅(メタ)アクリレート、α−ナフトエ酸マグネシウム(メタ)アクリレート、α−ナフトエ酸亜鉛(メタ)アクリレート、α−ナフトエ酸銅(メタ)アクリレート、β−ナフトエ酸マグネシウム(メタ)アクリレート、β−ナフトエ酸亜鉛(メタ)アクリレート、β−ナフトエ酸銅(メタ)アクリレート、安息香酸マグネシウム(メタ)アクリレート、安息香酸亜鉛(メタ)アクリレート、安息香酸銅(メタ)アクリレート、2,4,5−トリクロロフェノキシ酢酸マグネシウム(メタ)アクリレート、2,4,5−トリクロロフェノキシ酢酸亜鉛(メタ)アクリレート、2,4,5−トリクロロフェノキシ酢酸銅(メタ)アクリレート、2,4−ジクロロフェノキシ酢酸マグネシウム(メタ)アクリレート、2,4−ジクロロフェノキシ酢酸亜鉛(メタ)アクリレート、2,4−ジクロロフェノキシ酢酸銅(メタ)アクリレート、キノリンカルボン酸マグネシウム(メタ)アクリレート、キノリンカルボン酸亜鉛(メタ)アクリレート、キノリンカルボン酸銅(メタ)アクリレート、ニトロ安息香酸マグネシウム(メタ)アクリレート、ニトロ安息香酸亜鉛(メタ)アクリレート、ニトロ安息香酸銅(メタ)アクリレート、ニトロナフタレンカルボン酸マグネシウム(メタ)アクリレート、ニトロナフタレンカルボン酸亜鉛(メタ)アクリレート、ニトロナフタレンカルボン酸銅(メタ)アクリレート、プルビン酸マグネシウム(メタ)アクリレート、プルビン酸亜鉛(メタ)アクリレート、プルビン酸銅(メタ)アクリレート等が挙げられる。これらは、1種または2種以上を必要に応じて適宜選択して使用することができる。中でも、有機酸残基が脂肪酸系のものを使用すると、長期にわたりクラックや剥離のない塗膜を維持することができる傾向にあり好ましい。亜鉛を含有するものを使用すると、得られる重合生成物の透明性が高いため塗装された塗膜の色調が美しくなる傾向にあり、また一般的に使用される有機溶剤への溶解性が高いため作業性が良好となる傾向にあり好ましい。特に、可塑性の高いオレイン酸亜鉛(メタ)アクリレートやバーサチック酸亜鉛(メタ)アクリレートの重合性単量体が好ましい。
Specific examples of the compound represented by the above formula (III) include, for example, magnesium acetate (meth) acrylate, zinc acetate (meth) acrylate, copper acetate (meth) acrylate, monochloromagnesium acetate (meth) acrylate, monochloroacetic acid Zinc (meth) acrylate, monochloro copper acetate (meth) acrylate, magnesium monofluoroacetate (meth) acrylate, zinc monofluoroacetate (meth) acrylate, copper monofluoroacetate (meth) acrylate, magnesium propionate (meth) acrylate, propion Zinc (meth) acrylate, copper propionate (meth) acrylate, magnesium caproate (meth) acrylate, zinc caproate (meth) acrylate, copper caproate (meth) acrylate, magnesium caprylate (Meth) acrylate, zinc caprylate (meth) acrylate, copper caprylate (meth) acrylate, magnesium 2-ethylhexylate (meth) acrylate, zinc 2-ethylhexylate (meth) acrylate, copper 2-ethylhexylate (meth) Acrylate, magnesium caprate (meth) acrylate, zinc caprate (meth) acrylate, copper caprate (meth) acrylate, magnesium versatate (meth) acrylate, zinc versatate (meth) acrylate, copper versatate (meth) acrylate, Magnesium isostearate (meth) acrylate, zinc isostearate (meth) acrylate, copper isostearate (meth) acrylate, magnesium palmitate (meth) acrylate, palmiti Zinc acid (meth) acrylate, copper palmitate (meth) acrylate, magnesium cresotate (meth) acrylate, zinc cresotate (meth) acrylate, copper cresate (meth) acrylate, magnesium oleate (meth) acrylate, zinc oleate (Meth) acrylate, copper oleate (meth) acrylate, magnesium elaidate (meth) acrylate, zinc elaidate (meth) acrylate, copper elaidate (meth) acrylate, magnesium linoleate (meth) acrylate, zinc linoleate (meta ) Acrylate, copper linoleate (meth) acrylate, magnesium linolenate (meth) acrylate, zinc linolenate (meth) acrylate, copper linolenate (meth) acrylate, stearolic acid magne Cium (meth) acrylate, zinc stearolate (meth) acrylate, copper stearolate (meth) acrylate, magnesium ricinoleate (meth) acrylate, zinc ricinoleate (meth) acrylate, copper ricinoleate (meth) acrylate, ricino Magnesium elaidate (meth) acrylate, zinc ricinoelaidate (meth) acrylate, copper ricinoelaidate (meth) acrylate, magnesium brassinate (meth) acrylate, zinc brassinate (meth) acrylate, copper brassinate (meth) Acrylate, magnesium erucate (meth) acrylate, zinc erucate (meth) acrylate, copper erucate (meth) acrylate, magnesium α-naphthoate (meth) acrylate, α-naphthoic acid zinc (meth) a Chlorate, α-naphthoic acid copper (meth) acrylate, β-naphthoic acid magnesium (meth) acrylate, β-naphthoic acid zinc (meth) acrylate, β-naphthoic acid copper (meth) acrylate, magnesium benzoate (meth) acrylate, Zinc benzoate (meth) acrylate, copper benzoate (meth) acrylate, 2,4,5-trichlorophenoxyacetate magnesium (meth) acrylate, 2,4,5-trichlorophenoxyacetate zinc (meth) acrylate, 2,4,5 5-trichlorophenoxyacetate copper (meth) acrylate, 2,4-dichlorophenoxyacetate magnesium (meth) acrylate, 2,4-dichlorophenoxyacetate zinc (meth) acrylate, 2,4-dichlorophenoxyacetate copper (meth) acrylate, Quinoline carboxylic acid Gnesium (meth) acrylate, zinc quinolinecarboxylate (meth) acrylate, copper quinolinecarboxylate (meth) acrylate, magnesium nitrobenzoate (meth) acrylate, zinc nitrobenzoate (meth) acrylate, copper nitrobenzoate (meth) acrylate , Magnesium nitronaphthalenecarboxylate (meth) acrylate, Zinc nitronaphthalenecarboxylate (meth) acrylate, Copper nitronaphthalenecarboxylate (meth) acrylate, Magnesium puruvate (meth) acrylate, Zinc puruvate (meth) acrylate, Copper puruvate (Meth) acrylate etc. are mentioned. These can be used by appropriately selecting one kind or two or more kinds as necessary. Among them, it is preferable to use a fatty acid-based organic acid residue because it tends to maintain a coating film free from cracks and peeling over a long period of time. If zinc-containing material is used, the resulting polymerized product is highly transparent, so the color of the coated film tends to be beautiful, and it is highly soluble in commonly used organic solvents. This is preferable because workability tends to be good. In particular, polymerizable monomers such as zinc oleate (meth) acrylate and zinc versatate (meth) acrylate having high plasticity are preferable.
金属原子含有重合性単量体(b2)の製造方法としては、例えば、無機金属化合物と、(メタ)アクリル酸のようなカルボキシル基含有ラジカル重合性単量体と、非重合性有機酸と、を、アルコール系化合物を含有する有機溶剤中で反応させる方法を挙げることができる。 Examples of the method for producing the metal atom-containing polymerizable monomer (b 2 ) include an inorganic metal compound, a carboxyl group-containing radical polymerizable monomer such as (meth) acrylic acid, a non-polymerizable organic acid, Can be reacted in an organic solvent containing an alcohol compound.
共重合体を形成するための単量体混合物に含まれる、金属原子含有重合性単量体(b2)と金属原子含有重合性単量体(b1)との含有量の比((b2)/(b1))は、20/80〜80/20(モル比)の範囲とするのが好ましい。これは、比を80/20以下とすることによって、耐クラック性や密着性に優れた塗膜物性が得られる傾向にあり、一方、比を20/80以上とすることによって、形成される塗膜の自己研磨性が長期間維持される傾向にあるためである。より好ましくは30/70〜70/30の範囲である。 Ratio of content of metal atom-containing polymerizable monomer (b 2 ) and metal atom-containing polymerizable monomer (b 1 ) contained in the monomer mixture for forming the copolymer ((b 2 ) / (b 1 )) is preferably in the range of 20/80 to 80/20 (molar ratio). This is because when the ratio is 80/20 or less, there is a tendency that the coating film properties excellent in crack resistance and adhesion are obtained, while on the other hand, the coating formed is formed when the ratio is 20/80 or more. This is because the self-polishing property of the film tends to be maintained for a long time. More preferably, it is the range of 30 / 70-70 / 30.
また、共重合体を形成するための単量体混合物に含まれる共重合成分に対する、金属含有重合性単量体(b1)と金属含有重合性単量体(b2)の含有量の合計として、1〜50質量%の範囲であることが好ましい。これは、1質量%以上とすることによって、下地との密着性が向上し、また形成される塗膜の自己研磨性がより長期間安定的に維持される傾向にあり、50質量%以下とすることによって、海水浸漬後の耐クラック性や密着性とのバランスを向上させる効果が顕著となり、長期の自己研磨性を維持し、塗膜物性が向上する傾向にあるためである。より好ましくは、5〜30質量%の範囲である。 Further, the total content of the metal-containing polymerizable monomer (b 1 ) and the metal-containing polymerizable monomer (b 2 ) with respect to the copolymer component contained in the monomer mixture for forming the copolymer Is preferably in the range of 1 to 50% by mass. When the content is 1% by mass or more, the adhesion to the base is improved, and the self-polishing property of the formed coating film tends to be stably maintained for a long period of time. This is because the effect of improving the balance between the crack resistance and the adhesiveness after immersion in seawater becomes remarkable, the long-term self-polishing property is maintained, and the physical properties of the coating film tend to be improved. More preferably, it is the range of 5-30 mass%.
また、共重合体を形成するための単量体混合物に使用される上述のシリコン含有重合性単量体(a)及び金属原子含有重合性単量体(b1)、使用されるのが好ましい形態である金属原子含有重合性単量体(b2)以外に、これらと共重合可能な不飽和単量体(c)を使用することができる。 Further, the above-mentioned silicon-containing polymerizable monomer (a) and metal atom-containing polymerizable monomer (b 1 ) used in the monomer mixture for forming the copolymer are preferably used. In addition to the metal atom-containing polymerizable monomer (b 2 ) which is in the form, an unsaturated monomer (c) copolymerizable with these can be used.
成分(c)は、必要に応じて適宜使用することができるものであり、必ずしも使用する必要はないが、共重合体を形成するための単量体混合物に含まれる樹脂成分に対する共重合可能な不飽和単量体(c)の含有量は、0.1〜89質量%の範囲であることが好ましい。これは、0.1質量%以上とすることによって、得られる防汚塗料の諸特性のバランスを整えることができる傾向にあり、89質量%以下とすることによって、形成される塗膜に長期に亘る良好な加水分解性が付与され、防汚薬剤を使用しない場合でも優れた防汚性を発現し、塗膜の密着性とのバランスが良好となる傾向にあるためである。より好ましくは、7〜75質量%の範囲であり、さらに好ましくは、10〜70質量%の範囲である。 The component (c) can be appropriately used as necessary, and is not necessarily used, but can be copolymerized with the resin component contained in the monomer mixture for forming the copolymer. The content of the unsaturated monomer (c) is preferably in the range of 0.1 to 89% by mass. This tends to be able to balance the various properties of the resulting antifouling paint by setting it to 0.1% by mass or more. By setting it to 89% by mass or less, the coating film to be formed has a long term. This is because excellent hydrolyzability is imparted, excellent antifouling properties are exhibited even when no antifouling agent is used, and the balance with the adhesion of the coating tends to be good. More preferably, it is the range of 7-75 mass%, More preferably, it is the range of 10-70 mass%.
このような共重合可能な不飽和単量体(c)としては、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、2−メトキシエチル(メタ)アクリレート、2−エトキシエチル(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、2−(2−エチルヘキサオキシ)エチル(メタ)アクリレート、1−メチル−2−メトキシエチル(メタ)アクリレート、3−メトキシブチル(メタ)アクリレート、3−メチル−3−メトキシブチル(メタ)アクリレート、m−メトキシフェニル(メタ)アクリレート、p−メトキシフェニル(メタ)アクリレート、o−メトキシフェニルエチル(メタ)アクリレート、m−メトキシフェニルエチル(メタ)アクリレート、p−メトキシフェニルエチル(メタ)アクリレート、n−プロピル(メタ)アクリレート、i−プロピル(メタ)アクリレート、n−ブチル(メタ)アクリレート、i−ブチル(メタ)アクリレート、t−ブチル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、ラウリル(メタ)アクリレート、ステアリル(メタ)アクリレート、ベンジル(メタ)アクリレート、フェニル(メタ)アクリレート、イソボルニル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、グリシジル(メタ)アクリレート等の(メタ)アクリル酸エステル単量体;2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、3−ヒドロキシプロピル(メタ)アクリレート、2−ヒドロキシブチル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレート等の水酸基含有単量体;2−ヒドロキシエチル(メタ)アクリレートとエチレンオキサイド、プロピレンオキサイド、γ−ブチロラクトンまたはε−カプロラクトン等との付加物;2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート等の二量体または三量体;グリセロール(メタ)アクリレート等の水酸基を複数有する単量体;ブチルアミノエチル(メタ)アクリレート、(メタ)アクリルアミド等の第一級および第二級アミノ基含有ビニル単量体;ジメチルアミノエチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート、ジメチルアミノプロピル(メタ)アクリレート、ジメチルアミノブチル(メタ)アクリレート、ジブチルアミノエチル(メタ)アクリレート、ジメチルアミノエチル(メタ)アクリルアミド、ジメチルアミノプロピル(メタ)アクリルアミド等の第三級アミノ基含有ビニル単量体;ビニルピロリドン、ビニルピリジン、ビニルカルバゾール等の複素環族系塩基性単量体;スチレン、ビニルトルエン、α−メチルスチレン、(メタ)アクリロニトリル、酢酸ビニル、プロピオン酸ビニル等のビニル系単量体を挙げることができる。 Examples of such copolymerizable unsaturated monomer (c) include methyl (meth) acrylate, ethyl (meth) acrylate, 2-methoxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, Phenoxyethyl (meth) acrylate, 2- (2-ethylhexaoxy) ethyl (meth) acrylate, 1-methyl-2-methoxyethyl (meth) acrylate, 3-methoxybutyl (meth) acrylate, 3-methyl-3- Methoxybutyl (meth) acrylate, m-methoxyphenyl (meth) acrylate, p-methoxyphenyl (meth) acrylate, o-methoxyphenylethyl (meth) acrylate, m-methoxyphenylethyl (meth) acrylate, p-methoxyphenylethyl (Meth) acrylate, n- Lopyl (meth) acrylate, i-propyl (meth) acrylate, n-butyl (meth) acrylate, i-butyl (meth) acrylate, t-butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, lauryl (meth) (Meth) acrylic acid ester monomers such as acrylate, stearyl (meth) acrylate, benzyl (meth) acrylate, phenyl (meth) acrylate, isobornyl (meth) acrylate, cyclohexyl (meth) acrylate, glycidyl (meth) acrylate; 2 -Hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate Hydroxyl-containing monomers such as carbonates; adducts of 2-hydroxyethyl (meth) acrylate with ethylene oxide, propylene oxide, γ-butyrolactone, ε-caprolactone, etc .; 2-hydroxyethyl (meth) acrylate, 2-hydroxy Dimers or trimers such as propyl (meth) acrylate; monomers having a plurality of hydroxyl groups such as glycerol (meth) acrylate; primary and second monomers such as butylaminoethyl (meth) acrylate and (meth) acrylamide Secondary amino group-containing vinyl monomer: dimethylaminoethyl (meth) acrylate, diethylaminoethyl (meth) acrylate, dimethylaminopropyl (meth) acrylate, dimethylaminobutyl (meth) acrylate, dibutylaminoethyl (meth) acrylate, dimethyl Tertiary amino group-containing vinyl monomers such as minoethyl (meth) acrylamide and dimethylaminopropyl (meth) acrylamide; heterocyclic basic monomers such as vinylpyrrolidone, vinylpyridine and vinylcarbazole; styrene, vinyltoluene , Α-methylstyrene, (meth) acrylonitrile, vinyl acetate, vinyl propionate, and other vinyl monomers.
上記の共重合体の製造方法は、特に限定されるものではないが、例えば、上記した単量体を混合した単量体混合物をラジカル開始剤の存在下に60〜180℃の反応温度で5〜14時間反応させることによって製造することができる。ラジカル開始剤としては、例えば、2,2−アゾビスイソブチロニトリル、2,2−アゾビス(2,4−ジメチルバレロニトリル)、2,2−アゾビス(2−メチルブチロニトリル)、過酸化ベンゾイル、クメンヒドロペルオキシド、ラウリルパーオキシド、ジ−t−ブチルパーオキシド、t−ブチルパーオキ−2−エチルヘキサノエート等が使用できる。 The method for producing the above-mentioned copolymer is not particularly limited. For example, a monomer mixture obtained by mixing the above-described monomers is prepared at a reaction temperature of 60 to 180 ° C. in the presence of a radical initiator. It can manufacture by making it react for -14 hours. Examples of the radical initiator include 2,2-azobisisobutyronitrile, 2,2-azobis (2,4-dimethylvaleronitrile), 2,2-azobis (2-methylbutyronitrile), peroxide Benzoyl, cumene hydroperoxide, lauryl peroxide, di-t-butyl peroxide, t-butylperoxy-2-ethylhexanoate and the like can be used.
また、ハイソリッド化や生産性の向上、特に重合時のカレットの生成を抑制するために連鎖移動剤を使用することができる。金属原子含有重合性単量体(b1)との相溶性の点からは、メルカプタン以外の連鎖移動剤が好ましく、スチレンダイマー等が好ましい。重合方法は、有機溶剤中で行う溶液重合法のほかに、乳化重合法、懸濁重合法等が採用できるが、トルエン、キシレン、メチルイソブチルケトン、酢酸n−ブチル等の一般の有機溶剤を用いる溶液重合方法を採用するのが生産性、性能の点で有利である。 In addition, a chain transfer agent can be used to achieve high solids and improve productivity, in particular, to suppress the formation of cullet during polymerization. From the viewpoint of compatibility with the metal atom-containing polymerizable monomer (b 1 ), chain transfer agents other than mercaptans are preferable, and styrene dimers and the like are preferable. As the polymerization method, in addition to the solution polymerization method performed in an organic solvent, an emulsion polymerization method, a suspension polymerization method, and the like can be adopted, but a general organic solvent such as toluene, xylene, methyl isobutyl ketone, and n-butyl acetate is used. Adopting a solution polymerization method is advantageous in terms of productivity and performance.
以上のような本発明の共重合体の重量平均分子量は、重合条件によっても異なるが、通常1000〜3000000の範囲である。重量平均分子量が1000以上であると塗膜を形成したときに防汚性を発現でき、重量平均分子量が3000000以下であると共重合体が塗料組成物に均一に分散しやすい。3000〜100000の範囲がより好ましく、5000〜50000の範囲が特に好ましい。なお、重量平均分子量はゲルパーミエーションクロマトグラフィー(GPC)で測定することができる。また、単量体混合物中に含まれる前述のシリコン含有重合性単量体(a)が共重合した共重合体であることは、例えば、1H−NMR、ICP発光分析等を利用して確認することができる。また、共重合体が2価の金属原子を含有することは、例えば原子吸光分析等で確認することができる。 Although the weight average molecular weight of the copolymer of the present invention as described above varies depending on the polymerization conditions, it is usually in the range of 1000 to 3000000. When the coating film is formed when the weight average molecular weight is 1000 or more, antifouling property can be exhibited, and when the weight average molecular weight is 3000000 or less, the copolymer is easily dispersed uniformly in the coating composition. The range of 3000-100000 is more preferable, and the range of 5000-50000 is particularly preferable. The weight average molecular weight can be measured by gel permeation chromatography (GPC). Moreover, it is confirmed using 1 H-NMR, ICP emission analysis, etc. that the above-mentioned silicon-containing polymerizable monomer (a) contained in the monomer mixture is copolymerized. can do. Moreover, it can be confirmed, for example, by atomic absorption analysis that the copolymer contains a divalent metal atom.
本発明の塗料組成物は、上記の共重合体をビヒクル成分として含有することによって、形成される塗膜に優れた防汚性能を保持させることができる。さらに、防汚薬剤を配合することによって、防汚性能をさらに向上させることもできる。 The coating composition of the present invention can retain excellent antifouling performance in the formed coating film by containing the above copolymer as a vehicle component. Furthermore, antifouling performance can be further improved by blending an antifouling agent.
本発明の塗料組成物中で、防汚薬剤を使用せずに顔料成分等を使用する場合におけるビヒクルとしての共重合体の割合について、(樹脂固形成分)/(顔料等の固形成分)との比率が0.3以上であることが好ましい。0.3以上の場合は、防汚薬剤を使用しない場合でも、優れた防汚効果を発現することが可能となる傾向にあるが、0.3よりも小さい場合は防汚薬剤を併用しないと防汚効果が発現しにくい傾向にあるためである。より好ましくは0.5以上である。 In the coating composition of the present invention, the proportion of the copolymer as a vehicle when using a pigment component or the like without using an antifouling agent is expressed as (resin solid component) / (solid component such as pigment). The ratio is preferably 0.3 or more. In the case of 0.3 or more, even when the antifouling agent is not used, it tends to be possible to develop an excellent antifouling effect. This is because the antifouling effect tends to hardly occur. More preferably, it is 0.5 or more.
防汚性能をさらに向上させるために、本発明の塗料組成物で使用される防汚薬剤としては、要求性能に応じて適宜選択して使用することができる。例えば、亜酸化銅、チオシアン銅、銅粉末等の銅系防汚剤を始め、鉛、亜鉛、ニッケル等その他の金属化合物、ジフェニルアミン等のアミン誘導体、ニトリル化合物、ベンゾチアゾール系化合物、マレイミド系化合物、ピリジン系化合物等が挙げられる。これらは、単独あるいは複数で使用することができる。特に(社)日本造船工業会等によって、調査研究の対象とされ選定されたものが好ましく、例えば、マンガニーズエチレンビスジチオカーバメイト、ジンクジメチルジチオカーバメート、2−メチルチオ−4−t−ブチルアミノ−6−シクロプロピルアミノ−s−トリアジン、2,4,5,6,テトラクロロイソフタロニトリル、N,N−ジメチルジクロロフェニル尿素、ジンクエチレンビスジチオカーバメイ−ト、ロダン銅、4,5−ジクロロ−2−nオクチル−3(2H)イソチアゾロン、N−(フルオロジクロロメチルチオ)フタルイミド、N,N’−ジメチル−N’−フェニル−(N−フルオロジクロロメチルチオ)スルファミド、2−ピリジンチオール−1−オキシド亜鉛塩、テトラメチルチウラムジサルファイド、Cu−10%Ni固溶合金、2,4,6−トリクロロフェニルマレイミド2,3,5,6−テトラクロロ−4−(メチルスルホニル)ピリジン、3−ヨード−2−プロピニールブチルカーバメイ−ト、ジヨードメチルパラトリスルホン、ビスジメチルジチオカルバモイルジンクエチレンビスジチオカーバメート、フェニル(ビスピリジル)ビスマスジクロライド、2−(4−チアゾリル)−ベンツイミダゾール、ピリジン−トリフェニルボランを挙げることができる。 In order to further improve the antifouling performance, the antifouling agent used in the coating composition of the present invention can be appropriately selected and used according to the required performance. For example, copper-based antifouling agents such as cuprous oxide, thiocyanic copper and copper powder, other metal compounds such as lead, zinc and nickel, amine derivatives such as diphenylamine, nitrile compounds, benzothiazole compounds, maleimide compounds, Examples include pyridine compounds. These can be used alone or in combination. In particular, those selected and selected for research by the Japan Shipbuilding Industry Association, etc. are preferable. For example, Manganese ethylene bisdithiocarbamate, zinc dimethyldithiocarbamate, 2-methylthio-4-t-butylamino-6 -Cyclopropylamino-s-triazine, 2,4,5,6, tetrachloroisophthalonitrile, N, N-dimethyldichlorophenylurea, zinc ethylenebisdithiocarbamate, rhodan copper, 4,5-dichloro-2 -N octyl-3 (2H) isothiazolone, N- (fluorodichloromethylthio) phthalimide, N, N'-dimethyl-N'-phenyl- (N-fluorodichloromethylthio) sulfamide, 2-pyridinethiol-1-oxide zinc salt , Tetramethylthiuram disulfide, Cu-10% i solid solution alloy, 2,4,6-trichlorophenylmaleimide 2,3,5,6-tetrachloro-4- (methylsulfonyl) pyridine, 3-iodo-2-propynylbutylcarbamate, diiodomethyl Examples include paratrisulfone, bisdimethyldithiocarbamoyl zinc ethylene bisdithiocarbamate, phenyl (bispyridyl) bismuth dichloride, 2- (4-thiazolyl) -benzimidazole, and pyridine-triphenylborane.
本発明の塗料組成物には、その他、塗膜表面に潤滑性を付与し、生物の付着を防止する目的でジメチルポリシロキサン、シリコーンオイル等のシリコン化合物やフッ化炭素等の含フッ素化合物等も配合することができる。さらに、本発明の塗料組成物は、体質顔料、着色顔料、可塑剤、各種塗料用添加剤、その他の樹脂等を必要に応じて配合することができる。 The coating composition of the present invention also includes silicon compounds such as dimethylpolysiloxane and silicone oil, and fluorine-containing compounds such as fluorocarbons for the purpose of imparting lubricity to the coating surface and preventing the adhesion of organisms. Can be blended. Furthermore, the paint composition of the present invention can contain extender pigments, color pigments, plasticizers, various paint additives, other resins, and the like as necessary.
本発明の塗料組成物に用いる溶剤としては、キシレン、プロピレングリコールメチルエーテル、トルエン、メチルイソブチルケトン、酢酸n−ブチル、n−ブタノールなどを挙げることができる。有機溶剤は、1種を用いても、2種以上を併用してもよい。 Examples of the solvent used in the coating composition of the present invention include xylene, propylene glycol methyl ether, toluene, methyl isobutyl ketone, n-butyl acetate, and n-butanol. The organic solvent may be used alone or in combination of two or more.
本発明の塗料組成物を用いて塗膜を形成するには、上記した塗料組成物を、船舶、各種漁網、港湾施設、オイルフェンス、橋梁、海底基地等の水中構造物等の基材表面に直接に、もしくは基材にウオッシュプライマー、塩化ゴム系、エポキシ系等のプライマー、中塗り塗料等を塗布した塗膜の上に刷毛塗り、吹き付け塗り、ローラー塗り、沈漬塗り等の手段で塗布する。塗布量は、一般的には乾燥塗膜として50〜400μmの厚さになるような量である。塗膜の乾燥は一般的には室温で行われるが、加熱乾燥を行っても差し支えない。 In order to form a coating film using the coating composition of the present invention, the coating composition described above is applied to the surface of a substrate such as an underwater structure such as a ship, various fishing nets, a port facility, an oil fence, a bridge, and a submarine base. Apply directly or on the base material with a primer such as wash primer, chlorinated rubber, epoxy, etc., intermediate coating, etc., by brushing, spraying, roller coating, submersion coating, etc. . The coating amount is generally such an amount as to give a thickness of 50 to 400 μm as a dry coating film. The coating film is generally dried at room temperature, but may be heat-dried.
以下、本発明を実施例および比較例によりさらに詳しく説明するが、本発明はこれらの例によって何ら限定されるものではない。なお、例中の部は質量部を表す。 EXAMPLES Hereinafter, although an Example and a comparative example demonstrate this invention further in detail, this invention is not limited at all by these examples. In addition, the part in an example represents a mass part.
[製造例M1:金属原子含有重合性単量体混合物M1の製造]
冷却器、温度計、滴下ロートおよび攪拌機を備えた四つ口フラスコにPGM(プロピレングリコールメチルエーテル)85.4部および酸化亜鉛40.7部を仕込み、撹拌しながら75℃に昇温した。続いて、滴下ロートからメタクリル酸43.1部、アクリル酸36.1部、水5部からなる混合物を3時間で等速滴下した。さらに2時間撹拌した後PGMを36部添加して透明な金属原子含有重合性単量体混合物M1を得た。固形分は44.8%であった。
[Production Example M1: Production of metal atom-containing polymerizable monomer mixture M1]
A four-necked flask equipped with a cooler, a thermometer, a dropping funnel and a stirrer was charged with 85.4 parts of PGM (propylene glycol methyl ether) and 40.7 parts of zinc oxide and heated to 75 ° C. while stirring. Subsequently, a mixture consisting of 43.1 parts of methacrylic acid, 36.1 parts of acrylic acid and 5 parts of water was dropped from the dropping funnel at a constant rate over 3 hours. After further stirring for 2 hours, 36 parts of PGM was added to obtain a transparent metal atom-containing polymerizable monomer mixture M1. The solid content was 44.8%.
[製造例M2:金属原子含有重合性単量体混合物M2の製造]
冷却器、温度計、滴下ロートおよび攪拌機を備えた四つ口フラスコにPGM(プロピレングリコールメチルエーテル)72.4部および酸化亜鉛40.7部を仕込み、撹拌しながら75℃に昇温した。続いて、滴下ロートからメタクリル酸30.1部、アクリル酸25.2部、バーサチック酸51.6部からなる混合物を3時間で等速滴下した。さらに2時間撹拌した後PGMを11部添加して透明な金属原子含有重合性単量体混合物M2を得た。固形分は59.6%であった。
[Production Example M2: Production of metal atom-containing polymerizable monomer mixture M2]
A four-necked flask equipped with a cooler, a thermometer, a dropping funnel and a stirrer was charged with 72.4 parts of PGM (propylene glycol methyl ether) and 40.7 parts of zinc oxide and heated to 75 ° C. while stirring. Subsequently, a mixture consisting of 30.1 parts of methacrylic acid, 25.2 parts of acrylic acid, and 51.6 parts of versatic acid was dropped from the dropping funnel at a constant rate over 3 hours. After further stirring for 2 hours, 11 parts of PGM was added to obtain a transparent metal atom-containing polymerizable monomer mixture M2. The solid content was 59.6%.
[製造例M3:金属原子含有重合性単量体混合物M3の製造]
冷却器、温度計、滴下ロートおよび攪拌機を備えた四つ口フラスコにキシレン60部、PGM(プロピレングリコールメチルエーテル)13部および酸化亜鉛40.7部を仕込み、撹拌しながら75℃に昇温した。続いて、滴下ロートからメタクリル酸32.3部、アクリル酸27部、オレイン酸37.7部、酢酸2.3部、プロピオン酸5.8部からなる混合物を3時間で等速滴下した。さらに2時間撹拌した後キシレン77部、PGMを46部添加して透明な金属原子含有重合性単量体混合物M3を得た。固形分は39.6%であった。
[Production Example M3: Production of metal atom-containing polymerizable monomer mixture M3]
A four-necked flask equipped with a condenser, thermometer, dropping funnel and stirrer was charged with 60 parts of xylene, 13 parts of PGM (propylene glycol methyl ether) and 40.7 parts of zinc oxide and heated to 75 ° C. while stirring. . Subsequently, a mixture consisting of 32.3 parts of methacrylic acid, 27 parts of acrylic acid, 37.7 parts of oleic acid, 2.3 parts of acetic acid, and 5.8 parts of propionic acid was dropped from the dropping funnel at a constant rate over 3 hours. After further stirring for 2 hours, 77 parts of xylene and 46 parts of PGM were added to obtain a transparent metal atom-containing polymerizable monomer mixture M3. The solid content was 39.6%.
[製造例M4:金属原子含有重合性単量体混合物M4の製造]
冷却器、温度計、滴下ロートおよび攪拌機を備えた四つ口フラスコにPGM(プロピレングリコールメチルエーテル)85部および酸化亜鉛40.7部を仕込み、撹拌しながら75℃に昇温した。続いて、滴下ロートからメタクリル酸21.5部、アクリル酸18部、バーサチック酸85.5部からなる混合物を3時間で等速滴下した。さらに2時間撹拌した後PGMを10.5部添加して透明な金属原子含有重合性単量体混合物M4を得た。固形分は59.8%であった。
[Production Example M4: Production of metal atom-containing polymerizable monomer mixture M4]
A four-necked flask equipped with a cooler, a thermometer, a dropping funnel and a stirrer was charged with 85 parts of PGM (propylene glycol methyl ether) and 40.7 parts of zinc oxide and heated to 75 ° C. while stirring. Subsequently, a mixture consisting of 21.5 parts of methacrylic acid, 18 parts of acrylic acid and 85.5 parts of versatic acid was dropped from the dropping funnel at a constant rate over 3 hours. After further stirring for 2 hours, 10.5 parts of PGM was added to obtain a transparent metal atom-containing polymerizable monomer mixture M4. The solid content was 59.8%.
[製造例P1:金属原子含有樹脂組成物P1の製造]
冷却器、温度計、滴下ロートおよび攪拌機を備えた四つ口フラスコにPGM(プロピレングリコールメチルエーテル)15部およびキシレン65部およびエチルアクリレート4部を仕込み、撹拌しながら100℃に昇温した。続いて、滴下ロートからメチルメタクリレート32.3部、エチルアクリレート43.9部、FM−0721(商品名、チッソ社製)10部、製造例M1記載の金属原子含有重合性単量体混合物(M1)21.7部、キシレン10部、連鎖移動剤(日本油脂社製ノフマーMSD(商品名)、α−メチルスチレンダイマー)1.2部、アゾビスイソブチロニトリル(AIBN)2.5部、アゾビスメチルブチロニトリル(AMBN)3部からなる透明な混合物を6時間で等速滴下した。滴下終了後にt−ブチルパーオクトエート0.5部とキシレン10部を30分で滴下し、さらに1時間30分撹拌した後キシレンを10.1部添加して、加熱残分45.7%、ガードナー粘度−Uを有する淡黄色透明な金属原子含有樹脂組成物P1を得た。
[Production Example P1: Production of metal atom-containing resin composition P1]
A four-necked flask equipped with a cooler, a thermometer, a dropping funnel and a stirrer was charged with 15 parts of PGM (propylene glycol methyl ether), 65 parts of xylene and 4 parts of ethyl acrylate, and the temperature was raised to 100 ° C. while stirring. Subsequently, 32.3 parts of methyl methacrylate, 43.9 parts of ethyl acrylate, 10 parts of FM-0721 (trade name, manufactured by Chisso Corporation) and a metal atom-containing polymerizable monomer mixture described in Production Example M1 (M1) from the dropping funnel ) 21.7 parts, 10 parts of xylene, 1.2 parts of chain transfer agent (Nofmer MSD (trade name), α-methylstyrene dimer manufactured by NOF Corporation), 2.5 parts of azobisisobutyronitrile (AIBN), A transparent mixture composed of 3 parts of azobismethylbutyronitrile (AMBN) was added dropwise at a constant rate over 6 hours. After completion of the dropwise addition, 0.5 part of t-butyl peroctoate and 10 parts of xylene were added dropwise over 30 minutes, and the mixture was further stirred for 1 hour and 30 minutes, and then 10.1 parts of xylene was added, and the heating residue was 45.7%. A pale yellow transparent metal atom-containing resin composition P1 having a Gardner viscosity -U was obtained.
得られた金属原子含有樹脂組成物P1をGPC(東ソー社製HLC−8120GPC(商品名)、溶離液:ジメチルホルムアミド)にて分析したところ、金属原子含有樹脂組成物P1に含まれる共重合体の重量平均分子量は6800であった。また、得られた金属原子含有樹脂組成物P1からメタノール再沈殿により単離した共重合体を白金るつぼに採取し、硫酸を加えた後、加圧分解容器に入れ加熱した。硫酸を揮発させた後、共重合体を完全に灰化させた。この灰化物を放冷後アルカリ融解させ、ICP発光分析装置(日本ジャーレルアッシュ社製ICAP−575 MK−II(商品名))で分析したところ、Si原子が確認された。また、共重合体を原子吸光分光光度計(島津製作所社製AA6800(商品名))により分析したところ、Zn原子由来のシグナルが確認された。 When the obtained metal atom-containing resin composition P1 was analyzed by GPC (HLC-8120GPC (trade name) manufactured by Tosoh Corporation, eluent: dimethylformamide), the copolymer contained in the metal atom-containing resin composition P1 was analyzed. The weight average molecular weight was 6800. Further, a copolymer isolated from the obtained metal atom-containing resin composition P1 by methanol reprecipitation was collected in a platinum crucible, sulfuric acid was added, and the mixture was heated in a pressure decomposition vessel. After volatilizing the sulfuric acid, the copolymer was completely ashed. This ashed product was allowed to cool and then alkali-melted, and analyzed by an ICP emission analyzer (ICAP-575 MK-II (trade name) manufactured by Japan Jarrell Ash). As a result, Si atoms were confirmed. Further, when the copolymer was analyzed by an atomic absorption spectrophotometer (AA6800 (trade name) manufactured by Shimadzu Corporation), a signal derived from Zn atoms was confirmed.
[製造例P2:金属原子含有樹脂組成物P2の製造]
冷却器、温度計、滴下ロートおよび攪拌機を備えた四つ口フラスコにPGM(プロピレングリコールメチルエーテル)15部およびキシレン65部およびエチルアクリレート4部を仕込み、撹拌しながら100℃に昇温した。続いて、滴下ロートからメチルメタクリレート32.3部、エチルアクリレート33.9部、FM−0711(商品名、チッソ社製)20部、製造例M1記載の金属原子含有重合性単量体混合物(M1)21.7部、キシレン10部、連鎖移動剤(日本油脂社製ノフマーMSD(商品名))1.2部、AIBN2.5部、AMBN2部からなる透明な混合物を6時間で等速滴下した。滴下終了後にt−ブチルパーオクトエート0.5部とキシレン10部を30分で滴下し、さらに1時間30分撹拌した後キシレンを10.1部添加して、加熱残分45.4%、ガードナー粘度+Vを有する淡黄色透明な金属原子含有樹脂組成物P2を得た。
[Production Example P2: Production of metal atom-containing resin composition P2]
A four-necked flask equipped with a cooler, a thermometer, a dropping funnel and a stirrer was charged with 15 parts of PGM (propylene glycol methyl ether), 65 parts of xylene and 4 parts of ethyl acrylate, and the temperature was raised to 100 ° C. while stirring. Subsequently, from the dropping funnel, 32.3 parts of methyl methacrylate, 33.9 parts of ethyl acrylate, 20 parts of FM-0711 (trade name, manufactured by Chisso Corporation), metal atom-containing polymerizable monomer mixture described in Production Example M1 (M1) ) 21.7 parts, 10 parts of xylene, 1.2 parts of chain transfer agent (NOFMER MSD (trade name) manufactured by NOF Corporation), 2.5 parts of AIBN, and 2 parts of AMBN were dropped at a constant rate over 6 hours. . After completion of the dropwise addition, 0.5 part of t-butyl peroctoate and 10 parts of xylene were added dropwise over 30 minutes, and the mixture was further stirred for 1 hour and 30 minutes. Then, 10.1 parts of xylene was added, and the heating residue was 45.4%. A light yellow transparent metal atom-containing resin composition P2 having a Gardner viscosity + V was obtained.
得られた金属原子含有樹脂組成物P2をGPC(東ソー社製HLC−8120GPC(商品名)、溶離液:ジメチルホルムアミド)にて分析したところ、金属原子含有樹脂組成物P2に含まれる共重合体の重量平均分子量は7600であった。 When the obtained metal atom-containing resin composition P2 was analyzed by GPC (HLC-8120GPC (trade name) manufactured by Tosoh Corporation, eluent: dimethylformamide), the copolymer contained in the metal atom-containing resin composition P2 was analyzed. The weight average molecular weight was 7600.
[製造例P3:金属原子含有樹脂組成物P3の製造]
冷却器、温度計、滴下ロートおよび攪拌機を備えた四つ口フラスコにPGM(プロピレングリコールメチルエーテル)15部およびキシレン65部およびエチルアクリレート4部を仕込み、撹拌しながら100℃に昇温した。続いて、滴下ロートからメチルメタクリレート32.3部、エチルアクリレート13.9部、FM−0711(商品名、チッソ社製)40部、製造例M1記載の金属原子含有重合性単量体混合物(M1)21.7部、キシレン10部、連鎖移動剤(日本油脂社製ノフマーMSD(商品名))1.2部、AIBN2.5部、AMBN0.8部からなる透明な混合物を6時間で等速滴下した。滴下終了後にt−ブチルパーオクトエート0.5部とキシレン10部を30分で滴下し、さらに1時間30分撹拌した後キシレンを10.1部添加して、加熱残分45.1%、ガードナー粘度+Uを有する淡黄色透明な金属原子含有樹脂組成物P3を得た。
[Production Example P3: Production of metal atom-containing resin composition P3]
A four-necked flask equipped with a cooler, a thermometer, a dropping funnel and a stirrer was charged with 15 parts of PGM (propylene glycol methyl ether), 65 parts of xylene and 4 parts of ethyl acrylate, and the temperature was raised to 100 ° C. while stirring. Subsequently, from the dropping funnel, 32.3 parts of methyl methacrylate, 13.9 parts of ethyl acrylate, 40 parts of FM-0711 (trade name, manufactured by Chisso Corporation), metal atom-containing polymerizable monomer mixture described in Production Example M1 (M1) ) 21.7 parts, 10 parts of xylene, 1.2 parts of chain transfer agent (NOFMER MSD (trade name) manufactured by NOF Corporation), 2.5 parts of AIBN, 0.8 parts of AMBN at a constant rate in 6 hours. It was dripped. After completion of the dropwise addition, 0.5 part of t-butyl peroctoate and 10 parts of xylene were added dropwise over 30 minutes, and the mixture was further stirred for 1 hour and 30 minutes. After that, 10.1 parts of xylene was added, and the heating residue was 45.1%. A light yellow transparent metal atom-containing resin composition P3 having a Gardner viscosity + U was obtained.
得られた金属原子含有樹脂組成物P3をGPC(東ソー社製HLC−8120GPC(商品名)、溶離液:ジメチルホルムアミド)にて分析したところ、金属原子含有樹脂組成物P3に含まれる共重合体の重量平均分子量は8800であった。 When the obtained metal atom-containing resin composition P3 was analyzed by GPC (HLC-8120GPC (trade name) manufactured by Tosoh Corporation, eluent: dimethylformamide), the copolymer contained in the metal atom-containing resin composition P3 was analyzed. The weight average molecular weight was 8800.
[製造例P4:金属原子含有樹脂組成物P4の製造]
冷却器、温度計、滴下ロートおよび攪拌機を備えた四つ口フラスコにPGM(プロピレングリコールメチルエーテル)15部およびキシレン61部を仕込み、撹拌しながら100℃に昇温した。続いて、滴下ロートからメチルメタクリレート18部、エチルアクリレート25部、X−24−8201(商品名、信越化学社製)40部、製造例M2記載の金属原子含有重合性単量体混合物(M2)28.4部、PGM20部、AIBN2.5部、AMBN1部からなる透明な混合物を4時間で等速滴下した。滴下終了後にt−ブチルパーオクトエート0.5部とキシレン10部を30分で滴下し、さらに1時間30分撹拌した後キシレンを4.6部添加して、加熱残分45.2%、ガードナー粘度+Uを有する淡黄色透明な金属原子含有樹脂組成物P4を得た。
[Production Example P4: Production of metal atom-containing resin composition P4]
A four-necked flask equipped with a cooler, a thermometer, a dropping funnel and a stirrer was charged with 15 parts of PGM (propylene glycol methyl ether) and 61 parts of xylene and heated to 100 ° C. while stirring. Subsequently, from the dropping funnel, 18 parts of methyl methacrylate, 25 parts of ethyl acrylate, 40 parts of X-24-8201 (trade name, manufactured by Shin-Etsu Chemical Co., Ltd.), metal atom-containing polymerizable monomer mixture (M2) described in Production Example M2 A transparent mixture consisting of 28.4 parts, 20 parts of PGM, 2.5 parts of AIBN and 1 part of AMBN was added dropwise at a constant rate over 4 hours. After completion of the dropwise addition, 0.5 part of t-butyl peroctoate and 10 parts of xylene were added dropwise over 30 minutes, and the mixture was further stirred for 1 hour and 30 minutes. After that, 4.6 parts of xylene was added, and the heating residue was 45.2%. A light yellow transparent metal atom-containing resin composition P4 having a Gardner viscosity + U was obtained.
得られた金属原子含有樹脂組成物P4をGPC(東ソー社製HLC−8120GPC(商品名)、溶離液:ジメチルホルムアミド)にて分析したところ、金属原子含有樹脂組成物P4に含まれる共重合体の重量平均分子量は8200であった。 When the obtained metal atom-containing resin composition P4 was analyzed by GPC (HLC-8120GPC (trade name) manufactured by Tosoh Corporation, eluent: dimethylformamide), the copolymer contained in the metal atom-containing resin composition P4 was analyzed. The weight average molecular weight was 8200.
[製造例P5:金属原子含有樹脂組成物P5の製造]
冷却器、温度計、滴下ロートおよび攪拌機を備えた四つ口フラスコにPGM(プロピレングリコールメチルエーテル)35部およびキシレン41部を仕込み、撹拌しながら100℃に昇温した。続いて、滴下ロートからメチルメタクリレート18部、エチルアクリレート15部、X−24−8201(商品名、信越化学社製)50部、製造例M3記載の金属原子含有重合性単量体混合物(M3)42.5部、PGM5部、AIBN2.5部、AMBN1部からなる透明な混合物を6時間で等速滴下した。滴下終了後にt−ブチルパーオクトエート0.5部とキシレン10部を30分で滴下し、さらに1時間30分撹拌した後キシレンを5.5部添加して、加熱残分45.0%、ガードナー粘度+Rを有する淡黄色透明な金属原子含有樹脂組成物P5を得た。
[Production Example P5: Production of metal atom-containing resin composition P5]
A four-necked flask equipped with a cooler, a thermometer, a dropping funnel and a stirrer was charged with 35 parts of PGM (propylene glycol methyl ether) and 41 parts of xylene and heated to 100 ° C. while stirring. Subsequently, from the dropping funnel, 18 parts of methyl methacrylate, 15 parts of ethyl acrylate, 50 parts of X-24-8201 (trade name, manufactured by Shin-Etsu Chemical Co., Ltd.), metal atom-containing polymerizable monomer mixture described in Production Example M3 (M3) A transparent mixture composed of 42.5 parts, 5 parts of PGM, 2.5 parts of AIBN, and 1 part of AMBN was dropped at a constant rate over 6 hours. After completion of the dropwise addition, 0.5 part of t-butyl peroctoate and 10 parts of xylene were added dropwise over 30 minutes, and the mixture was further stirred for 1 hour and 30 minutes. After that, 5.5 parts of xylene was added, and the heating residue was 45.0%. A light yellow transparent metal atom-containing resin composition P5 having a Gardner viscosity + R was obtained.
得られた金属原子含有樹脂組成物P5をGPC(東ソー社製HLC−8120GPC(商品名)、溶離液:ジメチルホルムアミド)にて分析したところ、金属原子含有樹脂組成物P5に含まれる共重合体の重量平均分子量は7200であった。 When the obtained metal atom-containing resin composition P5 was analyzed by GPC (HLC-8120GPC (trade name) manufactured by Tosoh Corporation, eluent: dimethylformamide), the copolymer contained in the metal atom-containing resin composition P5 was analyzed. The weight average molecular weight was 7200.
[製造例P6:金属原子含有樹脂組成物P6の製造]
冷却器、温度計、滴下ロートおよび攪拌機を備えた四つ口フラスコにPGM(プロピレングリコールメチルエーテル)15部およびキシレン59部およびエチルアクリレート4部を仕込み、撹拌しながら100℃に昇温した。続いて、滴下ロートからメチルメタクリレート26.4部、エチルアクリレート25.5部、F−254−04(商品名、日本ユニカー社製)30部、製造例M1記載の金属原子含有重合性単量体混合物(M1)31.3部、キシレン10部、連鎖移動剤(日本油脂社製ノフマーMSD(商品名))1.5部、AIBN2.5部、AMBN4部からなる透明な混合物を6時間で等速滴下した。滴下終了後にt−ブチルパーオクトエート0.5部とキシレン10部を30分で滴下し、さらに1時間30分撹拌した後キシレンを10.8部添加して、加熱残分45.8%、ガードナー粘度−Wを有する淡黄色透明な金属原子含有樹脂組成物P6を得た。
[Production Example P6: Production of metal atom-containing resin composition P6]
A four-necked flask equipped with a cooler, a thermometer, a dropping funnel and a stirrer was charged with 15 parts of PGM (propylene glycol methyl ether), 59 parts of xylene and 4 parts of ethyl acrylate and heated to 100 ° C. with stirring. Subsequently, from the dropping funnel, 26.4 parts of methyl methacrylate, 25.5 parts of ethyl acrylate, 30 parts of F-254-04 (trade name, manufactured by Nihon Unicar), metal atom-containing polymerizable monomer described in Production Example M1 A transparent mixture composed of 31.3 parts of mixture (M1), 10 parts of xylene, 1.5 parts of chain transfer agent (NOFMER MSD (trade name) manufactured by NOF Corporation), 2.5 parts of AIBN, 4 parts of AMBN, etc. in 6 hours, etc. It was dripped quickly. After completion of the dropwise addition, 0.5 part of t-butyl peroctoate and 10 parts of xylene were added dropwise over 30 minutes, and the mixture was further stirred for 1 hour and 30 minutes, and then 10.8 parts of xylene was added, and the heating residue was 45.8%. A light yellow transparent metal atom-containing resin composition P6 having a Gardner viscosity -W was obtained.
得られた金属原子含有樹脂組成物P6をGPC(東ソー社製HLC−8120GPC(商品名)、溶離液:ジメチルホルムアミド)にて分析したところ、金属原子含有樹脂組成物P6に含まれる共重合体の重量平均分子量は6400であった。 When the obtained metal atom-containing resin composition P6 was analyzed by GPC (HLC-8120GPC (trade name) manufactured by Tosoh Corporation, eluent: dimethylformamide), the copolymer contained in the metal atom-containing resin composition P6 was analyzed. The weight average molecular weight was 6400.
[製造例P7:金属原子含有樹脂組成物P7の製造]
冷却器、温度計、滴下ロートおよび攪拌機を備えた四つ口フラスコにPGM(プロピレングリコールメチルエーテル)15部およびキシレン59部およびエチルアクリレート4部を仕込み、撹拌しながら100℃に昇温した。続いて、滴下ロートからメチルメタクリレート21.4部、エチルアクリレート25.5部、スチレン5部、F−254−14(商品名、日本ユニカー社製)30部、製造例M1記載の金属原子含有重合性単量体混合物(M1)31.3部、キシレン10部、連鎖移動剤(日本油脂社製ノフマーMSD(商品名))1.5部、AIBN2.5部、AMBN2.5部からなる透明な混合物を6時間で等速滴下した。滴下終了後にt−ブチルパーオクトエート0.5部とキシレン10部を30分で滴下し、さらに1時間30分撹拌した後キシレンを10.8部添加して、加熱残分45.3%、ガードナー粘度−Tを有する淡黄色透明な金属原子含有樹脂組成物P7を得た。
[Production Example P7: Production of metal atom-containing resin composition P7]
A four-necked flask equipped with a cooler, a thermometer, a dropping funnel and a stirrer was charged with 15 parts of PGM (propylene glycol methyl ether), 59 parts of xylene and 4 parts of ethyl acrylate and heated to 100 ° C. with stirring. Subsequently, 21.4 parts of methyl methacrylate, 25.5 parts of ethyl acrylate, 5 parts of styrene, 30 parts of F-254-14 (trade name, manufactured by Nihon Unicar) from the dropping funnel, metal atom-containing polymerization described in Production Example M1 Transparent monomer mixture (M1) 31.3 parts, xylene 10 parts, chain transfer agent (Nofmer MSD (trade name) manufactured by NOF Corporation) 1.5 parts, AIBN 2.5 parts, AMBN 2.5 parts The mixture was added dropwise at a constant rate over 6 hours. After completion of the dropwise addition, 0.5 part of t-butyl peroctoate and 10 parts of xylene were added dropwise over 30 minutes, and the mixture was further stirred for 1 hour and 30 minutes, and then 10.8 parts of xylene was added, and the heating residue was 45.3%. A light yellow transparent metal atom-containing resin composition P7 having a Gardner viscosity -T was obtained.
得られた金属原子含有樹脂組成物P7をGPC(東ソー社製HLC−8120GPC(商品名)、溶離液:ジメチルホルムアミド)にて分析したところ、金属原子含有樹脂組成物P7に含まれる共重合体の重量平均分子量は6900であった。 When the obtained metal atom-containing resin composition P7 was analyzed by GPC (HLC-8120GPC (trade name) manufactured by Tosoh Corporation, eluent: dimethylformamide), the copolymer contained in the metal atom-containing resin composition P7 was analyzed. The weight average molecular weight was 6900.
[製造例P8:金属原子含有樹脂組成物P8の製造]
冷却器、温度計、滴下ロートおよび攪拌機を備えた四つ口フラスコにPGM(プロピレングリコールメチルエーテル)15部およびキシレン59部およびエチルアクリレート4部を仕込み、撹拌しながら100℃に昇温した。続いて、滴下ロートからメチルメタクリレート26.4部、エチルアクリレート14.5部、2−メトキシエチルアクリレート5部、FM−0711(商品名、チッソ社製)20部、TM−0701(商品名、チッソ社製)20部、製造例M1記載の金属原子含有重合性単量体混合物(M1)31.3部、キシレン10部、連鎖移動剤(日本油脂社製ノフマーMSD(商品名))1.5部、AIBN2.5部、AMBN2.5部からなる透明な混合物を6時間で等速滴下した。滴下終了後にt−ブチルパーオクトエート0.5部とキシレン10部を30分で滴下し、さらに1時間30分撹拌した後キシレンを10.8部添加して、加熱残分45.6%、ガードナー粘度−Vを有する淡黄色透明な金属原子含有樹脂組成物P8を得た。
[Production Example P8: Production of metal atom-containing resin composition P8]
A four-necked flask equipped with a cooler, a thermometer, a dropping funnel and a stirrer was charged with 15 parts of PGM (propylene glycol methyl ether), 59 parts of xylene and 4 parts of ethyl acrylate and heated to 100 ° C. with stirring. Subsequently, 26.4 parts of methyl methacrylate, 14.5 parts of ethyl acrylate, 5 parts of 2-methoxyethyl acrylate, 20 parts of FM-0711 (trade name, manufactured by Chisso Corporation), TM-0701 (trade name, Chisso) from the dropping funnel. 20 parts, 31.3 parts of the metal atom-containing polymerizable monomer mixture (M1) described in Production Example M1, 10 parts of xylene, chain transfer agent (NOFMER MSD (trade name) manufactured by NOF Corporation) 1.5 A transparent mixture consisting of 2.5 parts of AIBN, 2.5 parts of AIBN and 2.5 parts of AMBN was added dropwise at a constant rate over 6 hours. After completion of the dropwise addition, 0.5 part of t-butyl peroctoate and 10 parts of xylene were added dropwise over 30 minutes, and the mixture was further stirred for 1 hour and 30 minutes, and then 10.8 parts of xylene was added, and the heating residue was 45.6%. A light yellow transparent metal atom-containing resin composition P8 having a Gardner viscosity of -V was obtained.
得られた金属原子含有樹脂組成物P8をGPC(東ソー社製HLC−8120GPC(商品名)、溶離液:ジメチルホルムアミド)にて分析したところ、金属原子含有樹脂組成物P8に含まれる共重合体の重量平均分子量は7000であった。 When the obtained metal atom-containing resin composition P8 was analyzed by GPC (HLC-8120GPC (trade name) manufactured by Tosoh Corporation, eluent: dimethylformamide), the copolymer contained in the metal atom-containing resin composition P8 was analyzed. The weight average molecular weight was 7000.
[製造例P9:金属原子含有樹脂組成物P9の製造]
冷却器、温度計、滴下ロートおよび攪拌機を備えた四つ口フラスコにPGM(プロピレングリコールメチルエーテル)15部およびキシレン61部を仕込み、撹拌しながら100℃に昇温した。続いて、滴下ロートからメチルメタクリレート18部、エチルアクリレート35部、F2−302−01(商品名、日本ユニカー社製)30部、製造例M2記載の金属原子含有重合性単量体混合物(M2)28.4部、PGM20部、AIBN2.5部、AMBN2部からなる透明な混合物を4時間で等速滴下した。滴下終了後にt−ブチルパーオクトエート0.5部とキシレン10部を30分で滴下し、さらに1時間30分撹拌した後キシレンを4.6部添加して、加熱残分45.3%、ガードナー粘度+Tを有する淡黄色透明な金属原子含有樹脂組成物P9を得た。
[Production Example P9: Production of metal atom-containing resin composition P9]
A four-necked flask equipped with a cooler, a thermometer, a dropping funnel and a stirrer was charged with 15 parts of PGM (propylene glycol methyl ether) and 61 parts of xylene and heated to 100 ° C. while stirring. Subsequently, from the dropping funnel, 18 parts of methyl methacrylate, 35 parts of ethyl acrylate, 30 parts of F2-302-01 (trade name, manufactured by Nihon Unicar), metal atom-containing polymerizable monomer mixture (M2) described in Production Example M2 A transparent mixture composed of 28.4 parts, 20 parts of PGM, 2.5 parts of AIBN, and 2 parts of AMBN was added dropwise at a constant rate over 4 hours. After completion of the dropwise addition, 0.5 part of t-butyl peroctoate and 10 parts of xylene were added dropwise over 30 minutes, and the mixture was further stirred for 1 hour and 30 minutes, and then 4.6 parts of xylene was added, and the heating residue was 45.3%. A light yellow transparent metal atom-containing resin composition P9 having a Gardner viscosity + T was obtained.
得られた金属原子含有樹脂組成物P9をGPC(東ソー社製HLC−8120GPC(商品名)、溶離液:ジメチルホルムアミド)にて分析したところ、金属原子含有樹脂組成物P9に含まれる共重合体の重量平均分子量は7700であった。 When the obtained metal atom-containing resin composition P9 was analyzed by GPC (HLC-8120GPC (trade name) manufactured by Tosoh Corporation, eluent: dimethylformamide), the copolymer contained in the metal atom-containing resin composition P9 was analyzed. The weight average molecular weight was 7700.
[製造例P10:金属原子含有樹脂組成物P10の製造]
冷却器、温度計、滴下ロートおよび攪拌機を備えた四つ口フラスコにPGM(プロピレングリコールメチルエーテル)15部およびキシレン59部およびエチルアクリレート4部を仕込み、撹拌しながら100℃に昇温した。続いて、滴下ロートからメチルメタクリレート26.4部、エチルアクリレート35.5部、F−302−04(商品名、日本ユニカー社製)20部、製造例M1記載の金属原子含有重合性単量体混合物(M1)31.3部、キシレン10部、連鎖移動剤(日本油脂社製ノフマーMSD(商品名))1.5部、AIBN2.5部、AMBN5.5部からなる透明な混合物を6時間で等速滴下した。滴下終了後にt−ブチルパーオクトエート0.5部とキシレン10部を30分で滴下し、さらに1時間30分撹拌した後キシレンを10.8部添加して、加熱残分45.6%、ガードナー粘度+Wを有する淡黄色透明な金属原子含有樹脂組成物P10を得た。
[Production Example P10: Production of metal atom-containing resin composition P10]
A four-necked flask equipped with a cooler, a thermometer, a dropping funnel and a stirrer was charged with 15 parts of PGM (propylene glycol methyl ether), 59 parts of xylene and 4 parts of ethyl acrylate and heated to 100 ° C. with stirring. Subsequently, from the dropping funnel, 26.4 parts of methyl methacrylate, 35.5 parts of ethyl acrylate, 20 parts of F-302-04 (trade name, manufactured by Nihon Unicar), metal atom-containing polymerizable monomer described in Production Example M1 A transparent mixture comprising 31.3 parts of the mixture (M1), 10 parts of xylene, 1.5 parts of a chain transfer agent (Nofmer MSD (trade name) manufactured by NOF Corporation), 2.5 parts of AIBN, and 5.5 parts of AMBN for 6 hours At a constant speed. After completion of the dropwise addition, 0.5 part of t-butyl peroctoate and 10 parts of xylene were added dropwise over 30 minutes, and the mixture was further stirred for 1 hour and 30 minutes, and then 10.8 parts of xylene was added, and the heating residue was 45.6%. A pale yellow transparent metal atom-containing resin composition P10 having a Gardner viscosity + W was obtained.
得られた金属原子含有樹脂組成物P10をGPC(東ソー社製HLC−8120GPC(商品名)、溶離液:ジメチルホルムアミド)にて分析したところ、金属原子含有樹脂組成物P10に含まれる共重合体の重量平均分子量は6000であった。 When the obtained metal atom-containing resin composition P10 was analyzed by GPC (HLC-8120GPC (trade name) manufactured by Tosoh Corporation, eluent: dimethylformamide), the copolymer contained in the metal atom-containing resin composition P10 was analyzed. The weight average molecular weight was 6000.
[製造例P11:金属原子含有樹脂組成物P11の製造]
冷却器、温度計、滴下ロートおよび攪拌機を備えた四つ口フラスコにキシレン120部、n−ブタノール30部を仕込み、撹拌しながら100℃に昇温した。続いて、滴下ロートからアクリル酸エチル20部、アクリル酸2−エチルヘキシル25部、アクリル酸15部、FM−0711(商品名、チッソ社製)40部、アゾビスイソブチロニトリル1部からなる混合物を3時間で等速滴下した。滴下終了後2時間撹拌して、固形分39.4%、ガードナー粘度+Bの特性値を有するワニスを得た。
[Production Example P11: Production of metal atom-containing resin composition P11]
A four-necked flask equipped with a cooler, a thermometer, a dropping funnel and a stirrer was charged with 120 parts of xylene and 30 parts of n-butanol and heated to 100 ° C. while stirring. Subsequently, a mixture comprising 20 parts of ethyl acrylate, 25 parts of 2-ethylhexyl acrylate, 15 parts of acrylic acid, 40 parts of FM-0711 (trade name, manufactured by Chisso Corporation) and 1 part of azobisisobutyronitrile from the dropping funnel. Was added dropwise at a constant rate in 3 hours. After completion of dropping, the mixture was stirred for 2 hours to obtain a varnish having a solid content of 39.4% and a characteristic value of Gardner viscosity + B.
次に、冷却器、温度計、滴下ロートおよび攪拌機を備えた四つ口フラスコに、得られたワニス100部、ナフテン酸20部、水酸化銅7部を加え、120℃に昇温して2時間攪拌し、この間生成する水(2.6g)を脱水後、加熱残分50.8%、ガードナー粘度+Eの特性値を有する金属原子含有樹脂組成物P11を得た。 Next, 100 parts of the obtained varnish, 20 parts of naphthenic acid, and 7 parts of copper hydroxide were added to a four-necked flask equipped with a cooler, a thermometer, a dropping funnel and a stirrer, and the temperature was raised to 120 ° C. After stirring for a period of time and dehydrating the water (2.6 g) produced during this time, a metal atom-containing resin composition P11 having a heating residue of 50.8% and a characteristic value of Gardner viscosity + E was obtained.
得られた金属原子含有樹脂組成物P11をGPC(東ソー社製HLC−8120GPC(商品名)、溶離液:ジメチルホルムアミド)にて分析したところ、金属原子含有樹脂組成物P11に含まれる共重合体の重量平均分子量は9200であった。 When the obtained metal atom-containing resin composition P11 was analyzed by GPC (HLC-8120GPC (trade name) manufactured by Tosoh Corporation, eluent: dimethylformamide), the copolymer contained in the metal atom-containing resin composition P11 was analyzed. The weight average molecular weight was 9,200.
[製造例P12:金属原子含有樹脂組成物P12の製造]
冷却器、温度計、滴下ロートおよび攪拌機を備えた四つ口フラスコにPGM(プロピレングリコールメチルエーテル)15部およびキシレン65部およびエチルアクリレート4部を仕込み、撹拌しながら100℃に昇温した。続いて、滴下ロートからメチルメタクリレート32.3部、エチルアクリレート53.9部、製造例M1記載の金属原子含有重合性単量体混合物(M1)21.7部、キシレン10部、連鎖移動剤(日本油脂社製ノフマーMSD(商品名)、α−メチルスチレンダイマー)1.2部、アゾビスイソブチロニトリル(AIBN)2.5部、アゾビスメチルブチロニトリル(AMBN)4部からなる透明な混合物を6時間で等速滴下した。滴下終了後にt−ブチルパーオクトエート0.5部とキシレン10部を30分で滴下し、さらに1時間30分撹拌した後キシレンを10.1部添加して、加熱残分45.6%、ガードナー粘度−Sを有する淡黄色透明な金属原子含有樹脂組成物P12を得た。
[Production Example P12: Production of metal atom-containing resin composition P12]
A four-necked flask equipped with a cooler, a thermometer, a dropping funnel and a stirrer was charged with 15 parts of PGM (propylene glycol methyl ether), 65 parts of xylene and 4 parts of ethyl acrylate, and the temperature was raised to 100 ° C. while stirring. Subsequently, from the dropping funnel, 32.3 parts of methyl methacrylate, 53.9 parts of ethyl acrylate, 21.7 parts of the metal atom-containing polymerizable monomer mixture (M1) described in Production Example M1, 10 parts of xylene, a chain transfer agent ( Transparent made of NOFMER MSD (trade name), α-methylstyrene dimer (Nippon Yushi Co., Ltd.) 1.2 parts, 2.5 parts azobisisobutyronitrile (AIBN), 4 parts azobismethylbutyronitrile (AMBN) The mixture was added dropwise at a constant rate over 6 hours. After completion of the dropwise addition, 0.5 part of t-butyl peroctoate and 10 parts of xylene were added dropwise over 30 minutes, and the mixture was further stirred for 1 hour and 30 minutes, and then 10.1 parts of xylene was added, and the heating residue was 45.6%. A pale yellow transparent metal atom-containing resin composition P12 having a Gardner viscosity -S was obtained.
得られた金属原子含有樹脂組成物P12をGPC(東ソー社製HLC−8120GPC(商品名)、溶離液:ジメチルホルムアミド)にて分析したところ、金属原子含有樹脂組成物P12に含まれる共重合体の重量平均分子量は6600であった。 When the obtained metal atom-containing resin composition P12 was analyzed by GPC (HLC-8120GPC (trade name) manufactured by Tosoh Corporation, eluent: dimethylformamide), the copolymer contained in the metal atom-containing resin composition P12 was analyzed. The weight average molecular weight was 6600.
[製造例P13:金属原子含有樹脂組成物P13の製造]
冷却器、温度計、滴下ロートおよび攪拌機を備えた四つ口フラスコにPGM(プロピレングリコールメチルエーテル)15部およびキシレン61部を仕込み、撹拌しながら100℃に昇温した。続いて、滴下ロートからメチルメタクリレート15.6部、エチルアクリレート25部、X−24−8201(商品名、信越化学社製)40部、製造例M2記載の金属原子含有重合性単量体混合物(M4)32.3部、PGM20部、AIBN1.5部からなる透明な混合物を4時間で等速滴下した。滴下終了後にt−ブチルパーオクトエート0.5部とキシレン10部を30分で滴下し、さらに1時間30分撹拌した後キシレンを3.1部添加して、加熱残分44.8%、ガードナー粘度+Kを有する淡黄色透明な金属原子含有樹脂組成物P13を得た。
[Production Example P13: Production of metal atom-containing resin composition P13]
A four-necked flask equipped with a cooler, a thermometer, a dropping funnel and a stirrer was charged with 15 parts of PGM (propylene glycol methyl ether) and 61 parts of xylene and heated to 100 ° C. while stirring. Subsequently, from the dropping funnel, 15.6 parts of methyl methacrylate, 25 parts of ethyl acrylate, 40 parts of X-24-8201 (trade name, manufactured by Shin-Etsu Chemical Co., Ltd.), metal atom-containing polymerizable monomer mixture described in Production Example M2 ( M4) A transparent mixture composed of 32.3 parts, 20 parts of PGM and 1.5 parts of AIBN was added dropwise at a constant rate over 4 hours. After completion of the dropwise addition, 0.5 part of t-butyl peroctoate and 10 parts of xylene were added dropwise over 30 minutes, and the mixture was further stirred for 1 hour and 30 minutes. After that, 3.1 parts of xylene was added, and the heating residue was 44.8%. A pale yellow transparent metal atom-containing resin composition P13 having a Gardner viscosity + K was obtained.
得られた金属原子含有樹脂組成物P13をGPC(東ソー社製HLC−8120GPC(商品名)、溶離液:ジメチルホルムアミド)にて分析したところ、金属原子含有樹脂組成物P13に含まれる共重合体の重量平均分子量は9000であった。 When the obtained metal atom-containing resin composition P13 was analyzed by GPC (HLC-8120GPC (trade name) manufactured by Tosoh Corporation, eluent: dimethylformamide), the copolymer contained in the metal atom-containing resin composition P13 was analyzed. The weight average molecular weight was 9000.
[製造例P14:樹脂組成物P14の製造]
冷却器、温度計、滴下ロートおよび攪拌機を備えた四つ口フラスコにPGM(プロピレングリコールメチルエーテル)15部およびキシレン65部を仕込み、撹拌しながら100℃に昇温した。続いて、滴下ロートからメチルメタクリレート42.1部、エチルアクリレート37.9部、FM−0711(商品名、チッソ社製)20部、キシレン10部、PGM11.9部、連鎖移動剤(日本油脂社製ノフマーMSD(商品名))1.2部、AIBN2.5部、AMBN2部からなるからなる透明な混合物を6時間で等速滴下した。滴下終了後にt−ブチルパーオクトエート0.5部とキシレン10部を30分で滴下し、さらに1時間30分撹拌した後キシレンを10.1部添加して、加熱残分44.8%、ガードナー粘度+Eを有する透明な樹脂組成物P14を得た。
[Production Example P14: Production of Resin Composition P14]
A four-necked flask equipped with a cooler, a thermometer, a dropping funnel and a stirrer was charged with 15 parts of PGM (propylene glycol methyl ether) and 65 parts of xylene and heated to 100 ° C. while stirring. Subsequently, 42.1 parts of methyl methacrylate, 37.9 parts of ethyl acrylate, 20 parts of FM-0711 (trade name, manufactured by Chisso Corporation), 10 parts of xylene, 11.9 parts of PGM, chain transfer agent (Nippon Yushi Co., Ltd.) A transparent mixture comprising 1.2 parts of NOFMER MSD (trade name), 2.5 parts of AIBN, and 2 parts of AMBN was added dropwise at a constant rate over 6 hours. After completion of the dropwise addition, 0.5 part of t-butyl peroctoate and 10 parts of xylene were added dropwise over 30 minutes, and the mixture was further stirred for 1 hour and 30 minutes, and then 10.1 parts of xylene was added, and the heating residue was 44.8%. A transparent resin composition P14 having a Gardner viscosity + E was obtained.
得られた金属原子含有樹脂組成物P14をGPC(東ソー社製HLC−8120GPC(商品名)、溶離液:ジメチルホルムアミド)にて分析したところ、金属原子含有樹脂組成物P14に含まれる共重合体の重量平均分子量は6200であった。 When the obtained metal atom-containing resin composition P14 was analyzed by GPC (HLC-8120GPC (trade name) manufactured by Tosoh Corporation, eluent: dimethylformamide), the copolymer contained in the metal atom-containing resin composition P14 was analyzed. The weight average molecular weight was 6200.
[製造例P15:樹脂組成物P15の製造]
冷却器、温度計、滴下ロートおよび攪拌機を備えた四つ口フラスコにPGM(プロピレングリコールメチルエーテル)15部およびキシレン65部を仕込み、撹拌しながら100℃に昇温した。続いて、滴下ロートからメチルメタクリレート42.1部、エチルアクリレート17.9部、FM−0711(商品名、チッソ社製)40部、キシレン10部、PGM11.9部、連鎖移動剤(日本油脂社製ノフマーMSD(商品名))1.2部、AIBN2.5部、AMBN0.8部からなるからなる透明な混合物を6時間で等速滴下した。滴下終了後にt−ブチルパーオクトエート0.5部とキシレン10部を30分で滴下し、さらに1時間30分撹拌した後キシレンを10.1部添加して、加熱残分44.4%、ガードナー粘度+Cを有する透明な樹脂組成物P15を得た。
[Production Example P15: Production of Resin Composition P15]
A four-necked flask equipped with a cooler, a thermometer, a dropping funnel and a stirrer was charged with 15 parts of PGM (propylene glycol methyl ether) and 65 parts of xylene and heated to 100 ° C. while stirring. Subsequently, 42.1 parts of methyl methacrylate, 17.9 parts of ethyl acrylate, 40 parts of FM-0711 (trade name, manufactured by Chisso Corporation), 10 parts of xylene, 11.9 parts of PGM, chain transfer agent (Nippon Yushi Co., Ltd.) A transparent mixture consisting of 1.2 parts of NOFMER MSD (trade name), 2.5 parts of AIBN, and 0.8 parts of AMBN was added dropwise at a constant rate over 6 hours. After completion of the dropwise addition, 0.5 part of t-butyl peroctoate and 10 parts of xylene were added dropwise over 30 minutes, and the mixture was further stirred for 1 hour and 30 minutes. Then, 10.1 parts of xylene was added, and the heating residue was 44.4%. A transparent resin composition P15 having a Gardner viscosity + C was obtained.
得られた金属原子含有樹脂組成物P15をGPC(東ソー社製HLC−8120GPC(商品名)、溶離液:ジメチルホルムアミド)にて分析したところ、金属原子含有樹脂組成物P15に含まれる共重合体の重量平均分子量は6600であった。 When the obtained metal atom-containing resin composition P15 was analyzed by GPC (HLC-8120GPC (trade name) manufactured by Tosoh Corporation, eluent: dimethylformamide), the copolymer contained in the metal atom-containing resin composition P15 was analyzed. The weight average molecular weight was 6600.
表1に製造例M1〜M4の金属原子含有重合性単量体混合物(M1〜M4)の仕込み量(モル比)、金属原子含有重合性単量体混合物中の揮発成分および金属原子の含有量(質量%)、固形分(質量%)を記載した。 Table 1 shows the charged amounts (molar ratio) of the metal atom-containing polymerizable monomer mixtures (M1 to M4) of Production Examples M1 to M4, the volatile components and metal atom contents in the metal atom-containing polymerizable monomer mixture. (% By mass) and solid content (% by mass) are described.
MAA:メタクリル酸、AA:アクリル酸、ZnO:酸化亜鉛、PGM:プロピレングリコールモノメチルエーテル
*1)金属原子含有重合性単量体混合物中の値を示す。
MAA: methacrylic acid, AA: acrylic acid, ZnO: zinc oxide, PGM: propylene glycol monomethyl ether * 1) Values in the metal atom-containing polymerizable monomer mixture are shown.
表2に製造例P1〜P10、P12及びP13の金属原子含有樹脂組成物、並びに、P14及びP15の樹脂組成物を製造する際の各成分の仕込み量(質量部)、得られた金属原子含有樹脂組成物または樹脂組成物の粘度(ガードナー)及び固形分(質量%)を記載した。 In Table 2, the metal atom-containing resin compositions of Production Examples P1 to P10, P12 and P13, and the charged amounts (parts by mass) of each component when producing the resin compositions of P14 and P15, and the metal atom content obtained The viscosity (Gardner) and solid content (mass%) of the resin composition or resin composition are described.
FM−0721(商品名、チッソ(株)品):式(I)中、l=0、R1〜R6はメチル基、m=3、n=65
X−24−8201(商品名、信越化学(株)品):式(I)中、l=0、R1〜R6はメチル基、m=3、n=25
F2−254−04(商品名、日本ユニカー(株)品):式(I)中、l=10、kは2と3のものの混合物でモル比率が5:5、R1〜R6はメチル基、m=3、n=10
F2−254−14(商品名、日本ユニカー(株)品):式(I)中、l=4、kは2と3のものの混合物でモル比率が5:5、R1〜R6はメチル基、m=3、n=10
TM−0701(商品名、チッソ(株)品):式(II)中、p=0、q=3、R7〜R10はメチル基
F2−302−01(商品名、日本ユニカー(株)品):式(II)中、p=0、q=3、R7〜R9はメチル基、R10はR11(r=3,R12〜R16はメチル基)
F2−302−04(商品名、日本ユニカー(株)品):一般式(II)中、p=10、oは2と3のものの混合物でモル比率が5:5、m=3、R7〜R10はメチル基
MMA:メチルメタクリレート
EA:エチルアクリレート
2−MTA:2−メトキシエチルアクリレート
St:スチレン
AIBN:アゾビスイソブチロニトリル
AMBN:アゾビスメチルイソブチロニトリル
ノフマーMSD(商品名、日本油脂社製):連鎖移動剤
*1)ガードナー泡粘度計を用い、25℃で測定した。
FM-0721 (trade name, manufactured by Chisso Corporation): in formula (I), l = 0, R 1 to R 6 are methyl groups, m = 3, n = 65
X-24-8201 (trade name, Shin-Etsu Chemical Co., Ltd.): In formula (I), l = 0, R 1 to R 6 are methyl groups, m = 3, n = 25
F2-254-04 (trade name, Nippon Unicar Co., Ltd.): In formula (I), l = 10, k is a mixture of 2 and 3, molar ratio is 5: 5, R 1 to R 6 are methyl Group, m = 3, n = 10
F2-254-14 (trade name, Nippon Unicar Co., Ltd.): In formula (I), l = 4, k is a mixture of 2 and 3, molar ratio is 5: 5, R 1 to R 6 are methyl Group, m = 3, n = 10
TM-0701 (trade name, product of Chisso Corporation): in formula (II), p = 0, q = 3, R 7 to R 10 are methyl groups F2-302-01 (trade name, Nippon Unicar Co., Ltd.) goods): formula (II) in, p = 0, q = 3 , R 7 ~R 9 is a methyl group, R 10 is R 11 (r = 3, R 12 ~R 16 is methyl)
F2-302-04 (trade name, Nippon Unicar Co., Ltd.): In general formula (II), p = 10, o is a mixture of 2 and 3, molar ratio is 5: 5, m = 3, R 7 to R 10 is a methyl group MMA: methyl methacrylate EA: ethyl acrylate 2-MTA: 2-methoxyethyl acrylate St: styrene AIBN: azobisisobutyronitrile AMBN: azo-bis-methyl-isobutyronitrile Nof mer MSD (trade name, Nippon Oil & Fats Co., Ltd.): Chain transfer agent * 1) Measured at 25 ° C. using a Gardner foam viscometer.
次いで、このようにして得られた金属原子含有樹脂組成物P1〜P10を用いて、表3に示す配合割合により本発明の塗料組成物(実施例1〜12)を調製した。また、樹脂組成物P11〜P15を用いて、表3に示す配合割合により比較例1〜6の塗料組成物を調製した。 Subsequently, the coating composition (Examples 1-12) of this invention was prepared by the compounding ratio shown in Table 3 using the metal atom containing resin composition P1-P10 obtained in this way. Moreover, the coating composition of Comparative Examples 1-6 was prepared by the compounding ratio shown in Table 3 using resin composition P11-P15.
*2)デグッサ(株)のOK−412(商品名)を使用
*3)商品名、楠本化成(株)品
次いで、上記調製の各塗料組成物を用いて、下記の要領で塗膜の消耗度試験、防汚性試験、碁盤目剥離性試験を行った。
(1)塗膜の消耗度試験
各塗料組成物を、それぞれ50×50×2mm(厚さ)の硬質塩化ビニル板に、乾燥膜厚240μmになるようにアプリケーターで塗布し、海水中に設置した回転ドラムに取り付け、周速15ノットで回転させて6カ月間毎の消耗膜厚を24ヶ月測定した。その結果を表4に示した。
(1) Degree of wear test of coating film Each coating composition was applied to a hard vinyl chloride plate of 50 × 50 × 2 mm (thickness) with an applicator so as to have a dry film thickness of 240 μm and placed in seawater. It was attached to a rotating drum and rotated at a peripheral speed of 15 knots, and the consumed film thickness was measured every 6 months for 24 months. The results are shown in Table 4.
(2)防汚性試験
各塗料組成物を、あらかじめ防錆塗料を塗布してあるサンドブラスト鋼板に、乾燥膜厚が240μmになるように塗布して試験板を作成し、広島県広島湾内で24カ月間静置浸漬し、6カ月毎に付着性物の付着面積(%)を調べた。その結果を表4に示した。
(2) Antifouling test Each coating composition was applied to a sandblasted steel plate to which a rust-proof coating had been applied in advance so that the dry film thickness was 240 μm. Immersion was allowed to stand for 6 months, and the adhesion area (%) of the adherent was examined every 6 months. The results are shown in Table 4.
(3)碁盤目剥離試験
下記の基板(1)、基板(2)上に、それぞれ実施例1〜12と比較例1〜6の塗料組成物を乾燥膜厚が120μmになるように塗布して試験板(1)、(2)を作成した。試験板(2)は、基板(2)を作成する際に塗布した防汚塗料と同一のものを塗装した。
基板(1):あらかじめ防錆塗料を塗布してあるサンドブラスト鋼板からなる基板
基板(2):実施例1〜12と比較例1〜6の防汚性塗料組成物による膜厚120μmの塗膜をそれぞれ基板(1)上に形成させたものに、滅菌濾過海水中に3ヶ月間浸漬した後、室温で1週間乾燥して得られる基板
上記試験板(1)、試験板(2)の試験板を、滅菌濾過海水中に6カ月間浸漬した試験板を温度20℃の室温で1週間乾燥し、碁盤目剥離試験を行った。その結果を表4に示した。
(3) Cross-cut peel test On the following substrate (1) and substrate (2), the coating compositions of Examples 1 to 12 and Comparative Examples 1 to 6 were applied so that the dry film thickness was 120 μm. Test plates (1) and (2) were prepared. The test plate (2) was coated with the same antifouling paint applied when the substrate (2) was prepared.
Substrate (1): Substrate substrate made of sandblasted steel plate to which a rust preventive paint has been applied in advance (2): A 120 μm thick coating film made of the antifouling paint compositions of Examples 1-12 and Comparative Examples 1-6 Substrates obtained by immersing in sterilized filtered seawater for 3 months on the substrate (1), respectively, and drying for 1 week at room temperature Test plates (1) and (2) The test plate immersed in sterile filtered seawater for 6 months was dried at room temperature of 20 ° C. for 1 week, and a cross-cut peel test was performed. The results are shown in Table 4.
碁盤目剥離試験は、2mm間隔で基材まで達するクロスカットを入れ2mm2の碁盤目を25個作り、その上にセロテープを貼り付け急激に剥がし、剥離した碁盤目の状態を判定した。 In the cross-cut peel test, cross cuts reaching the base material at intervals of 2 mm were made to make 25 2 mm 2 cross-cuts, and cellophane tape was stuck on them and peeled off rapidly to determine the state of the peeled cross cuts.
碁盤目の剥離および碁盤目の角の剥がれも全くないものを◎とし、碁盤目の剥離はないが碁盤目の角だけが剥がれたものを○とし、剥離した碁盤目の数が1〜12個のものを△とし、剥離した碁盤目の数が13〜25個のものを×とした。 The case where there is no crossing of the cross-cuts and the corners of the cross-cuts are marked ◎, and the case where only the corners of the cross-cuts are peeled off is ○, and the number of peeled cross-cuts is 1 to 12 Was marked with △, and the number of peeled grids was 13-25.
一方、2個の不飽和基を有しかつMg、ZnまたはCuの金属原子を含有する金属原子含有重合性単量体とシリコン含有重合性単量体を使用した共重合体を含む金属原子含有樹脂組成物P1〜P10を使用した塗料組成物(実施例1〜12)については、防汚薬剤を使用しない場合において長期に亘り防汚性が良好であり、自己研磨性が見られるとともに、下地との密着性が良好であった。また、ポリエーテル結合を持つシリコン含有重合性単量体を重合して得られた共重合体を含む金属原子含有樹脂組成物P6、P7、P10を使用した塗料組成物(実施例6、7、10、11及び12)については、リコート性が特に良好であった。 On the other hand, containing a metal atom including a copolymer using a metal atom-containing polymerizable monomer having two unsaturated groups and containing a metal atom of Mg, Zn or Cu and a silicon-containing polymerizable monomer About the coating composition (Examples 1-12) using resin composition P1-P10, when not using an antifouling chemical | medical agent, antifouling property is favorable over a long period of time, self-polishing property is seen, and foundation | substrate Adhesion with was good. In addition, a coating composition using metal atom-containing resin compositions P6, P7, P10 containing a copolymer obtained by polymerizing a silicon-containing polymerizable monomer having a polyether bond (Examples 6, 7, For 10, 11, and 12), the recoatability was particularly good.
本発明の塗料組成物は、防汚薬剤成分を含有しない場合においても優れた防汚効果を長期に亘り維持することができるものであり、また下地との密着性及びリコート性が良好であり工業上非常に有益なものである。 The coating composition of the present invention can maintain an excellent antifouling effect for a long time even when it does not contain an antifouling chemical component, and has good adhesion and recoatability with the groundwork. It is very useful.
Claims (7)
前記シリコン含有重合性単量体(a)が、下記式(I)で示される(a1)を含有することを特徴とする共重合体。
The silicon-containing polymerizable monomer (a) is a co-polymer you characterized by containing (a 1) represented by the following formula (I).
前記シリコン含有重合性単量体(a)が、下記式(II)で示される(a2)を含有することを特徴とする共重合体。
The silicon-containing polymerizable monomer (a) is a co-polymer you characterized by containing (a 2) represented by the following formula (II).
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TW93105486A TWI303654B (en) | 2003-03-14 | 2004-03-03 | Antifouling coating composition |
KR1020057017092A KR101003602B1 (en) | 2003-03-14 | 2004-03-12 | Antifouling paint composition |
EP04720227.0A EP1603979B1 (en) | 2003-03-14 | 2004-03-12 | Antifouling paint composition |
PCT/JP2004/003376 WO2004081121A1 (en) | 2003-03-14 | 2004-03-12 | Antifouling paint composition |
DK04720227.0T DK1603979T3 (en) | 2003-03-14 | 2004-03-12 | ANTI-BREAKING PAINTING COMPOSITION |
US10/548,638 US7928175B2 (en) | 2003-03-14 | 2004-03-12 | Antifouling paint composition |
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CN102575126B (en) | 2009-10-13 | 2014-08-20 | 日本油漆船舶涂料公司 | Antifouling coating composition, antifouling film, composite film, and in-water structure |
JP4934851B2 (en) | 2010-06-23 | 2012-05-23 | 日本ペイントマリン株式会社 | Method for forming antifouling coating film |
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