JP4063345B2 - Cleaning agent for resin discharge device - Google Patents

Cleaning agent for resin discharge device Download PDF

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Publication number
JP4063345B2
JP4063345B2 JP21567795A JP21567795A JP4063345B2 JP 4063345 B2 JP4063345 B2 JP 4063345B2 JP 21567795 A JP21567795 A JP 21567795A JP 21567795 A JP21567795 A JP 21567795A JP 4063345 B2 JP4063345 B2 JP 4063345B2
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Japan
Prior art keywords
cleaning agent
resin
discharge device
resin discharge
weight
Prior art date
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JP21567795A
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Japanese (ja)
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JPH0959686A (en
Inventor
泉 山下
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Asahi Kasei Chemicals Corp
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Asahi Kasei Chemicals Corp
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Priority to JP21567795A priority Critical patent/JP4063345B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、樹脂吐出装置のミキシング部およびノズル部を洗浄するのに好適な洗浄剤に関するものである。
【0002】
【従来の技術】
近年、各種電気・電子部品、医療器部品、自動車部品等をエポキシ、ウレタン、シリコーン、ポリエステル等の樹脂で接合、充填、又は封止するために樹脂吐出装置が広く活用されている。この用途に用いられる樹脂には、常温付近で架橋・硬化する2液タイプ(主剤と硬化剤)のものも多く使われており、2液を自動的に比率計量、混合撹拌し連続的に吐出できるようになっている。しかし、2液タイプの樹脂を使用する場合、昼休みや一日の作業終了時等作業を中断する際、その前に、吐出装置内での樹脂の硬化を防止するためにミキシング部やノズル部を洗浄する必要がある。
【0003】
これらの洗浄には、不燃性で毒性が低く、優れた溶解性を示す等、多くの特徴を有することから、1,1,1−トリクロロエタンが広く使われてきた。
しかし、このものは洗浄剤として極めて優れたものであるが、成層圏のオゾン層を破壊することが明らかになったため、近い将来全廃することが国際的に取り決められた。
【0004】
かかる状況下において、安全で環境への影響の少ない非ハロゲン系の代替洗浄剤への期待が高まっているが、すべての要求性能を満たすものは未だ得られていないのが現状である。例えば、アセトンは洗浄力は優れているものの引火点が低く、ヒーター等着火源の多い樹脂吐出装置の洗浄に使用するのは危険である。また、アジピン酸、こはく酸及び/又はグルタル酸のジメチルエステルは引火点は100℃前後と高いものの一部の樹脂、特にフィラー添加量の多い樹脂の洗浄力が今一歩である。
【0005】
【発明が解決しようとする課題】
本発明は、洗浄力が優れ、かつ、引火の危険性が低く、環境への悪影響の少ない非ハロゲン系の樹脂吐出装置用洗浄剤を提供するものである。
【0006】
【課題を解決するための手段】
本発明者は、上記課題を達成するため鋭意検討を重ねた結果、アジピン酸、こはく酸、またはグルタル酸のジアルキルエステルに適当量のN−メチルピロリドンを添加することにより、樹脂吐出装置用として好適な洗浄剤が得られることを見出し、本発明をなすに至った。
【0007】
すなわち、本発明は、次の(a)成分および(b)成分のみからなる混合溶剤である樹脂吐出装置用洗浄剤である。
(a)アジピン酸、こはく酸、またはグルタル酸の炭素数1〜4のアルキル基のジアル キルエステルからなる群より選ばれた少なくとも一種(但し、こはく酸ジエチル を除く) 50〜90重量%
(b)N−メチルピロリドン 10〜50重量%
本願発明の洗浄剤を、樹脂吐出装置の付着樹脂の洗浄用として、用いた場合、洗浄力に優れ、オゾン層を破壊する環境汚染の心配が無く、より安全(火災)で、該樹脂吐出装置用洗浄剤として、特にフィラー添加量の多い樹脂の洗浄に好適であり、以下に、この発明を詳細に説明する。
【0008】
本発明で用いられるアジピン酸、こはく酸、またはグルタル酸のジアルキルエステルは、単独又は混合物として使用できる。アルキル基としては、炭素数1〜4のもの、すなわち、メチル、エチル、ノルマルプロピル、イソプロピル、ノルマルブチル、イソブチル等が好適である。N−メチルピロリドンの配合量は、全組成中に10〜50重量%が好適である。配合量が10重量%未満では洗浄力が十分でなく、また、50重量%を超えると樹脂吐出装置に使用されるパッキン類の溶出が大きくなり好ましくない。
【0010】
【発明の実施の形態】
以下、実施例により本発明を具体的に説明するが、本発明はこれらの実施例に限定されるものではない。
【0011】
【実施例1】
日本ペルノックス株式会社製の2液性エポキシ樹脂ME−268(フィラー添加)と硬化剤HV−110の各1gをよく混ぜ合わせ試料を調製した。10分間放置後、この樹脂に対して、アジピン酸、グルタル酸及びこはく酸のジメチルエステルの混合物{商品名:DBE、デュポン社製、以下単にDBEと記す((A)成分)}70重量%、N−メチル−2−ピロリドン{以下NMPと略称する((B)成分)}30重量%よりなる混合溶剤(洗浄剤)50mlを、加えて10分間振盪したところ、樹脂は完全に分散した。
【0012】
【実施例2】
実施例1の2液性エポキシ樹脂の代わりにセメダイン株式会社製のスーパー(商品グレード/エポキシ樹脂)とした以外は実施例1と全く同様の操作を行ったところ、殆どの樹脂が溶解した。
【0013】
【実施例3】
実施例1の溶剤(洗浄剤)のうち、DBE{(A)成分}を、こはく酸ジイソプロピルに変えた以外は実施例1と全く同様の操作を行ったところ、樹脂は完全に分散した。
【0014】
【比較例1】
実施例1の溶剤(洗浄剤)を、DBE{(A)成分}のみに変えて実施例1と全く同様の操作を行ったところ、樹脂は殆ど分散しなかった。
【0015】
【比較例2】
実施例1の溶剤(洗浄剤)を、DBE{(A)成分}のみに変えて実施例2と全く同様の操作を行ったところ、樹脂は殆ど溶解しなかった。
【0016】
【実施例4】
DBE{(A)成分}とNMP{(B)成分}の混合比率を表1のように変えた洗浄剤を、フッ素ゴム(デュポン社製、商品名バイトン)とエチレンプロピレンゴム(以下EPゴムと略称する)の各試料に夫々加えて、50℃で24時間浸漬した後の溶出率を測定した。溶出率は溶剤中に溶出した蒸発残渣量を浸漬前の重量で除した値とした。
【0017】
結果を表1に示した。NMPの添加量が50重量%を超えるとゴムの溶出量が急激に増えた。
【0018】
【表1】

Figure 0004063345
【0019】
【発明の効果】
本発明の洗浄剤は、各種電気・電子部品、医療器部品、自動車部品等をエポキシ、ウレタン、シリコーン、ポリエステルなどの樹脂で接合、充填、又は封止するために使用した樹脂吐出装置の洗浄剤として、優れた洗浄力を有すると共に引火点が高く、パッキンなどへの悪影響の少ない画期的なものである。しかも、ハロゲン原子を含まないのでオゾン層破壊の恐れが全くなく、環境への悪い影響も少ないため、1,1,1−トリクロロエタンの代替洗浄剤として極めて有用である。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a cleaning agent suitable for cleaning a mixing portion and a nozzle portion of a resin discharge device.
[0002]
[Prior art]
In recent years, resin discharge devices have been widely used for joining, filling, or sealing various electric / electronic parts, medical device parts, automobile parts, and the like with resins such as epoxy, urethane, silicone, and polyester. The resin used in this application is often a two-component type (main agent and curing agent) that crosslinks and cures at around room temperature. The two components are automatically ratio-measured, mixed, stirred and discharged continuously. It can be done. However, when using a two-component type resin, when the work is interrupted, such as at lunch break or at the end of a day's work, the mixing unit and nozzle unit should be installed before the resin is cured in the discharge device. Need to be cleaned.
[0003]
For these cleanings, 1,1,1-trichloroethane has been widely used because it has many characteristics such as nonflammability, low toxicity and excellent solubility.
However, it is an excellent cleaning agent, but it has been found that it will destroy the ozone layer in the stratosphere.
[0004]
Under such circumstances, there is an increasing expectation for a non-halogen-based alternative cleaning agent that is safe and has little impact on the environment, but the present situation is that a product that satisfies all the required performances has not yet been obtained. For example, acetone has an excellent detergency, but has a low flash point, and is dangerous to use for washing resin discharge devices having many ignition sources such as heaters. Further, although adipic acid, succinic acid and / or dimethyl ester of glutaric acid has a high flash point of around 100 ° C., the detergency of some resins, particularly resins with a large amount of filler added, is still one step.
[0005]
[Problems to be solved by the invention]
The present invention provides a non-halogen-based cleaning agent for a resin discharge device that has excellent cleaning power, has a low risk of ignition, and has little adverse effect on the environment.
[0006]
[Means for Solving the Problems]
As a result of intensive studies to achieve the above-mentioned problems, the present inventor is suitable as a resin discharge device by adding an appropriate amount of N-methylpyrrolidone to adipic acid, succinic acid, or dialkyl ester of glutaric acid. The present inventors have found that a cleansing agent can be obtained, and have made the present invention.
[0007]
That is, the present invention is a cleaning agent for a resin discharge device, which is a mixed solvent composed only of the following components (a) and (b).
(A) at least one selected from the group consisting of adipic esters of adipic acid, succinic acid, or glutaric acid alkyl groups having 1 to 4 carbon atoms (excluding diethyl succinate) 50 to 90% by weight
(B) N-methylpyrrolidone 10-50% by weight
When the cleaning agent of the present invention is used for cleaning the resin adhering to the resin discharge device, the resin discharge device is superior in cleaning power, has no fear of environmental pollution that destroys the ozone layer, and is safer (fire). As a cleaning agent, it is particularly suitable for cleaning a resin with a large amount of filler added, and the present invention will be described in detail below.
[0008]
The adipic acid, succinic acid, or dialkyl ester of glutaric acid used in the present invention can be used alone or as a mixture. As the alkyl group, those having 1 to 4 carbon atoms, that is, methyl, ethyl, normal propyl, isopropyl, normal butyl, isobutyl and the like are preferable. The blending amount of N-methylpyrrolidone is preferably 10 to 50% by weight in the total composition. If the blending amount is less than 10% by weight, the detergency is not sufficient, and if it exceeds 50% by weight, the elution of packings used in the resin discharge device is undesirably increased.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
EXAMPLES Hereinafter, although an Example demonstrates this invention concretely, this invention is not limited to these Examples.
[0011]
[Example 1]
A sample was prepared by thoroughly mixing 1 g each of two-part epoxy resin ME-268 (filler added) manufactured by Nippon Pernox Co., Ltd. and curing agent HV-110. After standing for 10 minutes, a mixture of dimethyl ester of adipic acid, glutaric acid and succinic acid {trade name: DBE, manufactured by DuPont, hereinafter simply referred to as DBE (component (A))} to 70% by weight of this resin When 50 ml of a mixed solvent (cleaning agent) consisting of 30% by weight of N-methyl-2-pyrrolidone {hereinafter abbreviated as NMP (component (B))} was added and shaken for 10 minutes, the resin was completely dispersed.
[0012]
[Example 2]
Except for using Super (commercial grade / epoxy resin) manufactured by Cemedine Co., Ltd. instead of the two-component epoxy resin of Example 1, the same operation as in Example 1 was performed, but most of the resin was dissolved.
[0013]
[Example 3]
When the same operation as in Example 1 was performed except that DBE {component (A)} was changed to diisopropyl succinate in the solvent (cleaning agent) of Example 1, the resin was completely dispersed.
[0014]
[Comparative Example 1]
When the solvent (cleaning agent) of Example 1 was changed to only DBE {component (A)} and the same operation as in Example 1 was performed, the resin was hardly dispersed.
[0015]
[Comparative Example 2]
When the same operation as in Example 2 was performed by changing the solvent (cleaning agent) in Example 1 only to DBE {component (A)}, the resin was hardly dissolved.
[0016]
[Example 4]
A cleaning agent in which the mixing ratio of DBE {(A) component} and NMP {(B) component} is changed as shown in Table 1, fluoro rubber (trade name Viton, manufactured by DuPont) and ethylene propylene rubber (hereinafter referred to as EP rubber) (Abbreviated) was added to each sample, and the dissolution rate after immersion for 24 hours at 50 ° C. was measured. The dissolution rate was a value obtained by dividing the amount of evaporation residue eluted in the solvent by the weight before immersion.
[0017]
The results are shown in Table 1. When the amount of NMP added exceeded 50% by weight, the rubber elution amount increased rapidly.
[0018]
[Table 1]
Figure 0004063345
[0019]
【The invention's effect】
The cleaning agent of the present invention is a cleaning agent for a resin discharge device used for joining, filling, or sealing various electrical / electronic parts, medical device parts, automobile parts, etc. with a resin such as epoxy, urethane, silicone, polyester, etc. As well as having excellent detergency and a high flash point, it is an epoch-making product with little adverse effect on packing and the like. In addition, since it does not contain a halogen atom, there is no risk of ozone layer destruction and there is little adverse effect on the environment, so it is extremely useful as an alternative cleaning agent for 1,1,1-trichloroethane.

Claims (1)

次の(a)成分および(b)成分のみからなる混合溶剤である樹脂吐出装置用洗浄剤。
(a)アジピン酸、こはく酸、またはグルタル酸の炭素数1〜4のアルキル基のジアルキルエステルからなる群より選ばれた少なくとも一種(但し、こはく酸ジエチルを除く)、50〜90重量%
(b)N−メチルピロリドン、10〜50重量%。
A cleaning agent for a resin discharge device, which is a mixed solvent composed of only the following components (a) and (b)
(A) At least one selected from the group consisting of adipic acid, succinic acid, or dialkyl esters of alkyl groups having 1 to 4 carbon atoms of glutaric acid (excluding diethyl succinate), 50 to 90% by weight
(B) N-methylpyrrolidone, 10-50% by weight.
JP21567795A 1995-08-24 1995-08-24 Cleaning agent for resin discharge device Expired - Lifetime JP4063345B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP21567795A JP4063345B2 (en) 1995-08-24 1995-08-24 Cleaning agent for resin discharge device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP21567795A JP4063345B2 (en) 1995-08-24 1995-08-24 Cleaning agent for resin discharge device

Publications (2)

Publication Number Publication Date
JPH0959686A JPH0959686A (en) 1997-03-04
JP4063345B2 true JP4063345B2 (en) 2008-03-19

Family

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Country Status (1)

Country Link
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Publication number Publication date
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