JP4151099B2 - Manufacturing method of vibration actuator - Google Patents

Manufacturing method of vibration actuator Download PDF

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Publication number
JP4151099B2
JP4151099B2 JP00122298A JP122298A JP4151099B2 JP 4151099 B2 JP4151099 B2 JP 4151099B2 JP 00122298 A JP00122298 A JP 00122298A JP 122298 A JP122298 A JP 122298A JP 4151099 B2 JP4151099 B2 JP 4151099B2
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Japan
Prior art keywords
elastic body
vibration actuator
punching
processing
punching die
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Expired - Lifetime
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JP00122298A
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Japanese (ja)
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JPH11206158A (en
Inventor
豪 松本
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Nikon Corp
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Nikon Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、弾性体と電気機械変換素子を備える振動アクチュエータの製造方法に関するものである。
【0002】
【従来の技術】
図3は、振動アクチュエータの一例を示す図である。
振動アクチュエータ10は、矩形平板状の弾性体11と、この弾性体11の一方の面に接合され、電気信号を機械変位に変換する電気機械変換素子であるPZTなどの圧電素子12とを備えている。
この振動アクチュエータ10は、圧電素子12に設けられた電極13Aに第1の交流電圧を印加し、電極13Bに前記第1の交流電圧と位相の異なる第2の交流電圧を印加することで、弾性体11に1次の縦振動と4次の屈曲振動を調和的に発生させる。そして、屈曲振動の腹の位置に生じる楕円運動から駆動力を取り出すことができる。
このような振動アクチュエータとしては、「光ピックアップ移動を目的とした圧電リニア・モータ」(富川義朗氏他:第五回電磁力関連のダイナミックシンポジウム講演論文集,第393頁〜第398頁)において、その構成及び負荷特性に関する解析結果が詳細に説明されている。
【0003】
従来、この振動アクチュエータ10は、弾性体11を切削などによって矩形平板状に加圧し、その後に、圧電素子12を接着する製造方法が採られていた。
【0004】
【発明が解決しようとする課題】
しかし、前述した従来の製造方法は、切削による加工時間が長く、振動アクチュエータを大量に生産することが困難であった。
本発明は、加工時間が短く、大量産に適した振動アクチュエータの製造方法を提供することを課題とする。
【0005】
【課題を解決するための手段】
前記課題を解決するために、請求項1の発明は、平板状の弾性体(11)と、前記弾性体の一方の面に接合された電気機械変換素子(12)とを含む振動アクチュエータを製造する振動アクチュエータの製造方法において、第1の打抜型に搭載された板状の基材に第2の打抜型を接触させ、前記第2の打抜型で前記基材をプレスすることにより、前記基材を打ち抜いて前記弾性体を形成する打抜工程(S101)と、所定の表面粗さに加工されたプレス型(23)の表面を前記弾性体の前記第2の打抜型と接触した被加工面に転写することにより、前記被加工面を所定の粗さにすると同時に、前記被加工面に生じたバリを平坦に加工する面加工工程と、前記打抜工程で打ち抜いた弾性体の前記第2の打抜型と接触した被加工面に前記電気機械変換素子を隙間なく接合する接合工程(S103)と、を備えることを特徴とする振動アクチュエータの製造方法である。
【0008】
【発明の実施の形態】
以下、図面等を参照して、本発明に係る実施形態について、さらに詳しく説明する。
なお、以降の説明は、振動アクチュエータとして、超音波の振動域を利用する振動アクチュエータを例にとって行う。
図1は、本発明に係る振動アクチュエータの製造方法を示す工程図、図2は、図1の各工程を示した模式図である。
この実施形態の振動アクチュエータの製造方法は、図1に示すように、打抜工程S101と、面加工工程S102と、接合工程S103等とを備えている。
【0009】
打抜工程S101は、弾性体11の大きさに板状の基材30をプレス型21,22で打ち抜く工程である。
基材30は、ステンレス,インバー材,エリンバー材などの難切削金属材料で作製された板状の基材である。この工程は、図2(a),(b),(c)に示すように、打ち抜き用のプレス型21,22を用いて、基材30を打ち抜くことによって、弾性体11Aを加工する。
【0010】
このときに、打抜加工された弾性体11Aは、図2(c)に示すように、プレス型21に接触した側の面11cには、バリ11aが発生し、また、プレス型22に接触した側のコーナー部には、ダレ11bが発生してしまう。
このために、次の面加工工程S102を施す。
【0011】
面加工工程S102は、打抜工程S101の後に、弾性体11Aの圧電素子12を接合する接合面11cを、平坦に加工する工程である。
この工程では、図2(d),(e),(f)に示すように、プレス型23,24を用いて、バリ11aをつぶし、弾性体11の片側を略平坦に面加工するようにしている。平坦面にする理由は、弾性体11と圧電素子12の間に、隙間があると振動がうまく伝わらないので、これを防止するためである。なお、ダレ11bを無くして、平坦面にするのは、つぶし量が多く困難である。
【0012】
また、弾性体11と圧電素子12の接着力を高めるために、プレス型23の表面を所望の面粗さに加工しておき、そのプレス型23の表面を弾性体11の接合面11cに転写することにより、弾性体14の表面を所望の表面粗さにするようにしてもよい。
【0013】
接合工程S103は、面加工工程S102で加工した弾性体11の、打抜型21と接触した被加工面(接合面)11cに、圧電素子12を接着剤によって接合する工程である。
この工程では、図2(g),(h)に示すように、面加工工程S102で平坦になった側に、圧電素子12を接着する。
以上のような方法により、図3に示すような振動アクチュエータ10を製作することができる。
この実施形態によれば、弾性体の加工時間が少なくなり、大量に、かつ、安価に振動アクチュエータを製造できる。また、切削加工と比較して、形状や質量の均一性が高くなる利点がある。
【0014】
以上説明した実施形態に限定されることなく、種々の変形や変更が可能であって、それらも本発明の均等の範囲内である。
例えば、弾性体は、矩形平板状の例で説明したが、ドーナツ板状のものなどであってもよい。
【0015】
【発明の効果】
以上詳しく説明したように、本発明によれば、弾性体の加工時間が少なくなり、大量に、かつ、安価に振動アクチュエータを製造することができる、という効果がある。
【図面の簡単な説明】
【図1】本発明に係る振動アクチュエータの製造方法を示す工程図である。
【図2】図1の各工程を示した模式図である。
【図3】振動アクチュエータの一例を示す概略図である。
【符号の説明】
10 振動アクチュエータ
11,11A 弾性体
11a バリ
11b ダレ
11c 接合面
12 圧電素子
21,22,23,24 プレス型
30 基材
S101 打抜工程
S102 面加工工程
S103 接合工程
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for manufacturing a vibration actuator including an elastic body and an electromechanical transducer.
[0002]
[Prior art]
FIG. 3 is a diagram illustrating an example of a vibration actuator.
The vibration actuator 10 includes a rectangular plate-like elastic body 11 and a piezoelectric element 12 such as PZT which is an electromechanical conversion element that is joined to one surface of the elastic body 11 and converts an electrical signal into a mechanical displacement. Yes.
The vibration actuator 10 is elastic by applying a first AC voltage to the electrode 13A provided in the piezoelectric element 12 and applying a second AC voltage having a phase different from that of the first AC voltage to the electrode 13B. A primary longitudinal vibration and a fourth-order bending vibration are generated in the body 11 in a harmonic manner. And driving force can be taken out from the elliptical motion which arises in the position of the antinode of bending vibration.
As such a vibration actuator, “Piezoelectric linear motor for the purpose of optical pickup movement” (Mr. Yoshiro Tomikawa et al .: Proceedings of the 5th Electromagnetic Force Related Dynamic Symposium, pages 393-398) The analysis results regarding the configuration and load characteristics are described in detail.
[0003]
Conventionally, the vibration actuator 10 has been manufactured by pressing the elastic body 11 into a rectangular flat plate shape by cutting or the like, and then bonding the piezoelectric element 12.
[0004]
[Problems to be solved by the invention]
However, the above-described conventional manufacturing method has a long processing time by cutting, and it is difficult to produce a large number of vibration actuators.
An object of the present invention is to provide a method for manufacturing a vibration actuator that has a short processing time and is suitable for mass production.
[0005]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the invention of claim 1 manufactures a vibration actuator including a flat elastic body (11) and an electromechanical transducer (12) joined to one surface of the elastic body. In the method for manufacturing a vibration actuator, the base is formed by bringing a second punching die into contact with a plate-like substrate mounted on the first punching die, and pressing the substrate with the second punching die. A punching step (S101) for punching a material to form the elastic body, and a work piece in which the surface of the press die (23) processed to a predetermined surface roughness is brought into contact with the second punching die of the elastic body By transferring to the surface, the surface to be processed is made to have a predetermined roughness, and at the same time, a surface processing step for processing the burrs generated on the surface to be processed flat, and the elastic body punched in the punching step . The electric machine on the work surface in contact with the punching die 2 A bonding step of bonding without gaps換素Ko (S103), a production method of a vibration actuator comprising: a.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments according to the present invention will be described in more detail with reference to the drawings.
In the following description, a vibration actuator using an ultrasonic vibration region is taken as an example of the vibration actuator.
FIG. 1 is a process diagram showing a method of manufacturing a vibration actuator according to the present invention, and FIG. 2 is a schematic diagram showing each process of FIG.
As shown in FIG. 1, the manufacturing method of the vibration actuator of this embodiment includes a punching step S101, a surface processing step S102, a joining step S103, and the like.
[0009]
The punching step S101 is a step of punching the plate-like base material 30 into the size of the elastic body 11 with the press dies 21 and 22.
The base material 30 is a plate-like base material made of a hard-to-cut metal material such as stainless steel, an invar material, and an elimber material. In this step, as shown in FIGS. 2A, 2B, and 2C, the elastic body 11A is processed by punching the base material 30 using the punching dies 21 and 22.
[0010]
At this time, as shown in FIG. 2C, the punched elastic body 11 </ b> A generates burrs 11 a on the surface 11 c on the side in contact with the press die 21, and contacts the press die 22. The sagging 11b is generated at the corner portion on the side.
For this purpose, the next surface processing step S102 is performed.
[0011]
The surface processing step S102 is a step of processing the joining surface 11c for joining the piezoelectric elements 12 of the elastic body 11A to a flat shape after the punching step S101.
In this step, as shown in FIGS. 2D, 2E, and 2F, the burrs 11a are crushed by using the press dies 23 and 24 so that one side of the elastic body 11 is surface-finished substantially flat. ing. The reason for making the flat surface is to prevent vibrations from being transmitted well if there is a gap between the elastic body 11 and the piezoelectric element 12. Note that it is difficult to eliminate the sag 11b and make it a flat surface because of the large amount of crushing.
[0012]
Further, in order to increase the adhesive force between the elastic body 11 and the piezoelectric element 12, the surface of the press die 23 is processed to a desired surface roughness, and the surface of the press die 23 is transferred to the joint surface 11 c of the elastic body 11. By doing so, you may make it make the surface of the elastic body 14 into desired surface roughness.
[0013]
The joining step S103 is a step of joining the piezoelectric element 12 to the processing surface (joining surface) 11c of the elastic body 11 processed in the surface processing step S102 in contact with the punching die 21 with an adhesive.
In this step, as shown in FIGS. 2G and 2H, the piezoelectric element 12 is bonded to the side flattened in the surface processing step S102.
The vibration actuator 10 as shown in FIG. 3 can be manufactured by the above method.
According to this embodiment, the processing time of the elastic body is reduced, and the vibration actuator can be manufactured in a large amount and at a low cost. Further, there is an advantage that the uniformity of the shape and mass is higher than that of the cutting process.
[0014]
The present invention is not limited to the embodiment described above, and various modifications and changes are possible, and these are also within the equivalent scope of the present invention.
For example, the elastic body has been described as an example of a rectangular flat plate, but may be a donut plate.
[0015]
【The invention's effect】
As described above in detail, according to the present invention, there is an effect that the processing time of the elastic body is reduced, and the vibration actuator can be manufactured in a large amount and at a low cost.
[Brief description of the drawings]
FIG. 1 is a process diagram showing a method of manufacturing a vibration actuator according to the present invention.
FIG. 2 is a schematic diagram showing each step of FIG. 1;
FIG. 3 is a schematic view showing an example of a vibration actuator.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Vibration actuator 11, 11A Elastic body 11a Burr 11b Sag 11c Joining surface 12 Piezoelectric element 21, 22, 23, 24 Press die 30 Base material S101 Punching process S102 Surface processing process S103 Joining process

Claims (1)

平板状の弾性体と、前記弾性体の一方の面に接合された電気機械変換素子とを含む振動アクチュエータを製造する振動アクチュエータの製造方法において、
第1の打抜型に搭載された板状の基材に第2の打抜型を接触させ、前記第2の打抜型で前記基材をプレスすることにより、前記基材を打ち抜いて前記弾性体を形成する打抜工程と、
所定の表面粗さに加工されたプレス型の表面を前記弾性体の前記第2の打抜型と接触した被加工面に転写することにより、前記被加工面を所定の粗さにすると同時に、前記被加工面に生じたバリを平坦に加工する面加工工程と、
前記打抜工程で打ち抜いた弾性体の前記第2の打抜型と接触した被加工面に前記電気機械変換素子を隙間なく接合する接合工程と、を備えることを特徴とする振動アクチュエータの製造方法。
In a manufacturing method of a vibration actuator, which manufactures a vibration actuator including a plate-like elastic body and an electromechanical transducer element bonded to one surface of the elastic body,
A second punching die is brought into contact with a plate-like base material mounted on the first punching die, and the base material is pressed by the second punching die, whereby the elastic body is punched out. A punching process to form;
By transferring the surface of the press die processed to a predetermined surface roughness to the processing surface in contact with the second punching die of the elastic body, the processing surface is made to have a predetermined roughness and at the same time A surface processing step of processing the burr generated on the processing surface flatly;
And a joining step of joining the electromechanical conversion element to the work surface in contact with the second punching die of the elastic body punched in the punching step without a gap .
JP00122298A 1998-01-07 1998-01-07 Manufacturing method of vibration actuator Expired - Lifetime JP4151099B2 (en)

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JPH11206158A JPH11206158A (en) 1999-07-30
JP4151099B2 true JP4151099B2 (en) 2008-09-17

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