JP4056789B2 - Manufacturing method of outer wall panel - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for manufacturing an outer wall panel manufactured by casting.
[0002]
[Prior art]
Generally, a method for producing an outer wall panel in which a mold is provided on a mold mat material, and after the mold material is poured into the mold frame, cured and cured, and then removed from the mold, the pattern of the mold mat material is formed on the surface. It has been known.
[0003]
In this case, as an outer wall panel necessary for building a residential building, when the minimum module width is 250 mm, a plurality of 500 mm width, 750 mm width, 1000 mm width, and the like corresponding to multiples of 250 mm can be obtained from the 250 mm width outer wall panel. Different types of outer wall panels are required, but if each outer wall panel is to be manufactured in a different form, many forms are required.
[0004]
Therefore, conventionally, in the manufacturing method of the outer wall panel using such a mold mat material, along the surface of the outer wall panel, along with the surface pattern of the outer wall panel, linearly along the longitudinal direction at intervals corresponding to the minimum module width. It is performed to form module joints that communicate with each other.
[0005]
In this case, for example, if an outer wall panel having a width of 1000 mm is manufactured, the outer wall panels having other widths of 250 mm, 500 mm, and 750 mm are cut along the desired module joints, respectively. A panel can be obtained.
[0006]
[Problems to be solved by the invention]
However, when the outer wall panel is manufactured using the mold mat material that can form the module joint as in the conventional method of manufacturing the outer wall panel, the design of the module joint is included in the design of the surface pattern. Therefore, when the design of the surface pattern and the design of the module joint do not match, the molded joint is conspicuous in the molded outer wall panel.
[0007]
For this reason, a grid-like surface pattern is formed by providing a horizontal joint equivalent to the module joint. In this case, however, there arises a disadvantage that only an outer wall panel having a monotonous surface pattern can be formed.
[0008]
The present invention has been made in view of such circumstances, and an object of the present invention is to provide a method for manufacturing an outer wall panel having a deep and thick design without making a module joint conspicuous.
[0009]
[Means for Solving the Problems]
The manufacturing method of the outer wall panel of the present invention for solving the above-mentioned problem is that a mold is provided on a mold mat material, a molding material is poured into the mold, cured and cured, and then removed from the mold. A method of manufacturing an outer wall panel for shaping a pattern made of a mat material on a surface, a square block shaping part for shaping a square block pattern, and a rectangular block corresponding to a size obtained by combining approximately two of these square block patterns A rectangular block shaping part for shaping the pattern, a joint shaping part for shaping the vertical joint and the horizontal joint for separating the square block pattern and the rectangular block pattern, and an interval corresponding to the minimum module width in the width direction It provided with, comprising a module joint shaping unit for shaping the module joints communicating linearly parallel to the longitudinal direction, and the joint shaping unit for shaping the longitudinal joints and horizontal joint, Mo And a module joint shaping unit for shaping the Yuru joints, as well as formed to have a thickness of the same joint, a rectangular block shaped section, the width and longitudinal directions on the type mat material interspersed type mat using The square block pattern, the rectangular block pattern, the vertical joint, and the horizontal joint other than the module joint are scattered in an irregular arrangement and shaped.
[0010]
In the outer wall panel manufactured by this configuration, the rectangular block pattern is scattered in an arbitrary arrangement in the vertical direction or the horizontal direction, and the square block pattern is also arranged in an arbitrary arrangement on the entire surface of the outer wall panel so as to fill between the rectangular block patterns. In addition, between the rectangular block pattern and the square block pattern, the entire surface of the outer wall panel is the same as the module joint with an arbitrary length corresponding to a multiple of the length of one side of the square block pattern. A vertical joint and a horizontal joint having the thickness of the joint will be formed. Therefore, the module joint becomes inconspicuous due to the optical illusion.
[0011]
In the outer wall panel manufacturing method, a plurality of mold materials divided in the width direction by a width corresponding to the minimum module width and divided in a stepwise manner in the longitudinal direction are respectively combined in the width direction and the longitudinal direction. A mold mat material is used.
[0012]
With this configuration, it is possible to manufacture a plurality of types of outer wall panels having different arrangements of the rectangular block pattern and the square block pattern by changing the combination of the mold materials.
[0013]
Furthermore, in the manufacturing method of the outer wall panel, a smooth pattern shaped part, a slanted pattern shaped part having a slanted 45 degree, and a slanted pattern shaped part having a slanted 135 degree can be arbitrarily selected as a square block shaped part and a rectangular block shaped part. The mold mat material provided in the above is used.
[0014]
With this configuration, not only vertical and horizontal patterns but also diagonal elements are added to the surface of the outer wall panel, so that a deeper depth can be obtained.
[0015]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0016]
FIG. 1 shows an outline of a mold mat member 2 for manufacturing the outer wall panel 1 of the present invention, FIG. 2 shows a manufacturing process of the outer wall panel 1 using the same mat member 2, and FIG. The outer wall panel 1 provided with the pattern 10 is shown.
[0017]
That is, in the manufacturing method of the outer wall panel 1, the mold 20 is provided on the mold mat material 2, the molding material 1a is poured into the mold 20 and cured and cured, and then the mold is removed from the mold. It is a manufacturing method of the outer wall panel 1 which shapes the pattern 10 by the mat material 2, and includes a square block shaping portion 21, a rectangular block shaping portion 22, a vertical joint shaping portion 23, and a horizontal joint shaping portion 24. And the mold block member 2 having the module joint shaping part 25, and the square block pattern 11, the rectangular block pattern 12, the vertical joint 13 and the horizontal joint 14 except the module joint 15 are arranged in an irregular arrangement. It is scattered and shaped.
[0018]
The molding material 1a is not particularly limited as long as it is used in the production of a normal outer wall panel 1. For example, various molding materials including resin concrete, ceramics concrete, asphalt concrete and the like are used. .
[0019]
The mold mat member 2 is formed in a size of about 1000 mm in the width direction W and about 3000 mm in the longitudinal direction L.
[0020]
The mold frame 20 includes vertical frames 20a and 20a provided on both sides along the longitudinal direction L of the mold mat material 2, and a mold mat material 2 between the vertical frames 20a and 20a in a direction orthogonal to the vertical frame 20a. The upper frame 20b and the upper frame 20c are provided on the upper frame. The width of the mold frame 20 is fixed to about 1000 mm by the vertical frames 20a and 20a, but the upper frame 20c and the lower frame 20d are separated from the surface of the mold mat member 2 with respect to the length in the longitudinal direction L. It can be adjusted by setting it to a desired interval and fixing it to the molds 20a, 20a.
[0021]
The square block shaping portion 21 is formed on the surface of the mold mat member 2 so as to be recessed in a square shape of about 60 mm square. This square block shaping part 21 is formed on the surface of the outer wall panel 1 so as to form a square block pattern 11 protruding in a square shape.
[0022]
The rectangular block shaping part 22 is formed on the surface of the mold mat 2 so as to be recessed in a rectangular shape of about 60 mm × 120 mm corresponding to a size obtained by combining substantially two square block shaping parts 21. . The rectangular block shaping portion 22 is provided along the width direction W and the longitudinal direction L of the mold mat member 2. The rectangular block shaping portion 22 is configured to form a rectangular block pattern 12 protruding in a rectangular shape on the surface of the outer wall panel 1.
[0023]
The vertical joint forming part 23 and the horizontal joint forming part 24 are projected on the surface of the mold mat member 2 in a trapezoidal shape with an upper side having a width of about 8 mm, and the above-described square block forming part 21 and rectangular block forming part are provided. It is provided so as to partition the shape portion 22. The vertical joint forming part 23 and the horizontal joint forming part 24 are formed on the surface of the outer wall panel 1 to form a vertical joint 13 and a horizontal joint 14 that are formed as groove bottoms of about 8 mm.
[0024]
The module joint shaping part 25 is projected on the surface of the mold mat member 2 in a trapezoidal shape with an upper side having a width of about 8 mm, and parallel to the longitudinal direction L at intervals of 250 mm in the width direction of the mold mat member 2. It is provided in a straight line communicating with the entire longitudinal direction L. The module joint shaping portion 25 is configured to form a module joint 15 having a groove bottom of about 8 mm on the surface of the outer wall panel 1.
[0025]
In the mold mat material 2 configured in this manner, the square block shaping portions 21 and the rectangular block shaping portions 22 are scattered in an irregular arrangement on the surface of the mold mat material 2, and these square block shaping portions 21 and the rectangular block shaping part 22 have a length corresponding to an arbitrary multiple of the length of one side of the square block shaping part 21 and a vertical stitching part 23 and a horizontal stitching part 24. It is provided to be scattered.
[0026]
Therefore, the outer wall panel 1 molded using this mold mat material 2 is provided with a module joint 15 that is parallel to the longitudinal direction L at intervals of about 250 mm in the width direction W and that communicates with the longitudinal direction L of the outer wall panel 1. However, the vertical joints 13 and the horizontal joints 14 are irregularly distributed over the entire surface of the outer wall panel 1, and the square block patterns 11 and the rectangular block patterns 12 are also irregularly arranged. Will be scattered in the state.
[0027]
Therefore, the module joint 15 of the outer wall panel 1 can be made inconspicuous, and the pattern 10 on the surface of the outer wall panel 1 does not become partitioned by the module joint 15. Moreover, even if the outer wall panel 1 is constructed in a residential building, the joint between the adjacent outer wall panels 1 can be made inconspicuous, and the entire wall surface can be seen as an integrated outer wall. Further, the outer wall panel 1 is excellent in design with depth and thickness by preventing the surface pattern 10 from becoming monotonous by the square block pattern 11, the rectangular block pattern 12, the vertical joint 13 and the horizontal joint 14 scattered respectively. It can be.
[0028]
In the present embodiment, the mold mat material 2 is a single sheet. However, as shown in FIGS. 4 and 5, a plurality of types of mold materials 2a to 2h are respectively arranged in the width direction W and the longitudinal direction L. A plurality of sheets may be combined.
[0029]
In this case, when the respective mold materials 2a to 2h exceed the width of about 250 mm corresponding to the minimum module width of the outer wall panel 1, the rectangles formed in these mold materials 2a to 2h when combined in the width direction W. Since the block shaping portion 21 and the horizontal joint shaping portion 24 block the module joint shaping portion 25, the mold members 2a to 2h have a width of about 250 mm corresponding to the minimum module width of the outer wall panel 1. What was formed in is used. Moreover, when the mold material 2a-2h combined along the longitudinal direction L is in the combined state and the horizontal joint shaped portion 24 communicates over the entire width direction W of the mold mat material 2, the module Since the joint shape forming portion 25 is combined with each other to form a monotonous lattice-like joint, the mold members 2a to 2h adjacent to each other in the longitudinal direction L are combined in a stepped manner. .
[0030]
When the outer wall panel 1 is formed using the mold mat material 2 in which a plurality of types of mold materials 2a to 2h are combined as described above, the pattern of the mold mat material 2 can be formed by freely combining different types of mold materials 2a to 2h. Therefore, a plurality of types of outer wall panels 1 can be formed.
[0031]
Moreover, in this Embodiment, although the square block shaping part 21 and the rectangular block shaping part 22 of the type | mold mat | matte material 2 are the smooth surfaces which were only recessed by the rectangular shape, as shown in FIG. In addition, the square block shaping portion 21 and the rectangular block shaping portion 22 may be provided with oblique pattern shaping portions 26 and 27 for shaping a pattern on the concave smooth surface portion. Good.
[0032]
In this case, since the pattern 10 itself on the surface of the outer wall panel 1 formed by the mold mat member 2 is limited to two directions of the width direction W and the longitudinal direction L, FIGS. 6 (a) and 6 (b). As shown in FIG. 6, the slanted pattern shaping portion 26 that can shape a slanted pattern having a directionality of 45 degrees oblique to the width direction W and the longitudinal direction L, and FIG. And as shown to (d), it is most preferable to use what has the diagonal pattern shaping part 27 made | formed so that the diagonal pattern which has the directionality of 135 degree | times diagonally can be shaped. If these diagonal pattern shaping parts 26 and 27 are made so that the diagonal pattern which has the above directivity can be shaped, the specific pattern will be specifically limited. Rather, it may be a pattern with an oblique pattern with a concavo-convex pattern, or a pattern with directionality by diagonally laying a wooden edge pattern or quarry stone pattern, etc. There may be. Moreover, even if it does not shape a pattern having such an oblique direction, it may be formed to have a pattern that does not have a direction such as an ice cracking tone or a pear-like tone. Good.
[0033]
By molding the outer wall panel 1 using the mold mat material 2 having the oblique pattern shaping portions 26 and 27, a deeper depth and thickness can be created in the pattern 10 on the surface of the outer wall panel 1. It becomes.
[0034]
【The invention's effect】
As described above, according to the present invention, it is possible to manufacture an outer wall panel having a deep and thick design property without conspicuous module joints.
[Brief description of the drawings]
FIG. 1A is a plan view showing an outline of the overall configuration of a mold mat member used in a method for manufacturing an outer wall panel according to the present invention, and FIG. 1B is a partially enlarged view of a hatched portion in FIG. (C) is the II sectional view taken on the line in the same figure (b).
FIGS. 2A to 2C are process diagrams for explaining a manufacturing process of an outer wall panel manufacturing method according to the present invention.
3A is a plan view showing an outline of the overall configuration of an outer wall panel manufactured by the mold mat member shown in FIG. 1, FIG. 3B is a partially enlarged view of a hatched portion in FIG. ) Is a sectional view taken along line II-II in FIG.
FIG. 4 is a plan view showing another embodiment of a mold mat member.
FIGS. 5A to 5H are plan views showing various mold materials for forming the mold mat material shown in FIG. 4;
FIGS. 6A to 6D are plan views for explaining another embodiment of a square block shaping portion and a rectangular block shaping portion provided in a mold mat member.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 External wall panel 1a Molding material 10 Pattern 11 Square block pattern 12 Rectangular block pattern 13 Vertical joint 14 Horizontal joint 15 Module joint 2 Mold material 2a Mold material 2b Mold material 2c Mold material 2d Mold material 2e Mold material 2f Mold material 2g Mold material 2h Mold material 20 Form frame 21 Square Block shaping portion 22 Rectangular block shaping portion 23 Vertical joint shaping portion 24 Horizontal joint shaping portion 25 Module joint shaping portion 26 Oblique pattern shaping portion 27 Oblique pattern shaping portion W Width direction L Longitudinal direction

Claims (3)

This is a method for manufacturing an outer wall panel in which a mold frame is provided on a mold mat material, a molding material is poured into the mold frame, cured and cured, and then demolded to form a pattern with the mold mat material on the surface. And
A square block shaping part for shaping a square block pattern;
A rectangular block shaping portion for shaping a rectangular block pattern corresponding to a size obtained by combining approximately two square block patterns;
A joint shaping part for shaping the vertical joint and the horizontal joint separating the square block pattern and the rectangular block pattern;
A module joint shaping part for shaping a module joint that is provided at intervals corresponding to the minimum module width in the width direction and communicates linearly in parallel with the longitudinal direction ;
A joint joint shaping part that shapes the vertical joint and the horizontal joint and a module joint shaping part that shapes the module joint are formed to have the same joint thickness, and the rectangular block shaping part is formed into a mold mat. Using the mold mat material scattered in the width direction and the longitudinal direction of
A method for producing an outer wall panel, characterized in that a square block pattern other than a module joint, a rectangular block pattern, a vertical joint, and a horizontal joint are scattered and formed in an irregular arrangement. The mold mat material according to claim 1, wherein a plurality of mold materials divided in the width direction with a width corresponding to the minimum module width and stepwise in the longitudinal direction are combined in the width direction and the longitudinal direction, respectively. Manufacturing method of outer wall panel. A mold mat material in which a smooth pattern shaping portion, an oblique 45 ° oblique pattern shaping portion, and an oblique 135 ° oblique pattern shaping portion are arbitrarily provided in a square block shaping portion and a rectangular block shaping portion is used. The manufacturing method of the outer wall panel of 1 or 2.

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