JP4070789B2 - Solid wood composite panel and narrow board used for this panel - Google Patents
Solid wood composite panel and narrow board used for this panel Download PDFInfo
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- JP4070789B2 JP4070789B2 JP2005516411A JP2005516411A JP4070789B2 JP 4070789 B2 JP4070789 B2 JP 4070789B2 JP 2005516411 A JP2005516411 A JP 2005516411A JP 2005516411 A JP2005516411 A JP 2005516411A JP 4070789 B2 JP4070789 B2 JP 4070789B2
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
- E04F15/048—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members with a top surface of assembled elongated wooden strip type
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/12—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of solid wood
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/04—Other details of tongues or grooves
- E04F2201/042—Other details of tongues or grooves with grooves positioned on the rear-side of the panel
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/05—Separate connectors or inserts, e.g. pegs, pins, keys or strips
- E04F2201/0523—Separate tongues; Interlocking keys, e.g. joining mouldings of circular, square or rectangular shape
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Panels For Use In Building Construction (AREA)
- Load-Bearing And Curtain Walls (AREA)
Description
本発明は、有害物質を含まない、例えば住宅建築に有効活用できる無垢木材合成パネル及びこの無垢木材合成パネルに使用する小幅板に関する。 The present invention relates to a solid wood composite panel that does not contain harmful substances and can be effectively used in, for example, residential construction, and a narrow board used for the solid wood composite panel.
山の森林はダムの役割をしている。そこで山が荒れると水源維持ができなくなる。即ち、山林は人手をかけて管理しないと、風圧、積雪によって倒木に至り、有効に保存されない。特に人工林は、間伐、下草刈、枝打(年間6〜7回)の手間をかけないと有効に保存されない。ところが、現状では山林を皆伐し、山出しを行っても、人件費もでないから人手をかけて管理していない山林が多い。そこで、国がとりあえず山を守るため、皆伐の予算を出して木を切っている。しかし現状ではこの皆伐材、間伐材が使用されることなく無駄になっている。
一方、近年では日本の木材需要は、地球環境を破壊しながら輸入材に依存している。林野庁の集計では、国産材の自給率は平均20%を切る状態である。
わが国でも地球環境のため、森林保全のため、皆伐、間伐を行い、資源の無駄使いが行われている。
建築循環資材としての木材は、30年、50年、100年経たないと使えないので、本来大事に使わなければならないはずである。
国産材の振興を図り、決して無駄にすることなく、森林資源の木材を住宅建築に有効に活用すること、そして、人工林と自然林のバランスを取りつつ、地球環境を維持することが、求められている。
そこで、フリーサイズ、フリー形状、フリー断面の無垢木材パネル(合成単体材)は、厚さ、形状、面積の制約を受けず、無垢木材パネルの組立てが可能であり、ホルムアルデヒド等の有害物質を含まない、地球環境、地域環境、住人に負荷をかけないエコロジー建築に必要な無垢フリーサイズパネルの開発が求められており、既に提案されている(例えば特許文献1)。
[特許文献1]特表2002−520198号公報
上記無垢フリーサイズパネルは、地域木材使用、輸送コスト削減、CO2排出量の低減ができ、断熱、調湿、吸音、遮音効果に優れ、省エネルギーが図れ、製造、輸送、廃棄、人工材料等取り換え等による環境負荷の低減も図れる。
しかも、葉干し乾燥した木材を柾目板状に製材し野積み乾燥後、含水率15%程度の板材を加工することが板の反り狂いを押え、強度の増した良質の部材提供が可能であり、部材の標準化と建築の生産管理、品質管理、在庫管理も可能となり好ましい。
さらに、人に対して安全、健康、癒し、やすらぎの付加価値を提供し、建物の価値評価を増すことができる。
即ち、このフリーサイズパネルを使用した木造壁式構造は、耐震的な建物を容易に造ることができ、部屋を構成している間仕切壁、天井、2階床板部分を容易に変えることができ、家族構成、ライフスタイルの変化に容易に対応できる。
また、このフリーサイズパネルは軸組構造、木質壁式構造、パネル工法、鉄骨RC造り建物にも使用可能であり付加価値効果大である。
上記特許文献1の先行例は、上記した通り、人的環境、地球環境にきわめて好ましい。
本発明は、この公知の無垢木材合成パネルの有効性はそのまま保ち、同じ厚さのパネルであれば、より高い強度を発揮すると共にパネルの面積も大きく広げることができ、より多くの用途に適応できる新規な無垢木材合成パネル及びこの無垢木材合成パネルに使用する小幅板を提供する。Mountain forests act as dams. If the mountain gets rough, the water source cannot be maintained. In other words, if the forest is not managed manually, it will fall to fallen trees due to wind pressure and snowfall, and will not be preserved effectively. In particular, planted forests are not preserved effectively unless they take the effort of thinning, cutting undergrowth, and pruning (6-7 times a year). However, at present, there are many forests that are not managed manually because there is no labor cost even if the forest is cleared and removed. Therefore, in order to protect the mountain for the time being, the country uses a clear-cutting budget to cut trees. However, at present, this clear-cut and thinned wood is not used and is wasted.
On the other hand, in recent years, Japan's demand for timber depends on imported materials while destroying the global environment. According to the calculation by the Forestry Agency, the self-sufficiency rate of domestic timber is below 20% on average.
In Japan, too, resources are wasted due to clearing and thinning to preserve the forest because of the global environment.
Wood as a building circulation material cannot be used unless it has passed 30 years, 50 years, or 100 years, so it should be used carefully.
It is necessary to promote the use of domestic timber, to effectively use timber from forest resources in residential construction, and to maintain the global environment while balancing artificial and natural forests without wasting them. It has been.
Therefore, solid wood panels with free size, free shape and free cross section (synthetic single material) are not limited by thickness, shape and area, and can be assembled into solid wood panels and do not contain harmful substances such as formaldehyde. Development of a solid free size panel necessary for ecological construction that does not place a burden on the global environment, regional environment, and residents has been requested and has been proposed (for example, Patent Document 1).
[Patent Document 1] Special Table 2002-520198 gazette The above-mentioned solid free size panel can use local timber, reduce transportation costs, reduce CO2 emissions, has excellent heat insulation, humidity control, sound absorption, sound insulation effects, and can save energy. Environmental load can be reduced by manufacturing, transportation, disposal, and replacement of artificial materials.
Moreover, it is possible to provide a high-quality member with increased strength by suppressing the warpage of the board and processing the board material with a moisture content of about 15% after the dried and dried timber is processed into a square plate and dried in the field. It is preferable because standardization of parts and production control, quality control, and inventory control of buildings are possible.
Furthermore, it can provide added value of safety, health, healing and peace for people, and increase the value evaluation of buildings.
In other words, the wooden wall structure using this free-size panel can easily build an earthquake-resistant building, and can easily change the partition wall, ceiling, and second-floor part of the room. Can easily cope with changes in configuration and lifestyle.
Moreover, this free-size panel can be used for a frame structure, a wooden wall structure, a panel construction method, and a steel RC building, and has a great added value effect.
As described above, the prior art of
The present invention keeps the effectiveness of this known solid wood synthetic panel as it is, and if it is a panel of the same thickness, it can exhibit higher strength and can greatly expand the area of the panel, and is suitable for more applications A new solid wood synthetic panel that can be produced and a narrow board used for the solid wood synthetic panel are provided.
そのために、本発明無垢木材合成パネルは、小幅板の表面を平坦面とし、小幅板の裏面に係合用凹凸部を設けた第1表面小幅板と、同じく小幅板の表面を平坦面とし、小幅板の裏面に係合用凹凸部を設けた第2表面小幅板と、からなり、上記第1表面小幅板と第2表面小幅板とを、それぞれ裏面の係合用凹凸部を係合し、この係合を楔を用いて楔作用により結合してなるものである。
また、本発明無垢木材合成パネルは、小幅板の表面を平坦面とし、小幅板の裏面に係合用凹凸部を設けた第1表面小幅板と、同じく小幅板の表面を平坦面とし、小幅板の裏面に係合用凹凸部を設けた第2表面小幅板と、上下両面に係合用凹凸部を設けた内部構造用小幅板と、からなり、上記第1表面小幅板の裏面の係合用凹凸部と内部構造用小幅板の下面の係合用凹凸部とを係合し、上記第2表面小幅板の裏面の係合用凹凸部と内部構造用小幅板の上面の係合用凹凸部とを係合し、これらの係合を楔を用いて楔作用により結合してなるものである。
さらに、本発明無垢木材合成パネルは、小幅板の表面を平坦面とし、小幅板の裏面に係合用凹凸部を設けた第1表面小幅板と、同じく小幅板の表面を平坦面とし、小幅板の裏面に係合用凹凸部を設けた第2表面小幅板と、上下両面に係合用凹凸部を設けた内部構造用小幅板と、からなり、上記内部構造用小幅板をそれぞれの係合用凹凸部を係合してこれらの係合を楔を用いて楔作用により結合して複層の内部構造層とし、上記第1表面小幅板の裏面の係合用凹凸部と複層の内部構造用小幅板の下面の係合用凹凸部とを係合し、上記第2表面小幅板の裏面の係合用凹凸部と複層の内部構造用小幅板の上面の係合用凹凸部とを係合し、これらの係合を楔を用いて楔作用により結合してなるものである。
そして、本発明無垢木材合成パネルは、小幅板の表面を平坦面とし、小幅板の裏面に小幅板の長手方向に交互に連続する凹凸部を設け、各凹凸部を形成する片側壁に係止凹部を形成した第1表面小幅板と、小幅板の表面を平坦面とし、小幅板の裏面に小幅板の長手方向に沿う方向の凹凸部を設け、凸部側の側壁の下部に係止凹溝を形成し、その下縁に係止凸条を設け、凹部側側壁の下縁に係止凸条を設けた第2表面小幅板と、からなり、上記第1表面小幅板の裏面の係止凹部を含む凹凸部の小幅板の長手方向の寸法と第2表面小幅板の裏面の係止凸条を含む幅寸法とを略同一寸法とすると共に、第1表面小幅板の裏面の凹部の小幅板の長手方向の寸法を第2表面小幅板の裏面の凸部の幅寸法より大きくし、複数の第1表面小幅板を、それぞれの裏面の凹凸部の位置を合致させて平行に配設し、同じく複数の第2表面小幅板を平行に配置し、それぞれ第2表面小幅板の裏面の凸部を第1表面小幅板の裏面の凹部中に嵌入して、第2表面小幅板の係止凹部の下縁の係止凸条を第1表面小幅板の係止凹部に係入すると共に、隣れる第2表面小幅板の係止凸条を係止凹溝中に係入して第1表面小幅板の裏面の凹部と第2表面小幅板の裏面の凹部とによって形成された空所中に楔を打ち込んで結合してなるものである。
また、本発明無垢木材合成パネルは、小幅板の表面を平坦面とし、小幅板の裏面に小幅板の長手方向に交互に連続する凹凸部を設け、各凹凸部を形成する片側壁に係止凹部を形成した第1表面小幅板と、小幅板の表面を平坦面とし、小幅板の裏面に小幅板の長手方向に沿う方向の凹凸部を設け、凸部側の側壁の下部に係止凹溝を形成し、その下縁に係止凸条を設け、凹部側側壁の下縁に係止凸条を設けた第2表面小幅板と、小幅板の下面に小幅板の長手方向に沿う方向の凹凸部を設け、凸部側の側壁の下部に係止凹溝を形成し、その下縁に係止凸条を設け、凹部側側壁の下縁に係止凸条を設け、小幅板の上面に小幅板の長手方向に交互に連続する凹凸部を設け、各凹凸部を形成する片側壁に係止凹部を形成した内部構造用小幅板と、からなり、上記第1表面小幅板の裏面及び内部構造用小幅板の上面の係止凹部を含む凹凸部の小幅板の長手方向の寸法と第2表面小幅板の裏面及び内部構造用小幅板の下面の係止凸条を含む幅寸法とを略同一寸法とすると共に、第1表面小幅板の裏面及び内部構造用小幅板の上面の凹部の小幅板の長手方向の寸法を第2表面小幅板の裏面及び内部構造用小幅板の下面の凸部の幅寸法より大きくし、複数の第1表面小幅板を、それぞれの裏面の凹凸部の位置を合致させて平行に配設し、同じく複数の内部構造用小幅板を平行に配置し、それぞれ内部構造用小幅板の下面の凸部を第1表面小幅板の裏面の凹部中に嵌入して、内部構造用小幅板の係止凹部の下縁の係止凸条を第1表面小幅板の係止凹部に係入すると共に、隣れる内部構造用小幅板の係止凸条を係止凹溝中に係入して第1表面小幅板の裏面の凹部と内部構造用小幅板の下面の凹部とによって形成された空所に楔を打ち込んで結合すると共に、同じく複数の第2表面小幅板を平行に配置し、それぞれ第2表面小幅板の裏面の凸部を上記内部構造用小幅板の上面の凹部中に嵌入して、第2表面小幅板の係止凹部の下縁の係止凸条を内部構造用小幅板の係止凹部に係入すると共に、隣れる第2表面小幅板の係止凸条を係止凹溝中に係入して内部構造用小幅板の上面の凹部と第2表面小幅板の裏面の凹部とによって形成された空所中に楔を打ち込んで結合してなるものである。
さらに、本発明無垢木材合成パネルは、小幅板の表面を平坦面とし、小幅板の裏面に小幅板の長手方向に交互に連続する凹凸部を設け、各凹凸部を形成する片側壁に係止凹部を形成した第1表面小幅板と、小幅板の表面を平坦面とし、小幅板の裏面に小幅板の長手方向に沿う方向の凹凸部を設け、凸部側の側壁の下部に係止凹溝を形成し、その下縁に係止凸条を設け、凹部側側壁の下縁に係止凸条を設けた第2表面小幅板と、小幅板の下面に小幅板の長手方向に沿う方向の凹凸部を設け、凸部側の側壁の下部に係止凹溝を形成し、その下縁に係止凸条を設け、凹部側側壁の下縁に係止凸条を設け、小幅板の上面に小幅板の長手方向に交互に連続する凹凸部を設け、各凹凸部を形成する片側壁に係止凹部を形成した内部構造用小幅板と、からなり、上記第1表面小幅板の裏面及び内部構造用小幅板の上面の係止凹部を含む凹凸部の小幅板の長手方向の寸法と第2表面小幅板の裏面及び内部構造用小幅板の下面の係止凸条を含む幅寸法とを略同一寸法とすると共に、第1表面小幅板の裏面及び内部構造用小幅板の上面の凹部の小幅板の長手方向の寸法を第2表面小幅板の裏面及び内部構造用小幅板の下面の凸部の幅寸法より大きくし、複数の第1表面小幅板を、それぞれの裏面の凹凸部の位置を合致させて平行に配設し、同じく複数の内部構造用小幅板を平行に且つ複層に配置し、複層に配置した内部構造用小幅板の下層の内部構造用小幅板の上面の凹部中に上層の内部構造用小幅板の下面の凸部を嵌入して、上層の内部構造用小幅板の係止凹部の下縁の係止凸条を下層の内部構造用小幅板の係止凹部に係入すると共に、隣れる内部構造用小幅板の係止凸条を係止凹溝中に係入して下層の内部構造用小幅板の上面の凹部と上層の内部構造用小幅板の下面の凹部とによって形成された空所中に楔を打ち込んで結合して複層の内部構造層とし、上記複層の内部構造用小幅板の下面の凸部を第1表面小幅板の裏面の凹部中に嵌入して、複層の内部構造層の係止凹部の下縁の係止凸条を第1表面小幅板の係止凹部に係入すると共に、隣れる下層の内部構造用小幅板の係止凸条を係止凹溝中に嵌入して第1表面小幅板の裏面の凹部と複層の内部構造層の下面の凹部とによって形成された空所中に楔を打ち込んで結合すると共に、同じく複数の第2表面小幅板を平行に配置し、それぞれ第2表面小幅板の裏面の凸部を上記内部構造層の上面の凹部中に嵌入して、第2表面小幅板の係止凹部の下縁の係止凸条を内部構造層の係止凹部に係入すると共に、隣れる第2表面小幅板の係止凸条を係止凹溝中に係入して複層の内部構造層の上面の凹部と第2表面小幅板の裏面の凹部とによって形成された空所中に楔を打ち込んで結合してなるものである。
また、本発明無垢木材合成パネルは、上記内部構造用小幅板の上面に小幅板の長手方向に交互に連続して設けた凹凸部を内部構造用小幅板の側壁に対して直交させて形成してある。
さらに、本発明無垢木材合成パネルは、上記内部構造用小幅板の上面に小幅板の長手方向に交互に連続して設けた凹凸部を内部構造用小幅板の側壁に対して傾斜させて形成してある。
そして、本発明無垢木材合成パネルは、上記係止凹部、係止凹溝及び係止凸条のそれぞれの断面を先すぼみとなるテーパー形状にしてある。
また、本発明無垢木材合成パネルは、上記各小幅板間を接着剤により接着してあるとよい。
次に、本発明無垢木材合成パネルに使用する小幅板は、小幅板の表面を平坦面とし、小幅板の裏面に小幅板の長手方向に交互に連続する凹凸部を設け、各凹凸部を形成する片側壁に係止凹部を形成してなるものである。
また、本発明無垢木材合成パネルに使用する小幅板は、小幅板の表面を平坦面とし、小幅板の裏面に小幅板の長手方向に沿う方向の凹凸部を設け、凸部側の側壁の下部に係止凹溝を形成し、その下縁に係止凸条を設け、凹部側側壁の下縁に係止凸条を設けてなるものである。
さらに、本発明無垢木材合成パネルに使用する小幅板は、小幅板の下面に小幅板の長手方向に沿う方向の凹凸部を設け、凸部側の側壁の下部に係止凹溝を形成し、その下縁に係止凸条を設け、凹部側側壁の下縁に係止凸条を設け、小幅板の上面に小幅板の長手方向に交互に連続する凹凸部を設け、各凹凸部を形成する片側壁に係止凹部を形成してなるものである。
そして、本発明無垢木材合成パネルに使用する小幅板は、上記内部構造用小幅板の上面に小幅板の長手方向に交互に連続して設けた凹凸部を内部構造用小幅板の側壁に対して直交させて形成してあるものである。
また、本発明無垢木材合成パネルに使用する小幅板は、上記内部構造用小幅板の上面に小幅板の長手方向に交互に連続して設けた凹凸部を内部構造用小幅板の側壁に対して傾斜させて形成してあってもよい。
次に、別の特徴を有する本発明無垢木材合成パネルは、上記第1表面小幅板の両側壁に、小幅板の長手方向に沿う嵌合用の凹溝と嵌合用の凸条を設け、互いに隣れる第1表面小幅板の側壁の凹溝と凸条とを嵌合してあり、同じく上記第2表面小幅板の両側壁に小幅板の長手方向に沿う嵌合用の凹溝と嵌合用の凸条を設け、互いに隣れる第2表面小幅板の側壁の凹溝と凸条とを嵌合してなるものである。
本発明無垢木材合成パネルは、上記内部構造用小幅板の両側壁に、小幅板の長手方向に沿う嵌合用の凹溝と嵌合用の凸条を設け、互いに隣れる内部構造用小幅板の側壁の凹溝と凸条とを嵌合してあるものである。
本発明無垢木材合成パネルに使用する小幅板は、上記小幅板の両側壁に、小幅板の長手方向に沿う嵌合用の凹溝と嵌合用の凸条を設け、互いに隣れる小幅板の側壁の凹溝と凸条とを嵌合可能にしてあるものである。
さらに、本発明無垢木材合成パネルは、小幅板の表裏両面に係合用凹凸部を設けて中心構造用小幅板を設け、この中心構造用小幅板の両面の係合用凹凸部に上記内部構造用小幅板の下面の長手方向に沿う凹凸部を係合して、この係合を楔を用いて楔作用により結合し、さらに、上記内部構造用小幅板の表面の凹凸部に表面小幅板の裏面の係合用凹凸部を係合し、この係合を楔を用いて楔作用により結合してなるものである。
さらに、本発明無垢木材合成パネルは、上記中心構造用小幅板と表面小幅板との間に複層の内部構造用小幅板を介在結合してなるものである。
本発明無垢木材合成パネルは、上記中心構造用小幅板の表裏両面の係合用凹凸部が、小幅板の長手方向に交互に連続する凹凸部であり、各凹凸部を形成する片側壁に係止凹部を形成してあるものである。
本発明無垢木材合成パネルは、複数の中心構造用小幅板を並設し、同じく複数の内部構造用小幅板と表面小幅板とを並設し、それぞれを中心構造用小幅板、内部構造用小幅板及び表面小幅板を楔作用により結合してなるものである。
また、本発明無垢木材合成パネルは、上記中心構造用小幅板の表裏両面に長手方向に交互に連続して設けた係合用凹凸部を中心構造用小幅板の側壁に対して傾斜させて形成してあるものである。
本発明無垢木材合成パネルは、上記中心構造用小幅板の両側壁に小幅板の長手方向に沿う嵌合用の凹溝又は嵌合用の凸条を設け、互いに隣れる中心構造用小幅板の側壁の凹溝と凸条とを嵌合してあるものである。
本発明無垢木材合成パネル用の中心構造用小幅板は、小幅板の表裏両面に小幅板の長手方向に交互に連続する凹凸部を設け、各凹凸部を形成する片側壁に係止凹部を形成してなるものである。
また、本発明無垢木材合成パネル用の中心構造用小幅板は、上記小幅板の長手方向に交互に連続して設けた凹凸部を小幅板の側壁に対して傾斜させて形成してある。
さらに、本発明無垢木材合成パネル用の中心構造用小幅板は、上記中心構造用小幅板の両側壁に小幅板の長手方向に沿う嵌合用の凹溝又は嵌合用の凸条を設け、互いに隣れる中心構造用小幅板の側壁の凹溝と凸条とを嵌合可能としてあるものである。For this purpose, the solid wood composite panel of the present invention has a first surface narrow plate having a flat surface on the surface of the narrow plate and an engaging uneven portion on the back surface of the narrow plate, and a flat surface on the surface of the narrow plate. A first surface narrow plate and a second surface narrow plate are engaged with the back surface engaging concave and convex portions, respectively. The joint is formed by using a wedge and by a wedge action.
In addition, the solid wood composite panel of the present invention is a first surface narrow plate in which the surface of the narrow plate is a flat surface and the engaging unevenness is provided on the back surface of the narrow plate, and the surface of the narrow plate is also a flat surface. The engagement surface irregularity portion on the back surface of the first surface narrow plate comprises: a second surface narrow plate provided with an engagement uneven portion on the back surface thereof; and an internal structure narrow plate provided with an engagement uneven portion on both upper and lower surfaces. And the engaging concavo-convex portion on the bottom surface of the second surface narrow plate and the engaging concavo-convex portion on the top surface of the internal structural narrow plate are engaged with each other. These engagements are combined by a wedge action using a wedge.
Furthermore, the solid wood composite panel of the present invention has a first surface narrow plate in which the surface of the narrow plate is a flat surface, and a concave and convex portion for engagement is provided on the back surface of the narrow plate, and the surface of the narrow plate is also a flat surface. Each of the inner surface narrow plate is provided with an engagement structural uneven portion, and the internal structural narrow plate is provided with an engagement structural uneven portion. And engaging these engagements by wedge action using a wedge to form a multi-layered internal structure layer, and an engaging concavo-convex portion on the back surface of the first surface narrow plate and a multi-layer internal structure narrow plate Engaging the concave and convex portions for engagement on the lower surface of the second surface, engaging the concave and convex portions for engagement on the back surface of the second front surface narrow plate with the concave and convex portions for engagement on the upper surface of the narrow inner structural plate. The engagement is made by using a wedge and coupled by a wedge action.
The solid wood composite panel of the present invention has a flat surface on the surface of the narrow plate, and provided on the back surface of the narrow plate with concavo-convex portions that continue alternately in the longitudinal direction of the narrow plate, and is locked to one side wall forming each concavo-convex portion. The first surface narrow plate with the recesses and the surface of the narrow plate have a flat surface, an uneven portion in the direction along the longitudinal direction of the narrow plate is provided on the back surface of the narrow plate, and a locking recess is formed below the side wall on the convex side. A second surface narrow plate having a groove formed on its lower edge and provided with a locking ridge on the lower edge thereof, and a locking ridge on the lower edge of the recess side wall. The dimension in the longitudinal direction of the narrow plate of the concave and convex portion including the stop concave portion and the width dimension including the locking protrusion on the back surface of the second surface narrow plate are made substantially the same size, and the concave portion on the back surface of the first front narrow plate The longitudinal dimension of the narrow plate is made larger than the width dimension of the convex portion on the back surface of the second surface narrow plate, and the plurality of first surface narrow plates are respectively The positions of the concave and convex portions on the back surface are matched and arranged in parallel, and the plurality of second surface narrow plates are also arranged in parallel, and the convex portions on the back surface of the second surface narrow plate are respectively arranged on the back surface of the first surface narrow plate. The engaging ridge of the lower edge of the second surface narrow plate inserted into the recess is engaged with the engaging recess of the first surface narrow plate and the adjacent second surface narrow plate is locked. The protrusion is inserted into the locking groove and the wedge is driven into the space formed by the recess on the back surface of the first surface narrow plate and the recess on the back surface of the second surface narrow plate. It is.
Further, the solid wood composite panel of the present invention has a flat surface on the surface of the narrow plate, and provided on the back surface of the narrow plate with an uneven portion alternately arranged in the longitudinal direction of the narrow plate, and is locked to one side wall forming each uneven portion. The first surface narrow plate with the recesses and the surface of the narrow plate have a flat surface, an uneven portion in the direction along the longitudinal direction of the narrow plate is provided on the back surface of the narrow plate, and a locking recess is formed below the side wall on the convex side. A groove is formed, a locking ridge is provided on the lower edge thereof, a second surface narrow plate provided with a locking ridge on the lower edge of the recess side wall, and a direction along the longitudinal direction of the narrow plate on the lower surface of the narrow plate The concave and convex portions are provided, a locking groove is formed in the lower part of the side wall on the convex side, a locking ridge is provided on the lower edge thereof, a locking ridge is provided on the lower edge of the concave side wall, A narrow plate for an internal structure in which concave and convex portions alternately arranged in the longitudinal direction of the narrow plate are provided on the upper surface, and a locking concave portion is formed on one side wall forming each concave and convex portion. The relationship between the back surface of the first surface narrow plate and the longitudinal dimension of the narrow plate of the uneven portion including the locking recesses on the top surface of the internal structural narrow plate and the back surface of the second surface narrow plate and the bottom surface of the internal structural narrow plate The width dimension including the stop ridge is made substantially the same dimension, and the longitudinal dimension of the narrow plate of the concave portion of the upper surface of the first surface narrow plate and the top surface of the internal structure narrow plate is set to the back surface of the second surface narrow plate and The width of the convex portion on the lower surface of the narrow plate for internal structure is made larger, and the plurality of first surface narrow plates are arranged in parallel so that the positions of the concavo-convex portions on the back surface are matched, The narrow plates are arranged in parallel, and the convex portions on the lower surface of the narrow plate for internal structure are inserted into the recesses on the back surface of the narrow plate for the first surface, respectively, and the lower edge of the latch plate for the internal structure is locked. Engaging the protrusions into the locking recesses of the first surface narrow plate and locking the protruding ribs of the adjacent internal structure narrow plate A wedge is driven into the space formed by the recess on the back surface of the first surface narrow plate and the recess on the bottom surface of the internal structure narrow plate by being inserted into the locking groove, and a plurality of second The surface narrow plates are arranged in parallel, and the convex portions on the back surface of the second surface narrow plates are respectively inserted into the recesses on the upper surface of the internal structure narrow plate, and the lower edges of the locking recesses of the second surface narrow plate are The engaging ridge is engaged with the engaging recess of the narrow plate for internal structure, and the engaging ridge of the adjacent second surface narrow plate is inserted into the engaging groove to obtain the upper surface of the narrow plate for internal structure. And a wedge is driven into a cavity formed by the recess formed on the back surface of the second surface narrow plate and the second recess.
Furthermore, the solid wood composite panel of the present invention has a flat surface on the surface of the narrow plate, and provided on the back surface of the narrow plate an uneven portion alternately continuous in the longitudinal direction of the narrow plate, and is locked to one side wall forming each uneven portion. The first surface narrow plate with the recesses and the surface of the narrow plate have a flat surface, an uneven portion in the direction along the longitudinal direction of the narrow plate is provided on the back surface of the narrow plate, and a locking recess is formed below the side wall on the convex side. A groove is formed, a locking ridge is provided on the lower edge thereof, a second surface narrow plate provided with a locking ridge on the lower edge of the recess side wall, and a direction along the longitudinal direction of the narrow plate on the lower surface of the narrow plate The concave and convex portions are provided, a locking groove is formed in the lower part of the side wall on the convex side, a locking ridge is provided on the lower edge thereof, a locking ridge is provided on the lower edge of the concave side wall, A narrow plate for internal structure provided with uneven portions alternately and continuously in the longitudinal direction of the narrow plate on the upper surface, and a locking recess formed on one side wall forming each uneven portion. The longitudinal dimension of the narrow plate of the concave and convex portions including the locking recesses on the back surface of the first surface narrow plate and the top surface of the internal structure narrow plate and the back surface of the second surface narrow plate and the bottom surface of the internal structural narrow plate The width dimension including the locking ridges is made substantially the same dimension, and the back surface of the first surface narrow plate and the longitudinal dimension of the narrow plate of the recess on the top surface of the internal structure narrow plate are set to the back surface of the second surface narrow plate. The plurality of first surface narrow plates are arranged in parallel so that the positions of the concavo-convex portions on the respective back surfaces are made larger than the width dimension of the convex portion on the lower surface of the narrow plate for internal structure, The narrow plate for the internal structure is arranged in parallel and in multiple layers, and the convex portion on the lower surface of the narrow plate for internal structure in the upper layer is placed in the concave portion on the upper surface of the narrow plate for internal structure in the lower layer of the narrow plate for internal structure arranged in multiple layers. Insert the lower protrusion of the locking recess of the upper internal structure small width plate into the lower inner structure Engage in the locking recesses of the plate, and engage the locking ridges of the adjacent internal structure narrow plates into the locking recesses, so that the upper surface recesses and upper internal structures of the lower internal structure narrow plates A wedge is driven into a space formed by a recess formed on the lower surface of the narrow plate for bonding to form a multilayer internal structure layer, and the convex portion on the bottom surface of the multilayer internal structure narrow plate is defined as the first surface narrow width. The inner surface of the adjacent lower layer is inserted into the recess on the back surface of the plate, and the locking ridge on the lower edge of the locking recess in the multi-layer internal structure layer is inserted into the locking recess in the first surface narrow plate. The locking ridges of the structural narrow plate are inserted into the locking grooves, and the wedges are inserted into the voids formed by the recesses on the back surface of the first surface narrow plate and the recesses on the bottom surface of the multilayer internal structure layer. A plurality of second surface narrow plates are arranged in parallel, and the convex portions on the back surface of the second surface narrow plates are respectively formed on the upper surface of the internal structure layer. The engaging ridge of the second surface narrow plate is inserted into the recessed portion, the engaging ridge of the lower edge of the engaging concave portion of the second surface narrow plate is engaged with the engaging concave portion of the internal structural layer, and Is inserted into a locking groove, and a wedge is driven into a cavity formed by a recess formed on the upper surface of the multilayer internal structure layer and a recess formed on the back surface of the second surface narrow plate. is there.
Further, the solid wood composite panel of the present invention is formed by forming the uneven portions provided alternately and continuously in the longitudinal direction of the narrow plate on the upper surface of the narrow plate for internal structure so as to be orthogonal to the side wall of the narrow plate for internal structure. It is.
Further, the solid wood composite panel of the present invention is formed by inclining uneven portions provided alternately and continuously in the longitudinal direction of the narrow plate on the upper surface of the narrow plate for internal structure with respect to the side wall of the narrow plate for internal structure. It is.
The solid wood composite panel according to the present invention has a tapered shape in which each cross section of the locking concave portion, the locking concave groove, and the locking convex strip is a tapered shape.
In the solid wood composite panel of the present invention, the narrow plates may be bonded with an adhesive.
Next, the narrow plate used in the solid wood composite panel of the present invention has a flat surface on the surface of the narrow plate, and provided with uneven portions that are alternately continuous in the longitudinal direction of the narrow plate on the back surface of the narrow plate to form each uneven portion. A locking recess is formed on one side wall.
Further, the narrow plate used in the solid wood composite panel of the present invention has a flat surface on the surface of the narrow plate, an uneven portion in the direction along the longitudinal direction of the narrow plate on the back surface of the narrow plate, and a lower portion of the side wall on the convex portion side. A locking groove is formed on the lower edge, a locking ridge is provided on the lower edge thereof, and a locking ridge is provided on the lower edge of the recess side wall.
Furthermore, the narrow plate used in the solid wood composite panel of the present invention is provided with a concave and convex portion in the direction along the longitudinal direction of the narrow plate on the lower surface of the narrow plate, forming a locking groove on the lower portion of the side wall on the convex portion side, A locking ridge is provided on the lower edge, a locking ridge is provided on the lower edge of the side wall of the recess, and an uneven portion that is alternately continuous in the longitudinal direction of the narrow plate is provided on the upper surface of the narrow plate to form each uneven portion. A locking recess is formed on one side wall.
And the narrow board used for the solid wood composite panel of the present invention has an uneven portion provided alternately and continuously in the longitudinal direction of the narrow board on the upper surface of the narrow board for the internal structure with respect to the side wall of the narrow board for the internal structure. It is formed to be orthogonal.
Further, the narrow plate used in the solid wood composite panel of the present invention has an uneven portion provided alternately and continuously in the longitudinal direction of the narrow plate on the upper surface of the narrow plate for the internal structure with respect to the side wall of the narrow plate for the internal structure. It may be formed to be inclined.
Next, the solid wood composite panel of the present invention having another feature is provided with a concave groove for fitting and a convex ridge for fitting along the longitudinal direction of the narrow plate on both side walls of the first surface narrow plate, and adjacent to each other. The groove on the side wall of the first surface narrow plate and the ridge are fitted, and the groove for fitting and the projection on the fitting along the longitudinal direction of the narrow plate are also formed on both side walls of the second surface narrow plate. A strip is provided, and the concave groove and the convex strip on the side wall of the second surface narrow plate adjacent to each other are fitted.
The solid wood composite panel of the present invention is provided with concave grooves for fitting and protruding ridges along the longitudinal direction of the narrow plate on both side walls of the narrow plate for internal structure, and the side walls of the narrow plate for internal structure adjacent to each other. The groove and the ridge are fitted.
The narrow plate used in the solid wood composite panel of the present invention is provided with a concave groove for fitting and a protruding ridge for fitting along the longitudinal direction of the narrow plate on both side walls of the narrow plate, and the side walls of the narrow plates adjacent to each other. The concave groove and the ridge can be fitted.
Furthermore, the solid wood composite panel of the present invention is provided with engaging concave and convex portions on both front and back sides of the narrow plate to provide a central structural narrow plate, and the internal structural small width on the engaging concave and convex portions on both sides of the central structural narrow plate. The concave and convex portions along the longitudinal direction of the lower surface of the plate are engaged, and this engagement is coupled by a wedge action using a wedge. Further, the concave and convex portions on the surface of the narrow plate for internal structure are joined to the concave and convex portions on the surface of the narrow plate for the surface. The engaging concavo-convex portion is engaged, and this engagement is coupled by a wedge action using a wedge.
Further, the solid wood composite panel of the present invention is formed by interposing and coupling a multi-layered internal structural narrow plate between the central structural narrow plate and the surface narrow plate.
In the solid wood composite panel of the present invention, the concave and convex portions for engagement on both the front and back surfaces of the narrow plate for central structure are concave and convex portions that continue alternately in the longitudinal direction of the narrow plate, and are locked to one side wall that forms each concave and convex portion. A recess is formed.
The solid wood composite panel of the present invention has a plurality of center structure narrow plates arranged side by side, and a plurality of internal structure narrow plates and a surface narrow plate arranged side by side. The plate and the narrow surface plate are joined by a wedge action.
Further, the solid wood composite panel of the present invention is formed by inclining engaging uneven portions provided alternately and continuously in the longitudinal direction on the front and back surfaces of the central structural narrow plate with respect to the side wall of the central structural narrow plate. It is something.
The solid wood composite panel of the present invention is provided with concave grooves for fitting or protruding ridges along the longitudinal direction of the narrow plate on both side walls of the narrow plate for central structure, and the side walls of the narrow plates for central structure adjacent to each other. The groove and the ridge are fitted.
The narrow plate for central structure for the solid wood composite panel of the present invention is provided with uneven portions alternately and continuously in the longitudinal direction of the narrow plate on both the front and back sides of the narrow plate, and a locking recess is formed on one side wall forming each uneven portion. It is made.
Further, the narrow plate for central structure for the solid wood composite panel of the present invention is formed by inclining uneven portions provided alternately and continuously in the longitudinal direction of the narrow plate with respect to the side wall of the narrow plate.
Further, the narrow plate for the central structure for the solid wood composite panel of the present invention is provided with concave grooves for fitting or fitting ridges along the longitudinal direction of the narrow plate on both side walls of the narrow plate for central structure, and adjacent to each other. It is possible to fit the concave grooves and the ridges on the side wall of the central structural narrow plate.
図1 本発明の基本的な無垢木材合成パネルの分解斜面図。
図2 図1図示の無垢木材合成パネルの要部の断面図。
図3 内部構造用小幅板を含む本発明の無垢木材合成パネルの分解斜面図。
図4 複層の内部構造用小幅板を含む本発明の無垢木材合成パネルの分解斜面図。
図5 第1表面小幅板と内部構造小幅板との結合の要部を示す断面図。
図6 第2表面小幅板と内部構造小幅板との結合の要部を示す断面図。
図7 上面の凹凸部を斜めに形成してある内部構造用小幅板の一例を用いた本発明無垢木材合成パネルの分解斜面図。
図8 上面の凹凸部を斜めに形成してある内部構造用小幅板の別の例を用いた本発明無垢木材合成パネルの分解斜面図。
図9 第1表面小幅板と第2表面小幅板とを結合した本発明無垢木材合成パネルの一例を示す断面図。
図10 同じく第1表面小幅板と第2表面小幅板とを結合した本発明無垢木材合成パネルの一例を示す断面図。
図11 同じく第1表面小幅板と第2表面小幅板とを結合した本発明無垢木材合成パネルの他の例を示す断面図。
図12 同じく第1表面小幅板と第2表面小幅板とを結合した本発明無垢木材合成パネルのさらに別の例を示す断面図。
図13 同じく第1表面小幅板と第2表面小幅板とを結合した本発明無垢木材合成パネルの他の別の例を示す断面図。
図14 同じく第1表面小幅板と第2表面小幅板とを結合した本発明無垢木材合成パネルのさらに他の別の例を示す断面図。
図15 同じく第1表面小幅板と第2表面小幅板とを結合した本発明無垢木材合成パネルの特別例を示す断面図。
図16 第1表面小幅板と第2表面小幅板のそれぞれの側壁に嵌合用の凹溝又は凸条を設けた実施例の分解斜面図。
図17 図16図示の実施例の断面図。
図18 更に別の実施例の断面図。
図19 第2表面小幅板の裏面に2条の凹部と凸部を形成した特別実施例の分解斜面図。
図20 図19図示の特別実施例の断面図。
図21 さらに別の特別実施例の断面図。
図22 嵌合用の凹溝又は凸条を設けた内部構造用小幅板を含む実施例の分解斜面図。
図23 図22図示の実施例の断面図。
図24 嵌合用の凹溝又は凸条を設け、上面の凹凸部を斜めに形成してある内部構造用小幅板の一例を用いた無垢木材合成パネルの分解斜面図。
図25 同じく嵌合用の凹溝又は凸条を設け、上面の凹凸部を別の方向に斜めに形成してある内部構造用小幅板の別の例を用いた無垢木材合成パネルの分解斜面図。
図26 本発明無垢木材合成パネルに使用する中心構造用小幅板の実施例の斜面図。
図27 図26図示の中心構造用小幅板の平面図。
図28 同じく中心構造用小幅板の側面図。
図29 図28上A−A線に沿う断面図。
図30 同じく中心構造用小幅板の別の実施例の斜面図。
図31 図30図示の中心構造用小幅板の平面図。
図32 同じくその側面図。
図33 図32上B−B線に沿う断面図。
図34 上記中心構造用小幅板を使用し結合した本発明無垢木材合成パネルの一例を示す正面図。
図35 図34上C−C線に沿う断面図。FIG. 1 is an exploded perspective view of a basic solid wood composite panel of the present invention.
2 is a cross-sectional view of the main part of the solid wood composite panel shown in FIG.
FIG. 3 is an exploded perspective view of the solid wood composite panel of the present invention including a narrow plate for internal structure.
FIG. 4 is an exploded perspective view of the solid wood composite panel of the present invention including a multi-layered internal structural narrow board.
FIG. 5 is a cross-sectional view showing the main part of the coupling between the first surface narrow plate and the internal structure narrow plate.
FIG. 6 is a cross-sectional view showing the main part of the coupling between the second surface narrow plate and the internal structure narrow plate.
FIG. 7 is an exploded perspective view of the solid wood composite panel of the present invention using an example of a narrow plate for internal structure in which the concavo-convex portion on the upper surface is formed obliquely.
FIG. 8 is an exploded perspective view of the solid wood composite panel of the present invention using another example of the narrow plate for internal structure in which the concavo-convex portion on the upper surface is formed obliquely.
FIG. 9 is a cross-sectional view showing an example of the solid wood composite panel of the present invention in which a first surface narrow plate and a second surface narrow plate are combined.
FIG. 10 is a cross-sectional view showing an example of the solid wood composite panel of the present invention in which the first surface narrow plate and the second surface narrow plate are similarly coupled.
FIG. 11 is a cross-sectional view showing another example of the solid wood composite panel of the present invention in which the first surface narrow plate and the second surface narrow plate are similarly coupled.
FIG. 12 is a cross-sectional view showing still another example of the solid wood composite panel of the present invention in which the first surface narrow plate and the second surface narrow plate are similarly coupled.
FIG. 13 is a cross-sectional view showing another example of the solid wood composite panel of the present invention in which the first surface narrow plate and the second surface narrow plate are similarly coupled.
FIG. 14 is a cross-sectional view showing still another example of the solid wood composite panel of the present invention in which the first surface narrow plate and the second surface narrow plate are similarly coupled.
FIG. 15 is a cross-sectional view showing a special example of the solid wood composite panel of the present invention in which the first surface narrow plate and the second surface narrow plate are similarly joined.
FIG. 16 is an exploded perspective view of an embodiment in which concave grooves or ridges for fitting are provided on the respective side walls of the first surface narrow plate and the second surface narrow plate.
17 is a cross-sectional view of the embodiment shown in FIG.
FIG. 18 is a sectional view of still another embodiment.
FIG. 19 is an exploded perspective view of a special embodiment in which two concave portions and convex portions are formed on the back surface of the second surface narrow plate.
20 is a sectional view of the special embodiment shown in FIG.
FIG. 21 is a sectional view of still another special embodiment.
FIG. 22 is an exploded perspective view of an embodiment including a narrow plate for internal structure provided with concave grooves or ridges for fitting.
23 is a sectional view of the embodiment shown in FIG.
FIG. 24 is an exploded perspective view of a solid wood composite panel using an example of a narrow plate for internal structure in which concave grooves or ridges for fitting are provided and the upper and lower uneven portions are formed obliquely.
FIG. 25 is an exploded perspective view of a solid wood composite panel using another example of a narrow plate for internal structure in which concave grooves or ridges for fitting are similarly provided and uneven portions on the upper surface are formed obliquely in different directions.
FIG. 26 is a perspective view of an embodiment of a narrow plate for central structure used in the solid wood composite panel of the present invention.
27 is a plan view of the central structure narrow plate shown in FIG.
FIG. 28 is a side view of the center structure narrow plate.
29 is a cross-sectional view taken along line AA in FIG.
FIG. 30 is a perspective view of another embodiment of the center structure narrow plate.
31 is a plan view of the central structure narrow plate shown in FIG.
FIG. 32 is a side view of the same.
FIG. 33 is a cross-sectional view taken along line BB in FIG.
FIG. 34 is a front view showing an example of the solid wood composite panel of the present invention joined using the narrow plate for central structure.
35 is a cross-sectional view taken along the line CC in FIG.
本発明の無垢木材合成パネル及びこの無垢木材合成パネルに使用する小幅板の詳細について、以下に示す好ましいいくつかの実施例により詳細に説明する。 The details of the solid wood composite panel of the present invention and the narrow board used in the solid wood composite panel will be described in detail with reference to several preferred embodiments shown below.
図1及び図2に基本的な本発明の無垢木材合成パネルの好ましい実施例を示してある。
図中符号1が第1表面小幅板で、下面となる表面2を平坦面としてあり、上面となる裏面に小幅板1の長手方向に交互に連続する凹部3及び凸部4を小幅板の幅一杯に形成して設けてある。これら凹凸部3,4は小幅板1の長手方向に連続してあるから、それぞれ凹部3と凸部4とで一組が形成され、各組の凹凸部3,4の凹部3と凸部4との境界壁6と反対側の片側壁5の下部に係止凹部7を形成してある。
次に図中11が第2表面小幅板で、上面となる表面12を平坦面としてあり、下面となる裏面に小幅板の長手方向に沿う方向の凹部13と凸部14を設け、凸部14側の側壁15の下部に小幅板の長手方向に沿う係止凹溝16を形成し、その下縁に同じく小幅板の長手方向に沿う係止凸条17を設け、凹部13側の側壁18の下縁に同じく小幅板の長手方向に沿う係止凸条19を設けてある。
これら係止凹溝16、係止凸条17及び係止凸条19は、通常の雌雄の実と同様に通常の凹溝又は凸条でもよいが、図示した実施例では、図示する通りその断面形状を先ぼそりのテーパー形状に形成してある。
上記第1表面小幅板1の裏面の係止凹部7を含む凹凸部3,4の小幅板1の長手方向の寸法Dと第2表面小幅板11の裏面の係止凸条19を含む幅寸法dとを略同一寸法としてあり、第1表面小幅板1の裏面の凹部3の小幅板の長手方向の寸法Lを第2表面小幅板11の裏面の凸部14の幅寸法1より大きくしてある。
これら第1表面小幅板1及び第2表面小幅板11によって無垢木材合成パネルを結合構成するには次の通りである。
即ち、複数の第1表面小幅板1を、それぞれの裏面の凹凸部3,4の位置を合致させて同一表面上に平行に配列し、同じく複数の第2表面小幅板11をそれぞれ平行に配列し、この第2表面小幅板11を第1表面小幅板1に対して直角に指向し、各第2表面小幅板11の裏面の凸部14を第1表面小幅板1の凹部3中に嵌入する。そして、第2表面小幅板11の凸部側側壁15の下縁に設けた係止凸条17を第1表面小幅板1の凹部3に形成した係止凹部7中に第2表面小幅板11をスライドさせて係入する。次いで隣れる第2表面小幅板11を、その凸部14を第1表面小幅板の隣りの凹部3中に嵌入し、同様にスライドさせて係止凸条17を係止凹部7中に係入すると、図2に示すように第2表面小幅板11の係止凸条19が隣れる第2表面小幅板11の係止凹溝16中に係入し、第1表面小幅板1と第2表面小幅板11とが係合する。
この際、第1表面小幅板1の凹部3の寸法Lを第2表面小幅板11の凸部14の幅寸法1より大きくしてあるから、凹部3と凹部13との重なりにより空所が形成され、この空所に楔9を打ち込んで第1表面小幅板1と第2表面小幅板11の結合を強固なものとし、結合強度の大きい無垢木材合成パネルとなしたものである。
このようにして、複数の第1表面小幅板1と第2表面小幅板11とを平面上に順次拡大して結合することができ、結合パネルを平面上縦横方向に自由に延長することができる。
上記係止凹部7、係止凹溝16、係止凸条17及び係止凸条19を、その断面が先ぼそりとなるテーパー状に形成すると、各第1表面小幅板1および第2表面小幅板11を結合した際、噛み合い作用によって第1表面小幅板1と第2表面小幅板11との圧着強度を高めることができる。
これら第1表面小幅板1、第2表面小幅板11の接合面及び第1表面小幅板1,1間及び第2表面小幅板11,11間に接着剤を介在させると、これらが接着結合され、より強固な無垢木材合成パネルとすることができる。1 and 2 show a preferred embodiment of the basic solid wood composite panel of the present invention.
In the figure,
Next, in the figure,
These locking
The dimension D in the longitudinal direction of the
A solid wood composite panel is combined and configured by the first surface
That is, the plurality of first surface
At this time, since the dimension L of the
In this manner, the plurality of first surface
When the
When an adhesive is interposed between the first surface
図3に第1表面小幅板1と第2表面小幅板11との間に1層の内部構造用小幅板21を介在させた本発明無垢木材合成パネルの実施例を示してある。第1表面小幅板1と第2表面小幅板11の構成は、図1及び図2に示した実施例1と全く同様である。従って、図3には実施例1と同一の符号を付した第1表面小幅板1と第2表面小幅板11とを示してある。
内部構造用小幅板21の上面は第1表面小幅板1の上面となる裏面と全く同様の構成としてあり、内部構造用小幅板21の下面は第2表面小幅板11の下面となる裏面と全く同様の構成としてある。
即ち、内部構造用小幅板21の上面には、長手方向に交互に連続する凹部23及び凸部24を小幅板の幅一杯に形成してある。そして、これら凹凸部23,24は小幅板21の長手方向に連続してあるから、同様にそれぞれ凹部23と凸部24とで一組が形成され、各組の凹凸部23,24の凹部23と凸部24との境界壁26と反対側の片側壁25の下部に係止凹部27を形成してある。
次に、内部構造用小幅板21の下面は第2表面小幅板11の下面となる裏面と全く同様の構成としてあり、小幅板21の長手方向に沿う方向の凹部33と凸部34を設け、凸部34側の側壁35の下部に小幅板の長手方向に沿う係止凹溝36を形成し、その下縁に同じく長手方向に沿う係止凸条37を設け、凹部33側の側壁38の下縁に同じく小幅板の長手方向に沿う係止凸条39を設けてある。
これら内部構造用小幅板21の各部の形状及び寸法関係は、第1表面小幅板1の対応する各部の構成及び第2表面小幅板11の対応する各部の構成の形状及び寸法と全く同様である。
上記内部構造用小幅板21を第1及び第2表面小幅板1,11間に介在させた無垢木材合成パネルを結合構成するには次の通りである。
複数の第1表面小幅板1を、それぞれの裏面の凹凸部3,4の位置を合致させて同一表面上に平行に配列し、同じく複数の内部構造用小幅板21をそれぞれ平行に配列し、この内部構造用小幅板21を第1表面小幅板1に対して直角に指向し、各内部構造用小幅板21の裏面の凸部34を第1表面小幅板1の凹部3中に嵌入する。そして、内部構造用小幅板21の凸部側側壁35の下縁に設けた係止凸条37を第1表面小幅板1の凹部3に形成した係止凹部7中に内部構造用小幅板21をスライドさせて係入する。次いで隣れる内部構造用小幅板21を、その凸部34を第1表面小幅板の隣りの凹部3中に嵌入し、同様にスライドさせて係止凸条37を係止凹部7中に係入すると、図5に示すように内部構造用小幅板21の係止凸条39が隣れる内部構造用小幅板21の係止凹溝36中に係入し、第1表面小幅板1と内部構造用小幅板21とが係合する。
この際、第1表面小幅板1の凹部3の寸法Lを内部構造用小幅板21の凸部34の幅寸法より大きくしてあるから、凹部3と凹部33との重なりにより空所が形成され、この空所に楔9を打ち込んで第1表面小幅板1と内部構造用小幅板21の結合を強固なものとした。
次に、同じく複数の第2表面小幅板11をそれぞれ平行に配列し、この第2表面小幅板11を上記内部構造用小幅板21に対して直角に指向し、各第2表面小幅板11の裏面の凸部14を内部構造用小幅板21の凹部23中に嵌入する。そして、第2表面小幅板11の凸部側側壁15の下縁に設けた係止凸条17を内部構造用小幅板21の凹部23に形成した係止凹部27中に第2表面小幅板11をスライドさせて係入する。次いで隣れる第2表面小幅板11を、その凸部14を内部構造用小幅板の隣りの凹部23中に嵌入し、同様にスライドさせて係止凸条17を係止凹部27中に係入すると、図6に示すように第2表面小幅板11の係止凸条19が隣れる第2表面小幅板11の係止凹溝16中に係入し、内部構造用小幅板21と第2表面小幅板11とが係合する。
この際、内部構造用小幅板21の凹部23の寸法を第2表面小幅板11の凸部14の幅寸法より大きくしてあるから、凹部23と凹部13との重なりにより空所が形成され、この空所に楔9を打ち込んで内部構造用小幅板21と第2表面小幅板11の結合を強固なものとした。
このようにして、第1表面小幅板1と内部構造用小幅板21と第2表面小幅板11とを、内部構造用小幅板21を第1及び第2表面小幅板1,11間に介在させ、強固に結合した3層の無垢木材合成パネルとなし得た。FIG. 3 shows an embodiment of the solid wood composite panel of the present invention in which a single-layer internal structural
The upper surface of the internal structural
That is, on the upper surface of the internal structural
Next, the lower surface of the internal structural
The shape and dimensional relationship of each part of the internal structural
A solid wood composite panel in which the internal structural
A plurality of first surface
At this time, since the dimension L of the
Next, similarly, a plurality of second surface
At this time, since the dimension of the
In this manner, the first surface
図4に2層の内部構造用小幅板21,21を直交させて結合し、この結合された2層の内部構造用小幅板21,21を第1表面小幅板1と第2表面小幅板11との間に介在させた実施例を示してある。同様にして内部構造用小幅板21を3層以上に結合させて第1表面小幅板1と第2表面小幅板11との間に介在させて結合することもできる。 In FIG. 4, two layers of the internal structural
上記実施例1〜4には、各小幅板を直交して配列して結合した例を示したが、図7及び図8に示した実施例は小幅板を斜めに配列した例を示してある。
そのために、図7及び図8に示した実施例4では、内部構造用小幅板21の上面の凹部23と凸部24を小幅板の側壁に対して傾斜して形成した実施例を示してある。この斜め配置により、小幅板が直交配置だけでないから斜め方向にも強度が付与され強固になり好ましい。In the above-described Examples 1 to 4, an example in which the narrow plates are arranged orthogonally and coupled is shown, but the examples shown in FIGS. 7 and 8 show an example in which the narrow plates are arranged obliquely. .
For this purpose, the fourth embodiment shown in FIGS. 7 and 8 shows an embodiment in which the
図9乃至図14は、第1表面小幅板1と第2表面小幅板11の種々の変形例が示してある。図9には第2表面小幅板11の左右両壁上部を斜めにして、大面41を形成した例を示してある。次に図10には第2表面小幅板11の凹部側側壁の上部を直角状に切削して目透し42を形成した例を示してある。次に図11及び図12は第2表面小幅板11の変形例で僅かに面取り43した例を示してある。さらに図13及び図14は第1表面小幅板1及び第2表面小幅板11の変形例を示してあり、同じく僅かに面取り43した例を示してある。
次に図15にさらに別の変形実施例を示してある。この実施例では第2表面小幅板11の裏面に2条の凹部13と2条の凸部14を形成した実施例を示してある。9 to 14 show various modifications of the first surface
Next, FIG. 15 shows still another modified embodiment. In this embodiment, an embodiment in which two
図16及び図17に本発明無垢木材合成パネルの好ましい実施例を示してある。図中図1及び図2に示した実施例の符号と同じ符号を付した部材及び部分は同じ部材及び部分を示す。本実施例の特徴は、第1表面小幅板1及び第2表面小幅板11のそれぞれの側壁15,18に、小幅板の長手方向に沿う嵌合用の凹溝44又は凸条45を設けてあり、互いに隣れる第1表面小幅板1の側壁の凹溝44と凸条45とを嵌合し、同じく互いに隣れる第2表面小幅板11の側壁の凹溝44と凸条45とを嵌合してある。これにより隣り同士の第1表面小幅板又は第2表面小幅板の結合強度を高め、断面二次モーメントが大きくなることにより、タワミが小さくなる。
図18に示した実施例は、図16,17に示した実施例に比し、第2表面小幅板11の厚みを1つの凹溝44又は凸条45の厚みだけ少なくしたものであり、隣り同士の小幅板の凹溝44及び凸条45が嵌合する構成で図16,17に示した実施例と同じである。16 and 17 show a preferred embodiment of the solid wood composite panel of the present invention. In the figure, members and portions having the same reference numerals as those of the embodiment shown in FIGS. 1 and 2 indicate the same members and portions. The feature of the present embodiment is that the
The embodiment shown in FIG. 18 is obtained by reducing the thickness of the second surface
図19及び図20に示した実施例は、図15に示した実施例と同様に、第2表面小幅板11の裏面に2条の凹部13と凸部14を形成した実施例を示してある。この実施例を図16及び図17に示した実施例と同様、第1表面小幅板及び第2表面小幅板11のそれぞれの側壁15,18に、小幅板の長手方向に沿う嵌合用の凹溝44又は凸条45を設けてあり、互いに隣れる第1表面小幅板1の側壁の凹溝44と凸条45とを嵌合し、同じく互いに隣れる第2表面小幅板11の側壁の凹溝44と凸条45とを嵌合してある。これにより上記実施例6と同様に隣り同士の小幅板の結合強度を高め、断面二次モーメントが大きくなることにより、タワミが小さくなる。
図21に示した実施例は図19及び図20に示した実施例に比し、第2表面小幅板11の厚みを1つの凹溝44又は凸条45の厚みだけ少なくしたものであり、隣り同士の小幅板の凹溝44と凸条45とが嵌合する構成で、図19及び図20に示した実施例と同じである。The embodiment shown in FIGS. 19 and 20 shows an embodiment in which two
The embodiment shown in FIG. 21 is obtained by reducing the thickness of the second surface small-
図22及び図23に本発明無垢木材合成パネルの好ましい実施例を示してある。この実施例は図3に示した実施例と同様に第1表面小幅板1と第2表面小幅板11との間に内部構造用小幅板21を介在結合させた実施例であり、図中図3に示した実施例の符号と同じ符号を付した部材及び部分は同じ部材及び部分を示す。この実施例の特徴は上記実施例6,7と同様で、第1表面小幅板1及び第2表面小幅板11のそれぞれの側壁15,18に、小幅板の長手方向に沿う嵌合用の凹溝44又は凸条45を設けてあり、同様に内部構造用小幅板21の側壁15,18にも嵌合用の凹溝44又は凸条45を設けてあることである。
そして、第1表面小幅板1、第2表面小幅板11及び内部構造用小幅板21のそれぞれにおいて、互いに隣れる小幅板の側壁の凹溝44と凸条45とを嵌合して、隣り同士の小幅板の結合強度を高め、断面二次モーメントが大きくなることにより、タワミが小さくなる。22 and 23 show a preferred embodiment of the solid wood composite panel of the present invention. This embodiment is an embodiment in which an internal structure
And in each of the 1st surface
上記実施例6乃至8には各小幅板を直交して配列して結合した例を示したが、図24及び図25に示した実施例は小幅板を斜めに配列した例を示してある。そのため、図24及び図25に示した実施例では、内部構造用小幅板21の上面の凹部23と凸部24を小幅板の側壁に対して傾斜して形成してある。勿論この図24及び図25に示した実施例でも、各小幅板の両側壁に嵌合用の凹溝44又は凸情5を設け、互いに隣れる小幅板の凹溝44と凸条45とを嵌合して、隣り同士の小幅板の結合強度を高め、断面二次モーメントが大きくなることにより、タワミが小さくなる。
この図24及び図25に示した実施例では、内部構造用小幅板21の上面の凹部23と凸部24の小幅板の側壁に対する傾斜方向を反対としたものである。In the above-described Examples 6 to 8, an example in which the narrow plates are arranged orthogonally and coupled is shown, but the examples shown in FIGS. 24 and 25 show an example in which the narrow plates are arranged obliquely. Therefore, in the embodiment shown in FIGS. 24 and 25, the
In the embodiment shown in FIGS. 24 and 25, the inclining direction of the
図26乃至図29に中心構造用小幅板51の一実施例を示してある。この中心構造用小幅板51の上下面には、上記内部構造用小幅板21の上面に形成した凹部23及び凸部24と同様の凹部53及び凸部54を小幅板の幅一杯に形成してある。これら凹凸部53,54は小幅板51の長手方向に連続してあり、同様に凹部53と凸部54とで一組が形成され、各組の凹凸部53,54の凹部54と凸部54との境界壁56と反対側の片側壁55の下部に係止凹部57を形成してある。
この凹部53と凸部54とは、小幅板の両側壁に対して直交させてもよいが、図に示した実施例では、この凹部53と凸部54とを小幅板の両側壁に対して斜めに構成してあり、好ましくはその傾斜角を45°とすることがよい。
図示した実施例では小幅板の上下の凹凸部53,54の傾斜方向を逆向きにしてある。
この中心構造用小幅板51のそれぞれの側壁15,18にも、小幅板の長手方向に沿う嵌合用の凹溝44又は凸条45を設けてある。そしてこの中心構造用小幅板51,51を平行して接合する場合、隣れる小幅板の凹溝44と凸条45とを嵌合して、隣り同士の小幅板の結合強度を高めるものである。FIG. 26 to FIG. 29 show an embodiment of the central structure
The
In the illustrated embodiment, the inclination directions of the upper and lower
The
図30乃至図33に別の中心構造用小幅板61の実施例を示してある。この中心構造用小幅板61にもその上下面に中心構造用小幅板51と同様、凹部63と凸部64を小幅板の幅一杯に形成してある。同様にこの凹凸部63,64は小幅板61の長手方向に連続してあり、凹部63と凸部64で一組が形成され、各組の凹凸部63,64の凹部63と凸部64との境界壁66と反対側の片側壁65の下部に係止凹部67を形成してある。この実施例の中心構造用小幅板61は、図26乃至図29に示した実施例の凹凸部53,54の傾斜方向と逆向きの傾斜方向に凹凸部63,64を形成してあるものである。
同様にこの中心構造用小幅板61のそれぞれの側壁15,18にも、小幅板の長手方向に沿う嵌合用の凹溝44又は凸条45を設けてある。そして同様にこの中心構造用小幅板61,61を平行して接合する場合、隣れる小幅板の凹溝44と凸条45とを嵌合して、隣り同士の小幅板の結合強度を高めるものである。30 to 33 show another embodiment of the central structure
Similarly, a
図34,35に上記した第1、第2表面小幅板1,11、内部構造用小幅板21及び中心構造用小幅板51,61を使って無垢木材合成パネルを組み合わせ結合構成した実施例を示してある。この実施例では開口部70を形成したパネルの実施例である。
先ず、床パネル50上に中心構造用小幅板62をその凹凸部63,64のある上下面を側面にして横に載置する。そしてこの中心構造用小幅板61上に中心構造用小幅板51,51を平行に配置し、それぞれの凹溝44と凸条44とを嵌合させてパネル状に起立させる。この際、隣れる中心構造用小幅板61,61の凹凸部63,64が連なるように配置する。次にこの中心構造用小幅板61によって構成したパネルの両側面に、上記した適宜の内部構造用小幅板21を係合構成し、楔によって楔結合させ、表面に表面小幅板1,11を同様にして係合構成し、楔により楔結合させてある。この実施例では開口部70の両側には表面小幅板1,11が縦向きに位置付けられている。
次に開口部70の上方にも同様に合成パネルが構成されるが、この合成パネルはその中心に中心構造用小幅板51を架設し、その両面に同様にして内部構造小幅板21を係合構成し、表面に表面小幅板1,11を係合して楔結合させてある。
産業上の利用の可能性
本発明無垢木材合成パネルは、小幅板の表面を平坦面とし、小幅板の裏面に係合用凹凸部を設けた第1表面小幅板と、同じく小幅板の表面を平坦面とし、小幅板の裏面に係合用凹凸部を設けた第2表面小幅板と、からなり、上記第1表面小幅板と第2表面小幅板とを、それぞれ裏面の係合用凹凸部を係合し、この係合を楔を用いて楔作用により結合してなるものであるから、第1表面小幅板と第2表面小幅板の結合力が増し、だぼ、木釘等の結合具を用いなくとも、無垢木材合成パネルを提供できる効果がある。
また、上記結合用凹凸部の結合及び楔作用により、凹凸部のない小幅板の合成パネルより、強度の大きい無垢木材合成パネルを提供できる効果がある。
さらに、小幅板を延長接合することにより、パネルを平面上縦横方向に自由に延長できる効果がある。
また、本発明無垢木材合成パネルは、小幅板の表面を平坦面とし、小幅板の裏面に係合用凹凸部を設けた第1表面小幅板と、同じく小幅板の表面を平坦面とし、小幅板の裏面に係合用凹凸部を設けた第2表面小幅板と、上下両面に係合用凹凸部を設けた内部構造用小幅板と、からなり、上記第1表面小幅板の裏面の係合用凹凸部と内部構造用小幅板の下面の係合用凹凸部とを係合し、上記第2表面小幅板の裏面の係合用凹凸部と内部構造用小幅板の上面の係合用凹凸部とを係合し、これらの係合を楔を用いて楔作用により結合してなるものであるから、3層構造からなる強固な結合力を有する強度の大きい無垢木材合成パネルを提供できる効果があり、上記同様小幅板を延長接合することにより、パネルを平面上縦横方向に自由に延長できる効果もある。加えて、各小幅板の向きが交差することになるから、木の繊維方向、木の中心からの放射方向又は木の接線方向のもつ木材の欠点を補うことができ、この意味でも強度を大きくできる効果がある。
さらに、本発明無垢木材合成パネルは、小幅板の表面を平坦面とし、小幅板の裏面に係合用凹凸部を設けた第1表面小幅板と、同じく小幅板の表面を平坦面とし、小幅板の裏面に係合用凹凸部を設けた第2表面小幅板と、上下両面に係合用凹凸部を設けた内部構造用小幅板と、からなり、上記内部構造用小幅板をそれぞれの係合用凹凸部を係合してこれらの係合を楔を用いて楔作用により結合して複層の内部構造層とし、上記第1表面小幅板の裏面の係合用凹凸部と複層の内部構造用小幅板の下面の係合用凹凸部とを係合し、上記第2表面小幅板の裏面の係合用凹凸部と複層の内部構造用小幅板の上面の係合用凹凸部とを係合し、これらの係合を楔を用いて楔作用により結合してなるものであるから、複層構造からなる厚みのあるしかも強度の大きい無垢木材合成パネルを提供できる効果がある。
そして、本発明無垢木材合成パネルは、小幅板の表面を平坦面とし、小幅板の裏面に小幅板の長手方向に交互に連続する凹凸部を設け、各凹凸部を形成する片側壁に係止凹部を形成した第1表面小幅板と、小幅板の表面を平坦面とし、小幅板の裏面に小幅板の長手方向に沿う方向の凹凸部を設け、凸部側の側壁の下部に係止凹溝を形成し、その下縁に係止凸条を設け、凹部側側壁の下縁に係止凸条を設けた第2表面小幅板と、からなり、上記第1表面小幅板の裏面の係止凹部を含む凹凸部の小幅板の長手方向の寸法と第2表面小幅板の裏面の係止凸条を含む幅寸法とを略同一寸法とすると共に、第1表面小幅板の裏面の凹部の小幅板の長手方向の寸法を第2表面小幅板の裏面の凸部の幅寸法より大きくし、複数の第1表面小幅板を、それぞれの裏面の凹凸部の位置を合致させて平行に配設し、同じく複数の第2表面小幅板を平行に配置し、それぞれ第2表面小幅板の裏面の凸部を第1表面小幅板の裏面の凹部中に嵌入して、第2表面小幅板の係止凹部の下縁の係止凸条を第1表面小幅板の係止凹部に係入すると共に、隣れる第2表面小幅板の係止凸条を係止凹溝中に係入して第1表面小幅板の裏面の凹部と第2表面小幅板の裏面の凹部とによって形成された空所中に楔を打ち込んで結合してなるものであるから、具体的な係止凹部、係止凸条の構造により、だぼ、木釘等を用いることなく、きわめて結合力の大きい無垢木材合成パネルを提供できる効果がある。
また、本発明無垢木材合成パネルは、小幅板の表面を平坦面とし、小幅板の裏面に小幅板の長手方向に交互に連続する凹凸部を設け、各凹凸部を形成する片側壁に係止凹部を形成した第1表面小幅板と、小幅板の表面を平坦面とし、小幅板の裏面に小幅板の長手方向に沿う方向の凹凸部を設け、凸部側の側壁の下部に係止凹溝を形成し、その下縁に係止凸条を設け、凹部側側壁の下縁に係止凸条を設けた第2表面小幅板と、小幅板の下面に小幅板の長手方向に沿う方向の凹凸部を設け、凸部側の側壁の下部に係止凹溝を形成し、その下縁に係止凸条を設け、凹部側側壁の下縁に係止凸条を設け、小幅板の上面に小幅板の長手方向に交互に連続する凹凸部を設け、各凹凸部を形成する片側壁に係止凹部を形成した内部構造用小幅板と、からなり、上記第1表面小幅板の裏面及び内部構造用小幅板の上面の係止凹部を含む凹凸部の小幅板の長手方向の寸法と第2表面小幅板の裏面及び内部構造用小幅板の下面の係止凸条を含む幅寸法とを略同一寸法とすると共に、第1表面小幅板の裏面及び内部構造用小幅板の上面の凹部の小幅板の長手方向の寸法を第2表面小幅板の裏面及び内部構造用小幅板の下面の凸部の幅寸法より大きくし、複数の第1表面小幅板を、それぞれの裏面の凹凸部の位置を合致させて平行に配設し、同じく複数の内部構造用小幅板を平行に配置し、それぞれ内部構造用小幅板の下面の凸部を第1表面小幅板の裏面の凹部中に嵌入して、内部構造用小幅板の係止凹部の下縁の係止凸条を第1表面小幅板の係止凹部に係入すると共に、隣れる内部構造用小幅板の係止凸条を係止凹溝中に係入して第1表面小幅板の裏面の凹部と内部構造用小幅板の下面の凹部とによって形成された空所に楔を打ち込んで結合すると共に、同じく複数の第2表面小幅板を平行に配置し、それぞれ第2表面小幅板の裏面の凸部を上記内部構造用小幅板の上面の凹部中に嵌入して、第2表面小幅板の係止凹部の下縁の係止凸条を内部構造用小幅板の係止凹部に係入すると共に、隣れる第2表面小幅板の係止凸条を係止凹溝中に係入して内部構造用小幅板の上面の凹部と第2表面小幅板の裏面の凹部とによって形成された空所中に楔を打ち込んで結合してなるものであるから、上記同様、具体的な係止凹部、係止凸条の構造により、だぼ、木釘等を用いることなく、きわめて結合力の大きい3層構造からなる無垢木材合成パネルを提供できる効果がある。
さらに、本発明無垢木材合成パネルは、小幅板の表面を平坦面とし、小幅板の裏面に小幅板の長手方向に交互に連続する凹凸部を設け、各凹凸部を形成する片側壁に係止凹部を形成した第1表面小幅板と、小幅板の表面を平坦面とし、小幅板の裏面に小幅板の長手方向に沿う方向の凹凸部を設け、凸部側の側壁の下部に係止凹溝を形成し、その下縁に係止凸条を設け、凹部側側壁の下縁に係止凸条を設けた第2表面小幅板と、小幅板の下面に小幅板の長手方向に沿う方向の凹凸部を設け、凸部側の側壁の下部に係止凹溝を形成し、その下縁に係止凸条を設け、凹部側側壁の下縁に係止凸条を設け、小幅板の上面に小幅板の長手方向に交互に連続する凹凸部を設け、各凹凸部を形成する片側壁に係止凹部を形成した内部構造用小幅板と、からなり、上記第1表面小幅板の裏面及び内部構造用小幅板の上面の係止凹部を含む凹凸部の小幅板の長手方向の寸法と第2表面小幅板の裏面及び内部構造用小幅板の下面の係止凸条を含む幅寸法とを略同一寸法とすると共に、第1表面小幅板の裏面及び内部構造用小幅板の上面の凹部の小幅板の長手方向の寸法を第2表面小幅板の裏面及び内部構造用小幅板の下面の凸部の幅寸法より大きくし、複数の第1表面小幅板を、それぞれの裏面の凹凸部の位置を合致させて平行に配設し、同じく複数の内部構造用小幅板を平行に且つ複層に配置し、複層に配置した内部構造用小幅板の下層の内部構造用小幅板の上面の凹部中に上層の内部構造用小幅板の下面の凸部を嵌入して、上層の内部構造用小幅板の係止凹部の下縁の係止凸条を下層の内部構造用小幅板の係止凹部に係入すると共に、隣れる内部構造用小幅板の係止凸条を係止凹溝中に係入して下層の内部構造用小幅板の上面の凹部と上層の内部構造用小幅板の下面の凹部とによって形成された空所中に楔を打ち込んで結合して複層の内部構造層とし、上記複層の内部構造用小幅板の下面の凸部を第1表面小幅板の裏面の凹部中に嵌入して、複層の内部構造層の係止凹部の下縁の係止凸条を第1表面小幅板の係止凹部に係入すると共に、隣れる下層の内部構造用小幅板の係止凸条を係止凹溝中に嵌入して第1表面小幅板の裏面の凹部と複層の内部構造層の下面の凹部とによって形成された空所中に楔を打ち込んで結合すると共に、同じく複数の第2表面小幅板を平行に配置し、それぞれ第2表面小幅板の裏面の凸部を上記内部構造層の上面の凹部中に嵌入して、第2表面小幅板の係止凹部の下縁の係止凸条を内部構造層の係止凹部に係入すると共に、隣れる第2表面小幅板の係止凸条を係止凹溝中に係入して複層の内部構造層の上面の凹部と第2表面小幅板の裏面の凹部とによって形成された空所中に楔を打ち込んで結合してなるものであるから、厚みのあるしかも強度の大きい複層構造からなる無垢木材合成パネルを提供できる効果がある。
また、本発明無垢木材合成パネルは、上記内部構造用小幅板の上面に小幅板の長手方向に交互に連続して設けた凹凸部を内部構造用小幅板の側壁に対して直交させて形成してあるから、3層以上の複層構造を直交配置させて強度の大きい無垢木材合成パネルを提供できる効果がある。
さらに、本発明無垢木材合成パネルは、上記内部構造用小幅板の上面に小幅板の長手方向に交互に連続して設けた凹凸部を内部構造用小幅板の側壁に対して傾斜させて形成してあるから、複層構造の直交配置だけでなく、斜め配置にすることによりさらに強度の大きい無垢木材合成パネルを提供できる効果がある。
そして、本発明無垢木材合成パネルは、上記係止凹部、係止凹溝及び係止凸条のそれぞれの断面を先すぼみとなるテーパー形状にしてあるから、楔作用によって小幅板間の圧着をより大きくすることができ、さらに強度の大きい無垢木材合成パネルを提供できる効果がある。
また、本発明無垢木材合成パネルは、上記各小幅板間を接着剤により接着する場合、楔効果の圧縮力で機械による圧縮が必要なく、接着強度のある無垢木材合成パネルを提供できる効果がある。
次に、本発明無垢木材合成パネルに使用する小幅板は、小幅板の表面を平坦面とし、小幅板の裏面に小幅板の長手方向に交互に連続する凹凸部を設け、各凹凸部を形成する片側壁に係止凹部を形成してなるものであるから、この小幅板を使用して強度の大きい無垢木材合成パネルを提供できる効果がある。
また、本発明無垢木材合成パネルに使用する小幅板は、小幅板の表面を平坦面とし、小幅板の裏面に小幅板の長手方向に沿う方向の凹凸部を設け、凸部側の側壁の下部に係止凹溝を形成し、その下縁に係止凸条を設け、凹部側側壁の下縁に係止凸条を設けてなるものであるから、同じくこの小幅板を使用して強度の大きい無垢木材合成パネルを提供できる効果がある。
さらに、本発明無垢木材合成パネルに使用する小幅板は、小幅板の下面に小幅板の長手方向に沿う方向の凹凸部を設け、凸部側の側壁の下部に係止凹溝を形成し、その下縁に係止凸条を設け、凹部側側壁の下縁に係止凸条を設け、小幅板の上面に小幅板の長手方向に交互に連続する凹凸部を設け、各凹凸部を形成する片側壁に係止凹部を形成してなるものであるから、内部構造用小幅板として提供でき、複層の無垢木材合成パネルを提供できる効果がある。
そして、本発明無垢木材合成パネルに使用する小幅板は、上記内部構造用小幅板の上面に小幅板の長手方向に交互に連続して設けた凹凸部を内部構造用小幅板の側壁に対して直交させて形成してあるものであるから、小幅板を直交配置して強度の大きい無垢木材合成パネルを提供できる効果がある。
また、本発明無垢木材合成パネルに使用する小幅板は、上記内部構造用小幅板の上面に小幅板の長手方向に交互に連続して設けた凹凸部を内部構造用小幅板の側壁に対して傾斜させて形成してあるから、複層構造の直交配置だけでなく、斜め配置にすることによりさらに強度の大きい無垢木材合成パネルを提供できる効果がある。
次に、本発明無垢木材合成パネルは、上記第1表面小幅板の両側壁に、小幅板の長手方向に沿う嵌合用の凹溝と嵌合用の凸条を設け、互いに隣れる第1表面小幅板の側壁の凹溝と凸条とを嵌合してあり、同じく上記第2表面小幅板の両側壁に小幅板の長手方向に沿う嵌合用の凹溝と嵌合用の凸条を設け、互いに隣れる第2表面小幅板の側壁の凹溝と凸条とを嵌合してあるから、それぞれ第1表面小幅板同士又は第2表面小幅板同士の結合強度を高め、断面二次モーメントが大きくなることにより、小幅板及び小幅板間のタワミが小さくなるという効果がある。
また、本発明無垢木材合成パネルは、上記内部構造用小幅板の両側壁に、小幅板の長手方向に沿う嵌合用の凹溝と嵌合用の凸条を設け、互いに隣れる内部構造用小幅板の側壁の凹溝と凸条とを嵌合してあるから、内部構造用小幅板同士の結合強度を高め、断面二次モーメントが大きくなることにより、小幅板及び小幅板間のタワミが小さくなるという効果がある。
本発明無垢木材合成パネル用の表面小幅板又は内部構造用小幅板は、上記小幅板の両側壁に、小幅板の長手方向に沿う嵌合用の凹溝と嵌合用の凸条を設け、互いに隣れる小幅板の側壁の凹溝と凸条とを嵌合可能にしてあるから、これにより無垢木材合成パネルに結合した際、小幅板及び小幅板間のタワミの小さい、きわめて結合強度の高い表面小幅板又は内部構造用小幅板を提供できる効果がある。
次に、本発明無垢木材合成パネルは、小幅板の表裏両面に係合用凹凸部を設けて中心構造用小幅板を設け、この中心構造用小幅板の両面の係合用凹凸部に上記内部構造用小幅板の下面の長手方向に沿う凹凸部を係合して、この係合を楔を用いて楔作用により結合し、さらに、上記内部構造用小幅板の表面の凹凸部に表面小幅板の裏面の係合用凹凸部を係合し、この係合を楔を用いて楔作用により結合してなるものであるから、中心構造用小幅板を中心とした比較的厚みのある強固な無垢木材合成パネルを提供できる効果がある。
また、本発明無垢木材合成パネルは、上記中心構造用小幅板と表面小幅板との間に複層の内部構造用小幅板を介在結合してなるものであるから、更に厚みのある強固な無垢木材合成パネルを提供できる効果がある。
また、本発明無垢木材合成パネルは、上記中心構造用小幅板の両側壁に小幅板の長手方向に沿う嵌合用の凹溝又は嵌合用の凸条を設け、互いに隣れる中心構造用小幅板の側壁の凹溝と凸条とを嵌合してあるから、それぞれ中心構造用小幅板同士の結合強度を高め、断面二次モーメントが大きくなることにより、小幅板及び小幅板間のタワミが小さくなるという効果がある。
さらに、本発明無垢木材合成パネル用の中心構造用小幅板は、小幅板の表裏両面に小幅板の長手方向に交互に連続する凹凸部を設け、各凹凸部を形成する片側壁に係止凹部を形成してなるものであるから、本発明無垢木材合成パネルを結合構成する際の中心をなし、その両面に多くの小幅板を結合構成することにより、強度の高い無垢木材合成パネルを提供できるという効果がある。
また、本発明無垢木材合成パネル用の中心構造用小幅板は、上記中心構造用小幅板の両側壁に小幅板の長手方向に沿う嵌合用の凹溝又は嵌合用の凸条を設け、互いに隣れる中心構造用小幅板の側壁の凹溝と凸条とを嵌合可能としてあるから、中心構造用小幅板同士の結合強度を高め、断面二次モーメントが大きくなることにより、小幅板及び小幅板間のタワミが小さくなるという効果がある。FIGS. 34 and 35 show an embodiment in which solid wood composite panels are combined and combined using the first and second surface
First, the central structure narrow plate 62 is placed on the
Next, a composite panel is similarly constructed above the opening 70. The composite panel has a central structural
Industrial Applicability The solid wood composite panel of the present invention has a flat surface on the surface of the narrow plate and a flat surface on the first surface with the uneven surface for engagement on the back surface of the narrow plate. A first surface narrow plate and a second surface narrow plate are engaged with the engagement concave and convex portions on the back surface, respectively. Since this engagement is made by wedge action using a wedge, the coupling force between the first surface narrow plate and the second surface narrow plate is increased, and a coupling tool such as a dowel or a wooden nail is used. Even if not, there is an effect that a solid wood synthetic panel can be provided.
In addition, due to the coupling and wedge action of the coupling irregularities, it is possible to provide a solid wood synthetic panel having a higher strength than a synthetic panel having a narrow plate without irregularities.
Further, by extending and joining the narrow plates, there is an effect that the panel can be freely extended in the vertical and horizontal directions on the plane.
In addition, the solid wood composite panel of the present invention is a first surface narrow plate in which the surface of the narrow plate is a flat surface and the engaging unevenness is provided on the back surface of the narrow plate, and the surface of the narrow plate is also a flat surface. The engagement surface irregularity portion on the back surface of the first surface narrow plate comprises: a second surface narrow plate provided with an engagement uneven portion on the back surface thereof; and an internal structure narrow plate provided with an engagement uneven portion on both upper and lower surfaces. And the engaging concavo-convex portion on the bottom surface of the second surface narrow plate and the engaging concavo-convex portion on the top surface of the internal structural narrow plate are engaged with each other. Since these engagements are combined by a wedge action using a wedge, there is an effect that it is possible to provide a solid wood composite panel with a strong strength having a strong bonding force consisting of a three-layer structure, and the same as described above. By extending and joining the plates, the panel can be freely extended vertically and horizontally on the plane. Fruit also. In addition, since the directions of the narrow boards intersect, it can compensate for the defects of wood in the fiber direction of the tree, the radial direction from the center of the tree or the tangential direction of the tree. There is an effect that can be done.
Furthermore, the solid wood composite panel of the present invention has a first surface narrow plate in which the surface of the narrow plate is a flat surface, and a concave and convex portion for engagement is provided on the back surface of the narrow plate, and the surface of the narrow plate is also a flat surface. Each of the inner surface narrow plate is provided with an engagement structural uneven portion, and the internal structural narrow plate is provided with an engagement structural uneven portion. And engaging these engagements by wedge action using a wedge to form a multi-layered internal structure layer, and an engaging concavo-convex portion on the back surface of the first surface narrow plate and a multi-layer internal structure narrow plate Engaging the concave and convex portions for engagement on the lower surface of the second surface, engaging the concave and convex portions for engagement on the back surface of the second front surface narrow plate with the concave and convex portions for engagement on the upper surface of the narrow inner structural plate. Engagement is performed by wedge action using a wedge, so it is thick and strong with a multi-layer structure. There is an effect capable of providing a large solid wood synthetic panels.
The solid wood composite panel of the present invention has a flat surface on the surface of the narrow plate, and provided on the back surface of the narrow plate with concavo-convex portions that continue alternately in the longitudinal direction of the narrow plate, and is locked to one side wall forming each concavo-convex portion. The first surface narrow plate with the recesses and the surface of the narrow plate have a flat surface, an uneven portion in the direction along the longitudinal direction of the narrow plate is provided on the back surface of the narrow plate, and a locking recess is formed below the side wall on the convex side. A second surface narrow plate having a groove formed on its lower edge and provided with a locking ridge on the lower edge thereof, and a locking ridge on the lower edge of the recess side wall. The dimension in the longitudinal direction of the narrow plate of the concave and convex portion including the stop concave portion and the width dimension including the locking protrusion on the back surface of the second surface narrow plate are made substantially the same size, and the concave portion on the back surface of the first front narrow plate The longitudinal dimension of the narrow plate is made larger than the width dimension of the convex portion on the back surface of the second surface narrow plate, and the plurality of first surface narrow plates are respectively The positions of the concave and convex portions on the back surface are matched and arranged in parallel, and the plurality of second surface narrow plates are also arranged in parallel, and the convex portions on the back surface of the second surface narrow plate are respectively arranged on the back surface of the first surface narrow plate. The engaging ridge of the lower edge of the second surface narrow plate inserted into the recess is engaged with the engaging recess of the first surface narrow plate and the adjacent second surface narrow plate is locked. The protrusion is inserted into the locking groove and the wedge is driven into the space formed by the recess on the back surface of the first surface narrow plate and the recess on the back surface of the second surface narrow plate. Therefore, there is an effect that it is possible to provide a solid wood composite panel having an extremely large binding force without using a dowel, a tree nail, or the like, by a specific structure of the locking recess and the locking ridge.
In addition, the solid wood composite panel of the present invention has a flat surface on the narrow plate, and provided on the back surface of the narrow plate an uneven portion that continues alternately in the longitudinal direction of the narrow plate, and is locked to one side wall that forms each uneven portion. The first surface narrow plate with the recesses and the surface of the narrow plate have a flat surface, an uneven portion in the direction along the longitudinal direction of the narrow plate is provided on the back surface of the narrow plate, and a locking recess is formed below the side wall on the convex side. A groove is formed, a locking ridge is provided on the lower edge thereof, a second surface narrow plate provided with a locking ridge on the lower edge of the recess side wall, and a direction along the longitudinal direction of the narrow plate on the lower surface of the narrow plate The concave and convex portions are provided, a locking groove is formed in the lower part of the side wall on the convex side, a locking ridge is provided on the lower edge thereof, a locking ridge is provided on the lower edge of the concave side wall, A narrow plate for an internal structure in which concave and convex portions alternately arranged in the longitudinal direction of the narrow plate are provided on the upper surface, and a locking concave portion is formed on one side wall forming each concave and convex portion. The relationship between the back surface of the first surface narrow plate and the longitudinal dimension of the narrow plate of the uneven portion including the locking recesses on the top surface of the internal structural narrow plate and the back surface of the second surface narrow plate and the bottom surface of the internal structural narrow plate The width dimension including the stop ridge is made substantially the same dimension, and the longitudinal dimension of the narrow plate of the concave portion of the upper surface of the first surface narrow plate and the top surface of the internal structure narrow plate is set to the back surface of the second surface narrow plate and The width of the convex portion on the lower surface of the narrow plate for internal structure is made larger, and the plurality of first surface narrow plates are arranged in parallel so that the positions of the concavo-convex portions on the back surface are matched, The narrow plates are arranged in parallel, and the convex portions on the lower surface of the narrow plate for internal structure are inserted into the recesses on the back surface of the narrow plate for the first surface, respectively, and the lower edge of the latch plate for the internal structure is locked. Engaging the protrusions into the locking recesses of the first surface narrow plate and locking the protruding ribs of the adjacent internal structure narrow plate A wedge is driven into the space formed by the recess on the back surface of the first surface narrow plate and the recess on the bottom surface of the internal structure narrow plate by being inserted into the locking groove, and a plurality of second The surface narrow plates are arranged in parallel, and the convex portions on the back surface of the second surface narrow plates are respectively inserted into the recesses on the upper surface of the internal structure narrow plate, and the lower edges of the locking recesses of the second surface narrow plate are The engaging ridge is engaged with the engaging recess of the narrow plate for internal structure, and the engaging ridge of the adjacent second surface narrow plate is inserted into the engaging groove to obtain the upper surface of the narrow plate for internal structure. In the same manner as described above, the structure of specific locking recesses and locking ridges is obtained by driving a wedge into a space formed by the recesses of the second surface narrow plate and the recesses on the back surface of the second surface narrow plate. This makes it possible to provide a solid wood composite panel consisting of a three-layer structure with extremely high bonding strength without using dowels, wooden nails, etc. There is an effect.
Furthermore, the solid wood composite panel of the present invention has a flat surface on the narrow plate, and provided with uneven portions alternately arranged in the longitudinal direction of the narrow plate on the back surface of the narrow plate, and is locked to one side wall forming each uneven portion. The first surface narrow plate with the recesses and the surface of the narrow plate have a flat surface, an uneven portion in the direction along the longitudinal direction of the narrow plate is provided on the back surface of the narrow plate, and a locking recess is formed below the side wall on the convex side. A groove is formed, a locking ridge is provided on the lower edge thereof, a second surface narrow plate provided with a locking ridge on the lower edge of the recess side wall, and a direction along the longitudinal direction of the narrow plate on the lower surface of the narrow plate The concave and convex portions are provided, a locking groove is formed in the lower part of the side wall on the convex side, a locking ridge is provided on the lower edge thereof, a locking ridge is provided on the lower edge of the concave side wall, A narrow plate for internal structure provided with uneven portions alternately and continuously in the longitudinal direction of the narrow plate on the upper surface, and a locking recess formed on one side wall forming each uneven portion. The longitudinal dimension of the narrow plate of the concave and convex portions including the locking recesses on the back surface of the first surface narrow plate and the top surface of the internal structure narrow plate and the back surface of the second surface narrow plate and the bottom surface of the internal structural narrow plate The width dimension including the locking ridges is made substantially the same dimension, and the back surface of the first surface narrow plate and the longitudinal dimension of the narrow plate of the recess on the top surface of the internal structure narrow plate are set to the back surface of the second surface narrow plate. The plurality of first surface narrow plates are arranged in parallel so that the positions of the concavo-convex portions on the respective back surfaces are made larger than the width dimension of the convex portion on the lower surface of the narrow plate for internal structure, The narrow plate for the internal structure is arranged in parallel and in multiple layers, and the convex portion on the lower surface of the narrow plate for internal structure in the upper layer is placed in the concave portion on the upper surface of the narrow plate for internal structure in the lower layer of the narrow plate for internal structure arranged in multiple layers. Insert the lower protrusion of the locking recess of the upper internal structure small width plate into the lower inner structure Engage in the locking recesses of the plate, and engage the locking ridges of the adjacent internal structure narrow plates into the locking recesses, so that the upper surface recesses and upper internal structures of the lower internal structure narrow plates A wedge is driven into a space formed by a recess formed on the lower surface of the narrow plate for bonding to form a multilayer internal structure layer, and the convex portion on the bottom surface of the multilayer internal structure narrow plate is defined as the first surface narrow width. The inner surface of the adjacent lower layer is inserted into the recess on the back surface of the plate, and the locking ridge on the lower edge of the locking recess in the multi-layer internal structure layer is inserted into the locking recess in the first surface narrow plate. The locking ridges of the structural narrow plate are inserted into the locking grooves, and the wedges are inserted into the voids formed by the recesses on the back surface of the first surface narrow plate and the recesses on the bottom surface of the multilayer internal structure layer. A plurality of second surface narrow plates are arranged in parallel, and the convex portions on the back surface of the second surface narrow plates are respectively formed on the upper surface of the internal structure layer. The engaging ridge of the second surface narrow plate is inserted into the recessed portion, the engaging ridge of the lower edge of the engaging concave portion of the second surface narrow plate is engaged with the engaging concave portion of the internal structural layer, and Is inserted into a locking groove, and a wedge is driven into a cavity formed by a recess formed on the upper surface of the multilayer internal structure layer and a recess formed on the back surface of the second surface narrow plate. Therefore, there is an effect that it is possible to provide a solid wood synthetic panel having a multilayer structure with a large thickness and a high strength.
Further, the solid wood composite panel of the present invention is formed by forming the uneven portions provided alternately and continuously in the longitudinal direction of the narrow plate on the upper surface of the narrow plate for internal structure so as to be orthogonal to the side wall of the narrow plate for internal structure. Therefore, there is an effect that it is possible to provide a solid wood synthetic panel having a high strength by arranging three or more layers of multilayer structures orthogonally.
Further, the solid wood composite panel of the present invention is formed by inclining uneven portions provided alternately and continuously in the longitudinal direction of the narrow plate on the upper surface of the narrow plate for internal structure with respect to the side wall of the narrow plate for internal structure. Therefore, there is an effect that it is possible to provide a solid wood synthetic panel with higher strength by arranging not only the orthogonal arrangement of the multilayer structure but also the oblique arrangement.
In the solid wood composite panel of the present invention, each of the cross-sections of the locking recess, the locking groove, and the locking protrusion is tapered so that the narrow plate is pressed by the wedge action. There is an effect that it is possible to provide a solid wood composite panel that can be enlarged and has a higher strength.
In addition, the solid wood composite panel of the present invention has the effect of providing a solid wood composite panel having adhesive strength without the need for mechanical compression with the compressive force of the wedge effect when the narrow plates are bonded together with an adhesive. .
Next, the narrow plate used in the solid wood composite panel of the present invention has a flat surface on the surface of the narrow plate, and provided with uneven portions that are alternately continuous in the longitudinal direction of the narrow plate on the back surface of the narrow plate to form each uneven portion. Since the engaging concave portion is formed on one side wall, there is an effect that a solid wood composite panel having high strength can be provided by using this narrow plate.
In addition, the narrow plate used in the solid wood composite panel of the present invention has a flat surface on the surface of the narrow plate, an uneven portion in the direction along the longitudinal direction of the narrow plate on the back surface of the narrow plate, and a lower portion of the side wall on the convex portion side. A locking groove is formed on the lower edge, a locking ridge is provided on the lower edge thereof, and a locking ridge is provided on the lower edge of the recess side wall. It has the effect of providing a large solid wood composite panel.
Furthermore, the narrow plate used in the solid wood composite panel of the present invention is provided with a concave and convex portion in the direction along the longitudinal direction of the narrow plate on the lower surface of the narrow plate, forming a locking groove on the lower portion of the side wall on the convex portion side, A locking ridge is provided on the lower edge, a locking ridge is provided on the lower edge of the side wall of the recess, and an uneven portion that is alternately continuous in the longitudinal direction of the narrow plate is provided on the upper surface of the narrow plate to form each uneven portion. Since the latching recess is formed on one side wall, it can be provided as a narrow plate for internal structure, and there is an effect that a multi-layered solid wood composite panel can be provided.
And the narrow board used for the solid wood composite panel of the present invention has an uneven portion provided alternately and continuously in the longitudinal direction of the narrow board on the upper surface of the narrow board for the internal structure with respect to the side wall of the narrow board for the internal structure. Since they are formed so as to be orthogonal to each other, there is an effect that it is possible to provide a solid wood synthetic panel having a high strength by arranging the narrow plates orthogonally.
Further, the narrow plate used in the solid wood composite panel of the present invention has an uneven portion provided alternately and continuously in the longitudinal direction of the narrow plate on the upper surface of the narrow plate for the internal structure with respect to the side wall of the narrow plate for the internal structure. Since it is formed in an inclined manner, there is an effect that it is possible to provide a solid wood synthetic panel with higher strength by arranging not only in a multi-layered structure but also in an oblique arrangement.
Next, the solid wood composite panel of the present invention is provided with a fitting groove and a fitting ridge along the longitudinal direction of the narrow plate on both side walls of the first narrow plate, and the first narrow surface adjacent to each other. A concave groove on the side wall of the plate and a ridge are fitted, and a concave groove for fitting and a convex ridge for fitting along the longitudinal direction of the narrow plate are provided on both side walls of the second surface narrow plate, and Since the concave grooves and the ridges on the side walls of the adjacent second surface narrow plates are fitted, the bonding strength between the first surface narrow plates or the second surface narrow plates is increased, and the sectional moment of inertia is increased. As a result, there is an effect that the wrinkles between the narrow plate and the narrow plate are reduced.
Further, the solid wood composite panel of the present invention is provided with a concave groove for fitting and a protruding ridge for fitting along the longitudinal direction of the narrow plate on both side walls of the narrow plate for internal structure, and the narrow plate for internal structure adjacent to each other. Since the groove on the side wall and the ridge are fitted, the coupling strength between the narrow plates for internal structure is increased, and the moment of inertia between the narrow plate and the narrow plate is reduced by increasing the moment of inertia of the cross section. There is an effect.
The surface narrow plate or the internal structure narrow plate for the solid wood composite panel of the present invention is provided with a concave groove for fitting and a convex protrusion for fitting along the longitudinal direction of the narrow plate on both side walls of the narrow plate, and adjacent to each other. The narrow groove on the side wall of the narrow plate and the ridge can be fitted to each other, so that when combined with a solid wood composite panel, the surface width of the surface of the narrow plate and the narrow plate is small and the bond strength is extremely high. There exists an effect which can provide a board or the narrow board for internal structures.
Next, the solid wood composite panel according to the present invention is provided with engaging concave and convex portions on both front and back sides of the narrow plate to provide a central structural narrow plate, and the engaging structural concave and convex portions on both sides of the central structural narrow plate are used for the internal structure. Engaging the concave and convex portions along the longitudinal direction of the lower surface of the narrow plate, and coupling the engagement by a wedge action using a wedge, and further, the rear surface of the narrow surface plate on the concave and convex portion on the surface of the narrow plate for internal structure This is a solid solid wood composite panel with a relatively thick thickness centered on the narrow plate for the center structure. There is an effect that can provide.
In addition, the solid wood composite panel of the present invention is formed by interposing and coupling a multi-layered internal structural narrow plate between the central structural narrow plate and the surface narrow plate, so that the solid solid composite has a greater thickness. This has the effect of providing a wood composite panel.
Further, the solid wood composite panel of the present invention is provided with concave grooves for fitting or protruding ridges along the longitudinal direction of the narrow plate on both side walls of the narrow plate for central structure, and the narrow plate for central structure adjacent to each other. Since the concave grooves on the side walls and the ridges are fitted, the coupling strength between the narrow plates for the central structure is increased, and the moment of inertia between the narrow plates and the narrow plates is reduced by increasing the second moment of section. There is an effect.
Further, the narrow plate for central structure for the solid wood composite panel of the present invention is provided with uneven portions alternately and continuously in the longitudinal direction of the narrow plate on both the front and back surfaces of the narrow plate, and a locking recess on one side wall forming each uneven portion Therefore, it is possible to provide a solid wood composite panel with high strength by forming the center when the solid wood composite panel of the present invention is combined and forming many narrow plates on both sides thereof. There is an effect.
Further, the narrow plate for central structure for the solid wood composite panel of the present invention is provided with concave grooves for fitting or fitting ridges along the longitudinal direction of the narrow plate on both side walls of the narrow plate for central structure, and adjacent to each other. Since the groove on the side wall of the narrow plate for central structure and the ridge can be fitted, the coupling strength between the narrow plates for central structure is increased, and the secondary moment is increased, thereby reducing the narrow plate and the narrow plate. There is an effect that the gap between them becomes small.
Claims (18)
小幅板の表面を平坦面とし、小幅板の裏面に小幅板の長手方向に沿う方向の凹凸部を設け、凸部側の側壁の下部に係止凹溝を形成し、その下縁に係止凸条を設け、凹部側側壁の下縁に係止凸条を設けた第2表面小幅板と、
からなり、
上記第1表面小幅板の裏面の係止凹部を含む凹凸部の小幅板の長手方向の寸法と第2表面小幅板の裏面の係止凸条を含む幅寸法とを略同一寸法とすると共に、第1表面小幅板の裏面の凹部の小幅板の長手方向の寸法を第2表面小幅板の裏面の凸部の幅寸法より大きくし、
複数の第1表面小幅板を、それぞれの裏面の凹凸部の位置を合致させて平行に配設し、
同じく複数の第2表面小幅板を平行に配置し、それぞれ第2表面小幅板の裏面の凸部を第1表面小幅板の裏面の凹部中に嵌入して、第2表面小幅板の係止凹部の下縁の係止凸条を第1表面小幅板の係止凹部に係入すると共に、隣れる第2表面小幅板の係止凸条を係止凹溝中に係入して第1表面小幅板の裏面の凹部と第2表面小幅板の裏面の凹部とによって形成された空所中に楔を打ち込んで結合してなる無垢木材合成パネル。A first surface narrow plate in which the surface of the narrow plate is a flat surface, uneven portions alternately provided in the longitudinal direction of the narrow plate are provided on the back surface of the narrow plate, and a locking recess is formed on one side wall forming each uneven portion; ,
The surface of the narrow plate is a flat surface, and an uneven portion in the direction along the longitudinal direction of the narrow plate is provided on the back surface of the narrow plate, a locking groove is formed in the lower part of the side wall on the protruding portion side, and the lower edge is locked A second surface narrow plate provided with ridges and provided with locking ridges on the lower edge of the recess side wall;
Consists of
The longitudinal dimension of the narrow plate of the concavo-convex portion including the locking recess on the back surface of the first surface narrow plate and the width dimension including the locking protrusion on the back surface of the second surface narrow plate are substantially the same size. The longitudinal dimension of the narrow plate of the concave portion on the back surface of the first surface narrow plate is made larger than the width dimension of the convex portion on the back surface of the second surface narrow plate,
A plurality of first surface narrow plates are arranged in parallel so that the positions of the concavo-convex portions on the respective back surfaces are matched,
Similarly, the plurality of second surface narrow plates are arranged in parallel, and the convex portions on the back surface of the second surface narrow plates are respectively inserted into the concave portions on the back surface of the first surface narrow plate, and the locking concave portions of the second surface narrow plate are inserted. The engaging ridges of the lower edge of the first surface are engaged with the engaging recesses of the first surface narrow plate, and the engaging ridges of the adjacent second surface narrow plate are engaged with the engaging recess grooves to form the first surface. A solid wood synthetic panel formed by driving a wedge into a space formed by a recess on the back surface of the narrow plate and a recess on the back surface of the second surface narrow plate.
小幅板の表面を平坦面とし、小幅板の裏面に小幅板の長手方向に沿う方向の凹凸部を設け、凸部側の側壁の下部に係止凹溝を形成し、その下縁に係止凸条を設け、凹部側側壁の下縁に係止凸条を設けた第2表面小幅板と、
小幅板の下面に小幅板の長手方向に沿う方向の凹凸部を設け、凸部側の側壁の下部に係止凹溝を形成し、その下縁に係止凸条を設け、凹部側側壁の下縁に係止凸条を設け、小幅板の上面に小幅板の長手方向に交互に連続する凹凸部を設け、各凹凸部を形成する片側壁に係止凹部を形成した内部構造用小幅板と、
からなり、
上記第1表面小幅板の裏面及び内部構造用小幅板の上面の係止凹部を含む凹凸部の小幅板の長手方向の寸法と第2表面小幅板の裏面及び内部構造用小幅板の下面の係止凸条を含む幅寸法とを略同一寸法とすると共に、第1表面小幅板の裏面及び内部構造用小幅板の上面の凹部の小幅板の長手方向の寸法を第2表面小幅板の裏面及び内部構造用小幅板の下面の凸部の幅寸法より大きくし、
複数の第1表面小幅板を、それぞれの裏面の凹凸部の位置を合致させて平行に配設し、
同じく複数の内部構造用小幅板を平行に配置し、それぞれ内部構造用小幅板の下面の凸部を第1表面小幅板の裏面の凹部中に嵌入して、内部構造用小幅板の係止凹部の下縁の係止凸条を第1表面小幅板の係止凹部に係入すると共に、隣れる内部構造用小幅板の係止凸条を係止凹溝中に係入して第1表面小幅板の裏面の凹部と内部構造用小幅板の下面の凹部とによって形成された空所に楔を打ち込んで結合すると共に、
同じく複数の第2表面小幅板を平行に配置し、それぞれ第2表面小幅板の裏面の凸部を上記内部構造用小幅板の上面の凹部中に嵌入して、第2表面小幅板の係止凹部の下縁の係止凸条を内部構造用小幅板の係止凹部に係入すると共に、隣れる第2表面小幅板の係止凸条を係止凹溝中に係入して内部構造用小幅板の上面の凹部と第2表面小幅板の裏面の凹部とによって形成された空所中に楔を打ち込んで結合してなる無垢木材合成パネル。A first surface narrow plate in which the surface of the narrow plate is a flat surface, uneven portions alternately provided in the longitudinal direction of the narrow plate are provided on the back surface of the narrow plate, and a locking recess is formed on one side wall forming each uneven portion; ,
The surface of the narrow plate is a flat surface, and an uneven portion in the direction along the longitudinal direction of the narrow plate is provided on the back surface of the narrow plate, a locking groove is formed in the lower part of the side wall on the protruding portion side, and the lower edge is locked A second surface narrow plate provided with ridges and provided with locking ridges on the lower edge of the recess side wall;
An uneven portion in the direction along the longitudinal direction of the narrow plate is provided on the lower surface of the narrow plate, a locking groove is formed in the lower part of the side wall on the convex side, a locking convex is provided on the lower edge, and the concave side wall A narrow plate for internal structure in which a locking ridge is provided on the lower edge, a concave and convex portion that is alternately continuous in the longitudinal direction of the narrow plate is provided on the upper surface of the narrow plate, and a locking concave portion is formed on one side wall that forms each concave and convex portion. When,
Consists of
The relationship between the back surface of the first surface narrow plate and the longitudinal dimension of the narrow plate of the uneven portion including the locking recesses on the top surface of the internal structural narrow plate and the back surface of the second surface narrow plate and the bottom surface of the internal structural narrow plate The width dimension including the stop ridge is made substantially the same dimension, and the longitudinal dimension of the narrow plate of the concave portion of the upper surface of the first surface narrow plate and the top surface of the internal structure narrow plate is set to the back surface of the second surface narrow plate and Larger than the width dimension of the convex part on the lower surface of the narrow plate for internal structure,
A plurality of first surface narrow plates are arranged in parallel so that the positions of the concavo-convex portions on the respective back surfaces are matched,
Similarly, a plurality of narrow plates for internal structures are arranged in parallel, and the convex portions on the lower surface of the narrow plates for internal structures are respectively inserted into the recesses on the back surface of the first surface narrow plates, and the latching recesses for the narrow plates for internal structures The engaging ridge of the lower edge of the first surface is engaged with the engaging recess of the first surface narrow plate, and the engaging ridge of the adjacent internal structure narrow plate is engaged with the engaging recess groove to form the first surface. A wedge is driven into and combined with a cavity formed by a recess on the back surface of the narrow plate and a recess on the bottom surface of the narrow plate for internal structure,
Similarly, a plurality of second surface narrow plates are arranged in parallel, and the convex portions on the back surface of the second surface narrow plates are respectively inserted into the recesses on the upper surface of the internal structure narrow plate to lock the second surface narrow plates. The engaging ridge of the lower edge of the recess is engaged with the engaging recess of the narrow plate for internal structure, and the engaging ridge of the adjacent second surface narrow plate is engaged with the engaging groove so that the internal structure A solid wood composite panel formed by driving a wedge into a space formed by a recess on the upper surface of the narrow plate for use and a recess on the back surface of the second surface narrow plate.
小幅板の表面を平坦面とし、小幅板の裏面に小幅板の長手方向に沿う方向の凹凸部を設け、凸部側の側壁の下部に係止凹溝を形成し、その下縁に係止凸条を設け、凹部側側壁の下縁に係止凸条を設けた第2表面小幅板と、
小幅板の下面に小幅板の長手方向に沿う方向の凹凸部を設け、凸部側の側壁の下部に係止凹溝を形成し、その下縁に係止凸条を設け、凹部側側壁の下縁に係止凸条を設け、小幅板の上面に小幅板の長手方向に交互に連続する凹凸部を設け、各凹凸部を形成する片側壁に係止凹部を形成した内部構造用小幅板と、
からなり、
上記第1表面小幅板の裏面及び内部構造用小幅板の上面の係止凹部を含む凹凸部の小幅板の長手方向の寸法と第2表面小幅板の裏面及び内部構造用小幅板の下面の係止凸条を含む幅寸法とを略同一寸法とすると共に、第1表面小幅板の裏面及び内部構造用小幅板の上面の凹部の小幅板の長手方向の寸法を第2表面小幅板の裏面及び内部構造用小幅板の下面の凸部の幅寸法より大きくし、
複数の第1表面小幅板を、それぞれの裏面の凹凸部の位置を合致させて平行に配設し、
同じく複数の内部構造用小幅板を平行に且つ複層に配置し、複層に配置した内部構造用小幅板の下層の内部構造用小幅板の上面の凹部中に上層の内部構造用小幅板の下面の凸部を嵌入して、上層の内部構造用小幅板の係止凹部の下縁の係止凸条を下層の内部構造用小幅板の係止凹部に係入すると共に、隣れる内部構造用小幅板の係止凸条を係止凹溝中に係入して下層の内部構造用小幅板の上面の凹部と上層の内部構造用小幅板の下面の凹部とによって形成された空所中に楔を打ち込んで結合して複層の内部構造層とし、
上記複層の内部構造用小幅板の下面の凸部を第1表面小幅板の裏面の凹部中に嵌入して、複層の内部構造層の係止凹部の下縁の係止凸条を第1表面小幅板の係止凹部に係入すると共に、隣れる下層の内部構造用小幅板の係止凸条を係止凹溝中に嵌入して第1表面小幅板の裏面の凹部と複層の内部構造層の下面の凹部とによって形成された空所中に楔を打ち込んで結合すると共に、
同じく複数の第2表面小幅板を平行に配置し、それぞれ第2表面小幅板の裏面の凸部を上記内部構造層の上面の凹部中に嵌入して、第2表面小幅板の係止凹部の下縁の係止凸条を内部構造層の係止凹部に係入すると共に、隣れる第2表面小幅板の係止凸条を係止凹溝中に係入して複層の内部構造層の上面の凹部と第2表面小幅板の裏面の凹部とによって形成された空所中に楔を打ち込んで結合してなる無垢木材合成パネル。A first surface narrow plate in which the surface of the narrow plate is a flat surface, uneven portions alternately provided in the longitudinal direction of the narrow plate are provided on the back surface of the narrow plate, and a locking recess is formed on one side wall forming each uneven portion; ,
The surface of the narrow plate is a flat surface, and an uneven portion in the direction along the longitudinal direction of the narrow plate is provided on the back surface of the narrow plate, a locking groove is formed in the lower part of the side wall on the protruding portion side, and the lower edge is locked A second surface narrow plate provided with ridges and provided with locking ridges on the lower edge of the recess side wall;
An uneven portion in the direction along the longitudinal direction of the narrow plate is provided on the lower surface of the narrow plate, a locking groove is formed in the lower part of the side wall on the convex side, a locking convex is provided on the lower edge, and the concave side wall A narrow plate for internal structure in which a locking ridge is provided on the lower edge, a concave and convex portion that is alternately continuous in the longitudinal direction of the narrow plate is provided on the upper surface of the narrow plate, and a locking concave portion is formed on one side wall that forms each concave and convex portion. When,
Consists of
The relationship between the back surface of the first surface narrow plate and the longitudinal dimension of the narrow plate of the uneven portion including the locking recesses on the top surface of the internal structural narrow plate and the back surface of the second surface narrow plate and the bottom surface of the internal structural narrow plate The width dimension including the stop ridge is made substantially the same dimension, and the longitudinal dimension of the narrow plate of the concave portion of the upper surface of the first surface narrow plate and the top surface of the internal structure narrow plate is set to the back surface of the second surface narrow plate and Larger than the width dimension of the convex part on the lower surface of the narrow plate for internal structure,
A plurality of first surface narrow plates are arranged in parallel so that the positions of the concavo-convex portions on the respective back surfaces are matched,
Similarly, a plurality of internal structural narrow plates are arranged in parallel and in multiple layers, and the upper internal structural narrow plate is placed in a recess on the upper surface of the internal structural narrow plate below the internal structural narrow plate arranged in multiple layers. Insert the convex part on the lower surface and engage the locking ridge on the lower edge of the locking recess of the upper internal structure narrow plate into the locking recess of the lower internal structure narrow plate, and the adjacent internal structure The inside of the space formed by the recess on the upper surface of the lower internal structural narrow plate and the recess on the lower surface of the upper internal structural narrow plate inserted into the locking concave groove A wedge to drive it into a multi-layered internal structure layer,
The convex portion on the lower surface of the multi-layer inner structural narrow plate is fitted into the concave portion on the back surface of the first surface narrow plate, and the locking protrusion on the lower edge of the multi-layer inner structural layer locking recess is The first surface narrow plate is engaged with the locking recess and the adjacent inner structure narrow plate locking ridge is inserted into the locking groove so that the first surface narrow plate has a recess and multiple layers on the back surface. A wedge is driven into a cavity formed by a recess formed on the lower surface of the inner structure layer of
Similarly, a plurality of second surface narrow plates are arranged in parallel, and the convex portions on the back surface of the second surface narrow plates are inserted into the concave portions on the upper surface of the internal structure layer, respectively, The engaging ridge of the lower edge is engaged with the engaging recess of the internal structure layer, and the engaging ridge of the adjacent second surface narrow plate is inserted into the engaging groove to form a multilayer internal structure layer. A solid wood composite panel formed by driving a wedge into a space formed by a concave portion on the upper surface of the first plate and a concave portion on the back surface of the second surface narrow plate.
小幅板の表面を平坦面とし、小幅板の裏面に交互に連続する凹凸部を設け、各凹凸部を形成する片側壁に係止凹部を形成した第2表面小幅板と、
からなり、
上記第1表面小幅板並びに上記第2表面小幅板の裏面の係止凹部を含む凹凸部の小幅板の長手方向の寸法は互いに略同一寸法とすると共に、第1表面小幅板の裏面の凹部の小幅板の長手方向の寸法を第2表面小幅板の裏面の凸部の幅寸法より大きくし、
第2表面小幅板の裏面の凸部を第1表面小幅板の裏面の凹部中に嵌入して、第2表面小幅板の係止凹部の下縁の係止凸条を第1表面小幅板の係止凹部に係入すると共に、第1表面小幅板の裏面の凹部と第2表面小幅板の裏面の凹部とによって形成された空所中に楔を打ち込んで結合してなる無垢木材合成パネル。The first surface narrow plate having a flat surface as the surface of the narrow plate, provided with uneven portions alternately and continuously on the back surface of the narrow plate, and formed with locking recesses on one side wall forming each uneven portion;
The second surface narrow plate having a flat surface as the surface of the narrow plate, provided with uneven portions alternately and continuously on the back surface of the narrow plate, and formed a locking recess on one side wall forming each uneven portion;
Consists of
The longitudinal dimension of the narrow plate of the concavo-convex portion including the locking recesses on the back surface of the first surface narrow plate and the second surface narrow plate is substantially the same as each other, and the recesses on the back surface of the first surface narrow plate The dimension in the longitudinal direction of the narrow plate is made larger than the width dimension of the convex portion on the back surface of the second surface narrow plate,
The convex part on the back surface of the second surface narrow plate is inserted into the concave part on the back surface of the first surface narrow plate, and the locking ridge on the lower edge of the locking concave portion of the second surface narrow plate is inserted into the first surface narrow plate. A solid wood composite panel which is engaged with a locking recess and is driven by a wedge into a cavity formed by a recess on the back surface of the first surface narrow plate and a recess on the back surface of the second surface narrow plate.
同じく上記第2表面小幅板の両側壁に小幅板の長手方向に沿う嵌合用の凹溝と嵌合用の凸条を設け、互いに隣れる第2表面小幅板の側壁の凹溝と凸条とを嵌合してある、
上記請求項1乃至3の何れかに記載の無垢木材合成パネル。On both side walls of the first surface narrow plate, a concave groove for fitting and a protruding ridge for fitting along the longitudinal direction of the narrow plate are provided, and a concave groove and a convex strip on the side wall of the first surface narrow plate adjacent to each other are provided. Mated,
Similarly, concave grooves for fitting and fitting ridges along the longitudinal direction of the narrow plate are provided on both side walls of the second surface narrow plate, and the concave grooves and ridges on the side walls of the second surface narrow plate adjacent to each other are provided. Mated,
The solid wood synthetic panel according to any one of claims 1 to 3.
さらに、上記内部構造用小幅板の表面の凹凸部に表面小幅板の裏面の係合用凹凸部を係合し、この係合を楔を用いて楔作用により結合してなる請求項1〜4のうち何れかに記載の無垢木材合成パネル。Provided with concave and convex portions for engagement on both front and back surfaces of the narrow plate to provide a narrow plate for central structure, and concave and convex portions along the longitudinal direction of the lower surface of the narrow plate for internal structure on the concave and convex portions for engagement on both sides of the narrow plate for central structure And this engagement is coupled by a wedge action using a wedge,
Furthermore, the uneven | corrugated part for engagement of the back surface of a surface narrow board is engaged with the uneven part of the surface of the said narrow plate for internal structures, and this engagement is combined by a wedge action using a wedge. Solid wood synthetic panel as described in any one of them.
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CN100340726C (en) * | 2005-10-25 | 2007-10-03 | 李龙浚 | Assembled inserted board using laminated wooden bricks |
BE1017403A5 (en) * | 2006-12-21 | 2008-08-05 | Flooring Ind Ltd | FLOOR ELEMENT, LOCKING SYSTEM FOR FLOOR ELEMENTS, FLOOR COVERING AND METHOD FOR COMPOSING SUCH FLOOR ELEMENTS TO A FLOOR COVERING. |
JP6857383B2 (en) * | 2016-11-21 | 2021-04-14 | 株式会社サカワ | Orthogonal laminated board |
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JP2003285303A (en) * | 2002-01-22 | 2003-10-07 | Yutaka Ogino | Method for curving material, and material therefor |
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