JP4094978B2 - Manufacturing method of transmission belt - Google Patents

Manufacturing method of transmission belt Download PDF

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Publication number
JP4094978B2
JP4094978B2 JP2003079490A JP2003079490A JP4094978B2 JP 4094978 B2 JP4094978 B2 JP 4094978B2 JP 2003079490 A JP2003079490 A JP 2003079490A JP 2003079490 A JP2003079490 A JP 2003079490A JP 4094978 B2 JP4094978 B2 JP 4094978B2
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Prior art keywords
rubber sheet
transmission belt
manufacturing
molding die
reinforcing cloth
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JP2003079490A
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JP2004284198A (en
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利昭 荒金
孝史 大仁田
健 羽村
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Mitsuboshi Belting Ltd
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Mitsuboshi Belting Ltd
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Description

【0001】
【発明の属する技術分野】
本発明はスノーモービル、スクーター及び一般産業用の変速ベルトとして使用されるコグドベルトである伝動用ベルトの製造方法に係り、詳しくは圧縮ゴム用シートのコグ山部における接合作業を簡略化し、かつ接合の不良率の発生を少なくして低コストのコグドベルトを作製することができる伝動用ベルトの製造方法に関する。
【0002】
【従来の技術】
従来から、スクーターまたは一般産業用の機械分野の駆動系において、駆動プーリと従動プーリに伝動用ベルトを懸架し、プーリの有効径を変化させて変速させるベルト式変速装置が用いられている。ここで使用されている伝動用ベルトは圧縮ゴム層と伸張ゴム層の少なくとも一方のゴム層にコグ山部とコグ谷部を交互に配したコグ部を有し、心線を接着ゴム層内に埋設した構成からなり、ローエッジシングルコグドベルトあるいはローエッジダブルコグドベルトなどのローエッジコグドベルトが知られている。
【0003】
上記ローエッジコグドベルトの製造方法のその(1)としては、成形金型上に装着した外補強布、伸張ゴム層のゴムシート、心線、圧縮ゴム層のゴムシート、そして内補強布を順次巻き付け、突状部と溝状部を交互に有する円筒状母型を嵌入した後、加硫するもので、加硫時の圧力により内補強布を収縮させて、圧縮ゴム層のゴムシートを型付けする方法がある。(例えば、特許文献1に開示。)
【0004】
また、その(2)として、予め用意したベルト周長よりも長い平面状の溝付金型の上に未加硫ゴムシートを設置し、プレスにより加熱加圧してコグ形状に型付けしたコグパッドを作製する。このコグパッドを成形ドラム上に装着した円筒状母型の突状部と溝状部に嵌め込み、コグパッドのカット面を突き合わせてジョイントした後、心線を巻き付け、更に他のゴム層、補強布をこの上から巻き付けて成型を終え、加硫工程へ移行していた。(例えば、特許文献2に開示。)
【0005】
更に、その(3)として、平面状の溝付金型の上に置いた帆布をピニオンロールにて型付けし、その後ゴムシートを置いて、プレスによる圧入して、コグ形状に型付けしたコグパッドを作製する。このコグパッドを成形ドラム上に装着した円筒状母型の突状部と溝状部に嵌め込み、コグパッドのカット面を突き合わせてジョイントした後、心線を巻き付け、更に他のゴム層、補強布をこの上から巻き付けて成型を終え、加硫工程へ移行していた。(例えば、特許文献3に開示。)
【0006】
【特許文献1】
米国特許第3464875号明細書
【特許文献2】
特開2002−1691号公報
【特許文献3】
特開2002−188691号公報
【0007】
【発明が解決しようとする課題】
しかし、従来のスクーターを始めとする変速機用の伝動用ベルトでは、クロロプレンゴムが主体であったが、最近では更に耐熱性、耐側圧性、耐摩耗性に富んだ伝動ベルトが要求されている。そのため、その(1)の方法では、ベルトの心線に収縮の小さいものを使用した場合、加硫中、圧縮ゴム層のゴムシートと内帆布が圧入された時に、心線が収縮せず、蛇行する不具合があった。
【0008】
また、(2)の予めコグパッドを作製する方法では、平プレスの上に予め所定長さにカットした未加硫ゴムシートを設置して加熱加圧するために、成形前に未加硫ゴムシートを必要長さにカットする必要があり、また平プレスでは型交換が必要となるために、段取替え等に時間のロスが生じていた。
【0009】
また、型付けしたコグパッドの切断は、熟練作業者の手作業によって行われており、作業者は予めベルト周長に合わせてコグ数を数えて、切断するコグ谷部にチョークで印をつけた後、一方のコグ山部(コグ部の頂部)をカッターによって切断し、また他方のコグ山部を同様に切断していた。
【0010】
しかし、この方法で得られた成形体を加硫すると、伝動用ベルトのコグ部では、ジョイント部の位置するゴム分の体積不足によるゴムの流れ等によって、補強布の外側帆布が突っ張るために内側帆布の端部を引付け、その結果内側帆布がコグ谷部でシワを発生させていた。このベルトを走行させると、コグ谷部が繰り返しの屈曲点となり、このシワから早期に亀裂が発生することがあった。これらが成長して本格的なコグ谷部の亀裂になって、ベルトを破損させていた。また、ジョイント部のコグ形状がボリュームが均一でなく、特に大きい場合には、走行屈曲中に応力が集中し、ジョイント部が早期に破損することがあった。
【0011】
【0012】
更に、(2)と(3)の方法としては、クロロプレン系等は金型との粘着性に富んでいるために成型しやすいが、アルキル化クロロスルファン化ポリエチレン、水素化ニトリルゴム、そして水素化ニトリルゴムと不飽和カルボン酸金属塩との混合ポリマーなどの耐熱性に優れるゴムは粘着性に劣るために、このゴムシートおよびこのゴムで処理された補強布とを用いて型付けした場合、補強布とゴムシートとが剥離して、型付け出来なかった。特に、帆布をピニオンロールにて型付けする場合には、補強布が型に沿わずに宙に浮いてしまうことがあった。このようにして成型した伝動ベルトは、高負荷伝動させると、圧縮ゴムのコグ谷部から亀裂が発生しやすかった。
【0013】
そこで、本発明は上記の問題点を解消し、圧縮ゴム用シートのコグ山部における接合作業を簡略化し、かつ接合作業の不良率の発生を少なくして低コストのコグドベルトを作製することができる伝動用ベルトの製造方法を提供することを目的とする。
【0014】
【課題を解決するための手段】
本願請求項1記載の発明は、圧縮ゴム層と伸張ゴム層の少なくとも圧縮ゴム層にコグ山部とコグ谷部を交互に配したコグ部を有し、心線を接着ゴム層内に埋設するように形成した伝動用ベルトの製造方法において、
補強布を突状部と溝状部を交互に有する成形金型表面に載置し、棒状部材を溝状部に嵌め込んで押圧し、更に該棒状部材を溝状部底面に機械的に固定することで、補強布を型付けした後、
圧縮ゴム層を形成する圧縮ゴム用シートを成形金型に巻き付けて、上記圧縮ゴム用シート両端面のカット面を突合せて接合し、
該圧縮ゴム用シートの表面に粘着防止材を巻き付けた後、棒状部材を抜き取った圧縮ゴム用シートを加熱加圧して成形金型の突状部と溝状部へ型付けし、
上記粘着防止材を取り除いた未加硫の圧縮ゴム用シートの表面に少なくとも心線と伸張ゴム層を形成する伸張ゴムシートを順次巻き付けてベルト成形体を作製後、加硫し、得られた加硫スリーブをV状に切断して伝動用ベルトを作製する、伝動用ベルトの製造方法にある。
【0015】
この発明では、補強布を突状部と溝状部を交互に有する成形金型表面に載置し、棒状部材を溝状部に嵌め込んで押圧し、更に該棒状部材を逐次溝状部底面に機械的に固定することで、補強布の型付けを機械的に容易にしかも確実に行なうことができる。また、圧縮ゴム用シートを補強布の表面の巻付けてカット面を突合せて接合し、該圧縮ゴム用シートの表面に粘着防止材を巻き付けた後、全ての棒状部材を除去した圧縮ゴム用シートを加熱加圧して成形金型の突状部と溝状部に密着して型付けすることにより、熟練作業者によるコグ山部でのゴムおよび補強布のジョイント作業が無くなり、また接合部の位置するゴム分の体積不足による不良発生である亀裂発生や補強布の皺発生も無くなって製品品質の安定化を図ることができ、更には予めコグパッドを作製する必要がないために仕掛品の低減が可能になり、製造のインライン化が可能になる。
【0016】
本願請求項2記載の発明では、各棒状部材を溝状部底面に機械的に固定する手段が、各棒状部材を保持バンドによって補強布を溝状部底面に押え付ける方法である伝動用ベルトの製造方法にあり、簡便な機械的方法で補強布の型付けが可能になる。
【0017】
本願請求項3記載の発明では、保持バンドが成形金型に弾性的に締め付ける弾性部材である伝動用ベルトの製造方法にある。
【0018】
本願請求項4記載の発明では、補強布を成形金型に巻き付けた後、補強布の端部を重ねたオーバーラップ部を形成する伝動用ベルトの製造方法にある。
【0019】
本願請求項5記載の発明では、補強布が円周方向へ伸縮性に富む筒状帆布である伝動用ベルトの製造方法にある。
【0020】
本願請求項6記載の発明では、圧縮ゴム用シートの端部がバイアスカット面で突合せられ、この接合部分を加熱加圧して接合される伝動用ベルトの製造方法にあり、ジョイント部の強度を大きくすることができる。
【0021】
本願請求項7記載の発明では、粘着防止材がポリメチルペンテンそしてポリエチレンテレフタレートから選ばれた少なくとも1種の樹脂フィルムである伝動用ベルトの製造方法にあり、耐熱性で離型性に優れたフィルムを使用することができる。
【0022】
本願請求項8記載の発明では、圧縮ゴム用シートの表面に粘着防止材を巻き付け、ジャケットを被せた成形金型を加硫缶に入れ、上記圧縮ゴム用シートを加熱加圧して成形金型の突状部と溝状部に加圧して型付けする伝動用ベルトの製造方法にあり、通常の加硫缶で加熱加圧して未加硫の圧縮ゴム用シート型付けすることができる。
【0023】
【発明の実施の形態】
以下、本発明の実施例を添付図面に従って説明する。図1は本発明の製造方法において補強布を成形金型に型付けている工程を示し、図2は本発明の製造方法において補強布を成形金型表面に型付けした状態を示し、図3は圧縮ゴム用シートを成形金型に巻き付けて、カット面を突合せて接合した工程を示す、図4は各棒状部材を抜き取った後に圧縮ゴム用シートの表面に粘着防止材を巻き付けた工程を示し、図5は圧縮ゴム用シートを加熱加圧して成形金型の突状部と溝状部に密着し型付けした工程を示し、図6は圧縮ゴム用シートを型付けした状態を示す。
【0024】
まず、図1に示すように、突状部4と溝状部5を交互に有する円筒状母型2を断面真円のベース型3に装着した成形金型1を用意し、接着処理済みもしくは未処理の補強布6を引き出して回転可能な成形金型1の表面に載置し、成形金型1を回転して鉄あるいはステンレスのような金属製あるいは樹脂製の棒状部材7を溝状部5に嵌め込んで押圧した後、更に該棒状部材7を溝状部底面8に機械的に固定することで補強布6を型付けする。
【0025】
即ち、各棒状部材7を溝状部底面8に機械的に固定する場合には、棒状部材7を溝状部5に嵌め込んで押圧した直後にベース型3の両端部に装着したゴム、コイルバネ等の弾性部材からなる一対の保持バンド9に係止して弾性的に補強布6を溝状部底面8に押え付け、続けて成形金型1を回転させて隣接する溝状部5に他の棒状部材7を嵌め込んで押圧して同様に保持バンド9に係止する。このようにして補強布6を1プライ巻き付けた後、カッターにより補強布6を切断して型付けを終える。この型付け工程は室温もしくは80℃程度まで成形金型1を加熱した環境下で行なわれる。
【0026】
補強布6を数プライ積層する場合には、補強布6を成形金型1の表面に数プライ巻き付けた後、棒状部材7を溝状部5に嵌め込んで押圧した後、棒状部材7を溝状部底面8に機械的に固定することで、補強布6を型付けすることができる。
【0027】
上記補強布6は綿、ポリエステル繊維、ナイロン等からなり、平織、綾織、朱子織等に製織した布で、経糸と緯糸との交差角が90〜120°程度の広角度帆布でもよい。補強布6はRFL処理した後、ゴム組成物をフィリクション・コーチングしてゴム付帆布とする。RFL液はレゾルシンとホルムアルデヒドとの初期縮合物をラテックスに混合したものであり、ここで使用するラテックスとしてはクロロプレン、スチレン・ブタジエン・ビニルピリジン三元共重合体、水素化ニトリル、NBRなどである。
【0028】
他の補強布6としては、ミシンジョイントした筒状帆布を使用することできる。この場合、ベルト長手方向の緯糸にアラミド繊維、6ナイロン、6.6ナイロン、12ナイロン等のポリアミド繊維、ポリエステル繊維、ポリビニルアルコール繊維等であり、具体的な緯糸の構成としてはパラ系アラミド繊維のマルチフィラメント糸、メタ系アラミド繊維からなる紡績糸、そしてウレタン弾性糸の3種の糸を合撚したものである。また、他の緯糸構成は、パラ系アラミド繊維のマルチフィラメント糸、脂肪族繊維糸(6ナイロン、6.6ナイロン、ポリエステル、ポリビニルアルコール等)、そしてウレタン弾性糸の3種の糸を合撚したものでもよい。経糸としては、アラミド繊維、6ナイロン、6.6ナイロン、12ナイロン等のポリアミド等のフィラメント糸からなる。好ましくは、アラミド繊維のフィラメント糸が緯糸にパラ系アラミド繊維のフィラメント原糸を収束したマルチフィラメント糸を使用すれば、剛性のバランスが取れ、均一な厚みの帆布になる。
【0029】
続いて、図3示すように、予め圧縮ゴム層を形成する未加硫で所定厚みの圧縮ゴム用シート10の両端面をバイアス状にカットする。この圧縮ゴム用シート10を上記補強布6を型付けした成形金型1に巻き付けてカット面11を突合せた後、カット面11の位置するシート10表面に加圧治具(図示せず)で軽く押さえてジョイントした後、更に加熱プレス12によって加熱加圧して接合し、ジョイント部13を形成する。加熱加圧条件は温度が80〜120℃、面圧が1〜2kg/cm、時間が10〜30秒である。
【0030】
ここで使用する圧縮ゴム用シート10のゴムは、天然ゴム、ブチルゴム、スチレン−ブタジエンゴム、クロロプレンゴム、エチレン・α−オレフィンゴム、アルキル化クロロスルファン化ポリエチレン(ACSM)、水素化ニトリルゴム(H−NBR)、水素化ニトリルゴムと不飽和カルボン酸金属塩との混合ポリマー等のゴム材の単独、またはこれらの混合物が使用される。
【0031】
上記圧縮ゴム用シート10には、ゴム中にアラミド繊維、ポリアミド繊維、ポリエステル繊維、綿等の繊維からなり繊維の長さは繊維の種類によって異なるが1〜10mm程度の短繊維が用いられ、例えばアラミド繊維であると3〜5mm程度、ポリアミド繊維、ポリエステル繊維、綿であると5〜10mm程度のものが用いられる。そして、上記ゴム層中の短繊維の方向はベルトの長手方向に対して直角方向を向いているのを90°としたときほとんどの短繊維が70°〜110°の範囲内に配向されていることが望ましい。
【0032】
上記圧縮ゴム用シート10の表面に粘着防止材15であるポリメチルペンテンやポリエチレンテレフタレートからなる耐熱性、離型性に優れる樹脂フィルムを1プライ巻き付け重ね合わせて接合した後、圧縮ゴム用シート10の型付け工程へ移行する。
【0033】
型付け工程は加硫缶を使用することできる。この場合、粘着防止材15の外側に蒸気遮断材であるゴム製のジャケット17を被せた後、これを加硫缶へ設置し、温度160〜180℃、外圧0.8〜0.9MPaのみで5〜10分程度型付けし、未加硫の圧縮ゴム層20を形成する。加硫缶で型付けしても、圧縮ゴム層20のジョイント部13の割れは起こらない。無論、型付けは加硫缶でなく、圧縮ゴム用シート10の外側を加圧バンドで当接しながら加熱、加圧することができる。
【0034】
図7は型付けした圧縮ゴム用シートの表面にベルト成形体を作製した状態を示すものであり、成形金型1を成形機(図示せず)に装着し、ポリエステル繊維、アラミド繊維、ガラス繊維等のコードからなる心線30をスパイラルに巻き付けた後、接着ゴム層を形成する接着ゴムシート31、伸張ゴム層を形成する伸張ゴムシート33、補強布34を順次巻き付けて、ベルト成形体35を作製する。そして、成形機から取り出した成形金型1を支持台上に設置してジャケット(図示せず)を嵌入する。
【0035】
ベルト成形体35を加硫缶へ移して通常の方法で加硫を行う。加硫した後、ジャケット、続いて円筒状のベルトスリーブを成形金型1の円筒状母型2から抜き取り、ベルトスリーブを所定幅に切断して図8に示すようなコグドベルトである伝動用ベルト40を作製する。
【0036】
伸張ゴムシート33は、圧縮ゴム用シート10と同じゴム組成物を用い、また接着ゴムシート31も圧縮ゴム用シート10と同種であり、上記短繊維を含めてもよいが、好ましくは含めない。
【0037】
伝動用ベルト40は、接着ゴム層41内にポリエステル繊維、アラミド繊維、ガラス繊維等のコードからなる心線42が埋め込まれ、接着ゴム層41の上部、下部にはそれぞれ補強布43を含む伸張ゴム層44、また同様に補強布43を含む圧縮ゴム層45を有している。圧縮ゴム層45には、それぞれ一定ピッチでベルト長手方向に沿ってコグ谷部46とコグ山部47とを交互に配したコグ部48が設けられている。無論、伸張ゴム層44の表面にもコグ部を設けることができる。
【0038】
【実施例】
以下、更に具体的な実施例により本発明の効果を確認する。
【0039】
補強布として、アラミド繊維(商品名:トワロン)とポリエチレンテレフタレート繊維を重量比で50:50の混撚糸を使用したワイドアングルの平織帆布を用意し、該帆布をRFL液に浸漬した後、150°Cで2分間熱処理し、その後クロロプレンゴム組成物をフリクション・コーチングしてゴム付帆布とした。
圧縮ゴムシートと伸張ゴムシートはアラミド短繊維を含んだクロロプレンゴムからなるゴム組成物を、また接着ゴム層も短繊維を含んだクロロプレンゴムからなるゴム組成物を用意した。圧縮ゴムシートの厚さは6.6mm、伸張ゴムシートの厚さは3.2mmである。
【0040】
圧縮ゴムシートと伸張ゴムシートはアラミド短繊維を含んだクロロプレンゴムからなるゴム組成物を、また接着ゴム層も短繊維を含んだクロロプレンゴムからなるゴム組成物を用意した。圧縮ゴムシートの厚さは6.6mm、伸張ゴムシートの厚さは3.2mmである。
【0041】
心線として、1,500デニールのアラミド繊維(商品名:トワロン)を上撚り数19.7回/10cm、下撚り数15.8回/10cmで上下逆方向に撚糸して2×3の撚り構成とし、トータルデニール9,000の未処理コードを準備した。次いで、この未処理コードをイソシアネート系接着剤でプレディプした後、約170〜180°Cで乾燥してRFL液に浸漬した後、200〜240°Cで延伸熱固定処理して処理コードとした。
【0042】
突状部と溝状部を交互に有する円筒状母型を断面真円の型の装着した成形金型を支軸に設置し、上記補強布を引き出して成形金型の表面に載置し、成形金型を回転して成形金型の面長よりやや長い鉄製の棒状部材を各溝状部に嵌め込んで押圧し、各棒状部材をベース型の両端部に装着した加硫ゴム製の一対の保持バンドに係止して溝状部底面に押え付け、1プライ積層巻き付けて型付けを終えた。
【0043】
続いて、端面をバイアスにカットした圧縮ゴムシートを成形金型の補強布の上に巻き付けては端面を突き合わせ、ジョイント部をステッチャーで軽く接合した後、更に加熱プレス(温度100℃、面圧1〜2kg/cm 、15秒間)を用いて完全に接着した。
【0044】
その後、厚さ0.05mmのポリメチルペンテンフィルムを圧縮ゴムシートの表面に1プライ巻き付け、更にゴム製のジャケットを被せて、その状態で加硫缶に入れ、加熱加圧条件(温度170℃、外圧0.8MPaのみで7分程度)によって圧縮ゴムシートを円筒状母型の突状部と溝状部へ型付けした。
【0045】
更に、心線、接着ゴムシート、伸張ゴムシートを順次巻き付けてベルト成形体を作製し、ジャケットを被せて成形金型を加硫缶に設置し、通常の条件で加硫してベルトスリーブを得た。このスリーブをカッターによってV状に切断してスクーター用のローエッジコグドベルトに仕上げた。
【0046】
得られたローエッジコグドベルトでは、外観上、圧縮ゴム層のジョイント部の位置が特定できず、割れの発生もなく、コグ山部の形状が全周均一な状態で、そして補強布のオーバーラップ部での皺も発生していなかった。また、本発明方法では、成形金型表面のゴム糊のような粘着剤を使用して補強布を型付けすることがないため、有機溶剤の揮発による作業環境の悪化を阻止することもできる。
【0047】
【発明の効果】
以上のように本願請求項記載の発明では、補強布を突状部と溝状部を交互に有する成形金型表面に載置し、棒状部材を溝状部に嵌め込んで押圧し、更に該棒状部材を逐次溝状部底面に機械的に固定することで、補強布の型付けを機械的に容易にしかも確実に行なうことができ、また圧縮ゴム用シートを補強布の表面巻付けてカット面を突合せて接合し、該圧縮ゴム用シートの表面に粘着防止材を巻き付けた後、各棒状部材を除去した圧縮ゴム用シートを加熱加圧して成形金型の突状部と溝状部に密着して型付けすることにより、熟練作業者によるコグ山部でのゴムおよび補強布のジョイント作業が無くなり、また接合部の位置するゴム分の体積不足による不良発生である亀裂発生や補強布の皺発生も無くなって製品品質の安定化を図ることができ、更には予めコグパッドを作製する必要がないために、仕掛品の低減が可能になり製造のインライン化が可能になるといった優れた効果がある。
【図面の簡単な説明】
【図1】本発明の製造方法において補強布を成形金型に型付けている工程を示す。
【図2】本発明の製造方法において補強布を成形金型表面に型付けした状態を示す。
【図3】本発明の製造方法において圧縮ゴム用シートを成形金型に巻き付けて、カット面を突合せて接合した工程を示す。
【図4】本発明の製造方法において圧縮ゴム用シートの表面に粘着防止材を巻き付けた工程を示す。
【図5】本発明の製造方法において圧縮ゴム用シートを加熱加圧して成形金型の突状部と溝状部に密着し型付けした工程を示す。
【図6】本発明の製造方法において圧縮ゴム用シートを型付けした状態を示す。
【図7】本発明の製造方法において型付けした圧縮ゴム用シートの表面にベルト成形体を作製した状態を示す。
【図8】本発明の製造方法において得られたコグドベルトの部分正面図である。
【符号の説明】
1 成形金型
2 円筒状母型
3 ベース型
4 突状部
5 溝状部
6 補強布
7 棒状部材
8 溝状部底面
9 保持バンド
10 圧縮ゴム用シート
11 カット面
12 加熱プレス
13 ジョイント部
15 粘着防止材
17 ジャケット
20 圧縮ゴム層
30 心線
31 接着ゴムシート
34 補強布
35 ベルト成形体
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for manufacturing a power transmission belt that is a cogged belt used as a transmission belt for snowmobiles, scooters, and general industries. The present invention relates to a method for manufacturing a transmission belt capable of producing a low-cost cogged belt with reduced occurrence of a defect rate.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, in a drive system in the mechanical field for scooters or general industries, a belt-type transmission that suspends a transmission belt between a driving pulley and a driven pulley and changes the effective diameter of the pulley to change the speed is used. The power transmission belt used here has a cog portion in which a cog crest portion and a cog trough portion are alternately arranged on at least one of the compression rubber layer and the stretch rubber layer, and the core wire is placed in the adhesive rubber layer. Low-edge cogged belts such as a low-edge single cogged belt or a low-edge double cogged belt are known.
[0003]
As the method (1) of the manufacturing method of the low edge cogged belt, the outer reinforcing cloth, the rubber sheet of the stretched rubber layer, the core wire, the rubber sheet of the compressed rubber layer, and the inner reinforcing cloth, which are mounted on the molding die, are sequentially wound. A method for molding a rubber sheet of a compression rubber layer by shrinking an inner reinforcing cloth by pressure at the time of vulcanization after inserting a cylindrical mother mold having alternately projecting portions and groove portions. There is. (For example, disclosed in Patent Document 1)
[0004]
Also, as part (2), a cog pad is prepared by placing an unvulcanized rubber sheet on a flat grooved mold longer than the belt circumference prepared in advance, and heating and pressing with a press to mold it into a cog shape. To do. This cog pad is fitted into the projecting part and groove part of a cylindrical master mold mounted on a molding drum, the cut surfaces of the cog pad are brought into contact with each other, a core wire is wound, and another rubber layer and reinforcing cloth are attached to this cog pad. After wrapping from above, the molding was completed and the process was shifted to the vulcanization process. (For example, it is disclosed in Patent Document 2.)
[0005]
Furthermore, as part (3), a canvas placed on a flat grooved mold is molded with a pinion roll, and then a rubber sheet is placed and press-fitted with a press to produce a cog pad molded into a cog shape. To do. This cog pad is fitted into the projecting part and groove part of a cylindrical master mold mounted on a molding drum, the cut surfaces of the cog pad are brought into contact with each other, a core wire is wound, and another rubber layer and reinforcing cloth are attached to this cog pad. After wrapping from above, the molding was completed and the process was shifted to the vulcanization process. (For example, disclosed in Patent Document 3)
[0006]
[Patent Document 1]
US Pat. No. 3,464,875 [Patent Document 2]
Japanese Patent Laid-Open No. 2002-1691 [Patent Document 3]
Japanese Patent Laid-Open No. 2002-188691
[Problems to be solved by the invention]
However, transmission belts for transmissions such as conventional scooters are mainly made of chloroprene rubber. Recently, however, transmission belts with higher heat resistance, side pressure resistance, and wear resistance have been demanded. . Therefore, in the method of (1), when a belt cord having a small shrinkage is used, when the rubber sheet of the compression rubber layer and the inner canvas are press-fitted during vulcanization, the cord does not shrink, There was a problem of meandering.
[0008]
Further, in the method (2) for preparing a cog pad in advance, an unvulcanized rubber sheet is cut before molding so that an unvulcanized rubber sheet cut to a predetermined length is placed on a flat press and heated and pressed. Since it is necessary to cut to the required length, and a flat press requires die change, there has been a loss of time in setup change.
[0009]
In addition, cutting of the molded cog pad is performed manually by skilled workers, and the operator counts the number of cogs in advance according to the belt circumference and marks the cog valley to be cut with chalk. One cog crest (the top of the cog) was cut with a cutter, and the other cog crest was cut in the same manner.
[0010]
However, when the molded body obtained by this method is vulcanized, the outer canvas of the reinforcing cloth is stretched in the cog part of the transmission belt due to the rubber flow caused by the insufficient volume of the rubber located at the joint part. The end of the canvas was attracted, and as a result, the inner canvas was wrinkled in the cog valley. When this belt is run, the cog valleys become repeated bending points, and cracks may occur at an early stage from the wrinkles. These grew to become full-scale cracks in the cog valleys, damaging the belt. Further, when the cog shape of the joint portion is not uniform in volume and particularly large, stress is concentrated during running bending, and the joint portion may be damaged early.
[0011]
[0012]
Further, as the methods (2) and (3), chloroprene and the like are easy to mold because of their high adhesiveness to the mold, but alkylated chlorosulfanated polyethylene, hydrogenated nitrile rubber, and hydrogen Rubbers with excellent heat resistance, such as mixed polymers of nitrified nitrile rubber and unsaturated carboxylic acid metal salts, are inferior in tackiness, so when molded with this rubber sheet and a reinforcing fabric treated with this rubber, The cloth and the rubber sheet peeled off and could not be molded. In particular, when the canvas is molded with a pinion roll, the reinforcing cloth sometimes floats in the air without being along the mold. When the transmission belt molded in this way was subjected to high load transmission, cracks were likely to occur from the cog valley portion of the compressed rubber.
[0013]
Therefore, the present invention eliminates the above-mentioned problems, simplifies the joining work at the cog crest portion of the compressed rubber sheet, and can reduce the occurrence of a defective rate of the joining work and can produce a low-cost cogged belt. An object of the present invention is to provide a method for manufacturing a transmission belt.
[0014]
[Means for Solving the Problems]
The invention according to claim 1 of the present invention has a cog portion in which a cog crest portion and a cog valley portion are alternately arranged in at least the compression rubber layer of the compression rubber layer and the stretch rubber layer, and the core wire is embedded in the adhesive rubber layer. In the manufacturing method of the transmission belt formed as described above,
Place the reinforcing cloth on the surface of the mold that has protrusions and grooves alternately, press the rod-shaped member into the groove, and then mechanically fix the rod-shaped member to the bottom of the groove After molding the reinforcing cloth,
A compressed rubber sheet that forms a compressed rubber layer is wound around a molding die, the cut surfaces of both end faces of the compressed rubber sheet are butted together, and joined together,
After wrapping an anti-adhesive material on the surface of the compressed rubber sheet, the compressed rubber sheet from which the rod-shaped member has been removed is heated and pressed to mold the protrusions and groove portions of the molding die,
A stretched rubber sheet that forms at least a core wire and a stretched rubber layer is sequentially wound around the surface of the unvulcanized compressed rubber sheet from which the anti-adhesive material has been removed to prepare a belt molded body, which is then vulcanized and obtained vulcanized. A transmission belt manufacturing method for manufacturing a transmission belt by cutting a sulfur sleeve into a V shape.
[0015]
In this invention, the reinforcing cloth is placed on the surface of the molding die having alternately protruding portions and groove portions, the rod-like member is fitted into the groove portion and pressed, and the rod-like member is successively pressed on the bottom surface of the groove-like portion. It is possible to mechanically easily and surely mold the reinforcing cloth by mechanically fixing to. Further, the compressed rubber sheet is wound around the surface of the reinforcing cloth, the cut surfaces are joined to each other, and after the adhesion preventing material is wound around the surface of the compressed rubber sheet, all the rod-shaped members are removed, and then the compressed rubber sheet is removed. By heating and pressurizing and molding in close contact with the projecting and groove portions of the molding die, there is no need for skilled workers to joint rubber and reinforcing cloth at the cog mountain, and the position of the joint It is possible to stabilize the product quality by eliminating the occurrence of cracks due to insufficient volume of rubber and the generation of wrinkles on the reinforcing cloth. Furthermore, it is not necessary to prepare a cog pad in advance, so the work in progress can be reduced. And in-line manufacturing becomes possible.
[0016]
In the invention according to claim 2 of the present application, the means for mechanically fixing each rod-shaped member to the bottom surface of the groove-shaped portion is a method of pressing the reinforcing cloth against the bottom surface of the groove-shaped portion by holding the rod-shaped member with a holding band. In the manufacturing method, it is possible to mold the reinforcing cloth by a simple mechanical method.
[0017]
The invention according to claim 3 of the present application resides in a method of manufacturing a transmission belt which is an elastic member whose holding band is elastically fastened to a molding die.
[0018]
In the invention according to claim 4 of the present application, there is a method for manufacturing a power transmission belt in which an overlap portion is formed by overlapping ends of the reinforcing cloth after the reinforcing cloth is wound around a molding die.
[0019]
The invention according to claim 5 lies in a method for manufacturing a transmission belt in which the reinforcing cloth is a tubular canvas that is highly stretchable in the circumferential direction.
[0020]
In the invention of claim 6 of the present application, there is a method for manufacturing a transmission belt in which the end portion of the compressed rubber sheet is abutted with a bias cut surface and the joined portion is joined by heating and pressurizing, and the strength of the joint portion is increased. can do.
[0021]
The invention according to claim 7 is a method for producing a power transmission belt, wherein the anti-adhesive material is at least one resin film selected from polymethylpentene and polyethylene terephthalate, and is a film having excellent heat resistance and releasability. Can be used.
[0022]
In the invention of claim 8 of the present application, an anti-adhesive material is wound around the surface of the compressed rubber sheet, the molding die covered with a jacket is placed in a vulcanizing can, and the compressed rubber sheet is heated and pressed to form a molding die. There is a method for manufacturing a transmission belt that pressurizes and molds the projecting portion and the groove-like portion, and it can be heated and pressurized with a normal vulcanizing can to form a sheet mold for unvulcanized compressed rubber.
[0023]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the accompanying drawings. FIG. 1 shows a process of molding a reinforcing cloth on a molding die in the manufacturing method of the present invention, FIG. 2 shows a state in which the reinforcing cloth is molded on the molding die surface in the manufacturing method of the present invention, and FIG. FIG. 4 shows a process in which a rubber sheet is wound around a molding die and the cut surfaces are joined to each other, and FIG. 4 shows a process in which an anti-adhesive material is wound around the surface of the compressed rubber sheet after each rod-shaped member is pulled out. 5 shows a process in which the compressed rubber sheet is heated and pressed so as to be in close contact with the protruding portion and the groove-shaped portion of the molding die, and FIG. 6 shows a state in which the compressed rubber sheet is molded.
[0024]
First, as shown in FIG. 1, a molding die 1 is prepared in which a cylindrical mother die 2 having projecting portions 4 and groove-like portions 5 alternately is mounted on a base die 3 having a perfect circular section, and has been subjected to an adhesion treatment or The untreated reinforcing cloth 6 is pulled out and placed on the surface of the rotatable molding die 1, and the molding die 1 is rotated so that a rod-like member 7 made of metal such as iron or stainless steel or resin is grooved. Then, the reinforcing cloth 6 is molded by mechanically fixing the rod-like member 7 to the groove-like bottom face 8 after being fitted and pressed into the groove 5.
[0025]
That is, when each rod-like member 7 is mechanically fixed to the groove-like bottom surface 8, rubber or coil springs attached to both ends of the base mold 3 immediately after the rod-like member 7 is fitted into the groove-like portion 5 and pressed. The reinforcing cloth 6 is elastically pressed against the bottom surface 8 of the groove-like portion by engaging with a pair of holding bands 9 made of an elastic member such as the like, and then the molding die 1 is rotated so that the other adjacent groove-like portion 5 is rotated. The rod-shaped member 7 is fitted and pressed to be similarly locked to the holding band 9. After the reinforcing cloth 6 is wound by 1 ply in this way, the reinforcing cloth 6 is cut with a cutter to finish the molding. This molding process is performed in an environment in which the molding die 1 is heated to room temperature or about 80 ° C.
[0026]
When several ply of the reinforcing cloth 6 is laminated, the reinforcing cloth 6 is wound around the surface of the molding die 1 and then the bar-shaped member 7 is fitted into the groove-shaped portion 5 and pressed. The reinforcing cloth 6 can be molded by being mechanically fixed to the bottom surface 8 of the shape portion.
[0027]
The reinforcing cloth 6 is made of cotton, polyester fiber, nylon or the like, and is a cloth woven in plain weave, twill weave, satin weave, etc., and may be a wide angle canvas in which the crossing angle between the warp and the weft is about 90 to 120 °. The reinforcing cloth 6 is subjected to RFL treatment, and then the rubber composition is subjected to fiction and coating to form a canvas with rubber. The RFL liquid is obtained by mixing an initial condensate of resorcin and formaldehyde into a latex. Examples of the latex used here include chloroprene, styrene / butadiene / vinylpyridine terpolymer, hydrogenated nitrile, and NBR.
[0028]
As the other reinforcing cloth 6, a cylindrical canvas with a sewing machine joint can be used. In this case, the wefts in the longitudinal direction of the belt are polyamide fibers such as aramid fibers, 6 nylon, 6.6 nylon, 12 nylon, polyester fibers, polyvinyl alcohol fibers, and the like. Three yarns of multifilament yarn, spun yarn made of meta-aramid fiber, and urethane elastic yarn are twisted together. In addition, other wefts are composed of three types of yarns: para-aramid fiber multifilament yarn, aliphatic fiber yarn (6 nylon, 6.6 nylon, polyester, polyvinyl alcohol, etc.), and urethane elastic yarn. It may be a thing. The warp is made of filament yarn such as polyamide such as aramid fiber, 6 nylon, 6.6 nylon, 12 nylon. Preferably, if the filament yarn of aramid fiber is a multifilament yarn in which the filament yarn of para-aramid fiber is converged to the weft , the rigidity is balanced and the canvas has a uniform thickness.
[0029]
Subsequently, as shown in FIG. 3 , both end surfaces of the unvulcanized uncompressed sheet 10 for compressed rubber that forms the compressed rubber layer in advance are cut into a bias shape. The compressed rubber sheet 10 is wound around the molding die 1 with the reinforcing cloth 6 and the cut surface 11 is abutted, and then lightly applied to the surface of the sheet 10 where the cut surface 11 is located by a pressure jig (not shown). After pressing and jointing, they are further joined by heating and pressing with the heating press 12 to form the joint portion 13. The heating and pressing conditions are a temperature of 80 to 120 ° C., a surface pressure of 1 to 2 kg / cm 2 , and a time of 10 to 30 seconds.
[0030]
The rubber of the compressed rubber sheet 10 used here is natural rubber, butyl rubber, styrene-butadiene rubber, chloroprene rubber, ethylene / α-olefin rubber, alkylated chlorosulfanated polyethylene (ACSM), hydrogenated nitrile rubber (H -NBR), rubber materials such as a mixed polymer of hydrogenated nitrile rubber and unsaturated carboxylic acid metal salt, or a mixture thereof is used.
[0031]
The compressed rubber sheet 10 is made of fibers such as aramid fiber, polyamide fiber, polyester fiber, and cotton, and the length of the fiber varies depending on the type of the fiber, but short fibers of about 1 to 10 mm are used. About 3 to 5 mm for aramid fibers, about 5 to 10 mm for polyamide fibers, polyester fibers, and cotton are used. And the direction of the short fibers in the rubber layer is oriented within the range of 70 ° to 110 ° when most of the short fibers are oriented 90 ° to the longitudinal direction of the belt. It is desirable.
[0032]
A resin film made of polymethylpentene or polyethylene terephthalate, which is an anti-adhesive material 15, and having excellent heat resistance and releasability is wound on the surface of the compressed rubber sheet 10 and bonded together. Move to the typing process.
[0033]
A vulcanizing can can be used for the molding process. In this case, after covered with rubber jacket 17 is a vapor barrier material on the outside of the anti-tack material 15, was attached to the vulcanizing temperature 160 to 180 ° C., external pressure 0.8~0.9M Pa only And mold for about 5 to 10 minutes to form an unvulcanized compressed rubber layer 20. Even if it molds with a vulcanization can, the crack of the joint part 13 of the compression rubber layer 20 does not occur. Of course, the molding can be performed by heating and pressurizing while pressing the outside of the compressed rubber sheet 10 with a pressure band instead of the vulcanizing can.
[0034]
FIG. 7 shows a state in which a belt molded body is produced on the surface of a molded rubber sheet for compression rubber. A molding die 1 is mounted on a molding machine (not shown), and polyester fiber, aramid fiber, glass fiber, etc. After the core wire 30 made of the cord is wound around a spiral, an adhesive rubber sheet 31 that forms an adhesive rubber layer, an elastic rubber sheet 33 that forms an elastic rubber layer, and a reinforcing cloth 34 are sequentially wound to produce a belt molded body 35. To do. Then, the molding die 1 taken out from the molding machine is placed on a support base and a jacket (not shown) is inserted.
[0035]
The belt molded body 35 is transferred to a vulcanizing can and vulcanized by an ordinary method. After vulcanization, the jacket and then the cylindrical belt sleeve are extracted from the cylindrical master 2 of the molding die 1, and the belt sleeve is cut to a predetermined width, and the transmission belt 40 is a cogged belt as shown in FIG. Is made.
[0036]
The stretched rubber sheet 33 uses the same rubber composition as the compressed rubber sheet 10, and the adhesive rubber sheet 31 is the same type as the compressed rubber sheet 10, and may include the above short fibers, but is not preferably included.
[0037]
In the transmission belt 40, a core wire 42 made of a cord such as polyester fiber, aramid fiber, glass fiber or the like is embedded in an adhesive rubber layer 41, and an elastic rubber including a reinforcing cloth 43 on the upper and lower sides of the adhesive rubber layer 41, respectively. It has a layer 44 and also a compressed rubber layer 45 including a reinforcing cloth 43. The compression rubber layer 45 is provided with a cog portion 48 in which cog valley portions 46 and cog mountain portions 47 are alternately arranged along the belt longitudinal direction at a constant pitch. Of course, a cog portion can also be provided on the surface of the stretched rubber layer 44.
[0038]
【Example】
Hereinafter, the effect of the present invention will be confirmed by more specific examples.
[0039]
A wide-angle plain woven canvas using a 50:50 mixed yarn of aramid fiber (trade name: Twaron) and polyethylene terephthalate fiber is prepared as a reinforcing cloth, and the canvas is immersed in an RFL solution and then 150 °. Heat treatment was performed at C for 2 minutes, and then the chloroprene rubber composition was subjected to friction coating to obtain a canvas with rubber.
A rubber composition made of chloroprene rubber containing aramid short fibers was prepared for the compressed rubber sheet and the stretch rubber sheet, and a rubber composition made of chloroprene rubber containing short fibers was also prepared for the adhesive rubber layer. The thickness of the compressed rubber sheet is 6.6 mm, and the thickness of the stretched rubber sheet is 3.2 mm.
[0040]
A rubber composition made of chloroprene rubber containing aramid short fibers was prepared for the compressed rubber sheet and the stretch rubber sheet, and a rubber composition made of chloroprene rubber containing short fibers was also prepared for the adhesive rubber layer. The thickness of the compressed rubber sheet is 6.6 mm, and the thickness of the stretched rubber sheet is 3.2 mm.
[0041]
As a core wire, a 1,500 denier aramid fiber (trade name: Twaron) is twisted 2 × 3 by twisting it upside down at an upper twist number of 19.7 times / 10 cm and a lower twist number of 15.8 times / 10 cm. An unprocessed code with a total denier of 9,000 was prepared. Next, this untreated cord was pre-dipped with an isocyanate adhesive, dried at about 170 to 180 ° C. and immersed in an RFL solution, and then stretched and fixed at 200 to 240 ° C. to obtain a treated cord.
[0042]
A cylindrical mold having alternating protrusions and grooves is placed on a spindle with a mold having a circular cross section, and the reinforcing cloth is pulled out and placed on the surface of the mold. A pair of vulcanized rubber made by rotating the molding die and fitting and pressing an iron rod-like member slightly longer than the surface length of the molding die into each groove-like portion and mounting each rod-like member on both ends of the base die Was held on the bottom of the groove-like portion and pressed onto the bottom of the groove-like portion, and the plying was completed by laminating one ply.
[0043]
Subsequently, a compressed rubber sheet whose end face is cut with a bias is wound on a reinforcing cloth of a molding die, the end faces are butted together, the joint portion is lightly joined with a stitcher, and further heated press (temperature 100 ° C., surface pressure 1 ( 2 kg / cm 2 for 15 seconds).
[0044]
Thereafter, a polymethylpentene film having a thickness of 0.05 mm is wound around the surface of the compressed rubber sheet by one ply, and further covered with a rubber jacket, and put in a vulcanization can in that state, and heated under pressure (temperature 170 ° C., was typed a compression rubber sheet to the protruding portion and the groove portion of the cylindrical base form by only about 7 minutes) external pressure 0.8 M Pa.
[0045]
Further, the core wire, the adhesive rubber sheet, and the stretch rubber sheet are wound in order to produce a belt molded body, the jacket is put on, the molding die is placed in a vulcanizing can, and vulcanized under normal conditions to obtain a belt sleeve. It was. This sleeve was cut into a V shape by a cutter to finish a low edge cogged belt for a scooter.
[0046]
In the obtained low-edge cogged belt, the position of the joint part of the compression rubber layer cannot be specified from the appearance, cracks do not occur, the shape of the cog crest is uniform throughout the circumference, and the overlap part of the reinforcing cloth No wrinkles occurred. In the method of the present invention, since the reinforcing cloth is not molded using an adhesive such as rubber paste on the surface of the molding die, it is possible to prevent deterioration of the working environment due to volatilization of the organic solvent.
[0047]
【The invention's effect】
As described above, in the invention described in the claims of the present application, the reinforcing cloth is placed on the surface of the molding die having the projecting portions and the groove portions alternately, the rod-like member is fitted into the groove portion and pressed, and the By mechanically fixing the rod-like member to the bottom of the groove-like part one after another, it is possible to mechanically easily and surely mold the reinforcing cloth, and the compressed rubber sheet is wound around the surface of the reinforcing cloth and cut. After the surfaces are butted and joined together, an anti-adhesive material is wound around the surface of the compressed rubber sheet, and then the compressed rubber sheet from which each rod-shaped member has been removed is heated and pressed to form the protruding part and groove part of the molding die. By molding closely, there is no need for skilled workers to join the rubber and reinforcing cloth at the cog mountain, and cracks and defects in the reinforcing cloth caused by the insufficient volume of the rubber at the joint location are generated. Stabilize product quality by eliminating occurrence Can, even in advance because it is not necessary to prepare a Kogupaddo There are excellent effects such as inlining production allows reduction of work in process becomes possible.
[Brief description of the drawings]
FIG. 1 shows a process of molding a reinforcing cloth on a molding die in the manufacturing method of the present invention.
FIG. 2 shows a state in which a reinforcing cloth is molded on the surface of a molding die in the manufacturing method of the present invention.
FIG. 3 shows a process in which a sheet for compressed rubber is wound around a molding die in a manufacturing method of the present invention, and cut surfaces are butt-joined.
FIG. 4 shows a step of winding an anti-adhesive material around the surface of a compressed rubber sheet in the production method of the present invention.
FIG. 5 shows a process in which a compressed rubber sheet is heated and pressed in close contact with a protruding portion and a groove-shaped portion of a molding die in the manufacturing method of the present invention.
FIG. 6 shows a state in which a sheet for compressed rubber is molded in the production method of the present invention.
FIG. 7 shows a state where a belt molded body is produced on the surface of a sheet for compressed rubber molded by the production method of the present invention.
FIG. 8 is a partial front view of a cogged belt obtained by the manufacturing method of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Molding die 2 Cylindrical mother die 3 Base die 4 Projection part 5 Groove part 6 Reinforcement cloth 7 Rod-like member 8 Groove part bottom face 9 Holding band 10 Sheet for compression rubber 11 Cut surface 12 Heat press 13 Joint part 15 Adhesion Prevention material 17 Jacket 20 Compressed rubber layer 30 Core wire 31 Adhesive rubber sheet 34 Reinforcement cloth 35 Belt molding

Claims (8)

圧縮ゴム層と伸張ゴム層の少なくとも圧縮ゴム層にコグ山部とコグ谷部を交互に配したコグ部を有し、心線を接着ゴム層内に埋設するように形成した伝動用ベルトの製造方法において、
補強布を突状部と溝状部を交互に有する成形金型表面に載置し、棒状部材を溝状部に嵌め込んで押圧し、更に該棒状部材を溝状部底面に機械的に固定することで補強布を型付けした後、
圧縮ゴム層を形成する圧縮ゴム用シートを成形金型に巻き付けて、上記圧縮ゴム用シート両端面のカット面を突合せて接合し、
該圧縮ゴム用シートの表面に粘着防止材を巻き付けた後、棒状部材を抜き取った圧縮ゴム用シートを加熱加圧して成形金型の突状部と溝状部へ型付けし、
上記粘着防止材を取り除いた未加硫の圧縮ゴム用シートの表面に少なくとも心線と伸張ゴム層を形成する伸張ゴムシートを順次巻き付けてベルト成形体を作製後、加硫し、得られた加硫スリーブをV状に切断して伝動用ベルトを作製する、
ことを特徴とする伝動用ベルトの製造方法。
Manufacture of transmission belts that have cog ridges and cog troughs alternately arranged in at least the compression rubber layer of the compression rubber layer and the stretch rubber layer, and that the core wire is embedded in the adhesive rubber layer In the method
Place the reinforcing cloth on the surface of the mold that has protrusions and grooves alternately, press the rod-shaped member into the groove, and then mechanically fix the rod-shaped member to the bottom of the groove After molding the reinforcing cloth,
A compressed rubber sheet that forms a compressed rubber layer is wound around a molding die, the cut surfaces of both end faces of the compressed rubber sheet are butted together, and joined together,
After wrapping an anti-adhesive material on the surface of the compressed rubber sheet, the compressed rubber sheet from which the rod-shaped member has been removed is heated and pressed to mold the protrusions and groove portions of the molding die,
A stretched rubber sheet that forms at least a core wire and a stretched rubber layer is sequentially wound around the surface of the unvulcanized compressed rubber sheet from which the anti-adhesive material has been removed to prepare a belt molded body, which is then vulcanized and obtained vulcanized. Cut the sulfur sleeve into a V shape to make a transmission belt,
A method of manufacturing a power transmission belt characterized by the above.
各棒状部材を溝状部底面に機械的に固定する手段が、各棒状部材を保持バンドによって補強布を溝状部底面に押え付ける方法である請求項1記載の伝動用ベルトの製造方法。The method for manufacturing a transmission belt according to claim 1, wherein the means for mechanically fixing each rod-shaped member to the bottom surface of the groove-shaped portion is a method of pressing each reinforcing member against the bottom surface of the groove-shaped portion by a holding band. 保持バンドが成形金型に弾性的に締め付ける弾性部材である請求項記載の伝動用ベルトの製造方法。The method for manufacturing a transmission belt according to claim 2, wherein the holding band is an elastic member that is elastically fastened to the molding die. 補強布を成形金型に巻き付けた後、補強布の端部を重ねたオーバーラップ部を形成する請求項1〜3の何れかに記載の伝動用ベルトの製造方法。The method for manufacturing a transmission belt according to any one of claims 1 to 3, wherein an overlap portion is formed by overlapping ends of the reinforcing cloth after the reinforcing cloth is wound around the molding die. 補強布が円周方向へ伸縮性に富む筒状帆布である請求項1〜3の何れかに記載の伝動用ベルトの製造方法。The method for manufacturing a transmission belt according to any one of claims 1 to 3, wherein the reinforcing cloth is a cylindrical canvas that is rich in elasticity in the circumferential direction. 圧縮ゴム用シートの端部がバイアスカット面で突合せられ、この接合部分を加熱加圧して接合される請求項1〜5の何れかに記載の伝動用ベルトの製造方法。The method for manufacturing a transmission belt according to any one of claims 1 to 5, wherein ends of the compressed rubber sheet are butted together at a bias cut surface, and the joined portion is joined by heating and pressing. 粘着防止材がポリメチルペンテンそしてポリエチレンテレフタレートから選ばれた少なくとも1種の樹脂フィルムである請求項1記載の伝動用ベルトの製造方法。The method for producing a transmission belt according to claim 1, wherein the anti-adhesive material is at least one resin film selected from polymethylpentene and polyethylene terephthalate. 圧縮ゴム用シートの表面に粘着防止材を巻き付け、ジャケットを被せた成形金型を加硫缶に入れ、上記圧縮ゴム用シートを加熱加圧して成形金型の突状部と溝状部に加圧して型付けする請求項1記載の伝動用ベルトの製造方法。An anti-adhesive material is wrapped around the surface of the compressed rubber sheet, the molding die covered with a jacket is placed in a vulcanizing can, and the compressed rubber sheet is heated and pressurized to be applied to the protrusions and grooves of the molding die. The method for manufacturing a transmission belt according to claim 1, wherein the belt is molded by pressing.
JP2003079490A 2003-03-24 2003-03-24 Manufacturing method of transmission belt Expired - Fee Related JP4094978B2 (en)

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