JP4153782B2 - Dewatering equipment for granulated slag slurry - Google Patents

Dewatering equipment for granulated slag slurry Download PDF

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Publication number
JP4153782B2
JP4153782B2 JP2002350160A JP2002350160A JP4153782B2 JP 4153782 B2 JP4153782 B2 JP 4153782B2 JP 2002350160 A JP2002350160 A JP 2002350160A JP 2002350160 A JP2002350160 A JP 2002350160A JP 4153782 B2 JP4153782 B2 JP 4153782B2
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JP
Japan
Prior art keywords
granulated slag
gate valve
bunker
valve plate
water
Prior art date
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Expired - Fee Related
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JP2002350160A
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Japanese (ja)
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JP2004182514A (en
Inventor
一輝 川田
光正 戸高
政史 山田
隆男 松葉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Engineering Co Ltd
Nippon Steel Plant Designing Corp
Original Assignee
Nittetsu Plant Designing Corp
Nippon Steel Engineering Co Ltd
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Priority to JP2002350160A priority Critical patent/JP4153782B2/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B2400/00Treatment of slags originating from iron or steel processes
    • C21B2400/02Physical or chemical treatment of slags
    • C21B2400/022Methods of cooling or quenching molten slag
    • C21B2400/024Methods of cooling or quenching molten slag with the direct use of steam or liquid coolants, e.g. water
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B2400/00Treatment of slags originating from iron or steel processes
    • C21B2400/02Physical or chemical treatment of slags
    • C21B2400/032Separating slag from liquid, e.g. from water, after quenching
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B2400/00Treatment of slags originating from iron or steel processes
    • C21B2400/05Apparatus features
    • C21B2400/066Receptacle features where the slag is treated
    • C21B2400/072Tanks to collect the slag, e.g. water tank
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Description

【0001】
【発明の属する技術分野】
本発明は、高炉溶融スラグ、廃棄物直接溶融炉等から排出される溶融スラグを原料とする水砕スラグの製造設備における水砕スラグの脱水装置に関するものである。
【0002】
【従来の技術】
例えば、高炉溶融スラグを原料とする水砕スラグを製造する設備には、高炉の出銑口から出銑樋を介して排出された溶融スラグは、多量の冷却水が冷却水噴射ノズルを介して噴射され、この水の噴射力によって、溶融スラグは、微細な粒に分散しながら凝固する。
【0003】
生成した水砕スラグは、水と一緒に水砕スラグスラリーとして脱水装置に搬送され、ここで、水砕スラグスラリーから水を分離して水砕スラグのみが適宜運び出される。
【0004】
脱水装置の構造としては、例えば、図4に示すように、脱水槽41の下部側壁面を金網41a,41bで形成し、この金網41a,41bから水を通過させて脱水し、脱水した水は、それぞれ樋42a,42bを介して外部に排出される。その際、脱水効率とスラグ流出の両面を勘案し、通常、金網41a,41bの目は、3mm程度とする。しかし、この3mm目の金網41a,41bでも通過する水分にはスラグがかなり含まれるため、脱水した水は、別途、沈降槽43を設けてスラグを再分離する必要がある。また、金網41a,41bの目詰まりも発生するので、定期的に掃除などのメンテが必要となる。
【0005】
そこで、この水砕スラグスラリーからの脱水機能を強化した固液分離装置が特許文献1に開示されている。この固液分離装置は、回転ドラム内にあるディストリビューターで水砕スラグを均等に分配させ、回転ドラム内に沈降した粒子によるケーキろ過により脱水し、水砕スラグはドラム内の掻き上げ羽根により、回転の際に搬出コンベアに落下し、ドラム外に搬出される。
【0006】
【特許文献1】
特開2001−180989号公報
【0007】
【発明が解決しようとする課題】
特許文献1記載の固液分離装置は、脱水機能は高まるが、種々の構成部品からなるため複雑な構造になり、その設備費のイニシアルコストは勿論、設備のメンテナンス費用も大きくなる。また、脱水した水砕スラグは、一旦、貯留しなければならない。従ってそのための貯留槽とそこまでの搬送手段とが必要となり、設備が大型となる。
【0008】
そこで、本発明は、水砕スラグスラリーの脱水を、簡便な機構でもって効率よく行うことの出来る水砕スラグスラリーの脱水装置を提供するものである。
【0009】
【課題を解決するための手段】
本発明の水砕スラグスラリーの脱水装置は、水砕スラグスラリーを受け入れるバンカーの下部に設けられた水砕スラグ排出口を開閉する回動可能なゲート弁板を備え、前記水砕スラグ排出口を下降して流出した水を貯めるポケットと、該ポケットの上部に形成された、前記水砕スラグ排出口と前記ゲート弁板との隙間から流出して前記ポケットを上昇する水をオーバーフローさせるオーバーフロー部を備えたことを特徴とする。
【0010】
【発明の実施の形態】
以下、本発明を図面を参照して説明する。
【0011】
実施例1
図1(a)は本発明の脱水装置の第1実施例を示す側面図、(b)は内部を示す縦断面図である。水砕スラグを受け入れるバンカー1の下部の水砕スラグ排出口2を取り囲んで対をなすゲート弁板3が対向して設けられている。対をなすゲート弁板3は、ゲート回転軸4を中心にしてゲート駆動装置5により各ゲート弁板3の歯車6を介して回動可能に設けられ、水砕スラグ排出口2を開閉する。
【0012】
ゲート弁板3と水砕スラグ排出口2の側壁との間は、間隔をあけてポケット部8を形成する。ポケット部8の上部に、すなわち対をなすゲート弁板3に、閉状態では底面、側面とも密着させ、各ゲート弁板3の密着面の上部は開口してオーバーフロー部7を形成する。
【0013】
ゲート弁板3の下方には退避可能に傾斜した水受け樋9が配置されている。脱水は、バンカー1の水砕スラグ排出口2とゲート弁板3の隙間から流出した水がポケット部8に貯まってゲート弁板3のオーバーフロー部7を越えると、オバーフローして排水される。オーバーフローした水は、水受け樋9に受けて排水する。
【0014】
水とともに水砕スラグ排出口2とゲート弁板3の隙間10から流出した水砕スラグはポケット部8に入るが、この部分での水の上昇流速は、隙間10の部分に比べ十分遅いので、スラグは流動化せず水のみがオーバーフロー部から排出される。
【0015】
脱水後、水受け樋9を退避させた後、ゲート弁板3を開いて水砕スラグを排出する。なお、弁板開時ポケット部の水面以下の滞留水はスラグとともに排出されるがその量はスラグの排出量に対し十分少く実用上の問題はない。
【0016】
実施例2
図2(a)は本発明の脱水装置の第2実施例を示す側面図、(b)は内部を示す縦断面図である。図1と同一部材には同一符号を付してその説明は省略する。
【0017】
本実施例はゲート弁板3が1枚の場合の実施例である。ゲート弁板3は、ゲート回転軸4を中心にしてゲート駆動装置5により回動可能に設けられ、水砕スラグ排出口2を開閉する。
【0018】
ゲート弁板3は、閉状態で水砕スラグ排出口2に設けた弁シール板11と密着させ、ゲート弁板3、水砕スラグ排出口2の側壁、および弁シール板11との間は、間隔をあけてポケット部8を形成する。ポケット部8の上部には、すなわちゲート弁板3の密着面の上部には開口してオーバーフロー部7を形成する。ゲート弁板3の下方には退避可能に傾斜した水受け樋9が配置されている。
【0019】
ゲート弁板3は閉状態で弁シール板11に密着して、バンカーの水砕スラグ排出口2とゲート弁板3の隙間10から流出した水がポケット部8に貯まり、さらに上昇してゲート弁板3のオーバーフロー部7を超えると、オバーフローして排水される。オーバーフローした水は、水受け樋9に受けて排水する。
【0020】
水とともに水砕スラグ排出口2とゲート弁板3との隙間10から流出した水砕スラグは、ポケット部8に入るが、ポケット部8での水の上昇流速は隙間の部分に比べ十分遅いので、スラグは流動化せず、水のみがオーバーフロー部7から排出される。
【0021】
水抜き後、水受け樋9を退避させた後、ゲート弁板3を開いて水砕スラグを排出する。
【0022】
実施例3
図3は本発明の脱水装置の第3実施例を示す断面図である。図1と同一部材には同一符号を付してその説明は省略する。
【0023】
実施例1、2において、バンカー1内に流入する水が、例えば水砕スラグをスラリー輸送で送られて来た場合のように多量の場合、バンカー1内の水位が上昇しポケット部8の流速が増加して、この部分に溜っているスラグが流動化してオーバーフロー部7より流出することが考えられる。
【0024】
そこで、本実施例では、バンカー3の下部を取り囲むように十分な間隔をおいてバンカー排出口2を配置してポケット部8を形成する。バンカー排出口2の上部は、開放してオーバーフロー部7とし、このレベル以上にバンカー内の水位を上昇させない構造とする。オーバーフロー部の外周にはオーバーフローした水を受ける水受け樋9を設ける。
【0025】
バンカー排出口2の下部には、実施例1と同様に対をなすゲート弁板3を設ける。ただし、対をなすゲート弁板3にはオーバーフロー部を設けない。
【0026】
本実施例では、バンカー内に流入する水が多量の場合、バンカー内の水位が上昇して排出水流により水砕スラグが流動化して弁板のオーバーフロー部より流出するのを防止することができる。
【0027】
【発明の効果】
本発明では、バンカーの下部から水をオーバーフローさせる簡便な機構により、水砕スラグスラリーの脱水を効率よく行うことが出来る。
【図面の簡単な説明】
【図1】 (a)は本発明の脱水装置の第1実施例を示す側面図、(b)は内部を示す縦断面図である。
【図2】 (a)は本発明の脱水装置の第2実施例を示す側面図、(b)は内部を示す縦断面図である。
【図3】 本発明の脱水装置の第3実施例を示す断面図である。
【図4】 従来の脱水装置の縦断面図である。
【符号の説明】
1:バンカー
2:水砕スラグ排出口
3:ゲート弁板
4:ゲート回転軸
5:ゲート駆動装置
6:歯車
7:オーバーフロー部
8:ポケット部
9:水受け樋
10:隙間
11:弁シール板
41:脱水槽
41a,41b:金網
42a,42b:樋
43:沈降槽
[0001]
BACKGROUND OF THE INVENTION
TECHNICAL FIELD The present invention relates to a dewatering apparatus for granulated slag in a facility for producing granulated slag that uses molten slag discharged from a blast furnace molten slag, a waste direct melting furnace or the like as a raw material.
[0002]
[Prior art]
For example, in equipment for producing granulated slag using blast furnace molten slag as raw material, molten slag discharged from the outlet of the blast furnace via the tap is supplied with a large amount of cooling water via the cooling water injection nozzle. The molten slag is solidified while being dispersed into fine particles by the water jet force.
[0003]
The produced granulated slag is transported to the dehydrator together with water as a granulated slag slurry. Here, water is separated from the granulated slag slurry, and only the granulated slag is appropriately carried out.
[0004]
For example, as shown in FIG. 4, the dewatering apparatus 41 has a lower side wall surface of a dewatering tank 41 formed of wire nets 41 a and 41 b, dewatered by passing water from the wire nets 41 a and 41 b, , Are discharged to the outside through the ridges 42a and 42b, respectively. At that time, in consideration of both dewatering efficiency and slag outflow, the meshes of the wire nets 41a and 41b are usually about 3 mm. However, since the slag is considerably contained in the water passing through the 3 mm wire nets 41a and 41b, it is necessary to re-separate the slag by separately providing a settling tank 43 for the dehydrated water. Moreover, since the metal nets 41a and 41b are also clogged, maintenance such as cleaning is required periodically.
[0005]
Therefore, Patent Document 1 discloses a solid-liquid separation device in which the dewatering function from the granulated slag slurry is enhanced. This solid-liquid separator distributes the granulated slag evenly with a distributor in the rotating drum, dehydrates it by cake filtration with particles settled in the rotating drum, and the granulated slag is picked up by the scraping blades in the drum. When rotating, it falls onto the carry-out conveyor and is carried out of the drum.
[0006]
[Patent Document 1]
Japanese Patent Laid-Open No. 2001-180989
[Problems to be solved by the invention]
Although the solid-liquid separation device described in Patent Document 1 has an increased dehydration function, it has a complicated structure because it is composed of various components, and the maintenance cost of the facility is high as well as the initial cost of the facility cost. Moreover, the dewatered granulated slag must be temporarily stored. Therefore, a storage tank for that purpose and a conveying means up to that are required, and the facility becomes large.
[0008]
Therefore, the present invention provides a dewatering device for granulated slag slurry that can efficiently perform dewatering of the granulated slag slurry with a simple mechanism.
[0009]
[Means for Solving the Problems]
The dewatering device for granulated slag slurry of the present invention comprises a rotatable gate valve plate that opens and closes a granulated slag discharge port provided at the lower part of a bunker that receives the granulated slag slurry, A pocket for storing the water that has flowed down and discharged, and an overflow portion that is formed at the top of the pocket and overflows the water that flows out from the gap between the granulated slag discharge port and the gate valve plate and rises in the pocket It is characterized by having.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
The present invention will be described below with reference to the drawings.
[0011]
Example 1
FIG. 1A is a side view showing a first embodiment of the dehydrating apparatus of the present invention, and FIG. 1B is a longitudinal sectional view showing the inside. A gate valve plate 3 that surrounds the granulated slag discharge port 2 at the lower part of the bunker 1 that receives the granulated slag is provided opposite to the gate valve plate 3. The paired gate valve plates 3 are provided so as to be rotatable about the gate rotation shaft 4 by the gate driving device 5 via the gears 6 of the gate valve plates 3 to open and close the granulated slag discharge port 2.
[0012]
A pocket portion 8 is formed with a gap between the gate valve plate 3 and the side wall of the granulated slag discharge port 2. In the closed state, the bottom surface and the side surface are brought into close contact with the upper portion of the pocket portion 8, that is, the paired gate valve plates 3, and the upper portion of the close contact surface of each gate valve plate 3 is opened to form the overflow portion 7.
[0013]
Below the gate valve plate 3, a water receiving bowl 9 is disposed so as to be retractable. In the dehydration, when the water flowing out from the gap between the granulated slag discharge port 2 of the bunker 1 and the gate valve plate 3 is accumulated in the pocket portion 8 and exceeds the overflow portion 7 of the gate valve plate 3, it is overflowed and drained. The overflowed water is received by the water receiving bowl 9 and drained.
[0014]
The granulated slag that flows out from the gap 10 between the granulated slag discharge port 2 and the gate valve plate 3 together with the water enters the pocket portion 8, but the rising speed of the water at this portion is sufficiently slower than the portion of the gap 10, Slag is not fluidized and only water is discharged from the overflow section.
[0015]
After dehydration, the water receiving bowl 9 is retracted, and then the gate valve plate 3 is opened to discharge the granulated slag. The remaining water below the water level in the pocket portion when the valve plate is opened is discharged together with the slag, but the amount is sufficiently small with respect to the discharged amount of the slag and there is no practical problem.
[0016]
Example 2
FIG. 2A is a side view showing a second embodiment of the dehydrating apparatus of the present invention, and FIG. 2B is a longitudinal sectional view showing the inside. The same members as those in FIG. 1 are denoted by the same reference numerals, and the description thereof is omitted.
[0017]
This embodiment is an embodiment in the case where there is one gate valve plate 3. The gate valve plate 3 is provided so as to be rotatable by a gate driving device 5 around the gate rotation shaft 4 and opens and closes the granulated slag discharge port 2.
[0018]
The gate valve plate 3 is in close contact with the valve seal plate 11 provided in the granulated slag discharge port 2, and between the gate valve plate 3, the side wall of the granulated slag discharge port 2, and the valve seal plate 11, Pocket portions 8 are formed at intervals. An overflow portion 7 is formed in the upper portion of the pocket portion 8, that is, in the upper portion of the close contact surface of the gate valve plate 3. Below the gate valve plate 3, a water receiving bowl 9 is disposed so as to be retractable.
[0019]
The gate valve plate 3 is in close contact with the valve seal plate 11, and water flowing out from the gap 10 between the pulverized granulated slag discharge port 2 and the gate valve plate 3 is stored in the pocket portion 8 and further rises to the gate valve. If the overflow part 7 of the board 3 is exceeded, it will overflow and drain. The overflowed water is received by the water receiving bowl 9 and drained.
[0020]
The granulated slag that flows out of the gap 10 between the granulated slag discharge port 2 and the gate valve plate 3 together with the water enters the pocket portion 8, but the rising speed of the water in the pocket portion 8 is sufficiently slower than the gap portion. The slag is not fluidized and only water is discharged from the overflow section 7.
[0021]
After draining the water, the water catcher 9 is retracted, and then the gate valve plate 3 is opened to discharge the granulated slag.
[0022]
Example 3
FIG. 3 is a cross-sectional view showing a third embodiment of the dehydrating apparatus of the present invention. The same members as those in FIG. 1 are denoted by the same reference numerals, and the description thereof is omitted.
[0023]
In the first and second embodiments, when the amount of water flowing into the bunker 1 is large, for example, when granulated slag is sent by slurry transportation, the water level in the bunker 1 rises and the flow rate of the pocket portion 8 increases. It is considered that the slag accumulated in this portion is fluidized and flows out from the overflow portion 7.
[0024]
Therefore, in this embodiment, the pocket portion 8 is formed by arranging the bunker discharge port 2 at a sufficient interval so as to surround the lower portion of the bunker 3. The upper part of the bunker discharge port 2 is opened to form the overflow part 7 so that the water level in the bunker does not rise above this level. A water catch 9 is provided on the outer periphery of the overflow portion to receive the overflowed water.
[0025]
In the lower part of the bunker discharge port 2, a pair of gate valve plates 3 is provided as in the first embodiment. However, the pair of gate valve plates 3 is not provided with an overflow portion.
[0026]
In the present embodiment, when the amount of water flowing into the bunker is large, it is possible to prevent the water level in the bunker from rising and the granulated slag from being fluidized by the discharged water flow and flowing out from the overflow portion of the valve plate.
[0027]
【The invention's effect】
In the present invention, the granulated slag slurry can be efficiently dehydrated by a simple mechanism for allowing water to overflow from the lower part of the bunker.
[Brief description of the drawings]
FIG. 1A is a side view showing a first embodiment of the dehydrating apparatus of the present invention, and FIG. 1B is a longitudinal sectional view showing the inside.
FIG. 2A is a side view showing a second embodiment of the dehydrating apparatus of the present invention, and FIG. 2B is a longitudinal sectional view showing the inside.
FIG. 3 is a cross-sectional view showing a third embodiment of the dehydrating apparatus of the present invention.
FIG. 4 is a longitudinal sectional view of a conventional dehydrator.
[Explanation of symbols]
1: Bunker 2: Granulated slag discharge port 3: Gate valve plate 4: Gate rotary shaft 5: Gate drive device 6: Gear 7: Overflow portion 8: Pocket portion 9: Water receiving rod 10: Clearance 11: Valve seal plate 41 : Dewatering tank 41a, 41b: Wire mesh 42a, 42b: Trap 43: Sedimentation tank

Claims (4)

水砕スラグスラリーを受け入れるバンカーの下部に設けられた水砕スラグ排出口を開閉する回動可能なゲート弁板を備え、前記水砕スラグ排出口を下降して流出した水を貯めるポケットと、該ポケットの上部に形成された、前記水砕スラグ排出口と前記ゲート弁板との隙間から流出して前記ポケットを上昇する水をオーバーフローさせるオーバーフロー部を備えたことを特徴とする水砕スラグスラリーの脱水装置。A pivotable gate valve plate that opens and closes a granulated slag discharge port provided at a lower part of a bunker that receives the granulated slag slurry, and a pocket for storing water that has flowed down the granulated slag discharge port; A granulated slag slurry comprising an overflow portion formed in an upper portion of a pocket and overflowing water that flows out from a gap between the granulated slag discharge port and the gate valve plate and rises up the pocket. Dehydration device. 水砕スラグスラリーを受け入れるバンカーの下部の水砕スラグ排出口を取り囲んで水砕スラグ排出口を開閉する回動可能なゲート弁板が対向して設けられ、前記対をなすゲート弁板は閉状態では底面、側面とも密着し、密着面の上部は開口してオーバーフロー部を形成し、前記ゲート弁板と前記水砕スラグ排出口との間に間隔をあけてポケット部が形成されていることを特徴とする請求項1記載の水砕スラグスラリーの脱水装置。  A rotatable gate valve plate surrounding the granulated slag discharge port at the lower part of the bunker for receiving the granulated slag slurry is provided oppositely, and the paired gate valve plates are closed. Then, the bottom surface and the side surface are in close contact, the upper portion of the contact surface is opened to form an overflow portion, and a pocket portion is formed with a gap between the gate valve plate and the granulated slag discharge port. The dewatering device for granulated slag slurry according to claim 1. 水砕スラグスラリーを受け入れるバンカーの下部の水砕スラグ排出口を取り囲んで水砕スラグ排出口を開閉する回動可能なゲート弁板が設けられ、前記ゲート弁板が閉状態で底面及び側面が密着する弁シール板が設けられ、前記ゲート弁板の密着面の上部は開口して水のオーバーフロー部を形成し、前記ゲート弁板、前記水砕スラグ排出口および弁シール板との間に間隔をあけてポケット部が形成されていることを特徴とする請求項1記載の水砕スラグスラリーの脱水装置。  A pivotable gate valve plate surrounding the granulated slag outlet at the bottom of the bunker that receives the granulated slag slurry is provided to open and close the granulated slag outlet, and the bottom and sides are in close contact with the gate valve plate closed. A valve seal plate is provided, the upper portion of the contact surface of the gate valve plate is opened to form a water overflow portion, and a gap is provided between the gate valve plate, the granulated slag discharge port, and the valve seal plate. The dewatering device for granulated slag slurry according to claim 1, wherein a pocket portion is formed by opening. 水砕スラグスラリーを受け入れるバンカーの下部を取り囲むように間隔をおいてバンカーを下降して流出した水を貯めるポケット部を有するバンカー排出口をバンカーの下部に設け、前記ポケット部の上部を開放して前記ポケットを上昇する水をオーバーフローさせるオーバーフロー部とし、該オーバーフロー部はこのレベル以上にバンカー内の水位を上昇させないレベルとし、前記バンカー排出口の下部に水砕スラグ排出口を開閉する回動可能なゲート弁板が設けられていることを特徴とする水砕スラグスラリーの脱水装置。 A bunker outlet having a pocket portion for storing the water that has flowed down the bunker at a distance so as to surround the lower portion of the bunker that receives the granulated slag slurry is provided in the lower portion of the bunker, and the upper portion of the pocket portion is opened. An overflow part that overflows the water that rises in the pocket, the overflow part is a level that does not raise the water level in the bunker above this level , and is pivotable to open and close the granulated slag discharge port below the bunker discharge port dehydrator water granulated slag slurry characterized in that the gate valve plate is provided.
JP2002350160A 2002-12-02 2002-12-02 Dewatering equipment for granulated slag slurry Expired - Fee Related JP4153782B2 (en)

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