JP4040571B2 - 希土類含有合金薄片の製造方法 - Google Patents
希土類含有合金薄片の製造方法 Download PDFInfo
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- JP4040571B2 JP4040571B2 JP2003392710A JP2003392710A JP4040571B2 JP 4040571 B2 JP4040571 B2 JP 4040571B2 JP 2003392710 A JP2003392710 A JP 2003392710A JP 2003392710 A JP2003392710 A JP 2003392710A JP 4040571 B2 JP4040571 B2 JP 4040571B2
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- 229910045601 alloy Inorganic materials 0.000 title claims description 185
- 239000000956 alloy Substances 0.000 title claims description 185
- 229910052761 rare earth metal Inorganic materials 0.000 title claims description 49
- 150000002910 rare earth metals Chemical class 0.000 title claims description 43
- 238000004519 manufacturing process Methods 0.000 title claims description 39
- 238000005266 casting Methods 0.000 claims description 94
- 238000000034 method Methods 0.000 claims description 70
- 229910052751 metal Inorganic materials 0.000 claims description 35
- 239000002184 metal Substances 0.000 claims description 35
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- 239000012298 atmosphere Substances 0.000 claims description 31
- 229910052796 boron Inorganic materials 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 229910052723 transition metal Inorganic materials 0.000 claims description 4
- 150000003624 transition metals Chemical group 0.000 claims description 4
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical group [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 3
- 239000012071 phase Substances 0.000 description 221
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- 210000004027 cell Anatomy 0.000 description 31
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- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 28
- 239000013078 crystal Substances 0.000 description 25
- 230000005291 magnetic effect Effects 0.000 description 23
- 239000002245 particle Substances 0.000 description 20
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- 238000010298 pulverizing process Methods 0.000 description 18
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- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 12
- 229910000859 α-Fe Inorganic materials 0.000 description 12
- 239000007789 gas Substances 0.000 description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 11
- 238000000465 moulding Methods 0.000 description 11
- 229910000521 B alloy Inorganic materials 0.000 description 10
- 238000011156 evaluation Methods 0.000 description 10
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- 230000008859 change Effects 0.000 description 9
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- 239000010949 copper Substances 0.000 description 7
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- 238000010894 electron beam technology Methods 0.000 description 6
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 230000005389 magnetism Effects 0.000 description 5
- 238000005498 polishing Methods 0.000 description 5
- 238000006356 dehydrogenation reaction Methods 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 239000012299 nitrogen atmosphere Substances 0.000 description 4
- 238000007712 rapid solidification Methods 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 229910001873 dinitrogen Inorganic materials 0.000 description 3
- 238000004090 dissolution Methods 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 150000002431 hydrogen Chemical class 0.000 description 3
- 239000000314 lubricant Substances 0.000 description 3
- 230000005415 magnetization Effects 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 229910001172 neodymium magnet Inorganic materials 0.000 description 3
- 230000006798 recombination Effects 0.000 description 3
- 238000005215 recombination Methods 0.000 description 3
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 3
- 229910000881 Cu alloy Inorganic materials 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000009694 cold isostatic pressing Methods 0.000 description 2
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- 239000000696 magnetic material Substances 0.000 description 2
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- 238000002595 magnetic resonance imaging Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
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- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910052692 Dysprosium Inorganic materials 0.000 description 1
- 229910000846 In alloy Inorganic materials 0.000 description 1
- 229910052779 Neodymium Inorganic materials 0.000 description 1
- 229910052777 Praseodymium Inorganic materials 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
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- 239000000654 additive Substances 0.000 description 1
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000012300 argon atmosphere Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
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- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- -1 ferroboron Chemical compound 0.000 description 1
- 230000005294 ferromagnetic effect Effects 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 229910052735 hafnium Inorganic materials 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 150000004678 hydrides Chemical class 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000000462 isostatic pressing Methods 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000006911 nucleation Effects 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000011802 pulverized particle Substances 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
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- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
- Powder Metallurgy (AREA)
- Hard Magnetic Materials (AREA)
- Continuous Casting (AREA)
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JP2003392710A JP4040571B2 (ja) | 2002-11-22 | 2003-11-21 | 希土類含有合金薄片の製造方法 |
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JP2002339189 | 2002-11-22 | ||
JP2003392710A JP4040571B2 (ja) | 2002-11-22 | 2003-11-21 | 希土類含有合金薄片の製造方法 |
Related Child Applications (1)
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JP2007257671A Division JP4689652B2 (ja) | 2002-11-22 | 2007-10-01 | R−t−b系磁石合金の金属組織評価方法 |
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JP2004181531A JP2004181531A (ja) | 2004-07-02 |
JP2004181531A5 JP2004181531A5 (enrdf_load_stackoverflow) | 2005-07-21 |
JP4040571B2 true JP4040571B2 (ja) | 2008-01-30 |
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Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006080115A (ja) * | 2004-09-07 | 2006-03-23 | Matsushita Electric Ind Co Ltd | 異方性希土類−鉄系ボンド磁石 |
JP4260087B2 (ja) * | 2004-09-27 | 2009-04-30 | 日立金属株式会社 | 希土類焼結磁石及びその製造方法 |
CN101888909A (zh) | 2007-12-13 | 2010-11-17 | 昭和电工株式会社 | R-t-b系合金和r-t-b系合金的制造方法、r-t-b系稀土类永久磁铁用微粉、r-t-b系稀土类永久磁铁 |
US9862030B2 (en) | 2010-07-02 | 2018-01-09 | Santoku Corporation | Method for producing alloy cast slab for rare earth sintered magnet |
JP6104162B2 (ja) * | 2011-08-03 | 2017-03-29 | 株式会社三徳 | 希土類焼結磁石用原料合金鋳片及びその製造方法 |
JP7645120B2 (ja) | 2021-03-30 | 2025-03-13 | Tdk株式会社 | R-t-b系永久磁石用合金およびr-t-b系永久磁石の製造方法 |
JP7645121B2 (ja) | 2021-03-30 | 2025-03-13 | Tdk株式会社 | R-t-b系永久磁石用合金およびr-t-b系永久磁石の製造方法 |
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