JP2004284198A - Transmission belt manufacturing method - Google Patents

Transmission belt manufacturing method Download PDF

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Publication number
JP2004284198A
JP2004284198A JP2003079490A JP2003079490A JP2004284198A JP 2004284198 A JP2004284198 A JP 2004284198A JP 2003079490 A JP2003079490 A JP 2003079490A JP 2003079490 A JP2003079490 A JP 2003079490A JP 2004284198 A JP2004284198 A JP 2004284198A
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Japan
Prior art keywords
compressed rubber
transmission belt
sheet
rubber sheet
molding die
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JP2003079490A
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JP4094978B2 (en
Inventor
Toshiaki Arakane
利昭 荒金
Takashi Onita
孝史 大仁田
Takeshi Hamura
健 羽村
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Mitsuboshi Belting Ltd
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Mitsuboshi Belting Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a transmission belt manufacturing method capable of manufacturing a cogged belt low in cost by simplifying the joining work of the cog ridge parts of a sheet for a compressed rubber and reducing the occurrence of the defective percent of the joining work. <P>SOLUTION: A reinforcing fabric 6 is placed on the surface of a mold 1 having ridge parts 4 and groove parts 5 alternately provided thereto and rod-shaped members 7 are fitted in the groove parts 5 to press the reinforcing fabric 6 and mechanically fixed to the bottom surfaces 8 of the groove parts to shape the reinforcing fabric 6. The sheet 10 for the compressed rubber is wound around the mold 1 to butt and join the cut surfaces 11 of the sheet 10 and, after a stickiness preventing material 15 is wound around the sheet 10 for the compressed rubber, the sheet 10 for the compressed rubber from which the respective rod-shaped members 7 are drawn out is heated under pressure to be shaped on the mold 1 and at least a core wire and a stretched rubber sheet are successively wound around the surface of the unvulcanized sheet 10 for the compressed rubber from which the stickiness preventing material 15 is removed to form a belt molded body 35. Thereafter, the belt molded body 35 is vulcanized and the obtained vulcanized sleeve is cut into a V-shape to produce the transmission belt. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明はスノーモービル、スクーター及び一般産業用の変速ベルトとして使用されるコグドベルトである伝動用ベルトの製造方法に係り、詳しくは圧縮ゴム用シートのコグ山部における接合作業を簡略化し、かつ接合の不良率の発生を少なくして低コストのコグドベルトを作製することができる伝動用ベルトの製造方法に関する。
【0002】
【従来の技術】
従来から、スクーターまたは一般産業用の機械分野の駆動系において、駆動プーリと従動プーリに伝動用ベルトを懸架し、プーリの有効径を変化させて変速させるベルト式変速装置が用いられている。ここで使用されている伝動用ベルトは圧縮ゴム層と伸張ゴム層の少なくとも一方のゴム層にコグ山部とコグ谷部を交互に配したコグ部を有し、心線を接着ゴム層内に埋設した構成からなり、ローエッジシングルコグドベルトあるいはローエッジダブルコグドベルトなどのローエッジコグドベルトが知られている。
【0003】
上記ローエッジコグドベルトの製造方法のその(1)としては、成形金型上に装着した外補強布、伸張ゴム層のゴムシート、心線、圧縮ゴム層のゴムシート、そして内補強布を順次巻き付け、突状部と溝状部を交互に有する円筒状母型を嵌入した後、加硫するもので、加硫時の圧力により内補強布を収縮させて、圧縮ゴム層のゴムシートを型付けする方法がある。(例えば、特許文献1に開示。)
【0004】
また、その(2)として、予め用意したベルト周長よりも長い平面状の溝付金型の上に未加硫ゴムシートを設置し、プレスにより加熱加圧してコグ形状に型付けしたコグパッドを作製する。このコグパッドを成形ドラム上に装着した円筒状母型の突状部と溝状部に嵌め込み、コグパッドのカット面を突き合わせてジョイントした後、心線を巻き付け、更に他のゴム層、補強布をこの上から巻き付けて成型を終え、加硫工程へ移行していた。(例えば、特許文献2に開示。)
【0005】
更に、その(3)として、平面状の溝付金型の上に置いた帆布をピニオンロールにて型付けし、その後ゴムシートを置いて、プレスによる圧入して、コグ形状に型付けしたコグパッドを作製する。このコグパッドを成形ドラム上に装着した円筒状母型の突状部と溝状部に嵌め込み、コグパッドのカット面を突き合わせてジョイントした後、心線を巻き付け、更に他のゴム層、補強布をこの上から巻き付けて成型を終え、加硫工程へ移行していた。(例えば、特許文献3に開示。)
【0006】
【特許文献1】
米国特許第3464875号明細書
【特許文献2】
特開2002−1691号公報
【特許文献3】
特開2002−188691号公報
【0007】
【発明が解決しようとする課題】
しかし、従来のスクーターを始めとする変速機用の伝動用ベルトでは、クロロプレンゴムが主体であったが、最近では更に耐熱性、耐側圧性、耐摩耗性に富んだ伝動ベルトが要求されている。そのため、その(1)の方法では、ベルトの心線に収縮の小さいものを使用した場合、加硫中、圧縮ゴム層のゴムシートと内帆布が圧入された時に、心線が収縮せず、蛇行する不具合があった。
【0008】
また、(2)の予めコグパッドを作製する方法では、平プレスの上に予め所定長さにカットした未加硫ゴムシートを設置して加熱加圧するために、成形前に未加硫ゴムシートを必要長さにカットする必要があり、また平プレスでは型交換が必要となるために、段取替え等に時間のロスが生じていた。
【0009】
また、型付けしたコグパッドの切断は、熟練作業者の手作業によって行われており、作業者は予めベルト周長に合わせてコグ数を数えて、切断するコグ谷部にチョークで印をつけた後、一方のコグ山部(コグ部の頂部)をカッターによって切断し、また他方のコグ山部を同様に切断していた。
【0010】
しかし、この方法で得られた成形体を加硫すると、伝動用ベルトのコグ部では、ジョイント部の位置するゴム分の体積不足によるゴムの流れ等によって、補強布の外側帆布が突っ張るために内側帆布の端部を引付け、その結果内側帆布がコグ谷部でシワを発生させていた。このベルトを走行させると、コグ谷部が繰り返しの屈曲点となり、このシワから早期に亀裂が発生することがあった。これらが成長して本格的なコグ谷部の亀裂になって、ベルトを破損させていた。また、ジョイント部のコグ形状がボリュームが均一でなく、特に大きい場合には、走行屈曲中に応力が集中し、ジョイント部が早期に破損することがあった。
【0011】
しかし、この方法で得られた成形体を加硫すると、ベルト伝動用ベルトのコグ部では、ジョイント部の位置するゴム分の体積不足によるゴムの流れ等によって、補強布の外側帆布が突っ張るために内側帆布の端部を引付け、その結果内側帆布がコグ谷部でシワを発生させていた。このベルトを走行させると、コグ谷部が繰り返しの屈曲点となり、このシワから早期に亀裂が発生することがあった。これらが成長して本格的なコグ谷部の亀裂になって、ベルトを破損させていた。
【0012】
更に、(2)と(3)の方法としては、クロロプレン系等は金型との粘着性に富んでいるために成型しやすいが、アルキル化クロロスルファン化ポリエチレン、水素化ニトリルゴム、そして水素化ニトリルゴムと不飽和カルボン酸金属塩との混合ポリマーなどの耐熱性に優れるゴムは粘着性に劣るために、このゴムシートおよびこのゴムで処理された補強布とを用いて型付けした場合、補強布とゴムシートとが剥離して、型付け出来なかった。特に、帆布をピニオンロールにて型付けする場合には、補強布が型に沿わずに宙に浮いてしまうことがあった。このようにして成型した伝動ベルトは、高負荷伝動させると、圧縮ゴムのコグ谷部から亀裂が発生しやすかった。
【0013】
そこで、本発明は上記の問題点を解消し、圧縮ゴム用シートのコグ山部における接合作業を簡略化し、かつ接合作業の不良率の発生を少なくして低コストのコグドベルトを作製することができる伝動用ベルトの製造方法を提供することを目的とする。
【0014】
【課題を解決するための手段】
本願請求項1記載の発明は、圧縮ゴム層と伸張ゴム層の少なくとも圧縮ゴム層にコグ山部とコグ谷部を交互に配したコグ部を有し、心線を接着ゴム層内に埋設するように形成した伝動用ベルトの製造方法において、
補強布を突状部と溝状部を交互に有する成形金型表面に載置し、棒状部材を溝状部に嵌め込んで押圧し、更に該棒状部材を溝状部底面に機械的に固定することで、補強布を型付けした後、
圧縮ゴム層を形成する圧縮ゴム用シートを成形金型に巻き付けて、カット面を突合せて接合し、
該圧縮ゴム用シートの表面に粘着防止材を巻き付けた後、棒状部材を抜き取った圧縮ゴム用シートを加熱加圧して成形金型の突状部と溝状部へ型付けし、
上記粘着防止材を取り除いた未加硫の圧縮ゴム用シートの表面に少なくとも心線と伸張ゴム層を形成する伸張ゴムシートを順次巻き付けてベルト成形体を作製後、加硫し、得られた加硫スリーブをV状に切断して伝動用ベルトを作製する、伝動用ベルトの製造方法にある。
【0015】
この発明では、補強布を突状部と溝状部を交互に有する成形金型表面に載置し、棒状部材を溝状部に嵌め込んで押圧し、更に該棒状部材を逐次溝状部底面に機械的に固定することで、補強布の型付けを機械的に容易にしかも確実に行なうことができる。また、圧縮ゴム用シートを補強布の表面の巻付けてカット面を突合せて接合し、該圧縮ゴム用シートの表面に粘着防止材を巻き付けた後、全ての棒状部材を除去した圧縮ゴム用シートを加熱加圧して成形金型の突状部と溝状部に密着して型付けすることにより、熟練作業者によるコグ山部でのゴムおよび補強布のジョイント作業が無くなり、また接合部の位置するゴム分の体積不足による不良発生である亀裂発生や補強布の皺発生も無くなって製品品質の安定化を図ることができ、更には予めコグパッドを作製する必要がないために仕掛品の低減が可能になり、製造のインライン化が可能になる。
【0016】
本願請求項2記載の発明では、各棒状部材を溝状部底面に機械的に固定する手段が、各棒状部材を保持バンドによって補強布を溝状部底面に押え付ける方法である伝動用ベルトの製造方法にあり、簡便な機械的方法で補強布の型付けが可能になる。
【0017】
本願請求項3記載の発明では、保持バンドが成形金型に弾性的に締め付ける弾性部材である伝動用ベルトの製造方法にある。
【0018】
本願請求項4記載の発明では、補強布を成形金型に巻き付けた後、ジョイント部を重ねる伝動用ベルトの製造方法にある。
【0019】
本願請求項5記載の発明では、補強布が円周方向へ伸縮性に富む筒状帆布である伝動用ベルトの製造方法にある。
【0020】
本願請求項6記載の発明では、圧縮ゴム用シートの端部がバイアスカット面で突合せられ、この接合部分を加熱加圧して接合される伝動用ベルトの製造方法にあり、ジョイント部の強度を大きくすることができる。
【0021】
本願請求項7記載の発明では、粘着防止材がポリメチルペンテンそしてポリエチレンテレフタレートから選ばれた少なくとも1種の樹脂フィルムである伝動用ベルトの製造方法にあり、耐熱性で離型性に優れたフィルムを使用することができる。
【0022】
本願請求項8記載の発明では、圧縮ゴム用シートの表面に粘着防止材を巻き付け、ジャケットを被せた成形金型を加硫缶に入れ、上記圧縮ゴム用シートを加熱加圧して成形金型の突状部と溝状部に加圧して型付けする伝動用ベルトの製造方法にあり、通常の加硫缶で加熱加圧して未加硫の圧縮ゴム用シート型付けすることができる。
【0023】
【発明の実施の形態】
以下、本発明の実施例を添付図面に従って説明する。図1は本発明の製造方法において補強布を成形金型に型付けている工程を示し、図2は本発明の製造方法において補強布を成形金型表面に型付けした状態を示し、図3は圧縮ゴム用シートを成形金型に巻き付けて、カット面を突合せて接合した工程を示す、図4は各棒状部材を抜き取った後に圧縮ゴム用シートの表面に粘着防止材を巻き付けた工程を示し、図5は圧縮ゴム用シートを加熱加圧して成形金型の突状部と溝状部に密着し型付けした工程を示し、図6は圧縮ゴム用シートを型付けした状態を示す。
【0024】
まず、図1に示すように、突状部4と溝状部5を交互に有する円筒状母型2を断面真円のベース型3に装着した成形金型1を用意し、接着処理済みもしくは未処理の補強布6を引き出して回転可能な成形金型1の表面に載置し、成形金型1を回転して鉄あるいはステンレスのような金属製あるいは樹脂製の棒状部材7を溝状部5に嵌め込んで押圧した後、更に該棒状部材7を溝状部底面8に機械的に固定することで補強布6を型付けする。
【0025】
即ち、各棒状部材7を溝状部底面8に機械的に固定する場合には、棒状部材7を溝状部5に嵌め込んで押圧した直後にベース型3の両端部に装着したゴム、コイルバネ等の弾性部材からなる一対の保持バンド9に係止して弾性的に補強布6を溝状部底面8に押え付け、続けて成形金型1を回転させて隣接する溝状部5に他の棒状部材7を嵌め込んで押圧して同様に保持バンド9に係止する。このようにして補強布6を1プライ巻き付けた後、カッターにより補強布6を切断して型付けを終える。この型付け工程は室温もしくは80℃程度まで成形金型1を加熱した環境下で行なわれる。
【0026】
補強布6を数プライ積層する場合には、補強布6を成形金型1の表面に数プライ巻き付けた後、棒状部材7を溝状部5に嵌め込んで押圧した後、棒状部材7を溝状部底面8に機械的に固定することで、補強布6を型付けすることができる。
【0027】
上記補強布6は綿、ポリエステル繊維、ナイロン等からなり、平織、綾織、朱子織等に製織した布で、経糸と緯糸との交差角が90〜120°程度の広角度帆布でもよい。補強布6はRFL処理した後、ゴム組成物をフィリクション・コーチングしてゴム付帆布とする。RFL液はレゾルシンとホルムアルデヒドとの初期縮合物をラテックスに混合したものであり、ここで使用するラテックスとしてはクロロプレン、スチレン・ブタジエン・ビニルピリジン三元共重合体、水素化ニトリル、NBRなどである。
【0028】
他の補強布6としては、ミシンジョイントした筒状帆布を使用することできる。この場合、ベルト長手方向の緯糸にアラミド繊維、6ナイロン、6.6ナイロン、12ナイロン等のポリアミド繊維、ポリエステル繊維、ポリビニルアルコール繊維等であり、具体的な緯糸の構成としてはパラ系アラミド繊維のマルチフィラメント糸、メタ系アラミド繊維からなる紡績糸、そしてウレタン弾性糸の3種の糸を合撚したものである。また、他の緯糸構成は、パラ系アラミド繊維のマルチフィラメント糸、脂肪族繊維糸(6ナイロン、6.6ナイロン、ポリエステル、ポリビニルアルコール等)、そしてウレタン弾性糸の3種の糸を合撚したものでもよい。経糸としては、アラミド繊維、6ナイロン、6.6ナイロン、12ナイロン等のポリアミド等のフィラメント糸からなる。好ましくは、アラミド繊維のフィラメント糸が緯糸2にパラ系アラミド繊維のフィラメント原糸を収束したマルチフィラメント糸を使用すれば、剛性のバランスが取れ、均一な厚みの帆布になる。
【0029】
続いて、図3示すように、予め圧縮ゴム層を形成する未加硫で所定厚みの圧縮ゴム用シート10の両端面をバイアス状にカットする。この圧縮ゴム用シート10を上記補強布6を型付けした成形金型1に巻き付けてカット面11を突合せた後、カット面11の位置するシート10表面に加圧治具(図示せず)で軽く押さえてジョイントした後、更に加熱プレス12によって加熱加圧して接合し、ジョイント部13を形成する。加熱加圧条件は温度が80〜120℃、面圧が1〜2kg/cm、時間が10〜30秒である。
【0030】
ここで使用する圧縮ゴム用シート10のゴムは、天然ゴム、ブチルゴム、スチレン−ブタジエンゴム、クロロプレンゴム、エチレン・α−オレフィンゴム、アルキル化クロロスルファン化ポリエチレン(ACSM)、水素化ニトリルゴム(H−NBR)、水素化ニトリルゴムと不飽和カルボン酸金属塩との混合ポリマー等のゴム材の単独、またはこれらの混合物が使用される。
【0031】
上記圧縮ゴム用シート10には、ゴム中にアラミド繊維、ポリアミド繊維、ポリエステル繊維、綿等の繊維からなり繊維の長さは繊維の種類によって異なるが1〜10mm程度の短繊維が用いられ、例えばアラミド繊維であると3〜5mm程度、ポリアミド繊維、ポリエステル繊維、綿であると5〜10mm程度のものが用いられる。そして、上記ゴム層中の短繊維の方向はベルトの長手方向に対して直角方向を向いているのを90°としたときほとんどの短繊維が70°〜110°の範囲内に配向されていることが望ましい。
【0032】
上記圧縮ゴム用シート10の表面に粘着防止材15であるポリメチルペンテンやポリエチレンテレフタレートからなる耐熱性、離型性に優れる樹脂フィルムを1プライ巻き付け重ね合わせて接合した後、圧縮ゴム用シート10の型付け工程へ移行する。
【0033】
型付け工程は加硫缶を使用することできる。この場合、粘着防止材15の外側に蒸気遮断材であるゴム製のジャケット17を被せた後、これを加硫缶へ設置し、温度160〜180℃、外圧0.8〜0.9Mpaのみで5〜10分程度型付けし、未加硫の圧縮ゴム層20を形成する。加硫缶で型付けしても、圧縮ゴム層20のジョイント部13の割れは起こらない。無論、型付けは加硫缶でなく、圧縮ゴム用シート10の外側を加圧バンドで当接しながら加熱、加圧することができる。
【0034】
図7は型付けした圧縮ゴム用シートの表面にベルト成形体を作製した状態を示すものであり、成形金型1を成形機(図示せず)に装着し、ポリエステル繊維、アラミド繊維、ガラス繊維等のコードからなる心線30をスパイラルに巻き付けた後、接着ゴム層を形成する接着ゴムシート31、伸張ゴム層を形成する伸張ゴムシート33、補強布34を順次巻き付けて、ベルト成形体35を作製する。そして、成形機から取り出した成形金型1を支持台上に設置してジャケット(図示せず)を嵌入する。
【0035】
ベルト成形体35を加硫缶へ移して通常の方法で加硫を行う。加硫した後、ジャケット、続いて円筒状のベルトスリーブを成形金型1の円筒状母型2から抜き取り、ベルトスリーブを所定幅に切断して図8に示すようなコグドベルトである伝動用ベルト40を作製する。
【0036】
伸張ゴムシート33は、圧縮ゴム用シート10と同じゴム組成物を用い、また接着ゴムシート31も圧縮ゴム用シート10と同種であり、上記短繊維を含めてもよいが、好ましくは含めない。
【0037】
伝動用ベルト40は、接着ゴム層41内にポリエステル繊維、アラミド繊維、ガラス繊維等のコードからなる心線42が埋め込まれ、接着ゴム層41の上部、下部にはそれぞれ補強布43を含む伸張ゴム層44、また同様に補強布43を含む圧縮ゴム層45を有している。圧縮ゴム層45には、それぞれ一定ピッチでベルト長手方向に沿ってコグ谷部46とコグ山部47とを交互に配したコグ部48が設けられている。無論、伸張ゴム層44の表面にもコグ部を設けることができる。
【0038】
【実施例】
以下、更に具体的な実施例により本発明の効果を確認する。
【0039】
補強布として、アラミド繊維(商品名:トワロン)とポリエチレンテレフタレート繊維を重量比で50:50の混撚糸を使用したワイドアングルの平織帆布を用意し、該帆布をRFL液に浸漬した後、150°Cで2分間熱処理し、その後クロロプレンゴム組成物をフリクション・コーチングしてゴム付帆布とした。
圧縮ゴムシートと伸張ゴムシートはアラミド短繊維を含んだクロロプレンゴムからなるゴム組成物を、また接着ゴム層も短繊維を含んだクロロプレンゴムからなるゴム組成物を用意した。圧縮ゴムシートの厚さは6.6mm、伸張ゴムシートの厚さは3.2mmである。
【0040】
圧縮ゴムシートと伸張ゴムシートはアラミド短繊維を含んだクロロプレンゴムからなるゴム組成物を、また接着ゴム層も短繊維を含んだクロロプレンゴムからなるゴム組成物を用意した。圧縮ゴムシートの厚さは6.6mm、伸張ゴムシートの厚さは3.2mmである。
【0041】
心線として、1,500デニールのアラミド繊維(商品名:トワロン)を上撚り数19.7回/10cm、下撚り数15.8回/10cmで上下逆方向に撚糸して2×3の撚り構成とし、トータルデニール9,000の未処理コードを準備した。次いで、この未処理コードをイソシアネート系接着剤でプレディプした後、約170〜180°Cで乾燥してRFL液に浸漬した後、200〜240°Cで延伸熱固定処理して処理コードとした。
【0042】
突状部と溝状部を交互に有する円筒状母型を断面真円の型の装着した成形金型を支軸に設置し、上記補強布を引き出して成形金型の表面に載置し、成形金型を回転して成形金型の面長よりやや長い鉄製の棒状部材を各溝状部に嵌め込んで押圧し、各棒状部材をベース型の両端部に装着した加硫ゴム製の一対の保持バンドに係止して溝状部底面に押え付け、1プライ積層巻き付けて型付けを終えた。
【0043】
続いて、端面をバイアスにカットした圧縮ゴムシートを成形金型の補強布の上に巻き付けては端面を突き合わせ、ジョイント部をステッチャーで軽く接合した後、更に加熱プレス(温度100℃、面圧1〜2kg/cm2、15秒間)を用いて完全に接着した。
【0044】
その後、厚さ0.05mmのポリメチルペンテンフィルムを圧縮ゴムシートの表面に1プライ巻き付け、更にゴム製のジャケットを被せて、その状態で加硫缶に入れ、加熱加圧条件(温度170℃、外圧0.8Mpaのみで7分程度)によって圧縮ゴムシートを円筒状母型の突状部と溝状部へ型付けした。
【0045】
更に、心線、接着ゴムシート、伸張ゴムシートを順次巻き付けてベルト成形体を作製し、ジャケットを被せて成形金型を加硫缶に設置し、通常の条件で加硫してベルトスリーブを得た。このスリーブをカッターによってV状に切断してスクーター用のローエッジコグドベルトに仕上げた。
【0046】
得られたローエッジコグドベルトでは、外観上、圧縮ゴム層のジョイント部の位置が特定できず、割れの発生もなく、コグ山部の形状が全周均一な状態で、そして補強布のオーバーラップ部での皺も発生していなかった。また、本発明方法では、成形金型の表面のゴム糊のような粘着剤を使用して補強布を型付けすることがないため、有機溶剤の揮発による作業環境の悪化を阻止することもできる。
【発明の効果】
以上のように本願請求項記載の発明では、補強布を突状部と溝状部を交互に有する成形金型表面に載置し、棒状部材を溝状部に嵌め込んで押圧し、更に該棒状部材を逐次溝状部底面に機械的に固定することで、補強布の型付けを機械的に容易にしかも確実に行なうことができ、また圧縮ゴム用シートを補強布の表面の巻付けてカット面を突合せて接合し、該圧縮ゴム用シートの表面に粘着防止材を巻き付けた後、各棒状部材を除去した圧縮ゴム用シートを加熱加圧して成形金型の突状部と溝状部に密着して型付けすることにより、熟練作業者によるコグ山部でのゴムおよび補強布のジョイント作業が無くなり、また接合部の位置するゴム分の体積不足による不良発生である亀裂発生や補強布の皺発生も無くなって製品品質の安定化を図ることができ、更には予めコグパッドを作製する必要がないために、仕掛品の低減が可能になり製造のインライン化が可能になるといった優れた効果がある。
【図面の簡単な説明】
【図1】本発明の製造方法において補強布を成形金型に型付けている工程を示す。
【図2】本発明の製造方法において補強布を成形金型表面に型付けした状態を示す。
【図3】本発明の製造方法において圧縮ゴム用シートを成形金型に巻き付けて、カット面を突合せて接合した工程を示す。
【図4】本発明の製造方法において圧縮ゴム用シートの表面に粘着防止材を巻き付けた工程を示す。
【図5】本発明の製造方法において圧縮ゴム用シートを加熱加圧して成形金型の突状部と溝状部に密着し型付けした工程を示す。
【図6】本発明の製造方法において圧縮ゴム用シートを型付けした状態を示す。
【図7】本発明の製造方法において型付けした圧縮ゴム用シートの表面にベルト成形体を作製した状態を示す。
【図8】本発明の製造方法において得られたコグドベルトの部分正面図である。
【符号の説明】
1 成形金型
2 円筒状母型
3 ベース型
4 突状部
5 溝状部
6 補強布
7 棒状部材
8 溝状部底面
9 保持バンド
10 圧縮ゴム用シート
11 カット面
12 加熱プレス
13 ジョイント部
15 粘着防止材
17 ジャケット
20 圧縮ゴム層
30 心線
31 接着ゴムシート
34 補強布
35 ベルト成形体
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for manufacturing a transmission belt, which is a cogged belt used as a transmission belt for snowmobiles, scooters, and general industry, and more particularly, to simplify a joining operation at a cog peak portion of a compressed rubber sheet, and to reduce a joining operation. The present invention relates to a method for manufacturing a power transmission belt capable of manufacturing a low-cost cogged belt with a reduced occurrence of a defective rate.
[0002]
[Prior art]
BACKGROUND ART Conventionally, in a scooter or a drive system of a general industrial machine field, a belt-type transmission that suspends a transmission belt between a drive pulley and a driven pulley, and changes the effective diameter of the pulley to change the speed has been used. The transmission belt used here has a cog portion in which a cog peak portion and a cog valley portion are alternately arranged on at least one of the compression rubber layer and the extension rubber layer, and the core wire is placed in the adhesive rubber layer. A low-edge cog belt such as a low-edge single cog belt or a low-edge double cog belt has been known.
[0003]
As the method (1) of the method for producing a low-edge cogged belt, an outer reinforcing cloth, a rubber sheet of an extension rubber layer, a cord, a rubber sheet of a compression rubber layer, and an inner reinforcing cloth are sequentially wound on a molding die. A method of molding a rubber sheet of a compressed rubber layer by inserting a cylindrical matrix having alternating protrusions and grooves, and then vulcanizing, by shrinking the inner reinforcing cloth by pressure during vulcanization. There is. (For example, disclosed in Patent Document 1.)
[0004]
Also, as (2), an unvulcanized rubber sheet is placed on a flat grooved mold longer than the belt circumference prepared in advance and heated and pressed by a press to produce a cog pad molded into a cog shape. I do. This cog pad is fitted into the protrusion and groove of the cylindrical mother die mounted on the forming drum, and the cut surfaces of the cog pad are butt-joined, then the core wire is wound, and another rubber layer and a reinforcing cloth are added to the cog pad. The molding was completed by winding from the top and moving to the vulcanization process. (For example, disclosed in Patent Document 2.)
[0005]
Further, as (3), a canvas placed on a flat grooved mold is molded with a pinion roll, and then a rubber sheet is placed and pressed by a press to produce a cog pad molded into a cog shape. I do. This cog pad is fitted into the protrusion and groove of the cylindrical mother die mounted on the forming drum, and the cut surfaces of the cog pad are butt-joined, then the core wire is wound, and another rubber layer and a reinforcing cloth are added to the cog pad. The molding was completed by winding from the top and moving to the vulcanization process. (For example, disclosed in Patent Document 3)
[0006]
[Patent Document 1]
U.S. Pat. No. 3,646,875 [Patent Document 2]
Japanese Patent Application Laid-Open No. 2002-1691 [Patent Document 3]
JP-A-2002-188691
[Problems to be solved by the invention]
However, transmission belts for transmissions such as conventional scooters have been mainly composed of chloroprene rubber, but recently transmission belts having more heat resistance, lateral pressure resistance, and wear resistance have been required. . Therefore, in the method (1), when a belt having a small shrinkage is used as the core of the belt, the core does not shrink when the rubber sheet of the compression rubber layer and the inner canvas are press-fitted during vulcanization. There was a meandering defect.
[0008]
In the method of (2) for preparing a cog pad in advance, an unvulcanized rubber sheet cut into a predetermined length in advance is placed on a flat press and heated and pressed. It is necessary to cut to the required length, and the flat press requires die replacement, which results in a time loss in setup change and the like.
[0009]
In addition, the cutting of the molded cog pad is performed manually by a skilled worker, and the worker counts the number of cogs in advance according to the belt circumference and marks the cog valley to be cut with chalk. One cog peak (the top of the cog) was cut by a cutter, and the other cog peak was similarly cut.
[0010]
However, when the molded body obtained by this method is vulcanized, the outer canvas of the reinforcing cloth is stretched at the cog portion of the transmission belt due to the rubber flow due to the insufficient volume of the rubber located at the joint portion, and the inner fabric is stretched. The edges of the canvas were attracted, resulting in the inner canvas wrinkling in the cog valley. When this belt was run, the cog valleys became repetitive bending points, and cracks sometimes occurred early from the wrinkles. These grew and became cracks in the full-fledged cog valley, damaging the belt. Further, when the cog shape of the joint portion is not uniform and the volume is particularly large, stress is concentrated during running bending, and the joint portion may be damaged at an early stage.
[0011]
However, when the molded body obtained by this method is vulcanized, the outer canvas of the reinforcing cloth is stretched at the cog portion of the belt for belt transmission due to the flow of rubber due to insufficient volume of the rubber located at the joint portion. The edges of the inner canvas were attracted, resulting in the inner canvas wrinkling in the cog valley. When this belt was run, the cog valleys became repetitive bending points, and cracks sometimes occurred early from the wrinkles. These grew and became cracks in the full-fledged cog valley, damaging the belt.
[0012]
Further, in the methods (2) and (3), chloroprene and the like are easy to mold because of their high adhesiveness to the mold, but alkylated chlorosulfanated polyethylene, hydrogenated nitrile rubber, and hydrogen Rubber with excellent heat resistance, such as a mixed polymer of a nitrile rubber and an unsaturated metal salt of a carboxylic acid, has poor adhesiveness. Therefore, when molded using this rubber sheet and a reinforcing cloth treated with this rubber, the rubber is reinforced. The cloth and the rubber sheet peeled off and could not be molded. In particular, when a canvas is molded with a pinion roll, the reinforcing cloth sometimes floats in the air without following the mold. When the transmission belt thus molded was subjected to high load transmission, cracks were easily generated from the cog valleys of the compressed rubber.
[0013]
Therefore, the present invention can solve the above-mentioned problems, simplify the joining work at the cog ridges of the compressed rubber sheet, and reduce the occurrence of the defective rate of the joining work to produce a low-cost cogged belt. An object of the present invention is to provide a method for manufacturing a transmission belt.
[0014]
[Means for Solving the Problems]
According to the first aspect of the present invention, at least the compression rubber layer of the compression rubber layer and the extension rubber layer has a cog portion in which cog peaks and cog valleys are alternately arranged, and the core wire is embedded in the adhesive rubber layer. In the manufacturing method of the transmission belt formed as described above,
The reinforcing cloth is placed on the surface of the molding die having the protruding portions and the groove portions alternately, the rod-shaped member is fitted into the groove-shaped portion and pressed, and the bar-shaped member is mechanically fixed to the bottom of the groove-shaped portion. By doing, after molding the reinforcing cloth,
A sheet for compressed rubber that forms a compressed rubber layer is wound around a molding die, the cut surfaces are butt-joined,
After winding the anti-adhesive material around the surface of the compressed rubber sheet, the compressed rubber sheet from which the rod-shaped member has been removed is heated and pressurized and molded into the protrusions and grooves of the molding die,
An unvulcanized compressed rubber sheet from which the anti-adhesive material has been removed is wrapped with an expanded rubber sheet that forms at least a core wire and an expanded rubber layer on the surface of the unvulcanized compressed rubber sheet to form a belt molded body, and then vulcanized. A method for manufacturing a power transmission belt, comprising cutting a sulfurized sleeve into a V shape to produce a power transmission belt.
[0015]
According to the present invention, the reinforcing cloth is placed on the surface of the molding die having the projecting portions and the groove portions alternately, the rod-like member is fitted into the groove-like portion and pressed, and the rod-like member is successively placed on the bottom of the groove-like portion. Mechanically, the reinforcing cloth can be easily and reliably mechanically molded. Further, the compressed rubber sheet is obtained by wrapping the compressed rubber sheet on the surface of the reinforcing cloth and joining the cut surfaces in abutting manner, winding the anti-adhesive material on the surface of the compressed rubber sheet, and removing all the rod-shaped members. By heating and pressurizing the mold and making contact with the protruding part and groove part of the molding die, the skilled worker eliminates the joint work of the rubber and the reinforcing cloth at the cog peak part, and the joint part is located The quality of the product can be stabilized by eliminating cracks and wrinkles of the reinforcing cloth, which are defects caused by insufficient volume of rubber, and can stabilize product quality. Furthermore, it is not necessary to prepare cog pads in advance, so work in process can be reduced. And the production can be inlined.
[0016]
In the invention according to claim 2 of the present application, the means for mechanically fixing each bar-shaped member to the groove-shaped portion bottom surface is a method of pressing each bar-shaped member to the reinforcing cloth against the groove-shaped portion bottom surface by a holding band. In the manufacturing method, the reinforcing cloth can be molded by a simple mechanical method.
[0017]
According to the third aspect of the present invention, there is provided a method of manufacturing a power transmission belt in which a holding band is an elastic member which is elastically fastened to a molding die.
[0018]
The invention according to claim 4 of the present application is a method for manufacturing a transmission belt in which a reinforcing cloth is wound around a molding die and then a joint portion is overlapped.
[0019]
The invention according to claim 5 of the present application is a method for manufacturing a transmission belt in which the reinforcing cloth is a tubular canvas that is highly elastic in the circumferential direction.
[0020]
According to the invention as set forth in claim 6 of the present application, there is provided a method for manufacturing a power transmission belt in which the ends of the compressed rubber sheet are butted on a bias cut surface, and the joint is heated and pressurized to be joined. can do.
[0021]
The invention according to claim 7 of the present application resides in a method for producing a power transmission belt in which the anti-adhesive is at least one resin film selected from polymethylpentene and polyethylene terephthalate, and a film having excellent heat resistance and excellent release properties. Can be used.
[0022]
In the invention according to claim 8 of the present application, an anti-adhesive material is wrapped around the surface of the compressed rubber sheet, the molding die covered with the jacket is placed in a vulcanized can, and the compressed rubber sheet is heated and pressed to form a molding die. The present invention is directed to a method of manufacturing a power transmission belt in which a protrusion and a groove are pressurized and molded, and an unvulcanized compressed rubber sheet can be molded by applying heat and pressure in an ordinary vulcanizer.
[0023]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. FIG. 1 shows a step of molding a reinforcing cloth on a molding die in the production method of the present invention, FIG. 2 shows a state in which the reinforcing cloth is molded on the surface of the molding die in the production method of the present invention, and FIG. FIG. 4 shows a process in which a rubber sheet is wound around a molding die and the cut surfaces are butt-joined. FIG. 4 shows a process in which an anti-adhesive material is wound around the surface of the compressed rubber sheet after each rod-shaped member is extracted. 5 shows a process in which the compressed rubber sheet is heated and pressurized so as to be in close contact with the protruding portions and the groove portions of the molding die, and FIG. 6 shows a state in which the compressed rubber sheet is molded.
[0024]
First, as shown in FIG. 1, a molding die 1 is prepared in which a cylindrical mother die 2 having alternately projecting portions 4 and groove portions 5 is mounted on a base die 3 having a perfect circular cross section. The untreated reinforcing cloth 6 is pulled out and placed on the surface of the rotatable molding die 1, and the molding die 1 is rotated so that a metal or resin rod-like member 7 such as iron or stainless steel is formed into a groove-shaped portion. After being fitted into and pressed into the groove 5, the bar-shaped member 7 is further mechanically fixed to the groove-shaped portion bottom surface 8 to mold the reinforcing cloth 6.
[0025]
That is, when each of the rod-shaped members 7 is mechanically fixed to the groove-shaped portion bottom surface 8, the rubber and the coil spring mounted on both ends of the base die 3 immediately after the rod-shaped members 7 are fitted into the groove-shaped portions 5 and pressed. The reinforcing cloth 6 is elastically pressed against the groove-shaped portion bottom surface 8 by being locked to a pair of holding bands 9 made of an elastic member such as the like. The rod-shaped member 7 is fitted and pressed to be similarly locked to the holding band 9. After the reinforcing cloth 6 is wound in one ply in this manner, the reinforcing cloth 6 is cut by a cutter to complete the molding. This molding step is performed in an environment in which the molding die 1 is heated to room temperature or about 80 ° C.
[0026]
When the reinforcing cloth 6 is laminated in several plies, the reinforcing cloth 6 is wound around the surface of the molding die 1 by several plies, and then the bar-shaped member 7 is fitted into the groove-shaped portion 5 and pressed. The reinforcing cloth 6 can be molded by mechanically fixing the reinforcing cloth 6 to the bottom surface 8.
[0027]
The reinforcing cloth 6 is made of cotton, polyester fiber, nylon, or the like, and is a cloth woven in a plain weave, a twill weave, a satin weave, or the like, and may be a wide-angle canvas in which the warp and the weft have a crossing angle of about 90 to 120 °. After the reinforcing cloth 6 is subjected to the RFL treatment, the rubber composition is subjected to fiction coating to obtain a canvas with rubber. The RFL solution is obtained by mixing a latex with an initial condensate of resorcinol and formaldehyde, and the latex used herein includes chloroprene, styrene-butadiene-vinylpyridine terpolymer, hydrogenated nitrile, NBR and the like.
[0028]
As the other reinforcing cloth 6, a tubular canvas with a sewing machine joint can be used. In this case, the weft in the longitudinal direction of the belt is an aramid fiber, a polyamide fiber such as 6 nylon, 6.6 nylon, 12 nylon, a polyester fiber, a polyvinyl alcohol fiber, and the like. It is a multifilament yarn, a spun yarn made of meta-aramid fiber, and a twisted yarn of three types of urethane elastic yarn. In addition, other weft constructions include a multi-filament yarn of para-aramid fiber, an aliphatic fiber yarn (6 nylon, 6.6 nylon, polyester, polyvinyl alcohol, etc.), and a twist yarn of three types of urethane elastic yarn. It may be something. The warp is made of a filament yarn such as aramid fiber, polyamide such as 6 nylon, 6.6 nylon, and 12 nylon. Preferably, when a multifilament yarn in which the filament yarn of the aramid fiber is formed by converging the filament yarn of the para-based aramid fiber to the weft 2 is used, the rigidity is balanced and the canvas has a uniform thickness.
[0029]
Subsequently, as shown in FIG. 3, both end faces of the unvulcanized compressed rubber sheet 10 having a predetermined thickness, on which a compressed rubber layer is formed in advance, are cut in a bias shape. After the compressed rubber sheet 10 is wound around the molding die 1 on which the reinforcing cloth 6 is formed, and the cut surface 11 is abutted, the surface of the sheet 10 where the cut surface 11 is located is lightly lightened with a pressing jig (not shown). After pressing and joining, the joint is further formed by heating and pressing with a heating press 12 to form a joint portion 13. The heating and pressing conditions are a temperature of 80 to 120 ° C., a surface pressure of 1 to 2 kg / cm 2 , and a time of 10 to 30 seconds.
[0030]
The rubber of the compressed rubber sheet 10 used here includes natural rubber, butyl rubber, styrene-butadiene rubber, chloroprene rubber, ethylene / α-olefin rubber, alkylated chlorosulfanized polyethylene (ACSM), and hydrogenated nitrile rubber (H -NBR), a rubber material such as a mixed polymer of a hydrogenated nitrile rubber and an unsaturated metal carboxylate, or a mixture thereof.
[0031]
The compressed rubber sheet 10 is made of aramid fiber, polyamide fiber, polyester fiber, cotton, or other fiber in rubber, and the length of the fiber varies depending on the type of fiber, but short fibers of about 1 to 10 mm are used. Aramid fibers of about 3 to 5 mm and polyamide fibers, polyester fibers and cotton of about 5 to 10 mm are used. When the direction of the short fibers in the rubber layer is 90 ° that is perpendicular to the longitudinal direction of the belt, most of the short fibers are oriented in the range of 70 ° to 110 °. It is desirable.
[0032]
After a single ply of a resin film made of polymethylpentene or polyethylene terephthalate, which is an anti-adhesive material, and having excellent heat resistance and releasability is wound around the surface of the compressed rubber sheet 10 and joined together, and then joined together. Move to the molding process.
[0033]
A vulcanizing can can be used for the molding step. In this case, after covering the outside of the anti-adhesion material 15 with a rubber jacket 17 which is a vapor blocking material, this is set in a vulcanizing can, and the temperature is 160 to 180 ° C., and the external pressure is only 0.8 to 0.9 Mpa. Molding is performed for about 5 to 10 minutes to form an unvulcanized compressed rubber layer 20. Even if it is molded with a vulcanizing can, cracking of the joint portion 13 of the compressed rubber layer 20 does not occur. Needless to say, the molding can be performed by heating and pressing while pressing the outside of the compressed rubber sheet 10 with a pressing band instead of the vulcanizing can.
[0034]
FIG. 7 shows a state in which a belt molded body has been produced on the surface of the molded compressed rubber sheet. The molding die 1 is mounted on a molding machine (not shown), and polyester fiber, aramid fiber, glass fiber, etc. Is wound spirally, and an adhesive rubber sheet 31, which forms an adhesive rubber layer, an expanded rubber sheet 33, which forms an expanded rubber layer, and a reinforcing cloth 34, are sequentially wound to form a belt molded body 35. I do. Then, the molding die 1 taken out of the molding machine is set on a support table and a jacket (not shown) is fitted.
[0035]
The belt molded body 35 is transferred to a vulcanizer and vulcanized by a usual method. After vulcanization, the jacket, and then the cylindrical belt sleeve are extracted from the cylindrical mother die 2 of the molding die 1, and the belt sleeve is cut into a predetermined width to form a transmission belt 40 which is a cogged belt as shown in FIG. Is prepared.
[0036]
The stretched rubber sheet 33 uses the same rubber composition as the compressed rubber sheet 10, and the adhesive rubber sheet 31 is the same as the compressed rubber sheet 10, and may include the above-mentioned short fibers, but preferably does not include it.
[0037]
The transmission belt 40 has a core 42 made of a cord of polyester fiber, aramid fiber, glass fiber, or the like embedded in an adhesive rubber layer 41, and an extension rubber including a reinforcing cloth 43 on the upper and lower parts of the adhesive rubber layer 41, respectively. It has a layer 44 as well as a compressed rubber layer 45 containing a reinforcing cloth 43. The compression rubber layer 45 is provided with cog portions 48 in which cog valley portions 46 and cog ridge portions 47 are alternately arranged at a constant pitch along the belt longitudinal direction. Of course, a cog portion can also be provided on the surface of the stretched rubber layer 44.
[0038]
【Example】
Hereinafter, the effects of the present invention will be confirmed by more specific examples.
[0039]
As a reinforcing cloth, a wide angle plain woven canvas using a 50:50 weight ratio of twisted yarn of aramid fiber (trade name: Twaron) and polyethylene terephthalate fiber was prepared, and the canvas was immersed in an RFL solution, and then immersed in 150 ° C. C. for 2 minutes, and then the chloroprene rubber composition was subjected to friction coating to obtain a canvas with rubber.
A rubber composition composed of chloroprene rubber containing aramid short fibers was prepared for the compressed rubber sheet and the extended rubber sheet, and a rubber composition composed of chloroprene rubber containing short fibers also for the adhesive rubber layer. The thickness of the compressed rubber sheet is 6.6 mm, and the thickness of the stretched rubber sheet is 3.2 mm.
[0040]
A rubber composition composed of chloroprene rubber containing aramid short fibers was prepared for the compressed rubber sheet and the extended rubber sheet, and a rubber composition composed of chloroprene rubber containing short fibers also for the adhesive rubber layer. The thickness of the compressed rubber sheet is 6.6 mm, and the thickness of the stretched rubber sheet is 3.2 mm.
[0041]
As a core wire, 1,500 denier aramid fiber (trade name: Twaron) is twisted in the upside down direction at 19.7 turns / 10 cm and the bottom twist number 15.8 turns / 10 cm in the upside down direction, and 2 × 3 twist. An unprocessed cord having a total denier of 9,000 was prepared. Next, the untreated cord was pre-dipped with an isocyanate-based adhesive, dried at about 170 to 180 ° C., immersed in an RFL solution, and stretch-heat-set at 200 to 240 ° C. to obtain a treated cord.
[0042]
A molding die equipped with a cylindrical mother die having alternating protrusions and grooves is mounted on a spindle, and a reinforcing cloth is pulled out and placed on the surface of the molding die, A pair of vulcanized rubber is formed by rotating the molding die, fitting an iron rod-shaped member slightly longer than the surface length of the molding die into each groove, pressing the rod-shaped member on each end of the base die. And pressed against the bottom surface of the groove-shaped portion, and wound up with one ply of laminate to complete the molding.
[0043]
Subsequently, a compressed rubber sheet whose end face was cut with a bias was wound on a reinforcing cloth of a molding die, butted against the end faces, and the joints were lightly joined with a stitcher. 22 kg / cm 2 for 15 seconds).
[0044]
Then, a 0.05-mm-thick polymethylpentene film is wrapped around the surface of the compressed rubber sheet by one ply, further covered with a rubber jacket, placed in a vulcanizer in that state, and heated and pressurized (temperature: 170 ° C., The compressed rubber sheet was molded into the protruding portion and the groove portion of the cylindrical mother die by an external pressure of only 0.8 Mpa for about 7 minutes.
[0045]
Further, the core wire, the adhesive rubber sheet, and the stretched rubber sheet are sequentially wound to form a belt molded body, a jacket is covered, a molding die is set in a vulcanized can, and vulcanized under normal conditions to obtain a belt sleeve. Was. This sleeve was cut into a V shape by a cutter to complete a low-edge cogged belt for a scooter.
[0046]
In the obtained low-edge cogged belt, the position of the joint of the compressed rubber layer could not be specified on the appearance, no cracks occurred, the shape of the cog peak was uniform over the entire circumference, and at the overlap of the reinforcing cloth No wrinkles occurred. Further, in the method of the present invention, since the reinforcing cloth is not molded using an adhesive such as rubber glue on the surface of the molding die, deterioration of the working environment due to volatilization of the organic solvent can be prevented.
【The invention's effect】
As described above, in the invention described in the claims of the present application, the reinforcing cloth is placed on the surface of the molding die having the projecting portions and the groove portions alternately, the rod-shaped member is fitted into the groove portions and pressed, and By successively mechanically fixing the rod-shaped member to the bottom of the groove, the reinforcing cloth can be easily and reliably mechanically molded, and the compressed rubber sheet is wound around the surface of the reinforcing cloth and cut. The surfaces of the compressed rubber sheet are butt-joined, and an anti-adhesive material is wound around the surface of the compressed rubber sheet. Then, the compressed rubber sheet from which each rod-shaped member has been removed is heated and pressed to form a projection and a groove of the molding die. The close contact with the mold eliminates the need for skilled workers to join the rubber and reinforcing cloth at the cog peaks, and also causes cracking and wrinkling of the reinforcing cloth due to insufficient volume of the rubber at the joint. Stabilize product quality by eliminating occurrence Can, even in advance since it is not necessary to prepare a Kogupaddo, have excellent effects such as inlining production allows reduction of work in process becomes possible.
[Brief description of the drawings]
FIG. 1 shows a step of molding a reinforcing cloth into a molding die in the production method of the present invention.
FIG. 2 shows a state in which a reinforcing cloth is molded on the surface of a molding die in the production method of the present invention.
FIG. 3 shows a step of winding a sheet for compressed rubber around a molding die and joining the cut surfaces in abutting manner in the production method of the present invention.
FIG. 4 shows a step of winding an anti-adhesive material around the surface of the compressed rubber sheet in the production method of the present invention.
FIG. 5 shows a step of heating and pressurizing a compressed rubber sheet into a protruding portion and a groove-shaped portion of a molding die in the manufacturing method of the present invention so as to form a mold.
FIG. 6 shows a state in which a sheet for compressed rubber is molded in the production method of the present invention.
FIG. 7 shows a state in which a belt molded body is produced on the surface of a compressed rubber sheet molded in the production method of the present invention.
FIG. 8 is a partial front view of a cogged belt obtained by the manufacturing method of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Molding die 2 Cylindrical mother die 3 Base mold 4 Protrusion part 5 Groove part 6 Reinforcement cloth 7 Bar-shaped member 8 Groove part bottom surface 9 Retaining band 10 Compressed rubber sheet 11 Cut surface 12 Heat press 13 Joint part 15 Adhesion Inhibitor 17 Jacket 20 Compressed rubber layer 30 Core wire 31 Adhesive rubber sheet 34 Reinforcement cloth 35 Belt molding

Claims (8)

圧縮ゴム層と伸張ゴム層の少なくとも圧縮ゴム層にコグ山部とコグ谷部を交互に配したコグ部を有し、心線を接着ゴム層内に埋設するように形成した伝動用ベルトの製造方法において、
補強布を突状部と溝状部を交互に有する成形金型表面に載置し、棒状部材を溝状部に嵌め込んで押圧し、更に該棒状部材を溝状部底面に機械的に固定することで補強布を型付けした後、
圧縮ゴム層を形成する圧縮ゴム用シートを成形金型に巻き付けて、カット面を突合せて接合し、
該圧縮ゴム用シートの表面に粘着防止材を巻き付けた後、棒状部材を抜き取った圧縮ゴム用シートを加熱加圧して成形金型の突状部と溝状部へ型付けし、
上記粘着防止材を取り除いた未加硫の圧縮ゴム用シートの表面に少なくとも心線と伸張ゴム層を形成する伸張ゴムシートを順次巻き付けてベルト成形体を作製後、加硫し、得られた加硫スリーブをV状に切断して伝動用ベルトを作製する、ことを特徴とする伝動用ベルトの製造方法。
Manufacture of a power transmission belt in which at least a compression rubber layer of a compression rubber layer and an extension rubber layer has a cog portion in which cog peaks and cog valleys are alternately arranged, and a core wire is formed to be embedded in the adhesive rubber layer. In the method,
The reinforcing cloth is placed on the surface of the molding die having the protruding portions and the groove portions alternately, the rod-shaped member is fitted into the groove-shaped portion and pressed, and the bar-shaped member is mechanically fixed to the bottom of the groove-shaped portion. After molding the reinforcing cloth by doing
A sheet for compressed rubber that forms a compressed rubber layer is wound around a molding die, the cut surfaces are butt-joined,
After winding the anti-adhesive material around the surface of the compressed rubber sheet, the compressed rubber sheet from which the rod-shaped member has been removed is heated and pressurized and molded into the protrusions and grooves of the molding die,
An unvulcanized compressed rubber sheet from which the anti-adhesive material has been removed is wrapped with an expanded rubber sheet that forms at least a core wire and an expanded rubber layer on the surface of the unvulcanized compressed rubber sheet to form a belt molded body, and then vulcanized. A method for manufacturing a power transmission belt, comprising cutting a sulfuric sleeve into a V shape to produce a power transmission belt.
各棒状部材を溝状部底面に機械的に固定する手段が、各棒状部材を保持バンドによって補強布を溝状部底面に押え付ける方法である請求項1記載の伝動用ベルトの製造方法。2. The method for manufacturing a power transmission belt according to claim 1, wherein the means for mechanically fixing each rod-shaped member to the bottom of the groove-shaped portion is a method of pressing the reinforcing cloth against the bottom of the groove-shaped portion by using a holding band. 保持バンドが成形金型に弾性的に締め付ける弾性部材である請求項1記載の伝動用ベルトの製造方法。The method according to claim 1, wherein the holding band is an elastic member that is elastically fastened to a molding die. 補強布を成形金型に巻き付けた後、ジョイント部を重ねる請求項1〜3の何れかに記載の伝動用ベルトの製造方法。The method for manufacturing a power transmission belt according to any one of claims 1 to 3, wherein the joint portion is overlapped after winding the reinforcing cloth around the molding die. 補強布が円周方向へ伸縮性に富む筒状帆布である請求項1〜3の何れかに記載の伝動用ベルトの製造方法。The method for producing a transmission belt according to any one of claims 1 to 3, wherein the reinforcing cloth is a tubular canvas that is highly elastic in a circumferential direction. 圧縮ゴム用シートの端部がバイアスカット面で突合せられ、この接合部分を加熱加圧して接合される請求項1〜5の何れかに記載の伝動用ベルトの製造方法。The method for manufacturing a power transmission belt according to any one of claims 1 to 5, wherein ends of the compressed rubber sheet are butted at a bias cut surface, and the joined portion is joined by heating and pressing. 粘着防止材がポリメチルペンテンそしてポリエチレンテレフタレートから選ばれた少なくとも1種の樹脂フィルムである請求項1記載の伝動用ベルトの製造方法。2. The method according to claim 1, wherein the anti-adhesion material is at least one resin film selected from polymethylpentene and polyethylene terephthalate. 圧縮ゴム用シートの表面に粘着防止材を巻き付け、ジャケットを被せた成形金型を加硫缶に入れ、上記圧縮ゴム用シートを加熱加圧して成形金型の突状部と溝状部に加圧して型付けする請求項1記載の伝動用ベルトの製造方法。An anti-adhesive material is wrapped around the surface of the compressed rubber sheet, the molding die covered with the jacket is placed in a vulcanizing can, and the compressed rubber sheet is heated and pressurized to apply the protrusions and grooves to the molding die. The method for manufacturing a power transmission belt according to claim 1, wherein the power transmission belt is molded by pressing.
JP2003079490A 2003-03-24 2003-03-24 Manufacturing method of transmission belt Expired - Fee Related JP4094978B2 (en)

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