JP4129953B2 - Phosphorus recovery equipment from barn sewage - Google Patents

Phosphorus recovery equipment from barn sewage Download PDF

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JP4129953B2
JP4129953B2 JP2003388065A JP2003388065A JP4129953B2 JP 4129953 B2 JP4129953 B2 JP 4129953B2 JP 2003388065 A JP2003388065 A JP 2003388065A JP 2003388065 A JP2003388065 A JP 2003388065A JP 4129953 B2 JP4129953 B2 JP 4129953B2
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sewage
phosphorus
aeration
water tank
barn
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一好 鈴木
康男 田中
隆 長田
美代子 和木
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National Agriculture and Food Research Organization
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本発明は畜舎汚水から資源を回収する技術に関し、殊に、畜産農家が容易に実施できるように畜舎汚水中に塩基性試薬や凝固剤を含む添加物を添加するような格別の手段を講ずることなく、畜舎汚水の燐及び燐化合物を平易に回収する方法及び回収装置に係るものであって、併せて畜舎汚水の浄化をもたらす技術に係る。   The present invention relates to a technology for recovering resources from barn sewage, and in particular, to take special measures such as adding an additive containing a basic reagent or a coagulant to barn sewage so that livestock farmers can easily carry it out. The present invention also relates to a method and a recovery device for easily recovering phosphorus and phosphorus compounds of livestock sewage, and also relates to a technique for purifying livestock sewage.

昨今、畜産経営の大規模化、専業化が全国的に進行しているが、経営内農地の拡大を伴わないケースが多い。それに起因して家畜排泄物が集中・偏在化する傾向があるが、関係法令が整備されたこともあって、家畜排泄物の適正な処理が強く求められている。   Recently, livestock management has become large scale and specialized throughout the country, but there are many cases that do not involve expansion of farmland within management. As a result, livestock excrement tends to be concentrated and unevenly distributed. However, due to the establishment of relevant laws and regulations, proper treatment of livestock excrement is strongly demanded.

家畜排泄物を含有する畜舎汚水は、これまでに、嫌気性処理技術及び好気性処理技術を利用した種々のタイプの浄化装置が開発されている(畜産環境保全論、62−97頁、養賢堂、1998年)。   For sewage sewage containing livestock excreta, various types of purification equipment using anaerobic and aerobic treatment technologies have been developed (stock raising environment conservation theory, pages 62-97, wisdom). (Dou, 1998).

しかしながら、嫌気性処理技術では、畜舎汚水中の有機物の除去は充分に行われるが、窒素・燐の除去は不充分であることが知られている。また、好気性処理技術のうち標準活性汚泥法では畜舎汚水中の有機物の除去は充分に行われるが、窒素・燐の除去は不充分であることが知られている。間歇曝気活性汚泥法では畜舎汚水中の有機物及び窒素の除去は充分に行われるが、燐については余剰汚泥を貯留する際に、嫌気化すると汚泥中に蓄積された燐が再放出され、処理が不安定になることなどが知られている。このように、畜舎汚水中の燐に関しては、除去はおろか回収して再資源化することについての確固たる技術がなく、その開発が急務とされる。   However, it is known that the anaerobic treatment technique sufficiently removes organic substances from the sewage in barn, but is insufficient to remove nitrogen and phosphorus. Among the aerobic treatment techniques, the standard activated sludge method is known to sufficiently remove organic substances in barn sewage but is insufficient to remove nitrogen and phosphorus. In the intermittent aeration activated sludge method, organic matter and nitrogen in the barn sewage are sufficiently removed.However, when storing excess sludge, phosphorus accumulated in the sludge is re-released when it is anaerobically treated. It is known that it becomes unstable. As described above, there is no firm technique for collecting and recycling phosphorus in sewage sewage, and its development is urgently needed.

ここで、燐回収技術として、下水・屎尿処理分野では、下水・屎尿の嫌気性処理又はそれらの汚泥処理の際に発生する排液を対象にして、可溶性燐を人為的に不溶性にして回収する技術として燐酸マグネシウムアンモニウム(MAP)法が提唱されている(下水道協会誌論文集、28巻、324号、68−77頁、1991年及び特開昭62-262789号公報、特開平1-119392号公報等)。   Here, as a technique for recovering phosphorus, in the field of sewage / sewage treatment, soluble phosphorus is artificially insoluble and recovered for anaerobic treatment of sewage / sewage or sludge treatment thereof. As a technology, the magnesium ammonium phosphate (MAP) method has been proposed (Sewage Association Journal, Vol. 28, No. 324, pp. 68-77, 1991, JP-A-62-262789, JP-A-1-119392 Gazette).

この技術は、処理対象汚水に苛性ソーダ等のpH調整剤と不足成分であるマグネシウムとを添加した後に混合し、MAP反応を惹起せしめ、可溶性燐を不溶化して回収するものである。MAP反応とは、水中に燐酸イオン、アンモニウムイオン及びマグネシウムイオンが存在すると、アルカリ条件下において夫々が等モルずつ結合し、不溶性のMAPを形成する反応である。このMAPは沈降性に優れ、容易に沈澱分離することができる(造水技術、22巻、1号、1-4頁、1996年)。もっとも、この技術はpH調整剤に加えマグネシウムという薬剤を添加する必要があり、pH制御を含む運転が煩瑣になるうえに、試薬を含めた運転経費が割高となる問題点があって、一般畜産農家には推奨し難いものである。   In this technique, a pH adjusting agent such as caustic soda and magnesium which is a deficient component are added to the waste water to be treated and mixed to induce a MAP reaction, so that soluble phosphorus is insolubilized and recovered. The MAP reaction is a reaction in which, when phosphate ions, ammonium ions, and magnesium ions are present in water, they are bonded in equimolar amounts under alkaline conditions to form insoluble MAP. This MAP is excellent in sedimentation property and can be easily separated by precipitation (Sheetin Technology, Vol. 22, No. 1, pages 1-4, 1996). However, this technology requires the addition of a chemical called magnesium in addition to the pH adjuster, which makes the operation including pH control cumbersome and increases the operating costs including reagents. It is difficult to recommend to farmers.

この問題の一部を解決した燐回収技術として、処理対象汚水を曝気することによりpH調整を行い、添加する薬剤をマグネシウムのみとした改良法がある(用水と廃水、29巻、7号、636-640頁、1987年及び特開昭63-84696号公報)。この方法によると、曝気により対象水中に溶け込んでいた炭酸ガス等が追い出され、その結果、処理汚水のpHが上昇することを利用し、pH調整剤の添加を不要としたものである。また、この技術を実施する装置も提案されている(特開平11-151500号公報)。この装置はMAPの曝気槽であって、この曝気槽に設けられた対象水の供給口と、マグネシウム塩の供給手段と、上段に設けられた処理済水の排水手段と、結晶を流動層として形成するために底部付近に設けられた空気噴出手段と、その空気噴出手段の下方に設けられた成長して大きくなった結晶の取出口を備えたものであって、脱燐装置でもある。   As a phosphorus recovery technology that solves a part of this problem, there is an improved method in which pH is adjusted by aeration of the sewage to be treated, and only the magnesium is added (water and wastewater, Vol. 29, No. 7, 636). -640, 1987 and JP-A 63-84696). According to this method, carbon dioxide gas or the like dissolved in the target water is expelled by aeration, and as a result, the pH of the treated sewage is increased, and the addition of a pH adjuster is unnecessary. An apparatus for implementing this technique has also been proposed (Japanese Patent Laid-Open No. 11-151500). This apparatus is a MAP aeration tank. The target water supply port provided in the aeration tank, the magnesium salt supply means, the treated water drainage means provided in the upper stage, and the crystal as a fluidized bed. It is provided with an air jetting means provided in the vicinity of the bottom for forming, and an outlet for the grown and enlarged crystal provided below the air jetting means, and is also a dephosphorization device.

特に、この種の畜舎汚水を対象とした場合、対象汚水は高濃度のマグネシウムを含有しているので、薬剤を一切使用することなく、曝気のみでMAP反応を誘導することができることが知られている。沈殿槽の内部に曝気筒を設けて、その部位において、処理対象汚水を曝気することによって、対象汚水中の可溶性燐を固化・結晶化させて、沈殿除去・回収する装置が提唱されており、実際に処理対象汚水中の燐酸成分の多くを結晶化し、沈殿回収できることが開示されている(日本養豚学会誌、39巻、2号、101-111頁、2002年)。ここで得られたMAPは肥料として耕地に使用できることも知られている。
特開昭62-262789号公報 特開平01-119392号公報 特開昭63-084696号公報 特開平11-151500号公報 畜産環境保全論、62−97頁、養賢堂、1998年 下水道協会誌論文集、28巻、324号、68−77頁、1991年 造水技術、22巻、1号、1-4頁、1996年 用水と廃水、29巻、7号、636-640頁、1987年 日本養豚学会誌、39巻、2号、101-111頁、2002年
In particular, when this type of livestock sewage is targeted, it is known that the target sewage contains a high concentration of magnesium, so that a MAP reaction can be induced only by aeration without using any chemicals. Yes. A device has been proposed in which an aeration cylinder is provided inside the settling tank, and the wastewater to be treated is aerated at the site to solidify and crystallize soluble phosphorus in the wastewater, and remove and recover the precipitate. It has been disclosed that most of the phosphoric acid component in the wastewater to be treated can be crystallized and recovered by precipitation (Journal of the Japanese Society of Pig Farming, Vol. 39, No. 2, pp. 101-111, 2002). It is also known that the MAP obtained here can be used as a fertilizer in arable land.
JP 62-262789 A Japanese Unexamined Patent Publication No. 01-119392 JP 63-084696 JP Japanese Patent Laid-Open No. 11-151500 Livestock Environment Conservation Theory, 62-97, Yokendo, 1998 Journal of Sewerage Society, 28, 324, 68-77, 1991 Fresh water technology, Vol. 22, No. 1, pp. 1-4, 1996 Water and wastewater, 29, 7, 636-640, 1987 Journal of Japanese Society of Pig Farming, Vol.39, No.2, pp. 101-111, 2002

上述の従来技術に関する第1の問題点は、MAP、HAPに係る技術手段が凝固剤を使用することから、pH管理が不可欠となる。しかしながら、薬剤の使用とそれらの管理は畜産農家に対し、畜舎汚水の処理に過重な負担を強いることになるので、凝固剤添加は避けるべきである。   The first problem related to the above-described prior art is that pH management is indispensable because technical means related to MAP and HAP use a coagulant. However, the use of chemicals and their management impose an excessive burden on livestock farmers in the treatment of sewage, so the addition of coagulants should be avoided.

また、問題点の第2は、簡便な曝気法を採択できる可能性は知られているものの、長時間の運転が不可能である。処理槽にスケールが発生し、さらと配管ストレナ−の詰りが起こり、これらが運転の支障となる。これを回避するためしばしば処理槽を洗浄する必要があるため、この曝気法も煩瑣であると言える。   The second problem is that although it is known that a simple aeration method can be adopted, long-time operation is impossible. A scale is generated in the treatment tank, and the pipe strainer is further clogged, which hinders operation. In order to avoid this, it is often necessary to clean the treatment tank, so it can be said that this aeration method is also cumbersome.

アルカリ添加法と曝気法との長所・短所は本発明者がすでに報告している(テクノイノベーション、45巻,23頁、2002年、表2参照)が、畜産農家にとって採用しやすい曝気法において、その短所を改善することが急務となる。   The inventor has already reported on the advantages and disadvantages of the alkali addition method and the aeration method (Techno Innovation, 45, 23 pages, 2002, see Table 2), but in the aeration method that is easy to adopt for livestock farmers, There is an urgent need to improve the shortcomings.

沈殿槽の内部に曝気筒を設けて、処理対象水を曝気することによって、対象汚水中の可溶性燐を固化・結晶化させて、MAP肥料として沈殿除去・回収する装置が知られているにも拘らず、実際にこの装置を運転してみると種々の問題点が存することは上述のとおりである。   There is also known a device that provides an exposure cylinder inside the settling tank and aerates the water to be treated to solidify and crystallize the soluble phosphorus in the target wastewater, thereby removing and recovering the precipitate as MAP fertilizer. Nevertheless, as described above, there are various problems when the apparatus is actually operated.

実務的な畜舎汚水浄化技術の観点から、第1に、装置部材に耐久性や機械的強度を配慮すると、通常ステンレス鋼(例えばSUS304など)を選択することとなるが、この場合、曝気筒内で生成された結晶の一部が当該曝気筒内壁に付着して、曝気筒内の有効曝気容積を減少させてしまい、ひいては結晶の沈殿回収の効率を低減させることになる。   From the viewpoint of practical livestock sewage purification technology, first, considering durability and mechanical strength of the equipment members, usually stainless steel (for example, SUS304, etc.) will be selected. A part of the crystals produced in (1) adheres to the inner wall of the exposure cylinder, thereby reducing the effective aeration volume in the exposure cylinder, and thus reducing the efficiency of crystal precipitation recovery.

また、第2に、この技術によると、結晶は対象汚水中に共存する微細な有機物とともに沈殿することから、結晶化物はこれら有機物とともに回収されることとなる。実際に再利用する際には、脱水及び堆肥化のような手段及び工程を経なければならず、その工数及び処理に相当な費用及び時間を要することになる。さらに、堆肥化物中の結晶濃度は畜産農家毎に異なることが予測され、堆肥として農地に使用する際には、使用前にはその濃度を逐一確認する必要がある。この理由から生成した結晶に多量の有機物が混入しないような手法で回収する技術も望まれている。   Secondly, according to this technique, crystals are precipitated together with fine organic substances coexisting in the target wastewater, so that the crystallized substances are recovered together with these organic substances. When actually reusing, it is necessary to go through means and processes such as dehydration and composting, which requires considerable cost and time for man-hours and processing. Furthermore, it is predicted that the concentration of crystals in the compost is different for each livestock farmer. When used as compost on farmland, it is necessary to check the concentration one by one before use. For this reason, there is also a demand for a technique for recovering the produced crystals by a technique that does not mix a large amount of organic substances.

これらの課題は次のように解決することができる。   These problems can be solved as follows.

先ず、第1の問題点は、処理水槽内部に曝気筒を設け、当該部位における畜舎汚水を曝気することにより畜舎汚水中の溶解性燐を結晶化させて回収する装置において、曝気筒全体をゴムで代表される結晶付着忌避性能を有する材料で構成して、曝気筒内壁への結晶化物の付着を防止し、燐含有沈殿物の回収の効率を向上させることを解決手法とするものであって、この手段により燐含有沈殿物の回収を効率的に実施することが可能となる。 First, the first problem, the aeration tube provided within treating tank, the device for collecting by crystallizing the solubility phosphorus in barns sewage by aerating the barn sewage in the site, the entire aeration tube rubber It is composed of a material having a crystal adhesion repellent performance represented by the above, and the solution technique is to prevent the adhesion of crystallized substances to the inner wall of the exposed cylinder and improve the recovery efficiency of phosphorus-containing precipitates. , it is possible to implement the recovery of Ririn containing precipitate by this means efficiently.

第2の課題は、処理水槽内部に曝気筒を設け当該部位で畜舎汚水を曝気することにより畜舎汚水中の溶解性燐を結晶化させて回収する装置において、この曝気筒内にステンレス鋼で代表される金属、又はラワン材で代表される水膨潤性材料から造られる結晶化燐捕捉部材を沈めて、その部材の表面に析出した結晶化を付着させ回収することを解決手段とするものであって、この結晶化燐捕捉部材を用いることにより結晶化燐回収の効率化の課題は解消される。この結晶化燐捕捉部材としては、ステンレス鋼製金網が例示できる。 The second problem is the device you recovered by crystallizing the solubility phosphorus in barns sewage by aerating the barn sewage in the site aeration tube provided within treating tank, with stainless steel in this aeration cylinder metal typified, or sinking crystallization phosphorus capture member made from water-swellable material typified by lauan, and solutions to yield Kai adhere crystallization phosphorus deposited on the surface of the member Thus, by using this crystallized phosphorus capturing member , the problem of improving the efficiency of crystallized phosphorus recovery is solved. An example of the crystallized phosphorus capturing member is a stainless steel wire mesh.

具体的な解決手段は、次の通りである。   The specific solution is as follows.

請求項1−3に係る装置発明を図面の図1及び図2等を参照して説明する。 The apparatus invention according to the first to third aspects will be described with reference to FIGS.

発明は、畜舎汚水を導入する畜舎汚水導入手段である汚水導入管(22)と、畜舎汚水を貯水すると共に燐含有沈殿物が堆積する沈澱部(12)を備えた処理水槽(10)と、処理水槽(10)内に設けられた畜舎汚水を曝気するために、空気供給源(38)から配気手段である通気管(36)を経て供給される気体を散気する散気手段であるディフューザ(34)、処理水槽(10)内に設けられ、ディフューザ(34)によって形成される気泡を含有する曝気処理中の畜舎汚水を囲む隔壁からなる曝気筒(30)と、処理水槽(10)の沈澱部(12)の下方に設けられた沈澱物回収手段である採取口(14)と、曝気処理済み汚水を排出する畜舎汚水導出手段である畜舎汚水導出管(24)とからなる。
理水槽(10)の上方に設けた汚水導入管(22)の供給口(20)からは、畜舎汚水が処理水槽(10)に供給される。また曝気筒(30)の下端部にほぼ接するように配置されたディフューザ(34)からは気体が供給されて、曝気筒(30)内部において気泡含有汚水から燐含有物が析出され、析出された燐含有物が処理水槽(10)の沈澱部(12)の下方に沈殿し、沈殿た燐含有物が燐含有沈澱物(18)として堆積するようになした畜舎汚水からの燐回収装置である。
The present invention, wastewater inlet pipe is barn sewage introduction means for introducing a barn sewage (22), the process water tank (10 with when water a slaughter house sewage sedimentation unit with phosphorus-containing precipitate is deposited on co (12) and), in order to aerate slaughter house sewage provided treatment water tank (10), which diffuser the gas supplied through the vent pipe is a hiking means from the air supply source (38) and (36) a diffuser (34) is air diffuser means provided in the processing water tank (10), aeration tube made of partition walls surrounding the barn sewage in the aeration process containing bubbles formed by the diffuser (34) (30) And a collection port (14) which is a sediment collection means provided below the sedimentation section (12) of the treated water tank (10), and a slaughterhouse sewage derivation pipe which is a sewage sewage derivation means for discharging aerated sewage ( 24) .
Processing from the management aquarium sewage introduction pipe provided above the (10) supply port (22) (20), barn sewage Ru is supplied to the processing water tank (10). Also from the diffuser disposed to substantially contact (34) to the lower end of the cylinder (30) is supplied with gas, phosphorus-containing compound is deposited from the gas bubbles containing wastewater Te cylinder (30) inside odor, precipitation has been precipitated portion of the phosphorus-containing compound is processed water tank (10) to precipitate below (12), phosphorous from livestock barn sewage without to deposit phosphorus-containing product precipitated as a phosphorus-containing precipitate (18) It is a recovery device .

また、本発明は、曝気筒(30)の内部及び曝気筒の下方に析出した結晶化燐を捕捉する捕捉手段である捕捉具(40)が設けられてなる燐の回収装置である。図2に捕捉具(40)が設けられている状態を示している。そして図3に捕捉具(40)に結晶化燐が実際に付着している状態を示している。金網の捕捉具(40)の場合、網目に結晶化燐が付着する。この捕捉具(40)は材料的に結晶が付着すればよく、形状は曝気筒(30)の作用が妨げられなければよい。従って、汚水を透過しない無穴板状のものであってもよい。Further, the present invention is a phosphorus recovery apparatus provided with a capturing tool (40) which is a capturing means for capturing crystallized phosphorus deposited inside and below the exposure cylinder (30). FIG. 2 shows a state in which the capturing tool (40) is provided. FIG. 3 shows a state in which crystallized phosphorus is actually attached to the trap (40). In the case of the wire mesh catcher (40), crystallized phosphorus adheres to the mesh. The trapping device (40) only needs to be attached with crystals as a material, and the shape of the trapping device (40) is not limited to prevent the action of the exposure cylinder (30). Therefore, it may be a non-perforated plate that does not transmit sewage.

さらに、請求項1に係る発明は、曝気処理を経た畜舎汚水と接する部材、殊に曝気筒(30)の表面及び処理水槽沈澱部(12)を含む装置部材の表面を結晶化物(析出物/沈殿物)が付着し難い結晶付着忌避材料からなる被覆層を設けることに特徴を有し、具体的には処理水槽下部の沈澱部(12)の表面に被覆層(16)が、また曝気筒(30)の表面も被覆層(32)が設けられている。 Furthermore, the invention according to claim 1 is provided with a crystallized product (precipitate / precipitate) on a member that comes into contact with livestock sewage that has undergone aeration treatment, in particular, the surface of the exposure cylinder (30) and the surface of the apparatus member including the treated water tank settling portion (12). It is characterized by the provision of a coating layer made of a crystal adhesion repellent material to which deposits are difficult to adhere. Specifically, the coating layer (16) is provided on the surface of the sedimentation part (12) at the bottom of the treated water tank, and the exposure cylinder. The surface of (30) is also provided with a coating layer (32).

曝気筒隔壁全体が結晶付着忌避材料から構成されていても良く、また沈澱部表面や曝気筒内壁が結晶付着忌避材料の塗膜から形成されていてもよい。   The entire exposed cylinder partition wall may be made of a crystal adhesion repellent material, and the surface of the precipitated portion and the exposed cylinder inner wall may be formed of a coating film of the crystal adhesion repellent material.

またさらに、本発明は、捕捉具(40)が曝気処理を経た畜舎汚水中の結晶化燐と付着し易い素材から構成され、また外形は網、笊、籠の如き透水性の構造物(42)又は非透水性の無穴の板状物より成るとともに、付着した結晶化物を削り取る手段(44)を備える装置である。図4〜図6に透水性の捕捉具(40)の例を示している。本発明に供する捕捉具(40)は、図4の如く平面的又は円筒状の1枚構成のものが最も簡単な構造である。そして、図5に示すように、この金網に結晶化物を削り取る手段(44)を備えることができる。通常このような結晶化物削り取り手段(44)を備えたものが実用的である。Furthermore, the present invention is composed of a material in which the trapping device (40) easily adheres to crystallized phosphorus in the sewage sewage after aeration treatment, and the outer shape is a water-permeable structure (42 ) Or an impervious non-porous plate-like material, and a device (44) for scraping off the attached crystallized material. 4 to 6 show examples of the water-permeable capturing tool (40). The catching tool (40) used in the present invention has the simplest structure as shown in FIG. Then, as shown in FIG. 5, the wire net can be provided with means (44) for scraping the crystallized product. Usually, those equipped with such crystallized material scraping means (44) are practical.

燐を回収する際の処理汚水量、燐回収量は、畜舎汚水に占める燐成分によって区々であるが、単位時間における畜舎汚水の供給量、曝気における送風量、結晶化物の収量がバランスするように適宜調整するとよい。The amount of treated sewage when recovering phosphorus and the amount of phosphorus recovered vary depending on the phosphorus component in the sewage sewage, but the supply of sewage sewage per unit time, the amount of air blown by aeration, and the yield of crystallized products seem to be balanced. It is good to adjust appropriately.

図6は、図4に示した単純な構造物を複数集合して効率の良い結晶化物の回収のための収集具として構成したものである。   FIG. 6 is a collection tool for efficiently collecting crystallized materials by collecting a plurality of the simple structures shown in FIG.

加えて、本発明は、結晶付着忌避材料として、1昼夜(24時間)浸漬(下記に定義するように、曝気筒内の水深0.2〜0.8メートルに1〜50日間浸漬)した際の単位面積当りの結晶付着量が8ミリグラム/平方センチメートル以下、好ましくは5ミリグラム/平方センチメートル以下、特に好ましくは3ミリグラム/平方センチメートル以下である材料を選択するものである。
言い換えると、結晶付着忌避材料とは、表面が平滑なステンレス鋼、アルミニウム等の金属部材、ゴム、ポリ塩化ビニル、ポリアクリルアミド等の有機材料をいう。
さらに、本発明において、着脱自在に設けてなる捕捉具には、所定の水深、通常の畜舎汚水の燐含有率及び汚水温度の条件で24時間(浸漬曝気筒内の水深0.2〜0.8メートルに少なくとも1昼夜浸漬)した際の単位面積当りの結晶付着量が15ミリグラム/平方センチメートル以上、好ましくは20ミリグラム/平方センチメートル以上である材料を選択して構成する。代表的な材料として、表面にキズを加えられたステンレス鋼、アルミニウム、銅等の金属部材、ポリ塩化ビニル、ポリアクリルアミド等のプラスチック材料である。
In addition, the present invention , as a crystal repellent material, when immersed for one day and night (24 hours) (as defined below, immersed in a water depth of 0.2 to 0.8 meters for 1 to 50 days) A material having a crystal deposition amount per unit area of 8 milligram / square centimeter or less , preferably 5 milligram / square centimeter or less, particularly preferably 3 milligram / square centimeter or less is selected.
In other words, the crystal adhesion repellent material means a metal member such as stainless steel or aluminum having a smooth surface, or an organic material such as rubber, polyvinyl chloride, or polyacrylamide.
Moreover, Te present invention odor, wear is detachably provided comprising capturing device, depth 0.2 for 24 hours (immersion漬曝the cylinder at a predetermined depth, the conventional barns wastewater phosphorus content and sewage temperature conditions A material having a crystal deposition amount per unit area of 15 milligrams / square centimeter or more, preferably 20 milligrams / square centimeter or more when immersed in 0.8 meter for at least one day and night) is selected. Typical materials include metal members such as stainless steel, aluminum, and copper with scratches on the surface, and plastic materials such as polyvinyl chloride and polyacrylamide.

ここに、「畜舎汚水」とは、豚、牛、鶏等の家畜を飼育する上で発生する汚水を言う。具体的には、家畜の糞尿、畜舎の洗浄水及びこれらの混合物をスクリーン等により固液分離装置で分離して大型の固形分を除去した後の分離液を意味する。   Here, “slaughterhouse sewage” refers to sewage generated when raising livestock such as pigs, cows, and chickens. Specifically, it means a separated liquid after removing large solids by separating livestock manure, livestock washing water and a mixture thereof with a solid-liquid separator using a screen or the like.

「曝気」とは、処理対象汚水に空気を供給して、汚水中の炭酸ガスを含む気体を追い出し、空気と置換することを意味する。通常の曝気処理では好気性微生物(活性汚泥)によるアンモニア態窒素の酸化を想定するがこれとは異なり、本発明では汚水中の炭酸ガスが除去されてpHが8〜9程度のアルカリ性を呈すれば、汚水中の可溶性燐が不溶性の燐化合物となることを利用するものである。   “Aeration” means that air is supplied to the wastewater to be treated to expel the gas containing carbon dioxide in the wastewater and replace it with air. In normal aeration treatment, it is assumed that ammonia nitrogen is oxidized by aerobic microorganisms (activated sludge). However, in the present invention, carbon dioxide in the sewage is removed and the pH is about 8-9. For example, it utilizes the fact that soluble phosphorus in sewage becomes an insoluble phosphorus compound.

従って、曝気で使用する気体は空気に限らず、汚水処理に際し、「無毒性」の気体であれば、酸素の存否に拘らず、適用できることは多言を要しない。   Therefore, the gas used for aeration is not limited to air, and it is not necessary to use many words as long as it is a “non-toxic” gas in sewage treatment regardless of the presence or absence of oxygen.

汚水が塩基性を呈すると、燐が不溶化し「結晶化物」として、「析出」し、「沈澱」する。微細な「析出物」は処理汚水中に浮遊状態で存在するが、この「析出物」が成長或いは凝集すると沈澱して、「沈澱物」となる。本発明では、微細な汚水中に浮遊する析出物、処理水槽下部の沈澱部における沈降した沈澱物の何れに対しても「結晶化物」と言う。   When the sewage is basic, phosphorus is insolubilized and “precipitated” and “precipitated” as a “crystallized product”. The fine “precipitate” exists in a suspended state in the treated wastewater, but when the “precipitate” grows or aggregates, it precipitates to become “precipitate”. In the present invention, the term “crystallized product” is used for both precipitates floating in fine sewage and sediments precipitated in the sedimentation portion at the bottom of the treated water tank.

「結晶付着忌避材料」とは、MAP等の結晶化物が付着し難い材料を言う。汚水処理に関連する設備ではゴムを含む材料が結晶化物と付着し難い。殊に表面が平滑に研磨されたような材料では付着し難いことを実験により知ることができる。
ここで、「結晶付着量」とは、少なくとも1昼夜(24時間)所定の条件において処理対象汚水に浸漬したときの単位表面積当りの付着重量(単位:グラム/平方センチメートル)で表示する。また、表面積とは浸漬された部分の見掛けのもの(浸漬幅×浸漬深さ)である。
本発明では浸漬時間を1日間(24時間)として付着量を定義する。また、畜舎汚水におけるMAP等の結晶化物の濃度、畜舎汚水の水温等は季節を通じて若干変動するものの、回収装置を構成する部材の表面材質と「結晶付着量」との傾向は変わらない。独立行政法人農業・生物系特定産業技術研究機構畜産草地研究所の燐化合物結晶化除去回収実証リアクターの稼動試験では、実際の汚水温度は、通年、酷暑期(最高水温31℃;2002年8月)及び厳冬期(最低水温8℃;2003年2月)において汚水温度が大きく変動するものの、燐の結晶化はこの広範囲の温度でも良好な結晶化と結晶化物の付着が起きることが認められる。そこで、汚水温度を17〜23℃程度の範囲を一応の目安とする。
“Crystal adhesion repellent material” refers to a material to which a crystallized material such as MAP hardly adheres. In equipment related to sewage treatment, materials containing rubber are difficult to adhere to crystallized materials. It can be seen from experiments that it is difficult to adhere to a material whose surface is polished smoothly.
Here, the “crystal adhesion amount” is expressed as an adhesion weight (unit: gram / square centimeter ) per unit surface area when immersed in the sewage to be treated under predetermined conditions for at least one day and night (24 hours). Further, the surface area is an apparent portion of the immersed portion (immersion width × immersion depth).
In the present invention, the amount of adhesion is defined by setting the immersion time to 1 day (24 hours). Moreover, although the density | concentration of crystallized substances, such as MAP in livestock sewage, the water temperature of livestock sewage, etc. fluctuate a little throughout the season, the tendency of the surface material of the member which comprises a recovery device, and "crystal adhesion amount" does not change. According to the operation test of the demonstration experiment of phosphorus compound crystallization removal recovery from the National Institute of Agricultural Sciences, National Institute of Advanced Industrial Science and Technology, the actual sewage temperature is the year-round, extremely hot season (maximum water temperature 31 ° C; August 2002) ) And severe winter (minimum water temperature 8 ° C .; February 2003 ), the sewage temperature fluctuates greatly. However, it is observed that the crystallization of phosphorus causes good crystallization and crystallized substance adhesion even at this wide temperature range. Therefore, a sewage temperature range of about 17 to 23 ° C. is used as a temporary guide.

逆に、表面を平滑に仕上げられていないステンレス鋼粗面板、アルミニウム粗面板、ポリ塩化ビニル粗面板、ポリアクリル粗面板及びラワン材にはMAP結晶がよく付着する。   On the contrary, MAP crystals adhere well to stainless steel rough plate, aluminum rough plate, polyvinyl chloride rough plate, polyacryl rough plate and lauan material whose surfaces are not finished smoothly.

捕捉具は、結晶と付着し易い材料で構成する。また、この捕捉具は、網、籠、笊のような曝気処理汚水が透過できる「透水性」の物品で構成できるが、処理汚水に漬けるだけで結晶が付着できればよいので、曲面または平面からなる「処理汚水が透過しない非透水性の板状物」であっても支障なく捕捉具となり得る。 The capturing tool is made of a material that easily adheres to the crystal. Further, this trapping device can be composed of a “water-permeable” article that can permeate aeration-treated sewage such as nets, straws, and cocoons, but it only needs to be dipped in the treated sewage, so that crystals can be attached, so it consists of a curved surface or a flat surface. Even a “non-permeable plate-like material through which treated sewage does not permeate” can serve as a catcher without hindrance.

本発明に係る畜舎汚水からの燐回収装置を使用することにより、曝気筒の内壁部分への結晶化物の付着を抑制することができ、曝気筒内の有効な曝気容積の現象を抑え、容積を長時間に亘り維持できる。その結果、結晶化物の沈澱除去、沈澱加物の回収の効率も高い。また、結晶付着性能に優れた捕捉具を曝気筒内に吊り下げると、燐回収効率を一層向上させることが可能となる。 By using the phosphorus recovery apparatus from sewage sewage according to the present invention, it is possible to suppress the adhesion of crystallized substances to the inner wall portion of the exposure cylinder, suppress the phenomenon of effective aeration volume in the exposure cylinder, and reduce the volume. It can be maintained for a long time. As a result, the removal efficiency of the crystallized product and the recovery of the precipitated product are high. In addition, if a trap with excellent crystal adhesion performance is suspended in the exposure cylinder, the phosphorus recovery efficiency can be further improved.

以上を要約する、燐化合物の回収効率の向上、浄化装置としての運転の円滑化、長期間の運転に伴うメンテナンス費用の低減等々を通じて運転コストの低減が可能となるIn summary, improving the recovery efficiency of the phosphorus compounds, smooth operation of the purification apparatus, it is possible to reduce the operating costs through reduced so maintenance costs associated with long-term operation.

<発明の実施形態>
畜舎汚水からの燐回収装置は、処理水槽の内部に曝気を実施するために設けられた曝気筒と、畜舎汚水の導入(供給)口と、処理済水の排出(導出)口と、曝気筒下部(下方)に設けられた空気噴出手段と、不溶化によって生成(析出)した燐含有粒子の取出口とを備えたものである。勿論簡便な手法として、燐化合物の取出しには、燐化合物を含有する汚水(混合汚水)を水槽上部よりホース等(混合汚水輸送管)を水槽内下部まで挿入し、ポンプ等(混合汚水輸送動力手段)により汲揚げてもよい。
<Embodiment of the Invention>
An apparatus for recovering phosphorus from sewage sewage includes an exposure cylinder provided for carrying out aeration inside the treated water tank, an introduction (supply) port for sewage sewage, a discharge (outlet) port for treated water, and an exposure cylinder. An air ejection means provided in the lower part (lower part) and an outlet for phosphorus-containing particles generated (precipitated) by insolubilization are provided. Of course, as a simple method, phosphorus compounds containing sewage (mixed sewage) is inserted from the top of the water tank into the hose (mixed sewage transport pipe) to the bottom of the water tank, and pumps (mixed sewage transport power) Pumping by means).

本発明は、小規模畜産農家をも対象とするため、本発明の燐回収装置には苛性ソーダのごときpH調製剤添加手段(pH測定器を含む)等を付設する必要がないが、勿論、マグネシウム等の添加手段に加え、そのようなpH調製剤添加手段を備えていても本発明の燐回収装置の稼動・運転にまったく支障はない。   Since the present invention is also intended for small-scale livestock farmers, the phosphorus recovery apparatus of the present invention does not need to be provided with pH adjusting agent addition means (including a pH measuring device) such as caustic soda. In addition to the addition means such as the above, even if such a pH adjuster addition means is provided, there is no problem in the operation and operation of the phosphorus recovery apparatus of the present invention.

本発明装置は、処理水槽全表面又は少なくとも曝気筒内壁表面及び下方の沈澱部の表面を結晶付着忌避材料によって形成するか又は被覆(塗布)したものである。結晶付着忌避性能を呈する材料として、表面が滑らかな疎水性高分子(易成形性プラスチックス)材料が挙げられる。この材料は例えば、通常程度に架橋修理された天然ゴムや合成ゴム、エチレン−プロピレン(−ブタジエン)系共重合体ゴムを含む。結晶付着忌避材料は沈澱部全体を形成するほか、表面に化粧板のように貼り付けることができ、さらに塗布により薄い層(塗膜)を形成してもよい。結晶付着忌避材料からなる表面層の厚さは破損や剥落に耐える程度で充分である。   In the apparatus of the present invention, the entire surface of the treated water tank or at least the surface of the exposed cylinder inner wall and the surface of the lower sedimentation portion are formed or coated (coated) with a crystal adhesion repellent material. Examples of the material exhibiting the crystal adhesion repellent performance include a hydrophobic polymer (easy moldable plastics) material having a smooth surface. This material includes, for example, natural rubber and synthetic rubber that have been cross-linked and repaired to an ordinary degree, and ethylene-propylene (-butadiene) copolymer rubber. The crystal adhesion repellent material forms the entire precipitation portion, and can be attached to the surface like a decorative board, and a thin layer (coating film) may be formed by application. The thickness of the surface layer made of the crystal adhesion repellent material is sufficient to withstand damage and peeling.

本発明において、曝気筒内に沈めて、その表面上に結晶化物を付着させて燐等を回収する燐回収用部品の材質は、その表面にMAP等の結晶化物を容易かつ充分に付着できるものであればよい。具体的には、ステンレス鋼や水分の浸透可能なラワンの如き木材が挙げられる。   In the present invention, the material of the phosphorus recovery part that recovers phosphorus etc. by sinking in the exposure cylinder and depositing crystallized substance on the surface thereof can easily and sufficiently attach the crystallized substance such as MAP to the surface. If it is. Specifically, wood such as stainless steel or Lawan that can penetrate moisture can be used.

この燐回収用部品の構造は、MAP等の結晶化物を付着できる部分を備えていればよく、当該部品を実際に使用する者は畜産農家であるため、なるべく軽量にすることが望ましい。この理由から、ステンレス鋼の金網を用いることが推奨される。麻製網も結晶付着性能が優れているが結晶化物を回収した後の洗浄等が煩わしく、作業性はステンレス鋼網ほどよくない。   The structure of this phosphorus recovery part only needs to have a portion to which a crystallized substance such as MAP can be attached. Since the person who actually uses the part is a livestock farmer, it is desirable to make it as light as possible. For this reason, it is recommended to use a stainless steel wire mesh. The hemp net also has excellent crystal adhesion performance, but the cleaning after recovering the crystallized material is troublesome and the workability is not as good as that of the stainless steel net.

ステンレス鋼の金網を用いる場合、金網の目開きは結晶が付着することが可能であれば特に限定されないが、通常3mmから15mmまでの範囲を選ぶとよい。   When a stainless steel wire mesh is used, the mesh opening of the wire mesh is not particularly limited as long as crystals can adhere, but a range of 3 mm to 15 mm is usually selected.

また、この燐回収用部品は、曝気筒内の処理汚水中に浸されていれば、どのような形態で設置してもよく、曝気筒上方から吊下げることや曝気筒内壁に固定すること等により機能させ得る。   Further, this phosphorus recovery part may be installed in any form as long as it is immersed in the treated sewage in the exposure cylinder, suspended from above the exposure cylinder, fixed to the inner wall of the exposure cylinder, etc. Can function.

なお、析出物、即ち、結晶化物は透水性の籠、網、笊(ザル)のような収集具(透水性の容器)に付着するから、曝気筒下方に配置し結晶化物が沈降途中で捕捉されるようにする。結晶化物が付着し易い材料としては、ステンレス鋼のような耐久性を備えていて、しかも析出物付着性に優れる素材があり、網や籠を造ることができる。   In addition, deposits, that is, crystallized substances, adhere to collecting tools (permeable containers) such as permeable ridges, nets, and colander (cold containers). To be. As a material to which a crystallized substance easily adheres, there is a material having durability such as stainless steel and having excellent deposit adherence, and can form a net or a ridge.

本発明を補足説明すると、この回収手段では、先ず、粗大な不溶物を汚水中から取り除く粗いフィルタ手段を設け、粗な不溶物を取り除く。   The supplementary explanation of the present invention is as follows. In this recovery means, first, coarse filter means for removing coarse insoluble matter from wastewater is provided to remove coarse insoluble matter.

曝気槽に畜舎汚水を導入し、曝気孔から空気を通じて、汚水を曝気する。通気により汚水中の炭酸ガス等が追い出されて汚水のpHが上昇する。空気によるのみの曝気では汚水のpHは高々9程度(実績では8.5〜9程度)であり、操作全体を通してpH管理は不要である。つまり放置しても支障がない。   Livestock sewage is introduced into the aeration tank, and the sewage is aerated through the air from the aeration holes. The carbon dioxide in the sewage is expelled by the ventilation and the pH of the sewage rises. In aeration only with air, the pH of sewage is at most about 9 (about 8.5 to 9 in actual results), and pH management is unnecessary throughout the operation. In other words, there is no problem even if left unattended.

次に、回収装置として、スケールの発生とその対処手段が極めて重要であるが、基本的には燐、燐化合物の回収効率を高めること、汚水処理後の排水等にスケール分が可能な限り残らないようにして、配管のスケール支障(ストレナー詰り)を回避することが要求され、その対策としては、配管系を付着し難い材料で被覆すること、凝集物収集籠のような採取手段を併用し、回収効率を高めることが望ましい。その意味で本発明はきわめて有効な装置である。   Next, as a recovery device, the generation of scales and measures to deal with them are extremely important. Basically, the recovery of phosphorus and phosphorus compounds is improved, and the scale remains in wastewater after wastewater treatment as much as possible. In order to prevent this, it is necessary to prevent the piping from becoming a scale obstacle (strainer clogging). It is desirable to increase the recovery efficiency. In this sense, the present invention is a very effective device.

本発明は、処理水槽の内部に曝気筒を設け、その部位にて曝気することにより畜舎汚水中の溶解性燐を固化(結晶化)させ、沈殿回収する装置であって、曝気筒全体を結晶付着忌避性材料で形成するか、又は該結晶付着忌避性材料により曝気筒の表面全部若しくは一部を被覆することにより該曝気筒内壁への結晶化物の付着を防止し、沈澱した結晶化物の回収効率を向上せしめることを特徴とする畜舎汚水からの燐等の回収装置である。   The present invention is an apparatus for providing an exposure cylinder inside a treated water tank, solidifying (crystallizing) soluble phosphorus in livestock sewage by aeration at the site, and recovering the precipitate. Recover the precipitated crystallized material by preventing the crystallized material from adhering to the inner wall of the exposed cylinder by covering the entire or part of the surface of the exposed cylinder with the crystal repellent material. It is a recovery device for phosphorus and the like from livestock sewage characterized by improving efficiency.

また、本発明は、沈澱槽の内部に曝気筒を設け、その部位にて曝気することにより畜舎汚水中の溶解性燐を固化(結晶化)させ、沈澱回収する装置において、曝気筒全体を結晶付着忌避性材料で形成するか、又は該結晶付着忌避性材料により曝気筒の表面全部若しくは一部を被覆することに加え、沈澱槽の畜舎汚水と接する表面の一部若しくは全部を該結晶付着忌避性材料で形成するか若しくは被覆することにより、該曝気筒内壁への結晶化物の付着を防止し、加えて処理水槽下部の壁面への結晶化物の付着をも防止し、沈澱した結晶化物の回収効率を一層向上せしめることを特徴とする畜舎汚水からの燐等の回収装置である。   Further, the present invention provides an exposure cylinder inside the precipitation tank, and solidifies (crystallizes) the soluble phosphorus in the barn sewage by aeration at the site, and crystallizes the entire exposure cylinder in an apparatus for recovering the precipitate. In addition to covering all or part of the surface of the exposed cylinder with the crystal repellent material, or part or all of the surface of the sedimentation tank in contact with the sewage sewage, the crystal repellent By forming or coating with a reactive material, the adherence of crystallized substances to the inner wall of the exposed cylinder is prevented, and in addition, the adhering of crystallized substances to the wall surface at the bottom of the treated water tank is prevented, and the precipitated crystallized substances are recovered. It is a recovery device for phosphorus or the like from barn sewage characterized by further improving efficiency.

さらに、処理水槽の内部に曝気筒を設け、その部位にて曝気することにより畜舎汚水中の溶解性燐を固化(結晶化)させ、沈澱回収する装置において、曝気筒全体を結晶付着忌避性材料で形成するか、又は該結晶付着忌避性材料により曝気筒の表面全部若しくは一部を被覆することにより該曝気筒内壁への結晶化物の付着を防止するとともに、該曝気筒内の曝気処理汚水中に結晶易付着性材料からなる燐等回収部材(手段)を沈めて、該燐等回収部材に結晶化物を付着せしめて回収する手段を併設してなる回収装置であって、結晶化して浮遊状態にある結晶化物の付着回収効率を高めることができる畜舎汚水からの燐等の回収装置である。   Furthermore, an aeration cylinder is provided inside the treatment water tank, and the aeration cylinder is used to solidify (crystallize) the soluble phosphorus in the sewage sewage to recover the precipitate. Or by covering all or part of the surface of the exposure cylinder with the crystal adhesion repellent material, and preventing the adherence of crystallized substances to the inner wall of the exposure cylinder, and aeration treated sewage in the exposure cylinder A recovery device comprising a means for sinking a recovery member (means) made of an easily crystallizable material and attaching a crystallized substance to the recovery member such as phosphorus and recovering the crystal; It is a collection device of phosphorus etc. from sewage sewage which can raise the adhesion collection efficiency of the crystallization thing in.

回収装置における結晶化物付着忌避材の検討は実施例1乃至4に後述するように本発明では重要である。   Examination of the crystallized substance repellent material in the recovery apparatus is important in the present invention as described later in Examples 1 to 4.

処理水槽沈澱部の材質として、非付着性材料を被覆する。この場合には処理水槽沈澱部に沈澱物が堆積する。材料はゴムをコーティングしたものが代表的であるが、ゴム素材に限られず、同等の性質・性能を呈するものであれば適用できる。   A non-adhesive material is coated as the material of the treated water tank sediment. In this case, a deposit accumulates in the treated water tank sediment. The material is typically a rubber-coated material, but is not limited to a rubber material, and any material that exhibits equivalent properties and performance can be applied.

ゴム以外の素材の探索には、実施例において詳述するとおり、曝気処理を施した畜舎汚水の中に種々の素材からなる試験片を垂らし、汚水に浸漬する。所定時間を経た後、試験片の表面を観察する。例えば、肉眼や天眼鏡や金属顕微鏡等を使用して結晶化物の付着状態が観測できる。殆ど付着しない材料が発見できれば、本発明の曝気筒の材料に適合するものと一応認められる。このような素材の中から、加工性や耐久性に優れたものを選択することができる。曝気等に限らず、配管部分や処理水槽沈澱部のコーティング材に適する。   For searching for materials other than rubber, as described in detail in the examples, test pieces made of various materials are suspended in sewage that has undergone aeration treatment and immersed in the sewage. After a predetermined time, the surface of the test piece is observed. For example, the attached state of the crystallized material can be observed using the naked eye, a spectacle, a metal microscope, or the like. If a material that hardly adheres can be found, it is recognized that the material is suitable for the exposure cylinder material of the present invention. A material excellent in workability and durability can be selected from such materials. Not limited to aeration, etc., it is suitable as a coating material for pipes and treated water tank sediments.

析出(結晶化)物の回収効率を高めるには、曝気筒を含めて処理水槽内に宙吊りの凝集物収集手段(例えば網、籠状の物体)を配置し、適量の収集後にこの収集手段から凝集物(概ね結晶化物)を回収する。収集手段の網・籠等は適時回収のため交換するとよい。   In order to increase the collection efficiency of the precipitated (crystallized) matter, a suspended aggregate collecting means (for example, a net or a bowl-like object) is disposed in the treatment water tank including the exposure cylinder, and after collecting an appropriate amount, the collecting means Aggregates (generally crystallized products) are collected. It is recommended that the collection means nets, bags, etc. be replaced for timely collection.

また、結晶化物が良く付着する材料として、金属ではステンレス鋼、木材ではラワン等が挙げられる。なお、この場合も、曝気された畜舎汚水中に種々の試験片を垂らし、汚水に浸漬して、所定時間を経た後に試験片の表面を観察することによって、よく付着する材料を選択できる。ステンレス鋼に替えて新たに発見した材料を使用できる。収集用の物体は籠や網形状のものが代表例となる。   Examples of the material to which the crystallized material adheres well include stainless steel for metal and lauan for wood. In this case as well, materials that adhere well can be selected by suspending various test pieces in aerated barn sewage, immersing them in the sewage, and observing the surface of the test piece after a predetermined time. Newly discovered materials can be used instead of stainless steel. Representative examples of collection objects are ridges and nets.

以下に実施例を挙げて、本発明を更に詳しく説明する。   Hereinafter, the present invention will be described in more detail with reference to examples.

<実施例1>
独立行政法人農業・生物系特定産業技術研究機構畜産草地研究所(茨城県つくば市)内の豚舎から発生する汚水であって、これをスクリーンに通し「畜舎汚水」として用いた。畜舎汚水中の溶解性リンを結晶化させ沈澱回収する装置としては、当該研究所内で稼動中である処理推量が4m3/日のもの(前掲;テクノイノベーション、45号20−25頁、2002年)を使用した。この装置における曝気筒は1.4m水没している。
<Example 1>
Sewage generated from a pig house in the National Institute of Agricultural Sciences, Livestock Pasture Research Institute (Tsukuba City, Ibaraki Prefecture), which was passed through a screen and used as “slaughter house sewage”. As an apparatus for crystallizing soluble phosphorus in barn sewage and recovering the precipitate, a processing guess in operation at the laboratory is 4 m 3 / day (supra; Techno Innovation, 45, 20-25, 2002) )It was used. The exposure cylinder in this device is submerged by 1.4 m.

当該回収装置は曝気筒を含めほぼ全体がステンレス鋼(SUS304)で製作されているが、曝気筒内の水深0.2〜0.8メートルの部位において、この曝気筒内壁を厚さ3ミリメートルのゴム製シートを被覆して用いた場合と、曝気筒内壁がステンレス鋼製のままの場合とについて、結晶の付着状態を観察し、その結果を表1に示した。

Figure 0004129953
表1に示すとおり、ゴムはステンレス鋼に較べ結晶の付着が極めて少なく、しかも長期間に亘り付着量が抑制されていることが判明した。
この発見に基づき、曝気筒全体をゴムのような結晶が付着し難い性質を持つ材料で成形するとよい。本発明ではこの結晶が付着し難い性質を持つ材料を「結晶付着忌避材料」と称することとする。曝気筒全体を成形する代わりに、畜舎汚水と接する曝気筒表面部分(内壁)をこの材料により被覆するか、又は結晶付着忌避材料を適切な溶媒に溶いて適当な厚さとなるように塗布して被膜を形成することによって、結晶化物の付着を相当量回避できることも明らかとなった。曝気筒における結晶化物の付着が少ないと、有効曝気容積が維持されるため結晶化物の沈澱回収の効率を維持できることが予測される。
<実施例2>
実施例1と同様の豚舎汚水を用い、また畜舎汚水中の溶解性リンを結晶化させ沈澱回収する装置を用いた。この実験では、曝気筒内にステンレス鋼(SUS304)製金属片及びラワン材木片を水深0.2〜0.8メートルの部分に沈め、それぞれの試験片の表面上に結晶が付着する状態ついて検討した。結晶付着の経時変化を表2に示した。
Figure 0004129953
表2に示したとおり、程度の差こそあれ、ステンレス鋼、木材共にその表面に結晶が付着することが確認できた。これらの結晶は軽く擦るだけで容易に剥ぎ落とすことができた。また、得られた結晶を化学分析した結果、その固形分の大部分(約94%)がMAPであることが判明した。 The recovery device is almost entirely made of stainless steel (SUS304), including the exposed cylinder. The inner wall of the exposed cylinder is 3 millimeters thick at a depth of 0.2 to 0.8 meters in the exposed cylinder. The adhesion state of the crystals was observed for the case where the rubber sheet was used and the case where the exposed cylinder inner wall was made of stainless steel. The results are shown in Table 1.
Figure 0004129953
As shown in Table 1, it has been found that rubber has very little crystal adhesion compared to stainless steel, and the adhesion amount is suppressed over a long period of time.
Based on this discovery, the entire exposed cylinder may be molded from a material that is difficult to adhere to crystals such as rubber. In the present invention, this material having the property that crystals are difficult to adhere is referred to as “crystal adhesion repellent material”. Instead of molding the entire exposure cylinder, the exposed cylinder surface part (inner wall) that contacts the barn sewage is covered with this material, or the crystal repellent material is dissolved in an appropriate solvent and applied to an appropriate thickness. It has also become clear that a considerable amount of crystallized material can be avoided by forming a film. If the amount of the crystallized substance adhering to the exposure cylinder is small, the effective aeration volume is maintained, so that it is predicted that the efficiency of the crystallized substance precipitation recovery can be maintained.
<Example 2>
The same piggery sewage as in Example 1 was used, and an apparatus for crystallizing soluble phosphorus in livestock sewage and recovering the precipitate was used. In this experiment, a metal piece made of stainless steel (SUS304) and a Lauan wood piece were submerged in a portion having a water depth of 0.2 to 0.8 meters in the exposure cylinder, and the state in which crystals adhered to the surface of each test piece was examined. Table 2 shows changes with time in crystal adhesion.
Figure 0004129953
As shown in Table 2, it was confirmed that crystals adhere to the surface of both stainless steel and wood, to some extent. These crystals could be easily peeled off by light rubbing. Further, as a result of chemical analysis of the obtained crystal, it was found that most of the solid content (about 94%) was MAP .

<実施例3>
実施例1と同じ豚舎汚水を用い、また同じ畜舎汚水中の溶解性リンを結晶化させ沈澱回収する装置を用いた。
ステンレス鋼(SUS304)製のワイヤーで構成された金網(長方形:15×40センチメートル、目開き;1.0センチメートル)と固定用アングルを組合せた燐回収手段(図3a参照)を試作し、この燐回収部品を曝気筒内の水深0.3〜0.7メートルの部分に沈め、アングル部分を曝気筒内壁に固定した。30日間沈めた後引き揚げたところ、金網部分に1.04キログラムの結晶が付着していた(図b参照)。これらの結晶も軽い衝撃を与えるだけで結晶を剥ぎ取ることができた。得られた結晶を化学分析したところ、結晶化物として大きく成長した部分は殆どMAPであって含有不純物が少ないことが示され、有機物等に占めるMAP以外の成分の含有率は洗浄前では約5重量%、水道水で洗浄した後では約1重量%であった。
<実施例4>
実施例1と同様の豚舎汚水を用い、また畜舎汚水中の溶解性リンを結晶化させ沈澱回収する装置を用いた。この実験では、表面が平滑なステンレス鋼(SUS304)製金属板、アルミニウム製金属板、銅製金属板、ポリ塩化ビニル板、ポリアクリルアミド板、及びゴム板をそれぞれ複数枚用意し、2群に分けた。そのうちの一群はそのまま(平滑表面のまま)、他の群は砥石(粗め#36、商品名「セフチィタッチスーパー、No.1」、藤原産業株式会社(兵庫県三木市)販売元)により表面全体に粗く傷(キズ)を加え、粗面板として用い、曝気筒内の水深0.2〜0.8メートルの部分に34日間沈め、それぞれの試験片の表面上に結晶が付着する状況について調べた。結晶付着の状況を表3に示す。

Figure 0004129953
表3に示したとおり、程度の差こそあれ、いずれの材料でも板表面全体に粗くキズをつけた試験片には、その表面にMAP等の結晶が付着することが確認できた。また、板表面が平滑な試験片の場合は、銅を除き、結晶の付着は少量であった。表面が軟らかい金属銅は表面キズがつきやすく、平滑な試験片を用いた場合でも曝気筒内に沈めているうちにキズが生じ、多くの結晶が付着したものと推測される。ゴムは滑面板群、粗面板群いずれでも結晶の付着量は最少であった。 <Example 3>
The same piggery sewage as in Example 1 was used, and an apparatus for crystallizing soluble phosphorus in the same barn sewage and recovering the precipitate was used.
A phosphorus recovery means (see Fig. 3a) that combines a wire mesh made of stainless steel (SUS304) wire (rectangle: 15 x 40 centimeters , mesh opening; 1.0 centimeter ) and a fixing angle was prototyped. The collected parts were submerged in the exposed cylinder at a depth of 0.3 to 0.7 meters , and the angled part was fixed to the exposed cylinder inner wall. Was pulled after submerged for 30 days, crystals 1.04 kilograms wire mesh portion was adhered (see FIG. 3 b). These crystals could be peeled off with only a slight impact. Chemical analysis of the obtained crystal showed that the portion that grew greatly as a crystallized product was almost MAP and contained less impurities, and the content of components other than MAP in the organic matter etc. was about 5% by weight before washing. %, About 1% by weight after washing with tap water.
<Example 4>
The same piggery sewage as in Example 1 was used, and an apparatus for crystallizing soluble phosphorus in livestock sewage and recovering the precipitate was used. In this experiment, a plurality of stainless steel (SUS304) metal plates, aluminum metal plates, copper metal plates, polyvinyl chloride plates, polyacrylamide plates and rubber plates each having a smooth surface were prepared and divided into two groups. . One group is as it is (smooth surface), the other group is a grindstone (coarse # 36, trade name "Safety Touch Super, No. 1", Fujiwara Sangyo Co., Ltd. (Miki City, Hyogo Prefecture) distributor) About the situation where the entire surface is roughly scratched (scratched), used as a rough surface plate, submerged in a 0.2 to 0.8 meter depth of water in the exposed cylinder for 34 days, and crystals adhere to the surface of each specimen. Examined. Table 3 shows the state of crystal adhesion.
Figure 0004129953
As shown in Table 3, it was confirmed that crystals such as MAP adhered to the surface of the test piece, which was rough and scratched on the entire plate surface with any material. Further, in the case of a test piece having a smooth plate surface, the amount of crystals adhered was small except for copper. Metallic copper with a soft surface is easily scratched, and even when a smooth test piece is used, scratches are generated while submerged in the exposed cylinder, and it is assumed that many crystals are attached. The rubber had the least amount of crystals attached to both the smooth plate group and the rough plate group.

本発明におけるもっとも重要な点は、小規模の畜産農家であっても本発明の技術を容易に適用できるという格別の利点にある。   The most important point in the present invention is a special advantage that the technique of the present invention can be easily applied even to a small-scale livestock farmer.

本発明の実施例を示す畜舎汚水から燐を回収する回収装置の概略図である。回収装置内の曝気筒全体が結晶付着忌避材料であるゴムにより形成されている。It is the schematic of the collection | recovery apparatus which collect | recovers phosphorus from the barn sewage which shows the Example of this invention. The entire exposed cylinder in the recovery device is formed of rubber, which is a crystal repellent material. 本発明の別な実施例の1つを示す畜舎汚水から燐を回収する回収装置の概略図である。回収装置内の曝気筒内壁に結晶付着忌避材料が貼られており、処理水層の下方の沈澱部にもゴムが張られていて、さらに曝気筒内に結晶化物を収集する燐回収用部品が吊り下げられている。It is the schematic of the collection | recovery apparatus which collect | recovers phosphorus from the barn sewage which shows one of the other Examples of this invention. A crystal adhesion repellent material is affixed to the inner wall of the exposure cylinder in the recovery device, rubber is stretched on the sedimented portion below the treated water layer, and a phosphorus recovery part that collects crystallized substances in the exposure cylinder is provided. It is suspended. 本発明に供し得るステンレス鋼製金網の斜視図と、該金網に付着した結晶化物の外観図である。FIG. 2 is a perspective view of a stainless steel wire mesh that can be used in the present invention, and an external view of a crystallized substance attached to the wire mesh. 本発明に供するステンレス鋼製金網の模式図である。図4aは平面的な金網を、図4bは円筒型の金網を示す斜視図である。It is a schematic diagram of the stainless steel wire mesh used for this invention. 4A is a perspective view showing a planar wire mesh, and FIG. 4B is a perspective view showing a cylindrical wire mesh. 金網に付着した結晶化物を削ぎ落とす部材を付加した金網の外観図(斜視図)である。FIG. 3 is an external view (perspective view) of a wire net with a member for scraping off a crystallized substance attached to the wire net. 図4に示した単層金網を複数個集合してなる燐回収用部材の斜視図である。FIG. 5 is a perspective view of a phosphorus recovery member formed by assembling a plurality of single-layer metal meshes shown in FIG. 4.

符号の説明Explanation of symbols

10 処理水槽
12 処理水槽下部の沈澱部
14 沈殿物採取口
16 沈澱部内張(結晶付着忌避材)
18 沈澱堆積した析出物
20 畜舎汚水供給口
22 畜舎汚水導入管
24 畜舎汚水導出管
26 畜舎汚水供給源
28 処理水排水
30 曝気筒
32 曝気筒被覆層(結晶付着忌避材)
34 散気孔
36 通気管
38 空気供給源
40 析出物収集具
42 ステンレス鋼製金網の析出物収集具
44 付着結晶化物を削ぎ落とす付属具
46 付着した結晶化物


10 Treated water tank 12 Precipitation part 14 in the lower part of treated water tank Precipitate collection port 16 Precipitation part lining (crystal adhesion repellent material)
18 Precipitation deposited 20 Livestock sewage supply port 22 Livestock sewage introduction pipe 24 Livestock sewage outlet pipe 26 Livestock sewage supply source 28 Treated water drainage 30 Exposure cylinder 32 Exposure cylinder coating layer (crystal adhesion repellent material)
34 Aeration hole 36 Vent pipe 38 Air supply source
40 Precipitate Collection Tool 42 Stainless Steel Wire Mesh Precipitate Collection Tool 44 Attachment Tool for Scraping Adhering Crystalline 46 Adhering Crystallized Material


Claims (3)

畜舎汚水中の燐を回収処理する処理水槽と、A treated water tank for collecting and processing phosphorus in the sewage in the barn;
該畜舎汚水を該処理水槽に導入する畜舎汚水導入手段と、Livestock sewage introduction means for introducing the livestock sewage into the treated water tank;
該畜舎汚水中に空気または無毒性気体を散気する散気手段と、An air diffuser for diffusing air or non-toxic gas into the livestock sewage;
該散気手段に空気または無毒気体を配気する配気手段と、An air distribution means for distributing air or non-toxic gas to the air diffusion means;
該散気手段の直上に設置され、該処理水槽内部に該散気手段により形成される気泡を含有する曝気処理中の該畜舎汚水を囲む曝気筒と、An aeration cylinder that is installed immediately above the aeration means and surrounds the sewage during the aeration process containing air bubbles formed by the aeration means inside the treatment water tank;
曝気により析出・結晶化し、沈殿した燐含有沈殿物を該処理水槽底部より回収する燐含有沈殿物回収手段と、A phosphorus-containing precipitate recovery means for recovering the precipitated phosphorus-containing precipitate from the bottom of the treated water tank by precipitation and crystallization by aeration;
該曝気筒の内部および下部の少なくとも一方の該畜舎汚水中に設置される該畜舎汚水中で析出した結晶化燐を捕捉する捕捉手段と、Capturing means for capturing crystallized phosphorus deposited in the barn sewage installed in at least one of the barn sewage inside and below the exposure cylinder;
処理後の該畜舎汚水を該処理水槽から導出する畜舎汚水導出手段と、を含む畜舎汚水からの燐回収装置であって、A livestock sewage deriving means for deriving the livestock sewage after treatment from the treated water tank, and a phosphorus recovery device from livestock sewage,
該曝気筒および該処理水槽の底部が、結晶化燐の1日当たりの付着率が8ミリグラム/平方センチメートル以下の材質で構成され、The exposure cylinder and the bottom of the treatment water tank are made of a material having a daily deposition rate of crystallized phosphorus of 8 milligrams / square centimeter or less,
該捕捉手段が、該結晶化燐の1日当たりの付着率が15ミリグラム/平方センチメートル以上の材質で構成される畜舎汚水からの燐回収装置。An apparatus for recovering phosphorus from barn sewage, wherein the capturing means is made of a material having a daily deposition rate of the crystallized phosphorus of 15 milligrams / square centimeter or more.
該曝気筒および該処理水槽の底部が、ステンレス鋼、ポリ塩化ビニル、ポリアクリルアミド、またはゴムの滑面板で構成される請求項1に記載の畜舎汚水からの燐回収装置。The apparatus for recovering phosphorus from barn sewage according to claim 1, wherein the exposed cylinder and the bottom of the treated water tank are made of a smooth surface plate of stainless steel, polyvinyl chloride, polyacrylamide, or rubber. 該捕捉手段が、ステンレス鋼、アルミニウム、銅、ポリ塩化ビニル、またはポリアクリルアミドの粗面板で構成される請求項1または2に記載の畜舎汚水からの燐回収装置。The apparatus for recovering phosphorus from barn sewage according to claim 1 or 2, wherein the trapping means comprises a rough surface plate of stainless steel, aluminum, copper, polyvinyl chloride, or polyacrylamide.
JP2003388065A 2002-12-03 2003-11-18 Phosphorus recovery equipment from barn sewage Expired - Lifetime JP4129953B2 (en)

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JP4672545B2 (en) * 2005-12-22 2011-04-20 新日鐵住金ステンレス株式会社 Low-cost ferritic stainless steel wire for livestock wire mesh with excellent corrosion resistance
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JP6097514B2 (en) * 2012-09-28 2017-03-15 積水化学工業株式会社 Deposit collecting pipe and sludge treatment facility having the same
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CN108751529A (en) * 2018-08-23 2018-11-06 广东正诚环境科技有限公司 It is a kind of to recycle integrated apparatus for sludge-digestion liquid and the phosphorus of sludge filtrate

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