JP5147930B2 - Waste milk processing apparatus and method - Google Patents
Waste milk processing apparatus and method Download PDFInfo
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- JP5147930B2 JP5147930B2 JP2010272344A JP2010272344A JP5147930B2 JP 5147930 B2 JP5147930 B2 JP 5147930B2 JP 2010272344 A JP2010272344 A JP 2010272344A JP 2010272344 A JP2010272344 A JP 2010272344A JP 5147930 B2 JP5147930 B2 JP 5147930B2
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Description
本発明は、搾乳施設における排出汚水を廃棄乳の処理をも合わせて行う廃棄乳処理装置及び方法に関する。 The present invention relates to a waste milk processing apparatus and method that performs waste sewage treatment in a milking facility together with disposal of waste milk.
搾乳施設(ミルキングパーラー)においては、搾乳機械(牛乳搬送パイプライン、ミルカー、バルクタンク)の洗浄水が排出汚水となる。
また、搾乳プラットホームで排出される糞尿の洗浄水も排出汚水となる。
これらの排出汚水のほかに、廃棄乳の処理の問題がある。廃棄乳は、高脂肪であること及びワクチンを含むことから浄化が難しいといわれる。
特許文献1は、カキ殻を主組成とした排水処理剤を提案する。
特許文献2は、脂質を付着させた乾燥菌体、水溶性金属塩・金属酸化物からなる金属化合物、高分子凝集剤を用いてパーラー排水の浄化をする方法を提案する。
In a milking facility (milking parlor), washing water from a milking machine (milk transport pipeline, milker, bulk tank) becomes discharged sewage.
In addition, washing water for excreta discharged from the milking platform is also discharged wastewater.
In addition to these waste sewage, there is a problem of disposal of waste milk. Waste milk is said to be difficult to clean because it is high fat and contains vaccines.
Patent Document 1 proposes a wastewater treatment agent mainly composed of oyster shells.
Patent Document 2 proposes a method for purifying parlor wastewater using a dried microbial cell to which lipid is attached, a metal compound composed of a water-soluble metal salt / metal oxide, and a polymer flocculant.
家畜排せつ物法(家畜排せつ物の管理の適正化及び利用の促進に関する法律)の完全施行(2004年11月)に伴い、廃棄乳の処理を適切に行う必要性が高まった。
本発明は、廃棄乳の処理を適切に行う処理装置及び方法を提供することを目的とする。
With the full enforcement (November 2004) of the Livestock Excretion Act (Act on the Optimization of the Management of Livestock Excretion and Promotion of Utilization), the need for appropriate disposal of waste milk has increased.
An object of this invention is to provide the processing apparatus and method which process waste milk appropriately.
本発明の処理装置及び方法は、次の四つを主要な特徴とする。第一に、上向流嫌気汚泥ろ床法・UASB(Upflow Anaerobic Sludge Blanket)を組み込む。第二に、カキ殻を接触材として使用する接触ばっ気槽を設ける。第三に、ひも状接触材を接触材として使用し曝気する揺動床ばっ気槽を設ける。第四に、処理工程の後半に炭素繊維を用いた接触ばっ気方式を採用する。 The processing apparatus and method of the present invention have the following four main features. First, the upflow anaerobic sludge blanket (UASB) is incorporated. Second, a contact aeration tank that uses oyster shells as a contact material is provided. Third, a rocking floor aeration tank is provided that uses a string-like contact material as a contact material and aeration. Fourth, a contact aeration method using carbon fiber is adopted in the latter half of the treatment process.
本発明に係る廃棄乳処理装置は、搾乳施設において生じる廃棄乳を放流基準に至るよう処理する廃棄乳処理装置であって、廃棄乳を投入し、沈殿分離処理を施す沈殿分離槽第一槽と、該沈殿分離槽第一槽において沈殿分離処理がなされ、流出した処理水を投入し、再び沈殿分離処理を施す沈殿分離槽第二槽と、該沈殿分離槽第二槽及び前記沈殿分離槽第一槽の処理による汚泥を濃縮し、浮上するスラムと濃縮された汚泥とをスラリーポンプにて吸い上げて除去する汚泥濃縮貯留槽第一槽と、該汚泥濃縮貯留槽第一槽、前記沈殿分離槽第一槽及び前記沈殿分離槽第二槽の処理を経た水を、上向流嫌気汚泥ろ床法・UASB(Upflow Anaerobic Sludge Blanket)を用いて処理するUASB槽と、該UASB槽の処理を経た水に、嫌気性処理を施す嫌気ろ床槽と、該嫌気ろ床槽による処理により発生した余剰汚泥を濃縮する汚泥濃縮貯留槽第二槽と、前記嫌気ろ床槽による処理を経た水を投入し、接触材としてカキ殻を用いて曝気するカキ殻接触ばっ気槽第一槽と、該カキ殻接触ばっ気槽第一槽による処理を経た水に対し、ひも状接触材を接触材として使用し曝気する揺動床ばっ気槽第一槽と、該揺動床ばっ気槽第一槽による処理を経た水に対し、炭素繊維を用いた接触ばっ気を施す炭素繊維ばっ気槽と、該炭素繊維ばっ気槽の処理を経た水に対し、汚泥を沈殿させるとともに、上澄みを移流する移流・沈殿槽と、該移流・沈殿槽から移流された水を前記搾乳施設における他の排水とともに、投入するばっ気型スクリーンと、該ばっ気型スクリーンに投入された水の流量を調整する流量調整槽と、該流量調整槽を経た水に対し、カキ殻と接触させて曝気するカキ殻接触曝気槽第二槽と、該カキ殻接触ばっ気槽第二槽による処理を経た水に対し、ひも状接触材を接触材として使用しそれを揺動させつつ曝気する揺動床ばっ気槽第二槽と、該揺動床ばっ気槽第二槽による処理を経た水に対し、沈殿分離処理を施す沈殿槽と、該沈殿槽にて生じた余剰汚泥を濃縮する汚泥濃縮貯留槽第三槽と、前記沈殿槽にて分離された上澄みに対し、病原性微生物を死滅させる処理を施す消毒槽と、該消毒槽にて消毒された水を蓄える放流槽とを有し、前記廃棄乳を放流基準に至るまで処理することを特徴とする。 A waste milk processing apparatus according to the present invention is a waste milk processing apparatus for processing waste milk produced in a milking facility so as to reach a discharge standard, and is provided with a first sedimentation separation tank that inputs waste milk and performs precipitation separation processing. The precipitation separation tank is subjected to precipitation separation treatment in the first precipitation separation tank, and the treated water that has flowed out is added, and then the precipitation separation tank second tank that performs the precipitation separation treatment again, the precipitation separation tank second tank, and the precipitation separation tank first The sludge concentration storage tank first tank which concentrates sludge by the treatment of one tank, and sucks and removes the rising slum and the concentrated sludge with a slurry pump, the first sludge concentration storage tank, and the precipitation separation tank The UASB tank which processed the water which passed through the process of the 1st tank and the said precipitation separation tank 2nd tank using the upflow anaerobic sludge filter bed method and UASB (Upflow Anaerobic Sludge Blanket), and passed through the process of this UASB tank Anaerobic floor tank for anaerobic treatment of water And a second sludge concentration storage tank for concentrating excess sludge generated by the treatment with the anaerobic filter bed tank, and water after the treatment with the anaerobic filter bed tank, and aerated using oyster shell as a contact material Oyster shell contact aeration tank first tank and swing floor aeration tank first tank that uses a string-like contact material as a contact material for the water that has been treated by the oyster shell contact aeration tank first tank A carbon fiber aeration tank that performs contact aeration using carbon fiber on water that has undergone the treatment in the first aeration tank aeration tank, and water that has undergone the treatment in the carbon fiber aeration tank. An aeration screen for depositing sludge and advancing the supernatant; an aeration screen for feeding water transferred from the advection / precipitation tank together with other waste water in the milking facility; and the aeration screen A flow rate adjusting tank for adjusting the flow rate of water charged into The oyster shell contact aeration tank second tank for aeration by contacting the oyster shell with water through the volume adjustment tank, and the string-like contact material for the water processed by the second oyster shell contact aeration tank A second oscillating bed aeration tank that is used as a contact material and aerated while oscillating it; a settling tank that performs a precipitation separation process on the water that has been treated by the second oscillating bed aeration tank; A third sludge concentration storage tank for concentrating excess sludge generated in the settling tank, a disinfection tank for performing a treatment for killing pathogenic microorganisms on the supernatant separated in the settling tank, and the disinfection tank And a discharge tank for storing the water sterilized in (1), and processing the waste milk until the discharge standard is reached.
本発明に係る廃棄乳処理方法は、搾乳施設において生じる廃棄乳を放流基準に至るよう処理する廃棄乳処理方法であって、廃棄乳を沈殿分離槽第一槽に投入し、沈殿分離処理を施す第一沈殿分離ステップと、該第一沈殿分離ステップにおいて沈殿分離処理がなされ、流出した処理水を投入し、再び沈殿分離処理を施す第二沈殿分離ステップと、該第二沈殿分離ステップ及び前記第一沈殿分離ステップの処理による汚泥を濃縮し、浮上するスラムと濃縮された汚泥とをスラリーポンプにて吸い上げて除去する第一汚泥濃縮貯留ステップと、該第一汚泥濃縮貯留ステップ、前記第一沈殿分離ステップ及び前記第二沈殿分離ステップの処理を経た水を、上向流嫌気汚泥ろ床法・UASB(Upflow Anaerobic Sludge Blanket)を用いて処理するUASBステップと、該UASBステップの処理を経た水に、嫌気性処理を施す嫌気ろ床ステップと、該嫌気ろ床ステップによる処理により発生した余剰汚泥を濃縮する第二汚泥濃縮貯留ステップと、前記嫌気ろ床ステップによる処理を経た水を投入し、接触材としてカキ殻を用いて曝気する第一カキ殻接触ばっ気ステップと、該第一カキ殻接触ばっ気ステップによる処理を経た水に対し、ひも状接触材を接触材として使用し曝気する揺動床ばっ気ステップと、該第一揺動床ばっ気ステップによる処理を経た水に対し、炭素繊維を用いた接触ばっ気を施す炭素繊維ばっ気ステップと、該炭素繊維ばっ気ステップの処理を経た水に対し、汚泥を沈殿させるとともに、上澄みを移流する移流・沈殿ステップと、該移流・沈殿ステップから移流された水を前記搾乳施設における他の排水とともに、投入するばっ気型スクリーン投入ステップと、該ばっ気型スクリーン投入ステップにて投入された水の流量を調整する流量調整ステップと、該流量調整ステップを経た水に対し、カキ殻と接触させて曝気する第二カキ殻接触ばっ気ステップと、該第二カキ殻接触ばっ気ステップによる処理を経た水に対し、ひも状接触材を接触材として使用し曝気する第二揺動床ばっ気ステップと、該第二揺動床ばっ気ステップによる処理を経た水に対し、沈殿分離処理を施す沈殿ステップと、該沈殿ステップにて生じた余剰汚泥を濃縮する第三汚泥濃縮貯留ステップと、前記沈殿ステップにて分離された上澄みに対し、病原性微生物を死滅させる処理を施す消毒ステップと、該消毒ステップにて消毒された水を蓄える放流ステップとを有し、前記廃棄乳を放流基準に至るまで処理することを特徴とする。 A waste milk processing method according to the present invention is a waste milk processing method for processing waste milk generated in a milking facility so as to reach a discharge standard, and throws the waste milk into a first tank for precipitation separation so as to perform precipitation separation. A first precipitation separation step, a second precipitation separation step in which the precipitation separation process is performed in the first precipitation separation step, and the treated water that has flowed out is added and the precipitate separation process is performed again; the second precipitation separation step; A first sludge concentration and storage step for concentrating sludge by the treatment of one precipitation separation step and sucking and removing the floating slum and the concentrated sludge with a slurry pump, the first sludge concentration and storage step, and the first precipitation The UASB step of treating the water that has undergone the treatment of the separation step and the second precipitation separation step using an upflow anaerobic sludge filter bed method / UASB (Upflow Anaerobic Sludge Blanket) An anaerobic filter bed step that performs anaerobic treatment on the water that has undergone the process of the UASB step, a second sludge concentration storage step that concentrates excess sludge generated by the treatment in the anaerobic filter bed step, and the anaerobic filter bed The first oyster shell contact aeration step in which water treated through the step is introduced and aerated using oyster shell as a contact material, and the string-like contact with the water processed by the first oyster shell contact aeration step A swing floor aeration step that uses a material as a contact material and aeration, and a carbon fiber aeration step that applies contact aeration using carbon fiber to the water that has undergone the treatment by the first swing floor aeration step. In addition, the water subjected to the carbon fiber aeration step is allowed to precipitate sludge and advection / sedimentation step for advancing the supernatant, and the water advected from the advection / sedimentation step is subjected to milking. In addition to the other drainage in the above, the aeration type screen introduction step to be introduced, the flow rate adjustment step for adjusting the flow rate of the water introduced in the aeration type screen introduction step, and the water that has passed through the flow rate adjustment step, A second oyster shell contact aeration step that aerates in contact with the shell, and a second swing that aerates the water that has been treated by the second oyster shell contact aeration step using a string contact material as a contact material A bed aeration step, a precipitation step for subjecting the water subjected to the treatment by the second rocking bed aeration step to a precipitation separation process, and a third sludge concentration storage step for concentrating excess sludge generated in the precipitation step. A sterilization step for killing pathogenic microorganisms with respect to the supernatant separated in the precipitation step, and a discharge step for storing the water sterilized in the sterilization step. And a flop, which comprises treating until the waste milk effluent standard.
本発明は、以上のように構成されているから、次の効果を有する。
1 有用微生物を使用するので、乳脂肪や窒素化合物をも分解する。
2 各水槽の役割に応じて微生物が限定されているので、施設の小型化を実現できる。
3 効率のよい働きをするので、余剰汚泥の生成量が少ない。
4 北海道のような寒冷地の冬場でも活発に働く微生物を用いることができるので、北海道における酪農に利用できる。
5 高脂肪とワクチンゆえに浄化が難しいといわれる廃棄乳の処理が可能である。
Since this invention is comprised as mentioned above, it has the following effect.
1 Since useful microorganisms are used, milk fat and nitrogen compounds are also degraded.
2 Since the microorganisms are limited according to the role of each water tank, the facility can be downsized.
3 Since it works efficiently, there is little production of excess sludge.
4. Because it can use microorganisms that work actively even in cold winter areas like Hokkaido, it can be used for dairy farming in Hokkaido.
5. It is possible to treat waste milk, which is said to be difficult to clean because of its high fat and vaccine.
以下、図面を参照しつつ、本発明の廃棄乳処理装置の実施形態について説明する。
図1は、廃棄乳処理装置の前半部分の構成を示す概念図である。本発明の廃棄乳処理装置は、前半部分と後半部分との二つに大きく分けられる。前半部分は、廃棄乳処理をもっぱら行う装置であり、これのみでは放流基準に至らない可能性がある。後半部分は搾乳施設で発生する排水を処理する装置である。前半部分の処理を終えた水は、後半部分の処理を経て確実に放流基準に至る。
Hereinafter, embodiments of the waste milk processing apparatus of the present invention will be described with reference to the drawings.
FIG. 1 is a conceptual diagram showing the configuration of the first half of a waste milk processing apparatus. The waste milk processing apparatus of the present invention is roughly divided into two parts, a first half part and a second half part. The first half is a device that exclusively processes waste milk, and this alone may not lead to the release standard. The latter half is a device that treats wastewater generated in milking facilities. The water that has been treated in the first half will surely reach the discharge standard after being treated in the second half.
図1の沈殿分離槽第一槽10は、廃棄乳を最初に投入する部分である。投入された廃棄乳は、時間をかけることにより腐敗、発酵し、酸性になっていく。そして重力により分離沈降する。沈殿分離槽第一槽10の上澄みをさらに沈殿分離槽第二層11により再度分離沈降させる。汚泥濃縮貯留槽12は、前述した二つの沈殿分離槽で沈殿した汚泥を濃縮して貯めるタンクである。濃縮された汚泥及び浮かんだスカム(脂肪分など)はスラリーポンプを用いて組み上げて、堆肥場に運び、堆肥を作るのに役立てる。 The sedimentation tank 1st tank 10 of FIG. 1 is a part which throws away waste milk first. The waste milk that has been introduced decays, ferments and becomes acidic over time. And it separates and settles by gravity. The supernatant of the first sedimentation tank 10 is further separated and settled by the second sedimentation tank 2. The sludge concentration storage tank 12 is a tank that concentrates and stores the sludge precipitated in the two precipitation separation tanks described above. Concentrated sludge and floating scum (such as fat) are assembled using a slurry pump and transported to a composting plant to help make compost.
沈殿分離槽第一槽10、沈殿分離槽第二層11、汚泥濃縮貯留槽12を経て処理された水は、次に、UASB槽13の反応槽の底から流入させる。UASB槽13は、上向流嫌気汚泥ろ床法・UASB(Upflow Anaerobic Sludge Blanket)を用いるものであり、その反応槽には生物学的に形成された汚泥床が形成されている。この反応槽に必要な微生物は、UASB槽の設置する際に種となる微生物を備え付ける。このUASB法は、周知のもので構わない。UASB槽13に流入させた水は、当該汚泥床を通過して上方に向かって流れていく。この汚泥床には嫌気性菌(酸素を嫌う菌)が保持されており、有機物質をメタン(CH4)、二酸化炭素(CO2)を含む最終生成物にまで生物学的に分解する(嫌気性消化)。UASB法は、汚泥を粒状化して高濃度の生物を保持できる特徴がある。 Next, the water processed through the precipitation separation tank first tank 10, the precipitation separation tank second layer 11, and the sludge concentration storage tank 12 is caused to flow from the bottom of the reaction tank of the UASB tank 13. The UASB tank 13 uses an upflow anaerobic sludge filter bed method / UASB (Upflow Anaerobic Sludge Blanket), and a biologically formed sludge bed is formed in the reaction tank. The microorganisms necessary for this reaction tank are equipped with microorganisms that become seeds when the UASB tank is installed. This UASB method may be a known one. The water introduced into the UASB tank 13 passes through the sludge bed and flows upward. This sludge bed holds anaerobic bacteria (bacteria that dislike oxygen), and biologically decomposes organic substances into final products containing methane (CH 4 ) and carbon dioxide (CO 2 ) (anaerobic) Sexual digestion). The UASB method is characterized in that sludge can be granulated to retain a high concentration of organisms.
UASB槽13において、遊離ガス及び汚泥より離脱されたガスは、反応槽の頂部に設置されたガス捕集用蓋(図示を省略)中に捕集される。残存固形物や生物粒子を含む液は沈殿池で固液分離される。分離された固形物は、沈降し、邪魔板を通過して汚泥床の表面に戻る。 In the UASB tank 13, the free gas and the gas released from the sludge are collected in a gas collection lid (not shown) installed at the top of the reaction tank. The liquid containing residual solids and biological particles is separated into solid and liquid in the sedimentation basin. The separated solid matter settles, passes through the baffle plate, and returns to the surface of the sludge bed.
UASB槽13の処理を経た水は、次に、嫌気ろ床槽20により浄化される。固形性ろ材が充填された反応槽を用いるものである。その固形性ろ材の表面には、嫌気性細菌が増殖し保持されている。排水は、そのろ材と接触しながら上方に向かって流れて浄化される。 The water that has undergone the treatment of the UASB tank 13 is then purified by the anaerobic filter bed tank 20. A reaction tank filled with a solid filter medium is used. Anaerobic bacteria are grown and held on the surface of the solid filter medium. The wastewater is purified by flowing upward while in contact with the filter medium.
そのあとで、汚泥濃縮貯留槽第二槽を経て、汚泥が蓄えられ、処理された水は、カキ殻接触ばっ気槽第一槽22にてカキ殻に接触しつつ好気性微生物(細菌・カビ・原生動物など)が活動するのに必要な酸素を曝気(ブロワによりタンク中に空気を吹き込むこと)装置により送り込んで、好気性細菌により浄化される。カキ殻は、図4(a)に示すような貝の中身を取り外したあとの殻を網でひとまとめにし図4(b)に示すように、俵状に設置したものを用いることができる。図4(c)は、そのようにひとまとめにした俵状のカキ殻を堆積した様子を示している。 Thereafter, sludge is stored in the second sludge concentration storage tank, and the treated water is in contact with the oyster shell in the first oyster shell contact aeration tank 22 while aerobic microorganisms (bacteria and mold are present).・ Oxygen necessary for the activity of protozoa is sent by an aeration device (blowing air into the tank with a blower) and purified by aerobic bacteria. As the oyster shell, the shell after removing the contents of the shell as shown in FIG. 4 (a) can be used together with a net and installed in a bowl shape as shown in FIG. 4 (b). FIG. 4 (c) shows a state in which the cocoon-shaped oyster shells collected in such a manner are deposited.
カキ殻接触ばっ気槽第一槽22を経た水は、揺動床ばっ気槽第一槽23において、曝気して空気を送り込み、それによりひも状接触材を揺り動かしつつ微生物の活動を活性化させて、浄化される。ここでひも状接触材には、愛知県豊川市のTBR株式会社が販売する「生物膜処理用ひも状接触材PV−45」を使うことができる。このひも状接触材は、ポリ塩化ビニリデンのこまかい繊維をモール状に加工して長いひも状にしたものであり、比表面積が1.4m2/mであり、空隙率が99パーセント以上と大きく、多種多様な微生物が同時に生息できるものである。揺動床ばっ気槽第一槽23(後述する揺動床ばっ気槽第二槽においても同様である。)の上部には、塩ビパイプが10センチメートル間隔で多数並列させて水平に設けられる。そしてその塩ビパイプの一本一本に10センチメートル間隔でひも状接触材の上端を固定し、下端が揺動床ばっ気槽の底近くに達するように垂れ下がらせる。曝気ポンプからの放気は、揺動床ばっ気槽の底付近からなされる。その曝気により、ひも状接触材は、揺動し、処理されるべき排水との接触がなされる。このひも状接触材の表層は、好気性菌が増殖し、中心部では嫌気性菌が発生する。これらの菌は、本装置を排気乳処理装置として運転し続けることにより、発生し、保存される。ひも状接触材の中心部において発生する嫌気性菌は、好気性菌の老化排泄物を摂取し、バランスの良い食物連鎖が起こる。したがって余剰汚泥が減少する。また、高等生物の増殖ができるので、藻類やワムシ、ミジンコによる脱燐ができる。さらに、硝酸菌が増殖し、アンモニア性窒素の消化が促進されるため、脱窒菌による脱窒ができる。返送汚泥の必要がないので維持管理がほとんど不要であり、均一な安定した処理を行うことができる。 The water that has passed through the first oyster shell contact aeration tank 22 is aerated in the first swing tank aeration tank 23 to feed air, thereby activating the activity of microorganisms while shaking the string-like contact material. And purified. Here, as the string-like contact material, “string-like contact material PV-45 for biofilm treatment” sold by TBR Corporation of Toyokawa City, Aichi Prefecture can be used. This string-like contact material is obtained by processing a large fiber of polyvinylidene chloride into a long string shape by processing into a mall shape, a specific surface area of 1.4 m 2 / m, and a porosity of 99% or more, A wide variety of microorganisms can live at the same time. A large number of PVC pipes are arranged in parallel at an interval of 10 centimeters on the upper part of the first swinging tank aeration tank 23 (the same applies to the second swinging tank aeration tank described later). . And the upper end of a string-like contact material is fixed to each of the PVC pipes at intervals of 10 centimeters, and the lower end hangs down so as to reach the bottom of the swinging aeration tank. The air discharged from the aeration pump is made from the vicinity of the bottom of the swing floor aeration tank. Due to the aeration, the string-like contact material swings and comes into contact with the wastewater to be treated. Aerobic bacteria grow on the surface layer of the string-like contact material, and anaerobic bacteria are generated in the center. These bacteria are generated and stored by continuing to operate the apparatus as an exhaust milk treatment apparatus. Anaerobic bacteria generated at the center of the string-like contact material ingest aging excrement of aerobic bacteria, and a well-balanced food chain occurs. Therefore, excess sludge is reduced. In addition, since higher organisms can be grown, dephosphorization by algae, rotifers, and daphnia can be achieved. Furthermore, since nitric acid bacteria grow and digestion of ammonia nitrogen is promoted, denitrification by denitrifying bacteria can be performed. Since there is no need for return sludge, almost no maintenance is required, and uniform and stable treatment can be performed.
炭素繊維ばっ気槽30は、炭素繊維を髪の毛のように束ねたもの(図5(a))、タンク内に浸して(図5(b))、曝気することで水中の汚濁物質や微生物が付着するものである(図5(c))。炭素繊維を用いた接触ばっ気方式は、群馬工業高等専門学校物質工学科の小島昭先生の協力を得て開発したものである。 The carbon fiber aeration tank 30 is obtained by bundling carbon fibers like hair (FIG. 5 (a)), dipping in a tank (FIG. 5 (b)), and aeration to remove pollutants and microorganisms in the water. It adheres (FIG. 5C). The contact aeration method using carbon fiber was developed with the cooperation of Prof. Akira Kojima of Gunma National College of Technology.
炭素繊維をばっ気槽30により浄化された水は、移流・沈殿槽31を経て、図2で示す後半部分の装置(排水処理装置)に移流される。移流・沈殿槽31は、その上澄みだけを次の工程に移流すべく、重力による固液分離を行うタンクである。 The water in which the carbon fiber has been purified by the aeration tank 30 passes through the advection / sedimentation tank 31 and is transferred to the latter half of the apparatus (drainage treatment apparatus) shown in FIG. The advection / sedimentation tank 31 is a tank that performs solid-liquid separation by gravity so that only the supernatant is transferred to the next step.
図1に示した一つ一つのタンクは、たとえばFRP(繊維強化プラスチック)によって構成することができる。FRPサイロの流用も可能である。特に強度が必要な場合には、RC造り(鉄筋コンクリート造り)とする。図3は、廃棄乳処理装置の前半部分の外観を示す9枚の写真である。図3(a)は、沈殿分離槽第一槽を、図3(b)は、沈殿分離槽第二槽を、図3(c)は、汚泥濃縮貯留槽を、図3(d)はUASB槽を、図3(e)は、嫌気ろ床槽を、図3(f)は、カキ殻接触ばっ気槽を、図3(g)は、揺動床ばっ気槽を、図3(h)は炭素繊維ばっ気槽を、図3(i)は、沈殿槽をそれぞれ示している。 Each tank shown in FIG. 1 can be made of, for example, FRP (fiber reinforced plastic). FRP silos can also be used. If strength is particularly required, RC construction (reinforced concrete construction) is used. FIG. 3 is nine photographs showing the appearance of the first half of the waste milk processing apparatus. 3 (a) shows the first tank of the sedimentation separation tank, FIG. 3 (b) shows the second tank of the precipitation separation tank, FIG. 3 (c) shows the sludge concentration storage tank, and FIG. 3 (d) shows the UASB. 3 (e) shows an anaerobic filter bed tank, FIG. 3 (f) shows an oyster shell contact aeration tank, FIG. 3 (g) shows a rocking bed aeration tank, FIG. ) Shows a carbon fiber aeration tank, and FIG. 3I shows a precipitation tank.
図2に示すのは、廃棄乳処理装置の後半部分(排水処理装置)の構成を示す切り欠き図である。図2に示すこの装置は、出願人が既に販売している排水処理装置であり、搾乳施設で発生する排水(廃棄乳を除く)を放流基準にまで浄化する実績をもっているものである。 FIG. 2 is a cutaway view showing the configuration of the latter half portion (drainage treatment apparatus) of the waste milk treatment apparatus. This device shown in FIG. 2 is a wastewater treatment device already sold by the applicant, and has a track record of purifying wastewater (excluding waste milk) generated in a milking facility to a discharge standard.
図2の装置は、ばっき型スクリーン40、流量調整槽41、汚泥濃縮貯留槽第三槽45、カキ殻接触ばっ気槽第二槽50、揺動床ばっ気槽第二槽60、沈殿槽70、消毒槽80、放流槽90が一体的に構成されている。ばっ気が必要なタンクには曝気装置(ブロワ35)により空気が吹き込まれる。ばっき型スクリーン40は、大きな夾雑物を分離除去する目的でスクリーンを設けたものである。スクリーンの目づまりを防ぐために、常時スクリーンをばっ気するものである。流量調整槽41は、汚水を後段の処理槽に一度に流れていくのを防ぎ、一定量ずつ送るためのタンクである。 The apparatus of FIG. 2 includes a screen 40, a flow rate adjustment tank 41, a sludge concentration storage tank third tank 45, an oyster shell contact aeration tank second tank 50, a rocking floor aeration tank second tank 60, a precipitation tank. 70, the disinfection tank 80, and the discharge tank 90 are comprised integrally. Air is blown into the tank that needs aeration by an aeration device (blower 35). The splash type screen 40 is provided with a screen for the purpose of separating and removing large impurities. In order to prevent clogging of the screen, the screen is constantly aerated. The flow rate adjusting tank 41 is a tank for preventing the sewage from flowing into the subsequent processing tank at a time and sending it by a fixed amount.
汚泥濃縮貯留槽第三槽45は、図1の汚泥濃縮貯留槽第一槽12及び汚泥濃縮貯留槽第二槽21と同様の機能を持つタンクである。カキ殻接触ばっ気槽第二槽50は、図1のカキ殻接触ばっ気槽第一槽22と同様の機能を持つタンクである。揺動床ばっ気槽第二槽60は、図1の揺動床ばっ気槽第一槽と同様のタンクである。沈殿槽70は、図1の移流・沈殿槽31と同様の機能を持つタンクである。 The sludge concentration storage tank third tank 45 is a tank having the same functions as the sludge concentration storage tank first tank 12 and the sludge concentration storage tank second tank 21 of FIG. The oyster shell contact aeration tank second tank 50 is a tank having the same function as the oyster shell contact aeration tank first tank 22 of FIG. The swing bed aeration tank second tank 60 is the same tank as the swing bed aeration tank first tank of FIG. The sedimentation tank 70 is a tank having the same function as the advection / sedimentation tank 31 of FIG.
消毒槽80は、放流直前の消毒を行うタンクである。例えば、次亜塩素酸ナトリウムを用いた消毒が施される。放流槽90は、放流されるべき処理後の水が貯められるタンクである。 The sterilization tank 80 is a tank that performs sterilization immediately before discharge. For example, disinfection using sodium hypochlorite is performed. The discharge tank 90 is a tank in which treated water to be discharged is stored.
図6は、廃棄乳処理装置の後半部分(排水処理装置)における処理の手順を示す図である。概ね図2に示すタンクのならびの順に処理が進む。沈殿槽70に蓄えられた汚泥は、汚泥濃縮貯留槽第三槽45に返送される。また、汚泥濃縮貯留槽第三槽45内の汚泥はその一部が流量調整槽41に返送される。 FIG. 6 is a diagram illustrating a processing procedure in the latter half of the waste milk processing apparatus (drainage processing apparatus). The processing proceeds approximately in the order of the tanks shown in FIG. The sludge stored in the settling tank 70 is returned to the sludge concentration storage tank third tank 45. A part of the sludge in the sludge concentration storage tank third tank 45 is returned to the flow rate adjustment tank 41.
図7は、廃棄乳処理装置の後半部分(排水処理装置)における各部分の透視度比較写真である。図7(a)は、流量調整槽41、図7(b)は、汚泥濃縮貯留槽第三槽45、図7(c)は、カキ殻接触ばっ気槽第二槽50、図7(d)は、揺動床ばっ気槽第二槽60、図7(e)は、沈殿槽70の処理水をそれぞれ透明カップに入れて横から写真を撮ったものである。この装置による処理が進むにつれて水が透き通っていく様子がわかる。 FIG. 7 is a perspective comparison photograph of each part in the latter half part (waste water treatment apparatus) of the waste milk treatment apparatus. 7 (a) shows the flow rate adjustment tank 41, FIG. 7 (b) shows the sludge concentration storage tank third tank 45, and FIG. 7 (c) shows the oyster shell contact aeration tank second tank 50, FIG. 7 (d). ) Is a swing bed aeration tank second tank 60, and FIG. 7 (e) is one in which the treated water of the settling tank 70 is put in a transparent cup and taken from the side. It can be seen that the water is transparent as the processing by this apparatus proceeds.
図8は、図2の装置の設置を開始してから971日後に至るまでのBOD(Biochemical Oxygen Demand:生物化学的酸素要求量)の測定結果を示す折れ線グラフである。横軸は日数を、縦軸はBODの数値を表している。120mg/lが放流基準であり、水平の線を入れて表示してある。装置の設置を開始してから72日目までにはBODの数値が安定していない。微生物の定着に至るまで、調整に時間を要したためである。90日以降は、放流基準をクリアできている。940日ごろに廃棄乳処理装置を増設した。それ以降は、さらにBODの値がよくなっていることが見て取れる。 FIG. 8 is a line graph showing measurement results of BOD (Biochemical Oxygen Demand) from 971 days after the installation of the apparatus of FIG. 2 is started. The horizontal axis represents the number of days, and the vertical axis represents the BOD value. 120 mg / l is the discharge standard and is indicated by a horizontal line. The BOD value is not stable by the 72nd day after the installation of the apparatus is started. This is because it took time to adjust until the microorganisms settled. After the 90th day, the release standard has been cleared. Around 940 days, a waste milk processing unit was added. After that, it can be seen that the value of BOD is further improved.
図9は、図2の装置の設置を開始してから971日後に至るまでの透視度の測定結果を示す折れ線グラフである。276日以降は、透視度が20センチメートル以下であり安定している。 FIG. 9 is a line graph showing the measurement results of the transparency until 971 days after the installation of the apparatus of FIG. 2 is started. After 276 days, the transparency is 20 centimeters or less and is stable.
図10は、図1の廃棄乳処理装置の設置をしてから110日を越えるに至るまでのCOD(Chemical Oxygen Demand:化学的酸素要求量)の測定結果を沈殿分離槽第一槽、沈殿分離槽第二槽、UASB槽について示す折れ線グラフである。設置当初は、微生物の定着に時間を要する。10日を過ぎた頃から、浄化の効果があらわれており、日数が増すにつれて効果が増していることがみてとれる。 FIG. 10 shows the results of COD (Chemical Oxygen Demand) measurement from the installation of the waste milk processing apparatus of FIG. 1 to over 110 days. It is a line graph shown about a tank 2nd tank and a UASB tank. Initially, it takes time for the microorganisms to settle. It can be seen that the effect of purification has appeared since the 10th day, and that the effect has increased as the number of days increases.
図11は、図1の廃棄乳処理装置の設置をしてから110日を越えるに至るまでのCOD(Chemical Oxygen Demand:化学的酸素要求量)の測定結果をカキ殻接触ばっ気槽第一槽、揺動床ばっ気槽第一槽、炭素繊維ばっ気槽、移流・沈殿槽について示す折れ線グラフである。18日以降において効果があらわれており、100日を過ぎた頃には顕著な効果が見て取れる。 FIG. 11 shows the results of measuring COD (Chemical Oxygen Demand) from the installation of the waste milk treatment apparatus of FIG. 1 to over 110 days. It is a line graph shown about a rocking | floating floor aeration tank 1st tank, a carbon fiber aeration tank, and an advection / sedimentation tank. The effect appears after the 18th, and a remarkable effect can be seen around the 100th day.
図12は、図1の廃棄乳処理装置に毎日廃棄乳を120リットル投入し、118日間運転し続けた後に道立総合研究機構の立会のもとに測定したBOD、CODの結果を原水、沈殿分離槽第一槽、沈殿分離槽第二槽、UASB槽、嫌気ろ床槽、カキ殻接触ばっ気槽第一槽、揺動床ばっ気槽第一槽、炭素繊維ばっ気槽について示す表である。118日間の運転後は、BODが1、CODが20という数値であり、放流基準まであと一歩のところまできていることがわかる。この数値は、本発明の廃棄乳処理装置の前半部分(図1)だけの成績であり、このあとで、図2の排水処理装置の浄化処理を施すことによって放流が問題ない基準にまで浄化が可能である。 FIG. 12 shows the results of BOD and COD measured under the witness of the National Institute for Research and Development after 120 liters of waste milk is put into the waste milk processing apparatus of FIG. 1 every day and operated for 118 days. Separation tank first tank, precipitation separation tank second tank, UASB tank, anaerobic filter bed tank, oyster shell contact aeration tank first tank, rocking bed aeration tank first tank, carbon fiber aeration tank is there. After 118 days of operation, the BOD is 1 and the COD is 20, indicating that we are one step closer to the discharge standard. This numerical value is the result of only the first half part (FIG. 1) of the waste milk processing apparatus of the present invention, and after that, purification is performed to the standard where there is no problem of discharge by performing the purification process of the waste water treatment apparatus of FIG. Is possible.
搾乳施設(ミルキングパーラー)において利用可能である。乳製品の加工工場において、余剰の牛乳を廃棄する必要がある場合にも利用可能である。 It can be used in milking facilities. It can also be used when it is necessary to dispose of excess milk in a dairy processing plant.
10 沈殿分離槽第一槽
11 沈殿分離槽第二槽
12 汚泥濃縮貯留槽第一槽
13 UASB槽
20 嫌気ろ床槽
21 汚泥濃縮貯留槽第二槽
22 カキ殻接触ばっ気槽第一槽
23 揺動床ばっ気槽第一槽
30 炭素繊維ばっ気槽
31 移流・沈殿槽
35 ブロワ(ばっ気装置)
40 ばっ気型スクリーン
41 流量調整槽
45 汚泥濃縮貯留槽第三槽
50 カキ殻接触曝気槽第二槽
60 揺動床ばっ気槽第二槽
70 沈殿槽
80 消毒槽
90 放流槽
10 Precipitation separation tank 1st tank 11 Precipitation separation tank 2nd tank 12 Sludge concentration storage tank 1st tank 13 UASB tank 20 Anaerobic filter bed tank 21 Sludge concentration storage tank 2nd tank 22 Oyster shell contact aeration tank 1st tank 23 Moving bed aeration tank 1st tank 30 Carbon fiber aeration tank 31 Advection / sedimentation tank 35 Blower (aeration apparatus)
40 Aeration screen 41 Flow control tank 45 Sludge concentration storage tank 3rd tank 50 Oyster shell contact aeration tank 2nd tank 60 Oscillating floor aeration tank 2nd tank 70 Precipitation tank 80 Disinfection tank 90 Discharge tank
Claims (2)
廃棄乳を投入し、沈殿分離処理を施す沈殿分離槽第一槽と、
該沈殿分離槽第一槽において沈殿分離処理がなされ、流出した処理水を投入し、再び沈殿分離処理を施す沈殿分離槽第二槽と、
該沈殿分離槽第二槽及び前記沈殿分離槽第一槽の処理による汚泥を濃縮し、浮上するスラムと濃縮された汚泥とをスラリーポンプにて吸い上げて除去する汚泥濃縮貯留槽第一槽と、
該汚泥濃縮貯留槽第一槽、前記沈殿分離槽第一槽及び前記沈殿分離槽第二槽の処理を経た水を、上向流嫌気汚泥ろ床法・UASB(Upflow Anaerobic Sludge Blanket)を用いて処理するUASB槽と、
該UASB槽の処理を経た水に、嫌気性処理を施す嫌気ろ床槽と、
該嫌気ろ床槽による処理により発生した余剰汚泥を濃縮する汚泥濃縮貯留槽第二槽と、
前記嫌気ろ床槽による処理を経た水を投入し、接触材としてカキ殻を用いて曝気するカキ殻接触ばっ気槽第一槽と、
該カキ殻接触ばっ気槽第一槽による処理を経た水に対し、ひも状接触材を使用し曝気する揺動床ばっ気槽第一槽と、
該揺動床ばっ気槽第一槽による処理を経た水に対し、炭素繊維を用いた接触ばっ気を施す炭素繊維ばっ気槽と、
該炭素繊維ばっ気槽の処理を経た水に対し、汚泥を沈殿させるとともに、上澄みを移流する移流・沈殿槽と、
該移流・沈殿槽から移流された水を前記搾乳施設における他の排水とともに、投入するばっ気型スクリーンと、
該ばっ気型スクリーンに投入された水の流量を調整する流量調整槽と、
該流量調整槽を経た水に対し、カキ殻と接触させて曝気するカキ殻接触曝気槽第二槽と、
該カキ殻接触ばっ気槽第二槽による処理を経た水に対し、ひも状接触材を使用し曝気する揺動床ばっ気槽第二槽と、
該揺動床ばっ気槽第二槽による処理を経た水に対し、沈殿分離処理を施す沈殿槽と、
該沈殿槽にて生じた余剰汚泥を濃縮する汚泥濃縮貯留槽第三槽と、
前記沈殿槽にて分離された上澄みに対し、病原性微生物を死滅させる処理を施す消毒槽と、
該消毒槽にて消毒された水を蓄える放流槽と
を有し、前記廃棄乳を放流基準に至るまで処理することを特徴とする廃棄乳処理装置。 A waste milk processing device for processing waste milk generated in a milking facility so as to reach a discharge standard,
First settling tank for adding waste milk and subjecting to settling process,
Precipitation separation treatment is performed in the first precipitation separation tank, the treated water that has flowed out is added, and the second precipitation separation tank in which the precipitation separation treatment is performed again,
The sludge concentration storage tank first tank that concentrates sludge by the treatment of the second precipitation separation tank and the first precipitation separation tank and sucks and removes the slum that floats and the concentrated sludge by a slurry pump,
The water that has passed through the treatment of the first tank of the sludge concentration storage tank, the first tank of the precipitation separation tank, and the second tank of the precipitation separation tank is subjected to an upward flow anaerobic sludge filter bed method / UASB (Upflow Anaerobic Sludge Blanket). A UASB tank to be processed;
An anaerobic filter bed tank that performs anaerobic treatment on the water subjected to the treatment of the UASB tank;
A second tank for concentration and storage of sludge for concentrating excess sludge generated by the treatment by the anaerobic filter bed tank;
A oyster shell contact aeration tank first tank that is charged with water that has been treated by the anaerobic filter bed tank and aerated using oyster shell as a contact material;
A rocking bed aeration tank first tank that uses a string-like contact material to aerate the water that has been treated by the oyster shell contact aeration tank first tank,
A carbon fiber aeration tank that performs contact aeration using carbon fiber on the water that has undergone the treatment in the first aeration floor aeration tank;
An advection / sedimentation tank that precipitates sludge and advects the supernatant to the water that has undergone the treatment of the carbon fiber aeration tank;
An aeration type screen for introducing water transferred from the advection / sedimentation tank together with other drainage in the milking facility;
A flow rate adjusting tank for adjusting the flow rate of water charged into the aerated screen;
Oyster shell contact aeration tank second tank for aeration by contacting with the oyster shell against water that has passed through the flow rate adjustment tank,
A swing-bed aeration tank second tank that uses a string-like contact material for the water that has been treated by the oyster shell contact aeration tank second tank,
A sedimentation tank that performs a precipitation separation process on the water that has undergone the treatment in the second aeration bed aeration tank;
A third sludge concentration storage tank for concentrating excess sludge generated in the settling tank;
A disinfection tank for performing a treatment for killing pathogenic microorganisms on the supernatant separated in the settling tank;
A waste milk processing apparatus comprising: a discharge tank for storing water disinfected in the disinfection tank, and processing the waste milk up to a discharge standard.
廃棄乳を沈殿分離槽第一槽に投入し、沈殿分離処理を施す第一沈殿分離ステップと、
該第一沈殿分離ステップにおいて沈殿分離処理がなされ、流出した処理水を投入し、再び沈殿分離処理を施す第二沈殿分離ステップと、
該第二沈殿分離ステップ及び前記第一沈殿分離ステップの処理による汚泥を濃縮し、浮上するスラムと濃縮された汚泥とをスラリーポンプにて吸い上げて除去する第一汚泥濃縮貯留ステップと、
該第一汚泥濃縮貯留ステップ、前記第一沈殿分離ステップ及び前記第二沈殿分離ステップの処理を経た水を、上向流嫌気汚泥ろ床法・UASB(Upflow Anaerobic Sludge Blanket)を用いて処理するUASBステップと、
該UASBステップの処理を経た水に、嫌気性処理を施す嫌気ろ床ステップと、
該嫌気ろ床ステップによる処理により発生した余剰汚泥を濃縮する第二汚泥濃縮貯留ステップと、
前記嫌気ろ床ステップによる処理を経た水を投入し、接触材としてカキ殻を用いて曝気する第一カキ殻接触ばっ気ステップと、
該第一カキ殻接触ばっ気ステップによる処理を経た水に対し、ひも状接触材を使用し曝気する第一揺動床ばっ気ステップと、
該第一揺動床ばっ気ステップによる処理を経た水に対し、炭素繊維を用いた接触ばっ気を施す炭素繊維ばっ気ステップと、
該炭素繊維ばっ気ステップの処理を経た水に対し、汚泥を沈殿させるとともに、上澄みを移流する移流・沈殿ステップと、
該移流・沈殿ステップから移流された水を前記搾乳施設における他の排水とともに、投入するばっ気型スクリーン投入ステップと、
該ばっ気型スクリーン投入ステップにて投入された水の流量を調整する流量調整ステップと、
該流量調整ステップを経た水に対し、カキ殻と接触させて曝気する第二カキ殻接触ばっ気ステップと、
該第二カキ殻接触ばっ気ステップによる処理を経た水に対し、ひも状接触材を使用し曝気する第二揺動床ばっ気ステップと、
該第二揺動床ばっ気ステップによる処理を経た水に対し、沈殿分離処理を施す沈殿ステップと、
該沈殿ステップにて生じた余剰汚泥を濃縮する第三汚泥濃縮貯留ステップと、
前記沈殿ステップにて分離された上澄みに対し、病原性微生物を死滅させる処理を施す消毒ステップと、
該消毒ステップにて消毒された水を蓄える放流ステップと
を有し、前記廃棄乳を放流基準に至るまで処理することを特徴とする廃棄乳処理方法。 A waste milk processing method for processing waste milk generated in a milking facility so as to reach a discharge standard,
A first precipitation separation step in which waste milk is introduced into the first precipitation separation tank and subjected to precipitation separation;
In the first precipitation separation step, a precipitation separation process is performed, and the second precipitation separation step in which the treated water that has flowed out is added and the precipitate separation process is performed again;
A first sludge concentration and storage step of concentrating sludge by the treatment of the second precipitation separation step and the first precipitation separation step, and sucking and removing the slum that floats and the concentrated sludge by a slurry pump;
UASB which processes the water which passed through the process of this 1st sludge concentration storage step, said 1st precipitation separation step, and said 2nd precipitation separation step using an upflow anaerobic sludge filter bed method and UASB (Upflow Anaerobic Sludge Blanket) Steps,
An anaerobic filter bed step for performing anaerobic treatment on the water subjected to the treatment of the UASB step;
A second sludge concentration storage step for concentrating excess sludge generated by the treatment by the anaerobic filter bed step;
A first oyster shell contact aeration step in which water subjected to the treatment by the anaerobic filter bed step is introduced and aerated using oyster shell as a contact material;
A first rocking floor aeration step for aeration using a string-like contact material to the water that has undergone the treatment by the first oyster shell contact aeration step;
A carbon fiber aeration step for performing contact aeration using carbon fiber on the water that has undergone the treatment by the first swing bed aeration step;
An advection / sedimentation step for precipitating sludge and advancing the supernatant for water that has undergone the carbon fiber aeration step;
An aeration type screen charging step for charging water transferred from the advection / sedimentation step together with other drainage in the milking facility;
A flow rate adjusting step for adjusting the flow rate of the water charged in the aeration type screen charging step;
A second oyster shell contact aeration step in which the water that has undergone the flow rate adjustment step is aerated in contact with the oyster shell;
A second rocking bed aeration step for aeration using a string-like contact material to the water that has undergone the treatment by the second oyster shell contact aeration step;
A precipitation step for subjecting the water subjected to the treatment by the second rocking bed aeration step to a precipitation separation treatment;
A third sludge concentration storage step for concentrating excess sludge generated in the precipitation step;
A disinfection step of performing a treatment to kill pathogenic microorganisms on the supernatant separated in the precipitation step;
And a discharge step for storing the water disinfected in the disinfection step, wherein the waste milk is processed until the discharge standard is reached.
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