JP4149819B2 - Liquid composite container - Google Patents

Liquid composite container Download PDF

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Publication number
JP4149819B2
JP4149819B2 JP2003007779A JP2003007779A JP4149819B2 JP 4149819 B2 JP4149819 B2 JP 4149819B2 JP 2003007779 A JP2003007779 A JP 2003007779A JP 2003007779 A JP2003007779 A JP 2003007779A JP 4149819 B2 JP4149819 B2 JP 4149819B2
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JP
Japan
Prior art keywords
container
shoulder
annular
peripheral surface
liquid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2003007779A
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Japanese (ja)
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JP2004217267A (en
Inventor
登美雄 田原
徹 市川
雅浩 伊藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hosokawa Yoko KK
Original Assignee
Hosokawa Yoko KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hosokawa Yoko KK filed Critical Hosokawa Yoko KK
Priority to JP2003007779A priority Critical patent/JP4149819B2/en
Publication of JP2004217267A publication Critical patent/JP2004217267A/en
Application granted granted Critical
Publication of JP4149819B2 publication Critical patent/JP4149819B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Description

【0001】
【産業上の利用分野】
本発明は、液体化粧料容器として、又エアレスポンプ付き容器として好適な美観に優れた液体用複合容器に関する。
【0002】
【従来の技術】
従来より、液体用の複合容器として、例えば実開平6−80668号公報に開示されているように、軽量化、美観を達成する為に、薄肉のプラスチックボトルを外箱に挿入した複合容器がよく知られている。
【0003】
このタイプの液体用複合容器は、内容器となるプラスチックボトルを薄肉に形成してプラスチック材料の使用量を低減化しているが、薄肉のプラスチックボトルは剛性が不足して自立性なく、更に加飾性が悪いことから、薄肉ボトルに紙製や合成樹脂製の外装体を組み付けて自立性のある液体収納用の複合容器としたものである。
【0004】
【発明が解決しようとする課題】
従来の外装体を用いた液体用複合容器は、外装体に印刷等の加飾を施すことが可能にして自立性があるものの、外装体と外装体に挿入したボトルの頚部との一体感に欠けるうえに質感が低く、また、外装体のデザインが箱形に限定されるので美麗な液体化粧料容器として採用することが難しかった。
【0005】
また、上記の液体用複合容器には、エアレスポンプを組み付けて内容液の吐出量に応じて内容器を収縮させ減容させていく技術思想がないので、エアレスポンプ付き容器として好適に使用することができなかった。
【0006】
本発明は、上記の問題に鑑みてなされたもので、液体化粧料の収納やエアレスポンプ付き容器として好適な軽量にして美麗な複合容器を提供することにある。
【0007】
【課題を解決するための手段】
本発明は、頚部を立設した肩部の外周縁から下端開放の外胴部を垂設し、前記肩部の下面に前記外胴部の上部内周面に沿うガイド壁を垂設し、前記外胴部と前記ガイド壁との間の前記肩部の下面に環状凹部を刻設して成る外装体と、筒状のフィルムから成る内胴部の下端部内周面に皿状の底部材を一体に結合すると共に前記環状凹部に嵌入する環状凸部を突設した口部材を前記内胴部の上端部外周面に一体に結合して成る内容器とを有し、前記外装体内に前記内容器を嵌挿して前記環状凹部と前記環状凸部を溶着した。
【0008】
上記の構成としたことにより、軽量化された質感の高い液体収納用の複合ボトルとすることができると共に、内容器を負圧により容易に収縮するフレキシブル容器に形成し、エアレスポンプを取り付けてエアレスポンプ付き容器として使用することができるようにした。
【0009】
【発明の実施の形態】
以下、本発明の液体用複合容器の好適な実施の形態を図面を参照しながら詳細に説明する。
【0010】
図1乃至図3は、本発明の実施の形態を示しており、無底のボトル形状をした外装体1と、この外装体1内に挿入して外装体1と一体化される有底筒状の内容器10とから構成されている。
【0011】
外装体1は、図2(a)に示すように、外周面に雄ネジ3を螺設した頚部2と、該頚部2を立設した肩部4と、該肩部4の外周縁から垂設された下端開放の外胴部5と、該外胴部5の上部内周面に沿って肩部4の下面に垂設されたガイド壁6とを有して構成されている。尚、頚部2に取り付けられる蓋やポンプとの嵌合手段はネジ嵌合に限られず、アンダーカット等の嵌合手段としてもよい。
【0012】
また、外胴部5とガイド壁6との間に位置する肩部4の下面には、環状凹部7が刻設されており、該環状凹部7内には、図2(b)に示すように、超音波リブ8が突設されている。
【0013】
上記の外装体1は、SAN、PET、PS、PMMA、ABS、PP、PE等、剛性のある熱可塑性樹脂を用いて射出成形方法で成形される。従って、肉厚の均一な自立性のある外装体1が得られる。また、外装体1の外周面には、ホットスタンプや印刷、転写などの加飾技術を用いて文字や模様の加飾が施される。
【0014】
内容器10は、図3に示すように、筒状のフィルムから成る内胴部11と、この内胴部11の下端内周に一体に結合され底板13の外周縁に低い周壁14を立設した皿形状の底部材12と、内胴部11の上端外周に一体に結合されフランジ部16の上面に環状凸部17が突設されたリング状の口部材15とを有して構成されている。
【0015】
内胴部11は、矩形に裁断したラミネートフィルムを丸めてその側端部どうしを接合形成したフィルムによる筒状体であり、このラミネートフィルムの中間層にはバリア性の高い合成樹脂フイルムが選択され、外層には底部材12と口部材15とに溶着性の良い合成樹脂フィルムが選択されている。ラミネートフィルを構成するフィルム材としては、ポリエチレンフィルム、ポリエステルフィルム、ポリプロピレンフィルムが好適であり、金属蒸着やシリカ蒸着を施したフィルムを中間層に使用してバリア性を高くしてもよい。ラミネートフィルムはこれらのフィルムをラミネート加工して得られる。
【0016】
また、複合容器を、図4に示すように、エアレスポンプ21を取り付ける容器として使用する場合は、内胴部11にフレキシブル性の高いフィルム材を選択することが好ましい。また、図5に示す、外装体1の雄ネジ3に螺合するネジキャップ21を取り付けた通常の液体収納用のボトルとして使用する場合は、内胴部11に硬質のフィルムを選択することが好ましい。
【0017】
また、内胴部11の外表面に印刷や転写により文字や図柄、色彩による加飾を施すと共に外装体1を透明性の合成樹脂を使用して成形し、透明性の外装体1を透して内容器10を視ることにより、美観や質感を高めることが可能である。
【0018】
口部材15と底部材12の内胴部11への一体化結合は、熱溶着方法かインサート成形方法によることが好ましい。即ち、熱溶着方法では、口部材15と底部材12とを個別に成形し、底部材12を内胴部11の下端部内周面に溶着し、口部材15を内胴部11の上端部外周に溶着することにより一体に結合する。また、インサート成形方法では、口部材15と底部材12を成形する金型内に内胴部11をインサートし、射出成形方法で口部材15と底部材12を成形すると同時に一体に結合する。
【0019】
外装体1と内容器10を一体に組み付けるには、外装体1の下端開口5aから内容器10を挿入すると共に超音波治具を外胴部5と内胴部11の隙間23に挿入し、外装体1の環状凹部7に内容器10の口部材15の環状凸部17を嵌合し、超音波治具の先端を口部材15のフランジ部16に当接して超音波溶着方法で溶着する。
【0020】
この組み付け作業は、外装体1に挿入される内容器10が筒形状を維持しているので超音波治具の挿入が容易であり、フランジ部16で溶着するので振動電搬のロスが少なく、環状凹部7に環状凸部17を嵌合して溶着するので溶融樹脂が隘路に充満して嵌合部全周に亘り確実に溶着し、液密なボトルとすることができる。
【0021】
本実施の形態の複合容器は、外装体1が下面開放のままでも内容器10の変形を防止すると共に液体の充填可能な自立性を有し、液体化粧容器としての美麗な外観を付与できるが、図4に示すように、必要に応じて底カバー22を取り付けておくとよい。
【0022】
また、エアレスポンプ付き容器として使用する場合は、内容器10の内胴部11にフレキシブル性の高いラミネートフィルムを使用するので、エアレスポンプ20の作動により収納液を吐出すると、内容器10内の負圧により内胴部11が吐出量に応じて極めて容易に収縮する。
【0023】
従って、エアレスポンプ20の操作が円滑に行われ、内胴部11がフレキシブルに収縮して収納液を無駄なく排出することができる。
【0024】
【発明の効果】
以上、説明したような形態で実施される本発明は、以下に記載されるような効果を奏する。
【0025】
頚部を立設した肩部の外周縁から外胴部を垂設した外装体に、筒状のフィルムの内胴部を有する内容器を液密に溶着して構成したので、自立性のある軽量化された質感の高い複合ボトルとなり、美麗な液体化粧料容器として利用することができる。
【0026】
また、内容器の内胴部にフレキシブル性の高いフィルムを使用することにより、負圧により内胴部を容易に収縮させることができるので、エアレスポンプ付き容器として好適に利用することができる。
【図面の簡単な説明】
【図1】本発明の液体用複合容器の好適な実施の形態を示す正面半断面図。
【図2】図1の容器における外装体を示す、(a)は正面半断面図、(b)は要部の拡大断面図。
【図3】図1の容器における内容器を示す正面半断面図。
【図4】図1の容器の使用例を示す正面半断面図。
【図5】図1の容器に使用されるネジキャップを示す断面図。
【符号の説明】
1 外装体,2 頚部,4 肩部,5 外胴部,6 ガイド壁,7 環状凹部,10 内容器,11 内胴部,12 底部材,15 口部材,17 環状凸部
[0001]
[Industrial application fields]
The present invention relates to a liquid composite container excellent in aesthetics suitable as a liquid cosmetic container and a container with an airless pump.
[0002]
[Prior art]
Conventionally, as a composite container for liquid, for example, as disclosed in Japanese Utility Model Publication No. 6-80668, a composite container in which a thin plastic bottle is inserted into an outer box is often used in order to achieve weight reduction and aesthetics. Are known.
[0003]
This type of liquid composite container reduces the amount of plastic material used by forming a thin plastic bottle as the inner container. However, thin plastic bottles lack rigidity and are not self-supporting, and can be further decorated. Because of its poor properties, it is a self-supporting composite container for storing liquid by assembling an outer package made of paper or synthetic resin to a thin-walled bottle.
[0004]
[Problems to be solved by the invention]
Although the conventional composite container for liquids using an exterior body can be decorated such as printing on the exterior body and is self-supporting, it has a sense of unity between the exterior body and the neck of the bottle inserted into the exterior body. In addition to being lacking, the texture is low, and the design of the exterior body is limited to a box shape, making it difficult to adopt as a beautiful liquid cosmetic container.
[0005]
In addition, the above-mentioned composite container for liquid does not have a technical idea of assembling an airless pump and contracting and reducing the volume of the inner container according to the discharge amount of the content liquid, so it can be suitably used as a container with an airless pump. I could not.
[0006]
The present invention has been made in view of the above problems, and it is an object of the present invention to provide a lightweight and beautiful composite container suitable for storing liquid cosmetics and a container with an airless pump.
[0007]
[Means for Solving the Problems]
The present invention vertically hangs the outer body portion of the lower end open from the outer peripheral edge of the shoulder portion erected neck, and suspends a guide wall along the upper inner peripheral surface of the outer body portion on the lower surface of the shoulder portion, An exterior body formed by engraving an annular recess on the lower surface of the shoulder between the outer body and the guide wall, and a dish-shaped bottom member on the inner peripheral surface of the lower end of the inner body made of a tubular film And an inner container formed by integrally coupling an upper end outer peripheral surface of the inner body portion with a mouth member projecting an annular convex portion that fits into the annular recess. The inner container was fitted and the annular recess and the annular projection were welded.
[0008]
By adopting the above configuration, it is possible to obtain a light-weight composite bottle for storing liquids with a high texture, and to form an inner container into a flexible container that easily contracts by negative pressure, and an airless pump is attached to form an airless It can be used as a container with a pump.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, preferred embodiments of the composite container for liquid according to the present invention will be described in detail with reference to the drawings.
[0010]
1 to 3 show an embodiment of the present invention, a bottomless bottle-shaped exterior body 1 and a bottomed cylinder that is inserted into the exterior body 1 and integrated with the exterior body 1. It is comprised from the inner container 10 of a shape.
[0011]
As shown in FIG. 2A, the exterior body 1 includes a neck portion 2 in which a male screw 3 is screwed on an outer peripheral surface, a shoulder portion 4 in which the neck portion 2 is erected, and an outer peripheral edge of the shoulder portion 4. The outer trunk portion 5 is provided with an open lower end and a guide wall 6 that is suspended from the lower surface of the shoulder portion 4 along the upper inner peripheral surface of the outer trunk portion 5. Note that the fitting means with the lid or pump attached to the neck 2 is not limited to screw fitting, but may be fitting means such as undercut.
[0012]
Further, an annular recess 7 is formed on the lower surface of the shoulder 4 located between the outer body 5 and the guide wall 6, and the annular recess 7 is shown in FIG. 2 (b). In addition, ultrasonic ribs 8 are projected.
[0013]
The exterior body 1 is molded by an injection molding method using a rigid thermoplastic resin such as SAN, PET, PS, PMMA, ABS, PP, PE or the like. Accordingly, a self-supporting exterior body 1 having a uniform thickness can be obtained. In addition, the outer peripheral surface of the exterior body 1 is decorated with characters and patterns using a decoration technique such as hot stamping, printing, and transfer.
[0014]
As shown in FIG. 3, the inner container 10 is provided with an inner body portion 11 made of a tubular film, and a lower peripheral wall 14 that is integrally coupled to the inner periphery of the lower end of the inner body portion 11 and is formed on the outer periphery of the bottom plate 13. The dish-shaped bottom member 12 and a ring-shaped mouth member 15 that is integrally coupled to the outer periphery of the upper end of the inner body portion 11 and has an annular convex portion 17 projecting from the upper surface of the flange portion 16 are configured. Yes.
[0015]
The inner body portion 11 is a cylindrical body made of a film obtained by rounding a laminated film cut into a rectangular shape and joining the end portions thereof. A synthetic resin film having a high barrier property is selected as an intermediate layer of the laminated film. For the outer layer, a synthetic resin film having good weldability to the bottom member 12 and the mouth member 15 is selected. The film material constituting the laminate film is preferably a polyethylene film, a polyester film, or a polypropylene film, and a film subjected to metal vapor deposition or silica vapor deposition may be used for the intermediate layer to increase the barrier property. Laminate films are obtained by laminating these films.
[0016]
Moreover, when using a composite container as a container which attaches the airless pump 21 as shown in FIG. 4, it is preferable to select a highly flexible film material for the inner trunk portion 11. In addition, when used as a normal liquid storage bottle with a screw cap 21 screwed onto the male screw 3 of the exterior body 1 shown in FIG. preferable.
[0017]
In addition, the outer surface of the inner body portion 11 is decorated with characters, patterns, and colors by printing or transferring, and the exterior body 1 is molded using a transparent synthetic resin, and the transparent exterior body 1 is seen through. By looking at the inner container 10, it is possible to enhance the beauty and texture.
[0018]
The integral connection of the mouth member 15 and the bottom member 12 to the inner body 11 is preferably performed by a heat welding method or an insert molding method. That is, in the heat welding method, the mouth member 15 and the bottom member 12 are individually formed, the bottom member 12 is welded to the inner peripheral surface of the lower end portion of the inner body portion 11, and the mouth member 15 is attached to the outer periphery of the upper end portion of the inner body portion 11. Bonded together by welding. Further, in the insert molding method, the inner body portion 11 is inserted into a mold for molding the mouth member 15 and the bottom member 12, and the mouth member 15 and the bottom member 12 are molded by the injection molding method and simultaneously coupled.
[0019]
To assemble the outer body 1 and the inner container 10 together, the inner container 10 is inserted from the lower end opening 5a of the outer body 1, and an ultrasonic jig is inserted into the gap 23 between the outer body part 5 and the inner body part 11, The annular convex portion 17 of the mouth member 15 of the inner container 10 is fitted into the annular concave portion 7 of the outer package 1, and the tip of the ultrasonic jig is brought into contact with the flange portion 16 of the mouth member 15 to be welded by an ultrasonic welding method. .
[0020]
This assembly work is easy to insert the ultrasonic jig because the inner container 10 inserted into the exterior body 1 is maintained in a cylindrical shape, and since it is welded by the flange portion 16, there is little loss of vibration and electric transport, Since the annular convex part 17 is fitted and welded to the annular concave part 7, the molten resin fills the bottleneck and is surely welded over the entire circumference of the fitting part, so that a liquid-tight bottle can be obtained.
[0021]
The composite container according to the present embodiment can prevent deformation of the inner container 10 even when the exterior body 1 is left open, and has a self-supporting property capable of being filled with liquid, and can give a beautiful appearance as a liquid cosmetic container. As shown in FIG. 4, a bottom cover 22 may be attached as necessary.
[0022]
Moreover, when using as a container with an airless pump, since a highly flexible laminate film is used for the inner body part 11 of the inner container 10, if the stored liquid is discharged by the operation of the airless pump 20, the negative pressure in the inner container 10 is reduced. Due to the pressure, the inner body portion 11 contracts very easily according to the discharge amount.
[0023]
Therefore, the operation of the airless pump 20 is smoothly performed, and the inner body portion 11 can be flexibly contracted to discharge the stored liquid without waste.
[0024]
【The invention's effect】
As described above, the present invention implemented in the form as described has the following effects.
[0025]
The inner container with the inner body of the tubular film is welded in a liquid-tight manner to the exterior body with the outer body suspended from the outer peripheral edge of the shoulder with the neck upright. It becomes a complex bottle with a high texture and can be used as a beautiful liquid cosmetic container.
[0026]
Further, by using a highly flexible film for the inner barrel portion of the inner container, the inner barrel portion can be easily contracted by a negative pressure, so that it can be suitably used as a container with an airless pump.
[Brief description of the drawings]
FIG. 1 is a front half sectional view showing a preferred embodiment of a composite container for liquid according to the present invention.
2 shows an exterior body in the container of FIG. 1, (a) is a front half sectional view, and (b) is an enlarged sectional view of a main part.
FIG. 3 is a front half sectional view showing an inner container in the container of FIG. 1;
FIG. 4 is a front half sectional view showing an example of use of the container of FIG.
FIG. 5 is a cross-sectional view showing a screw cap used in the container of FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Exterior body, 2 Neck part, 4 Shoulder part, 5 Outer trunk part, 6 Guide wall, 7 Annular recessed part, 10 Inner container, 11 Inner body part, 12 Bottom member, 15 Mouth member, 17 Annular convex part

Claims (1)

頚部を立設した肩部の外周縁から下端開放の外胴部を垂設し、前記肩部の下面に前記外胴部の上部内周面に沿うガイド壁を垂設し、前記外胴部と前記ガイド壁との間の前記肩部の下面に環状凹部を刻設して成る外装体と、筒状のフィルムから成る内胴部の下端部内周面に皿状の底部材を一体に結合すると共に前記環状凹部に嵌入する環状凸部を突設した口部材を前記内胴部の上端部外周面に一体に結合して成る内容器とを有し、前記外装体内に前記内容器を嵌挿して前記環状凹部と前記環状凸部を溶着して成ることを特徴とする液体用複合容器。An outer trunk portion having an open lower end is suspended from the outer peripheral edge of the shoulder portion where the neck portion is erected, and a guide wall along the upper inner peripheral surface of the outer trunk portion is suspended on the lower surface of the shoulder portion, and the outer trunk portion An outer body formed by engraving an annular recess on the lower surface of the shoulder between the guide wall and a dish-shaped bottom member integrally joined to the inner peripheral surface of the lower end portion of the inner body made of a cylindrical film And an inner container formed by integrally connecting a mouth member projecting an annular convex part to be fitted into the annular concave part to the outer peripheral surface of the upper end part of the inner body part, and fitting the inner container into the outer body. A liquid composite container, wherein the annular concave portion and the annular convex portion are welded to each other.
JP2003007779A 2003-01-16 2003-01-16 Liquid composite container Expired - Lifetime JP4149819B2 (en)

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JP4149819B2 true JP4149819B2 (en) 2008-09-17

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