JP4071639B2 - Silicone resin composition for light emitting diode element - Google Patents
Silicone resin composition for light emitting diode element Download PDFInfo
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Description
【0001】
【発明の属する技術分野】
本発明は、発光ダイオード素子の保護、接着、波長変更・調整、レンズに使用される発光ダイオード(LED)素子用シリコーン樹脂組成物に関する。
【0002】
【従来の技術】
従来、発光ダイオード素子の封止材料としては、一般的にエポキシ樹脂が用いられている。シリコーン樹脂に関しても特開平10−228249号公報や特開平10−242513号公報などでレンズ材への使用、特開2000−123981号公報では波長調整コーティングへの使用が試みられているが、実際の使用例は少ない。
【0003】
一方、白色LEDが注目される中で、これまで問題とされなかったエポキシ封止材の実使用中の紫外線などによる黄変や、小型化に伴う発熱量の増加に伴うクラックなどの問題が発生しており対応が急務となっている。これらの対応策としては分子中にフェニル基を多く持つシリコーンレジン硬化物を用いることにより検討が進められている。しかし、今後のLEDの光源としてはより低波長なもが使用されるようになる傾向にあり、エポキシ封止材やフェニル基含有シリコーンレジン封止材では低波長領域での光透過性が悪く低波長領域を光源としたLDEへの使用は問題があった。
【0004】
【特許文献1】
特開平10−228249号公報
【特許文献2】
特開平10−242513号公報
【特許文献3】
特開2000−123981号公報
【特許文献4】
特開平11−1619号公報
【0005】
【発明が解決しようとする課題】
本発明は、上記事情に鑑みなされたもので、高硬度で透明性、低波長領域での光透過性に優れる硬化物を与える発光ダイオード(LED)素子用シリコーン樹脂組成物を提供することを目的とする。
【0006】
【課題を解決するための手段及び発明の実施の形態】
本発明者は、上記目的を達成するために鋭意努力を行った結果、
(A)下記平均組成式(1)で示されるオルガノポリシロキサン(I) 100重量部
【化3】
(式中、R1はアルケニル基、R2は1価の炭化水素基であり少なくとも80%以上はメチル基である、R3は水素原子またはアルキル基を表す。また、m、qは正数、n≧0、p≧0、(q+r)/(m+n+p)=0.1〜2.0、0≦r/(q+r)≦0.05の範囲にあり、このものの25℃における粘度は5〜5000mPa・sである。)
R4 aHbSiO(4−a−b)/2 (2)
(但し、式中R4はアルケニル基を除く1価の炭化水素基であり少なくとも80%以上はメチル基である。a,bは0.7≦a≦2.1、0.001≦b≦1.0、かつ0.8≦a+b≦2.6を満たす正数である。)で示される1分子中に少なくとも2個のSiH結合を有し、かつ25℃での粘度が1000mPa・s以下で上記オルガノポリシロキサン(I)の総アルケニルキ基に対して総SiH量が0.5〜2.0倍となる量のオルガノハイドロジェンポリシロキサン
(C)触媒量の白金族金属系触媒 触媒量
を必須成分とする付加反応硬化型シリコーン樹脂組成物が、高硬度で透明性、低波長領域での光透過性に優れた硬化物を与えることを知見し、本発明をなすに至った。
【0007】
以下、本発明につき更に詳しく説明する。
本発明に係る発光ダイオード(LED)素子用シリコーン樹脂組成物中
成分(A)は下記平均組成式(1)で示されるオルガノポリシロキサン(I)
【化4】
(式中、R1はアルケニル基、R2は1価の炭化水素基であり少なくとも80%以上はメチル基である、R3は水素原子またはアルキル基を表す。また、m、qは正数、n≧0、p≧0、(q+r)/(m+n+p)=0.1〜2.0、0≦r/(q+r)≦0.05の範囲にあり、このものの25℃における粘度は5〜5000mPa・sである。)
【0008】
上記式(1)において、R1はビニル基、アリル基、ブテニル基、ペンテニル基などの炭素数2〜8のアルケニル基である。R2はメチル基、エチル基などのアルキル基、ビニル基、フェニル基等の炭素数1〜20の1価炭化水素基から選択される。好ましくは、メチル基、エチル基、フェニル基である。それぞれは異なっても良いが、80%以上はメチル基である。R3は水素原子、メチル基、エチル基などの炭素数1〜8のアルキル基から選択される。
【0009】
m、n、p、qは、このオルガノポリシロキサンの25℃における粘度が5〜5000mPa・s、好ましくは10〜2000mPa・sになるように選定されるが、m、qは正数であり(q+r)/(m+n+p)=0.1〜2.0好ましくは0.6〜1.5の範囲にある。この値が0.1未満であると封止材としての十分な強度が得られなくなり、2.0を超えると合成上このオルガノポリシロキサンの合成が困難になる。
【0010】
r/(q+r)は0〜0.05好ましくは0〜0.03の範囲である。この値が0.05を超えると水酸基あるいはアルコシキ基が多くなるためこのシリコーン樹脂組成物の硬化性が低下する。さらに、このオルガノポリシロキサンの25℃における粘度は、上述したように5〜5000mPa・s である。粘度が5mPa・s未満では硬化性が悪くなり、5000mPa・sを超えるとシリコーン樹脂組成物の最終粘度が高くなりすぎ実際の使用に適さなくなる。
【0011】
次に、(B)成分のオルガノハイドロジェンポリシロキサン(II)は、(A)成分のオルガノポリシロキサン(I)とヒドロシリル化反応により組成物を硬化させる架橋剤として作用するものであり、下記平均組成式(2)
R4 aHbSiO(4−a−b)/2 (2)
(但し、式中R4はアルケニル基を除く一価の炭化水素基、少なくとも80%以上はメチル基であり、a、bは0.7≦a≦2.1、0.001≦b≦1.0、かつ0.8≦a+b≦2.6、好ましくは0.8≦a≦2、0.01≦b≦1、1≦a+b≦2.4を満たす正数である。)
で示される1分子中に少なくとも2個、好ましくは3個以上のSiH結合を有し、かつ25℃での粘度が1000mPa・s以下であるオルガノハイドロジェンポリシロキサンが好ましい。
【0012】
ここで、R4としては、式(1)中のR2と同様の基を挙げることができるが、好ましくはアルケニル基を有さないものがよい。また、少なくとも80%以上はメチル基である。
【0013】
上記オルガノハイドロジェンシラン及びオルガノハイドロジェンポリシロキサンとしては、(CH3)SiH3、(CH3)2SiH2、(C6H5)SiH3、1,1,3,3−テトラメチルジシロキサン、1,3,5,7−テトラメチルシクロテトラシロキサン、両末端トリメチルシロキシ基封鎖メチルハイドロジェンポリシロキサン、両末端トリメチルシロキシ基封鎖ジメチルシロキサン・メチルハイドロジェンシロキサン共重合体、両末端ジメチルハイドロジェンシロキシ基封鎖ジメチルポリシロキサン、両末端ジメチルハイドロジェンシロキシ基封鎖ジメチルシロキサン・メチルハイドロジェンシロキサン共重合体、両末端トリメチルシロキシ基封鎖メチルハイドロジェンシロキサン・ジフェニルシロキサン共重合体、両末端トリメチルシロキシ基封鎖メチルハイドロジェンシロキサン・ジフェニルシロキサン・ジメチルシロキサン共重合体、(CH3)2HSiO1/2単位とSiO4/2単位とからなる共重合体、(CH3)2HSiO1/2単位とSiO4/2単位と(C6H5)SiO3/2単位とからなる共重合体などが挙げられる。
【0014】
このオルガノハイドロジェンポリシロキサンの分子構造は、直鎖状、環状、分岐状、三次元網状構造のいずれであってもよいが、1分子中のケイ素原子の数(又は重合度)は3〜1000、特に3〜300程度のものを使用することができる。
【0015】
また、このオルガノハイドロジェンポリシロキサンの25℃における粘度は、1000mPa・s以下、より好ましくは0.1〜500mPa・s、更に好ましくは0.5〜300mPa・sであることが好ましい。
【0016】
上記(B)成分のオルガノハイドロポリシロキサン(II)の配合量は、(A)成分のオルガノポリシロキサン(I)の総アルケニル基量に依存し、オルガノポリシロキサン(I)の総アルケニルキ基に対して総SiH量が0.5〜2.0倍となる量好ましくは0.8〜1.5倍となる量とすればよい。具体的には、(A)成分のオルガノポリシロキサン100重量部に対して1〜400重量部、好ましくは5〜200重量部である。
【0017】
(C)成分の付加反応触媒は、(A)成分中のアルケニル基と(B)成分中のSiH基とのヒドロシリル化付加反応を促進するための触媒であり、この付加反応触媒としては、白金黒、塩化第2白金、塩化白金酸、塩化白金酸と一価アルコールとの反応物、塩化白金酸とオレフィン類との錯体、白金ビスアセトアセテート等の白金系触媒、パラジウム系触媒、ロジウム系触媒などの白金族金属触媒が挙げられる。なお、この付加反応触媒の配合量は触媒量とすることができるが、通常、白金族金属として(A)及び(B)成分の合計重量に対して1〜500ppm、特に2〜100ppm程度配合することが好ましい。
【0018】
さらに、本シリコーン樹脂には下記平均式(3)で示されるQ単位含有オルガノポリシロキサン(III)
【化5】
を混合することも可能である。
【0019】
ここでR5はビニル基、アリル基、ブテニル基、ペンテニル基などの炭素8個以下のアルケニル基、メチル基、エチル基などのアルキル基、フェニル基、から選択され、それぞれは異なっても良いが、80%以上はメチル基である。また、R6は水素原子、メチル基、エチル基などのアルキル基から選択される。
【0020】
この、Q単位含有オルガノポリシロキサン(III)の配合量はオルガノポリシロキサン(I)100重量部に対して200重量部以下好ましくは100重量部以下がよい。
【0021】
本発明の組成物には、上記(A)〜(C)成分に加え、任意成分として硬化性、ポットライフを与えるために付加反応制御剤、硬度・粘度を調節するために例えばアルケニル基を有する直鎖状のジオルガノポリシロキサンの他にも直鎖状の非反応性オルガノポリシロキサン、ケイ素原子数が2〜10個程度の直鎖状又は環状の低分子オルガノポリシロキサンなどを本発明の効果を損なわない範囲で添加してもよい。
【0022】
更に、透明性に影響を与えない範囲で、強度を向上させるためにヒュームドシリカ等の無機質充填剤を配合してもよいし、必要に応じて波長調整剤、染料、顔料、難燃剤、耐熱剤、耐酸化劣化剤などを配合してもよい。
【0023】
なお、上記組成物の硬化条件は特に制限されないが、120〜180℃、30〜180分の条件とすることが好ましい。
【0024】
【発明の効果】
本発明のシリコーン樹脂組成物は、発光ダイオード素子の保護、封止や接着、波長変更・調整、レンズなど、発光ダイオード素子用として使用されて、高硬度で透明性、低波長領域での光透過性に優れた透明硬化物を与える。
【0025】
【実施例】
以下、実施例及び比較例を示し、本発明を具体的に説明するが、本発明は下記の実施例に制限されるものではない。
【0026】
[実施例1]
下記平均組成式で示され、25℃における粘度が27mPa・sであり、かつビニル価が0.5mol/100gである成分(A)としてのオルガノポリシロキサン100重量部、
【化6】
25℃における30%トルエン希釈粘度が5000mPa・sであり、かつビニル価が0.070mol/100gの末端側鎖ビニル基含有ジメチルポリシロキサン20重量部、水素ガス発生量が350ml/gで粘度が25℃で20mPa・sのメチルハイドロジェンシロキサン48重重量部(総SiH量/総アルケニル基量=1.5)と制御剤としてのエチニルシクロヘキサノール0.5重量部を均一に混合し、この組成物に白金触媒を白金原子として20ppm添加しさらに均一に混合した組成物を脱泡後、ガラス板で組んだ型の中に3mm厚になるように流し込み150℃で3時間硬化させ実施例1のサンプルを得た。
【0027】
[実施例2]
下記平均組成式で示され、25℃における粘度が27mPa・sであり、かつビニル価が5mol/100gである成分(A)としてのオルガノポリシロキサン100重量部、
【化7】
25℃における50%トルエン希釈粘度が3mm2/sであり、かつビニル価が0.085mol/100gのQ単位含有オルガノポリシロキサン200重量部(トルエン50%希釈物としての重量)を混合し150℃で溶出分(ほとんどトルエン)がなくなるまで減圧下ストリップを行った。
【0028】
この混合物に、水素ガス発生量が350ml/gで粘度が25℃で20mPa・sのメチルハイドロジェンシロキサン51重重量部(総SiH量/総アルケニル基量=1.5)と制御剤としてのエチニルシクロヘキサノール0.5重量部を均一に混合し、この組成物に白金触媒を白金原子として20ppm添加しさらに均一に混合した組成物を、脱泡後、ガラス板で組んだ型の中に3mm厚になるように流し込み150℃で3時間硬化させ実施例2のサンプルを得た。
【0029】
[比較例1]
【化8】
上記平均組成で示さるオルガノポリシロキサンの50重量%のトルエン溶液物100重量部に対して、ケイ素原子に結合したメチル基、フェニル基、水素原子(SiH基)の合計に対してフェニル基を20モル%有する水素ガス発生量が150ml/gである粘度10mPa・sのフェニルメチルハイドロジェンシロキサンを10重量部添加し、混合した後、150℃で溶出分がなくなるまで減圧下でストリップを行った。これを室温まで冷却した後、反応制御剤としてエチニルシクロヘキサノールを0.2重量部添加した。この混合物に白金触媒を白金原子として20ppm添加後、撹拌混合、脱泡して実施例1と同様な型に流し込み、150℃で3時間硬化させて、型より脱型後、比較例1としてのサンプルを得た。
【0030】
[比較例2]
一般的に砲弾型LEDに使用されている透明エポキシ材料を入手し、実施例と同様に型に流し込み、150℃で8時間の硬化を行い、比較例2としてのサンプルを得た。
【0031】
上記実施例、比較例の一般物性を表1に示す。
【表1】
【0032】
次に、上記実施例、比較例の光透過率を下記方法により評価した。
評価方法: 作成したサンプルの光透過率を800,600,400nmと低波長領域(紫外線領域)350nmで測定してその結果を表2に示す。透過率が85%を以下ではLED封止材としては使用が難しくなる
【表2】
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a silicone resin composition for a light emitting diode (LED) element used for protection, adhesion, wavelength change / adjustment of a light emitting diode element, and a lens.
[0002]
[Prior art]
Conventionally, epoxy resin is generally used as a sealing material for a light emitting diode element. Regarding silicone resins, use in lens materials in JP-A-10-228249 and JP-A-10-242513 has been attempted, and use in wavelength adjustment coating in JP-A-2000-123981 has been attempted. There are few examples of use.
[0003]
On the other hand, while white LEDs are attracting attention, problems such as yellowing due to ultraviolet rays during actual use of epoxy sealing materials, which have not been a problem, and cracks associated with an increase in the amount of heat generated due to downsizing have occurred. The response is urgent. As a countermeasure for these, studies are being made by using a cured silicone resin having many phenyl groups in the molecule. However, light sources for future LEDs tend to be used at lower wavelengths, and epoxy sealing materials and phenyl group-containing silicone resin sealing materials have poor light transmission in the low wavelength region and are low. There has been a problem with the use of LDE with a wavelength region as a light source.
[0004]
[Patent Document 1]
JP-A-10-228249 [Patent Document 2]
Japanese Patent Laid-Open No. 10-242513 [Patent Document 3]
JP 2000-123981 A [Patent Document 4]
Japanese Patent Laid-Open No. 11-1619
[Problems to be solved by the invention]
The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a silicone resin composition for a light emitting diode (LED) element that provides a cured product having high hardness, transparency, and excellent light transmittance in a low wavelength region. And
[0006]
Means for Solving the Problem and Embodiment of the Invention
As a result of diligent efforts to achieve the above object,
(A) 100 parts by weight of an organopolysiloxane (I) represented by the following average composition formula (1)
(Wherein R 1 is an alkenyl group, R 2 is a monovalent hydrocarbon group and at least 80% or more is a methyl group, R 3 represents a hydrogen atom or an alkyl group, and m and q are positive numbers. N ≧ 0, p ≧ 0, (q + r) / (m + n + p) = 0.1 to 2.0, and 0 ≦ r / (q + r) ≦ 0.05. 5000 mPa · s.)
R 4 a H b SiO (4-ab) / 2 (2)
(In the formula, R 4 is a monovalent hydrocarbon group excluding an alkenyl group and at least 80% is a methyl group. A and b are 0.7 ≦ a ≦ 2.1 and 0.001 ≦ b ≦. 1.0 and a positive number satisfying 0.8 ≦ a + b ≦ 2.6.) 1 molecule having at least two SiH bonds and a viscosity at 25 ° C. of 1000 mPa · s or less In the above-mentioned organopolysiloxane (I), the total amount of SiH is 0.5 to 2.0 times the amount of the organohydrogenpolysiloxane (C) catalyst amount of platinum group metal catalyst. It has been found that the addition reaction curable silicone resin composition as an essential component gives a cured product having high hardness and transparency, and excellent light transmission in a low wavelength region, and has led to the present invention.
[0007]
Hereinafter, the present invention will be described in more detail.
The component (A) in the silicone resin composition for a light emitting diode (LED) element according to the present invention is an organopolysiloxane (I) represented by the following average composition formula (1):
[Formula 4]
(Wherein R 1 is an alkenyl group, R 2 is a monovalent hydrocarbon group and at least 80% or more is a methyl group, R 3 represents a hydrogen atom or an alkyl group, and m and q are positive numbers. N ≧ 0, p ≧ 0, (q + r) / (m + n + p) = 0.1 to 2.0, and 0 ≦ r / (q + r) ≦ 0.05. 5000 mPa · s.)
[0008]
In the above formula (1), R 1 is an alkenyl group having 2 to 8 carbon atoms such as a vinyl group, an allyl group, a butenyl group, or a pentenyl group. R 2 is selected from alkyl groups such as a methyl group and an ethyl group, and monovalent hydrocarbon groups having 1 to 20 carbon atoms such as a vinyl group and a phenyl group. Preferably, they are a methyl group, an ethyl group, and a phenyl group. Each may be different, but 80% or more is a methyl group. R 3 is selected from alkyl groups having 1 to 8 carbon atoms such as a hydrogen atom, a methyl group, and an ethyl group.
[0009]
m, n, p, and q are selected so that the viscosity of the organopolysiloxane at 25 ° C. is 5 to 5000 mPa · s, preferably 10 to 2000 mPa · s, and m and q are positive numbers ( q + r) / (m + n + p) = 0.1 to 2.0, preferably 0.6 to 1.5. If this value is less than 0.1, sufficient strength as a sealing material cannot be obtained, and if it exceeds 2.0, synthesis of this organopolysiloxane becomes difficult in terms of synthesis.
[0010]
r / (q + r) is in the range of 0 to 0.05, preferably 0 to 0.03. When this value exceeds 0.05, the number of hydroxyl groups or alkoxy groups increases, so that the curability of the silicone resin composition decreases. Furthermore, the viscosity at 25 ° C. of this organopolysiloxane is 5 to 5000 mPa · s as described above. If the viscosity is less than 5 mPa · s, the curability is poor, and if it exceeds 5000 mPa · s, the final viscosity of the silicone resin composition becomes too high to be suitable for actual use.
[0011]
Next, the organohydrogenpolysiloxane (II) as the component (B) acts as a crosslinking agent for curing the composition by hydrosilylation reaction with the organopolysiloxane (I) as the component (A). Composition formula (2)
R 4 a H b SiO (4-ab) / 2 (2)
(In the formula, R 4 is a monovalent hydrocarbon group excluding an alkenyl group, at least 80% is a methyl group, and a and b are 0.7 ≦ a ≦ 2.1 and 0.001 ≦ b ≦ 1. 0.0 and 0.8 ≦ a + b ≦ 2.6, preferably 0.8 ≦ a ≦ 2, 0.01 ≦ b ≦ 1, and 1 ≦ a + b ≦ 2.4.
An organohydrogenpolysiloxane having at least 2, preferably 3 or more SiH bonds in one molecule and having a viscosity at 25 ° C. of 1000 mPa · s or less is preferred.
[0012]
Here, examples of R 4 include the same groups as R 2 in formula (1), but those having no alkenyl group are preferable. Further, at least 80% or more is a methyl group.
[0013]
Examples of the organohydrogensilane and organohydrogenpolysiloxane include (CH 3 ) SiH 3 , (CH 3 ) 2 SiH 2 , (C 6 H 5 ) SiH 3 , 1,1,3,3-tetramethyldisiloxane. 1,3,5,7-tetramethylcyclotetrasiloxane, trimethylsiloxy group-blocked methylhydrogenpolysiloxane at both ends, trimethylsiloxy group-blocked dimethylsiloxane / methylhydrogensiloxane copolymer at both ends, dimethylhydrogensiloxy at both ends Group-blocked dimethylpolysiloxane, both ends dimethylhydrogensiloxy group-blocked dimethylsiloxane / methylhydrogensiloxane copolymer, both ends trimethylsiloxy group-blocked methylhydrogensiloxane / diphenylsiloxane copolymer, Both ends trimethylsiloxy group-blocked methylhydrogensiloxane / diphenylsiloxane / dimethylsiloxane copolymer, (CH 3 ) 2 HSiO 1/2 unit copolymer and SiO 4/2 unit copolymer, (CH 3 ) 2 HSiO 1 / 2 units, SiO 4/2 units, and copolymers composed of (C 6 H 5 ) SiO 3/2 units.
[0014]
The molecular structure of the organohydrogenpolysiloxane may be any of linear, cyclic, branched, and three-dimensional network structures, but the number of silicon atoms in one molecule (or the degree of polymerization) is 3 to 1000. In particular, about 3 to 300 can be used.
[0015]
The viscosity of the organohydrogenpolysiloxane at 25 ° C. is preferably 1000 mPa · s or less, more preferably 0.1 to 500 mPa · s, and still more preferably 0.5 to 300 mPa · s.
[0016]
The blending amount of the organohydropolysiloxane (II) as the component (B) depends on the total alkenyl group amount of the organopolysiloxane (I) as the component (A) and is based on the total alkenyl groups of the organopolysiloxane (I). Thus, the total SiH amount may be 0.5 to 2.0 times, preferably 0.8 to 1.5 times. Specifically, it is 1 to 400 parts by weight, preferably 5 to 200 parts by weight, based on 100 parts by weight of the organopolysiloxane of component (A).
[0017]
The addition reaction catalyst for component (C) is a catalyst for promoting the hydrosilylation addition reaction between the alkenyl group in component (A) and the SiH group in component (B). Black, platinum chloride, chloroplatinic acid, reaction product of chloroplatinic acid and monohydric alcohol, complex of chloroplatinic acid and olefins, platinum catalyst such as platinum bisacetoacetate, palladium catalyst, rhodium catalyst Platinum group metal catalysts such as In addition, although the compounding quantity of this addition reaction catalyst can be made into a catalytic quantity, it is normally mix | blended as 1 to 500 ppm with respect to the total weight of (A) and (B) component as a platinum group metal, especially about 2-100 ppm. It is preferable.
[0018]
Furthermore, this silicone resin contains a Q unit-containing organopolysiloxane (III) represented by the following average formula (3):
[Chemical formula 5]
It is also possible to mix.
[0019]
Here, R 5 is selected from an alkenyl group having 8 or less carbon atoms such as vinyl group, allyl group, butenyl group and pentenyl group, alkyl group such as methyl group and ethyl group, and phenyl group, and each may be different. 80% or more is a methyl group. R 6 is selected from an alkyl group such as a hydrogen atom, a methyl group, or an ethyl group.
[0020]
The compounding amount of the Q unit-containing organopolysiloxane (III) is 200 parts by weight or less, preferably 100 parts by weight or less based on 100 parts by weight of the organopolysiloxane (I).
[0021]
In addition to the above components (A) to (C), the composition of the present invention has an addition reaction control agent for imparting curability and pot life as an optional component, and has, for example, an alkenyl group for adjusting hardness and viscosity. In addition to the linear diorganopolysiloxane, the linear non-reactive organopolysiloxane, the linear or cyclic low-molecular organopolysiloxane having about 2 to 10 silicon atoms, and the like are effective. You may add in the range which does not impair.
[0022]
In addition, inorganic fillers such as fumed silica may be blended to improve the strength within a range that does not affect the transparency, and wavelength adjusters, dyes, pigments, flame retardants, heat resistance as necessary. You may mix | blend an agent, an oxidation-resistant deterioration agent, etc.
[0023]
In addition, although the hardening conditions in particular of the said composition are not restrict | limited, It is preferable to set it as the conditions for 120-180 degreeC and 30-180 minutes.
[0024]
【The invention's effect】
The silicone resin composition of the present invention is used for light-emitting diode elements such as protection, sealing and adhesion, wavelength change / adjustment, and lenses for light-emitting diode elements, and has high hardness and transparency, and light transmission in a low wavelength region. Gives a transparent cured product with excellent properties.
[0025]
【Example】
EXAMPLES Hereinafter, although an Example and a comparative example are shown and this invention is demonstrated concretely, this invention is not restrict | limited to the following Example.
[0026]
[Example 1]
100 parts by weight of an organopolysiloxane as a component (A) represented by the following average composition formula, having a viscosity at 25 ° C. of 27 mPa · s and a vinyl value of 0.5 mol / 100 g,
[Chemical 6]
A 30% toluene diluted viscosity at 25 ° C. is 5000 mPa · s, and 20 parts by weight of a terminal side chain vinyl group-containing dimethylpolysiloxane having a vinyl value of 0.070 mol / 100 g, a hydrogen gas generation amount of 350 ml / g and a viscosity of 25 48 parts by weight of methylhydrogensiloxane (total amount of SiH / total amount of alkenyl groups = 1.5) and 20 parts by weight of ethynylcyclohexanol as a control agent are uniformly mixed at 20 ° C. at 20 ° C. A sample of Example 1 was prepared by adding 20 ppm of platinum catalyst as platinum atoms and mixing the mixture uniformly into a glass plate and pouring it into a 3 mm thick mold at a temperature of 150 ° C. for 3 hours. Got.
[0027]
[Example 2]
100 parts by weight of an organopolysiloxane as a component (A) represented by the following average composition formula, having a viscosity at 25 ° C. of 27 mPa · s and a vinyl value of 5 mol / 100 g,
[Chemical 7]
50 parts toluene diluted viscosity at 25 ° C. is 3 mm 2 / s and vinyl unit is 0.085 mol / 100 g of Q unit-containing organopolysiloxane (weight as 50% toluene diluted) and mixed at 150 ° C. Stripping was performed under reduced pressure until there was no elution (almost toluene).
[0028]
To this mixture, 51 parts by weight of methylhydrogensiloxane (total SiH amount / total alkenyl group amount = 1.5) having a hydrogen gas generation amount of 350 ml / g and a viscosity of 20 mPa · s at 25 ° C. and ethynyl as a control agent 0.5 parts by weight of cyclohexanol was uniformly mixed, and after adding 20 ppm of platinum catalyst as a platinum atom to this composition and further uniformly mixing, 3 mm thick in a mold assembled with a glass plate after defoaming And was cured at 150 ° C. for 3 hours to obtain a sample of Example 2.
[0029]
[Comparative Example 1]
[Chemical 8]
With respect to 100 parts by weight of a 50 wt% toluene solution of the organopolysiloxane shown in the above average composition, 20 phenyl groups are added to the total of methyl groups, phenyl groups and hydrogen atoms (SiH groups) bonded to silicon atoms. 10 parts by weight of phenylmethylhydrogensiloxane having a viscosity of 10 mPa · s and a hydrogen gas generation rate of 150 ml / g having a mol% was added, mixed, and then stripped under reduced pressure at 150 ° C. until there was no elution. After cooling this to room temperature, 0.2 parts by weight of ethynylcyclohexanol was added as a reaction control agent. After adding 20 ppm of platinum catalyst as a platinum atom to this mixture, stirring and mixing, defoaming, pouring into the same mold as in Example 1, curing at 150 ° C. for 3 hours, demolding from the mold, and then as Comparative Example 1 A sample was obtained.
[0030]
[Comparative Example 2]
A transparent epoxy material generally used for a bullet-type LED was obtained, poured into a mold in the same manner as in Example, and cured at 150 ° C. for 8 hours to obtain a sample as Comparative Example 2.
[0031]
Table 1 shows the general physical properties of the above Examples and Comparative Examples.
[Table 1]
[0032]
Next, the light transmittance of the said Example and the comparative example was evaluated by the following method.
Evaluation method: The light transmittance of the prepared sample was measured in 800, 600, and 400 nm and in a low wavelength region (ultraviolet region) of 350 nm. If the transmittance is 85% or less, it will be difficult to use as an LED sealing material. [Table 2]
Claims (3)
サン(I) 100重量部
(B)下記平均組成式(2)で示されるオルガノハイドロジェンポリシロキサン
(II) 1〜400重量部
R4 aHbSiO(4−a−b)/2 (2)
(但し、式中R4はアルケニル基を除く1価の炭化水素基であり少なくとも80%以上はメチル基である。a,bは0.7≦a≦2.1、0.001≦b≦1.0、かつ0.8≦a+b≦2.6を満たす正数である。)
で示される1分子中に少なくとも2個のSiH結合を有し、かつ25℃での粘度が1000mPa・s以下で上記オルガノポリシロキサン(I)の総アルケニルキ基に対して総SiH量が0.5〜2.0倍となる量のオルガノハイドロジェンポリシロキサン
(C)触媒量の白金族金属系触媒 触媒量
を主成分とする発光ダイオード(LED)素子用シリコーン樹脂組成物。(A) 100 parts by weight of organopolysiloxane (I) represented by the following average composition formula (1)
(B) Organohydrogenpolysiloxane (II) represented by the following average composition formula (2) 1 to 400 parts by weight R 4 a H b SiO (4-ab) / 2 (2)
(In the formula, R 4 is a monovalent hydrocarbon group excluding an alkenyl group, and at least 80% is a methyl group. A and b are 0.7 ≦ a ≦ 2.1 and 0.001 ≦ b ≦). 1.0 and a positive number satisfying 0.8 ≦ a + b ≦ 2.6.)
Having at least two SiH bonds in one molecule, a viscosity at 25 ° C. of 1000 mPa · s or less, and a total SiH amount of 0.5 to the total alkenyl groups of the organopolysiloxane (I). A silicone resin composition for a light-emitting diode (LED) device, the main component of which is a platinum group metal catalyst having an amount of an organohydrogenpolysiloxane (C) catalyst of an amount of up to 2.0 times.
をオルガノポリシロキサン(I)100重量部に対して200重量部以下含む請求項1の発光ダイオード(LED)素子用シリコーン樹脂組成物Q unit-containing organopolysiloxane (III) represented by the following average formula (3)
A silicone resin composition for a light emitting diode (LED) device according to claim 1, comprising 200 parts by weight or less based on 100 parts by weight of organopolysiloxane (I).
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