JP4038450B2 - Low-calorie rice, low-calorie rice, and methods for producing them - Google Patents

Low-calorie rice, low-calorie rice, and methods for producing them Download PDF

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JP4038450B2
JP4038450B2 JP2003095088A JP2003095088A JP4038450B2 JP 4038450 B2 JP4038450 B2 JP 4038450B2 JP 2003095088 A JP2003095088 A JP 2003095088A JP 2003095088 A JP2003095088 A JP 2003095088A JP 4038450 B2 JP4038450 B2 JP 4038450B2
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rice
calorie
low
sucrose
starch
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JP2004298079A (en
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学 松田
正佳 杉山
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株式会社バイオテックジャパン
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Description

【0001】
【産業上の利用分野】
本発明は、高水分でもお粥状態にならない低カロリーご飯並びに低カロリー米及びそれらの製造方法に関するものである。
【0002】
【従来の技術】
従前より種々の低カロリー食品が市場で要望されており、米飯についても同様で、例えば、米粒とほぼ等しい粒度に成型された粒状ゲルを米類に添加配合し、更に必要に応じて水を加えた配合物を加熱殺菌可能な容器に充填して加熱殺菌又はレトルト処理するレトルト米飯の製造方法(特許文献1)や、植物性蛋白質粉及び増粘多糖類粉と、穀類粉(デンプン粉)とを水を加えて混練して米粒状に成形した後乾燥して塩化カルシウム水溶液に浸漬し、その後乾燥させた低カロリー米(特許文献2)等が提案されている。
【0003】
【特許文献1】
特開平6−197713号公報。
【特許文献2】
特開平10−52241号公報。
【0004】
【発明が解決しようとする課題】
前記の低カロリーご飯や、低カロリー米は、米以外の添加物や増量剤を使用して低カロリー化を実現しているもので、米そのものでないので、当然その風味は実際のご飯とは異なる。
【0005】
そこで本発明は、米100%から低カロリーご飯を製出することを提案したものである。
【0006】
【課題を解決する手段】
本発明に係る低カロリーご飯の製造方法は、生米を、スクロース及びスクロースを基質として増粘多糖類生成能を備えた乳酸菌を含有する仕込み液に浸漬して発酵処理を行い、発酵によって生成された保水機能を向上させる増粘多糖類を、米に付着状態及び含浸状態で存在させて液切りを行い、その後通常のご飯より水分を多くして可食処理し、可食状態としたご飯を、密封状態で冷却し更に加熱する湿熱処理を行って澱粉の一部をレジスタントスターチとすることを特徴とするものである。
【0007】
また本発明に係る低カロリー米の製造方法は、生米を、スクロース及びスクロースを基質として増粘多糖類生成能を備えた乳酸菌を含有する仕込み液に浸漬して発酵処理を行い、発酵によって生成された保水機能を向上させる増粘多糖類を、米に付着状態及び含浸状態で存在する状態として液切りを行い、その後前記生米を水洗処理し、更に蒸米処理し、その後冷却並びにほぐし処理を行い、ほぐされた処理米を、密封状態で更に加熱する湿熱処理を行って澱粉の一部をレジスタントスターチとすることを特徴とするものである。
【0008】
即ちスクロースと乳酸菌が含まれた仕込み液に浸漬されると、仕込み液は米組織内に浸透すると共に、同時に発酵も進行してスクロースが乳酸菌によって増粘多糖類に変化するので、結果的に米組織内に、保水機能を有する増粘多糖類が存在することになり、また湿熱処理によって澱粉の一部がレジスタントスターチに変化することになり、後述の低カロリーご飯や低カロリー米を製出できるものである。
【0010】
従って前記ご飯や前記低カロリー米を炊いたご飯は、通常のご飯より高水分(単位重量当たりの総エネルギー量が低い)でも、お粥状態とはならずに普通のご飯と同様の食感で食することができる。
【0011】
【実施の形態】
<第一実施形態> 次に本発明の第一実施形態を処理手順に沿って説明する。
第一実施形態は、最終製品であるパックご飯まで一気に製造するものであり、その製造方法は、前処理工程、包装可食処理工程、レジスタントスターチ生成工程で構成される。
【0012】
前処理工程は、図2に例示したとおり、洗米処理、発酵処理、水洗処理を行う。洗米処理は、原料である生米を、米の約1.2倍量の70℃の水で3分間撹拌洗米し、その後水切り(1分間)を行う。
【0013】
洗米処理の後に発酵処理を行うもので、発酵処理は、水切り状態の原料米を、米と等量の水(30℃)に、スクロース(上白糖:米に対して2%)及び種菌(米に対して3%)を加えた液に投入し、密閉状態で30℃の雰囲気中で5時間の発酵を行う。
【0014】
尚前記の種菌は、増粘多糖類(デキストラン)生成能が高い菌を採用するもので、例えばロイコノストック メセンテロイデス サブスピーシーズ メセンテロイデス(Leuconostoc mesenteroides subsp. mesenteroides)等を使用する。この発酵処理によって米粒内に仕込み液が含浸し、生成される増粘多糖類が米粒内に存在することになる。
【0015】
前記の発酵処理を終了した生米は液切りをし、米と等量の冷水で水通しを行う(水洗処理)。
【0016】
前記の前処理工程を終了すると、図3に例示する包装可食処理工程を行う。この包装可食処理工程は、基本的に従前のご飯パック製造と同様な処理を施すもので、パック充填、可食処理、包装密封(シール)、殺菌処理を順次行うものである。
【0017】
パック充填は、通常の充填機を使用して、前記の前処理を施した生米を一食分相当(80g)毎に、フィルム容器に充填するものである。次にパック充填のまま蒸気蒸しによる可食処理を行う(30分間:100℃で10分間蒸し、1パックに100g加水し、更に20分間蒸すことで生米を完全に糊化させる)。これによってパック内の米はご飯となる。そして熱い状態のままパックをシールする。シール後に85℃30分間の蒸気殺菌を行い(殺菌処理)一旦放置する。
【0018】
レジスタントスターチ生成工程は、湿熱処理を行うもので、必要に応じて湿熱処理は数回繰り返しても良い。このレジスタントスターチの生成は、デンプンの湿熱処理によってデンプン粒にアニーリングを起こさせて、難消化性とするものである。具体的には、前記の飯パック(密封)を、一旦冷却(5℃、18時間)してデンプンの老化を図り、その後室温放置(5時間)して、品温を室温にし、次に加熱庫(室温66℃程度)に収納し、所定時間(5〜16時間)維持し、しかる後放冷することで実施する。
【0019】
高温室内に放置されると、パック内の水分(ご飯に含まれる水分)が、パック内で放出されると共に、雰囲気によって昇温されることになるので、高温室収納を継続することでパック内のご飯が湿熱処理されることになる。尚前記の湿熱処理終了後、冷蔵(5℃、16時間)し、更に室熱処理、冷蔵を数回繰り返しても良い。この湿熱処理を行った後、放冷と調湿(テンパリング)のために放置するもので、特に放置過程を設けずとも湿熱処理後の製品流通時間によってなされる。
【0020】
前記のパック内のご飯は、湿熱処理で澱粉の一部がレジスタントスターチに変化するが、袋内水分は変化せず、袋詰め時と同一の水分を保持したご飯となるものである。
【0021】
而かして前記のパックご飯は、外形的に通常のパックご飯と同様に殺菌包装され、同様に食に供されるもので、増粘多糖類が保水して高水分であっても通常のご飯と同様な食感を有し、更にご飯の澱粉の一部がレジスタントスターチに変化しているものである。従って同重量のご飯に対して総エネルギー量が少ない(約25%減)。
【0022】
<第二実施形態> 第二実施形態は、米粒状態の低カロリー米を製出する方法で、前記第一実施形態と同様な前処理工程を行い、前処理工程後に、蒸米処理(100℃:30分)を行い、粗ほぐし後室温放置して、更に冷却(5℃:一晩)し、室温放置後、ほぐしを行って米一粒一粒が離れた状態とし、次の湿熱処理を行う。
【0023】
湿熱処理は、前記の処理米を適宜な密封容器に充填して、前記第一実施形態と同様の湿熱処理を行い、密封容器から湿熱処理した処理米を取り出し、放冷(必要に応じて乾燥させる)すると、低カロリー米を得ることができる。
【0024】
前記の低カロリー米は、通常の米と同様に炊飯して食に供するものであるが、通常の米よりも水分を多めにして炊飯する。炊かれたご飯は、高水分のご飯であるが非粥状態であり、前述した低カロリーご飯と同様に、同重量のご飯に対して総エネルギー量が少ないものとなる。
【0025】
また前記の低カロリー米は、パックに収納し、前記第一実施形態と同様に包装可食処理工程、レジスタントスターチ生成工程を経てパック詰めご飯とすることもできる。
【0026】
尚本発明方法は前記の実施形態に限定されるものではなく、各使用材料(発酵種菌も含め)や数値は、本発明の目的を達成する範囲で適宜定められるものである。
【0027】
【発明の効果】
以上のように本発明は、生米を、発酵を促進させるスクロース及び増粘多糖類生成能の高い乳酸菌を含有する仕込み液に浸漬して発酵処理して、米粒内に発酵で生成された保水機能を向上させる増粘多糖類を含浸状態で保持し、且つ湿熱処理を行って澱粉の一部をレジスタントスターチとする低カロリーご飯や低カロリー米並びにそれらの製造方法で、基本的に主材料が米のみによる低カロリーご飯や低カロリー米の提供ができたものである。
【図面の簡単な説明】
【図1】本発明方法の第一実施形態の全体の処理工程のブロック説明図。
【図2】同前処理工程のブロック説明図。
【図3】同包装可食処理工程のブロック説明図。
【図4】同レジスタントスターチ生成工程のブロック説明図。
【図5】本発明方法の第二実施形態の全体の処理工程のブロック説明図。
[0001]
[Industrial application fields]
The present invention relates to low-calorie rice that does not turn into a bowl even with high moisture, low-calorie rice, and methods for producing them.
[0002]
[Prior art]
Various low-calorie foods have been demanded in the market for a long time, and the same is true for cooked rice. For example, a granular gel molded to approximately the same grain size as rice grains is added to rice, and water is added if necessary. A method for producing retort cooked rice that is filled with a heat-sterilized container and heat-sterilized or retort processed, vegetable protein powder and thickened polysaccharide powder, and cereal flour (starch flour) A low-calorie rice (Patent Document 2) and the like, which are kneaded with water and formed into rice granules, dried, dipped in an aqueous calcium chloride solution, and then dried have been proposed.
[0003]
[Patent Document 1]
JP-A-6-197713.
[Patent Document 2]
Japanese Patent Laid-Open No. 10-52241.
[0004]
[Problems to be solved by the invention]
The low-calorie rice and low-calorie rice are those that have been made low-calorie using additives and extenders other than rice, and since it is not rice itself, naturally its flavor is different from actual rice .
[0005]
Therefore, the present invention proposes producing low-calorie rice from 100% rice.
[0006]
[Means for solving the problems]
The method for producing low-calorie rice according to the present invention is produced by fermentation by immersing raw rice in a preparation solution containing lactic acid bacteria having a thickening polysaccharide-producing ability using sucrose and sucrose as a substrate. The thickened polysaccharide that improves the water retention function is allowed to exist in an attached and impregnated state on the rice and drained, and then edible with more water than normal rice, and the edible rice In addition, it is characterized in that a part of the starch is made resistant starch by performing a heat-moisture treatment that is cooled in a sealed state and further heated .
[0007]
Moreover, the method for producing low-calorie rice according to the present invention is produced by immersing raw rice in a preparation solution containing lactic acid bacteria having a thickening polysaccharide-producing ability using sucrose and sucrose as a substrate , and producing by fermentation. The thickening polysaccharide that improves the water retention function is drained as it is attached to and impregnated in the rice, then the raw rice is washed with water, further steamed with rice, and then cooled and loosened. It is characterized in that a part of the starch is made into a resistant starch by performing a wet heat treatment in which the treated and loosened rice is further heated in a sealed state .
[0008]
That is, when immersed in a preparation liquid containing sucrose and lactic acid bacteria , the preparation liquid penetrates into the rice tissue, and at the same time, the fermentation proceeds and the sucrose is converted into thickened polysaccharides by the lactic acid bacteria. A thickening polysaccharide with a water retention function will be present in the tissue, and part of the starch will be changed to resistant starch by wet heat treatment, producing low-calorie rice and low-calorie rice as described below. It can be done.
[0010]
Therefore, the rice cooked with the above-mentioned rice or the low-calorie rice has the same texture as ordinary rice without being in a bowl, even if it has higher water content (lower total energy per unit weight) than ordinary rice. You can eat.
[0011]
Embodiment
<First Embodiment> Next, a first embodiment of the present invention will be described along a processing procedure.
1st embodiment manufactures at a stretch to the packed rice which is a final product, The manufacturing method is comprised by the pre-processing process, the packaging edible processing process, and a resistant starch production | generation process.
[0012]
As illustrated in FIG. 2, the pretreatment process performs the rice washing treatment, the fermentation treatment, and the water washing treatment. In the washing process, raw rice, which is a raw material, is stirred and washed with about 1.2 times the amount of water at 70 ° C. for 3 minutes, and then drained (for 1 minute).
[0013]
Fermentation treatment is performed after the rice washing treatment. In the fermentation treatment, the raw material rice in a drained state is sucrose (upper white sugar: 2% of rice) and inoculum (rice). 3%) is added to the solution, and fermentation is performed for 5 hours in an atmosphere of 30 ° C. in a sealed state.
[0014]
In addition, the said inoculum employ | adopts a microbe with high thick polysaccharide (dextran) production | generation ability, for example, uses Leuconostoc mesenteroides subspecies mesenteroides (Leuconostoc mesenteroides subsp. Mesenteroides) etc. The fermented liquid is impregnated in the rice grain by this fermentation treatment , and the thickening polysaccharide produced is present in the rice grain.
[0015]
The raw rice that has been subjected to the fermentation treatment is drained and flushed with an equal amount of cold water to the rice (water washing treatment).
[0016]
When the pretreatment step is completed, the package edible treatment step illustrated in FIG. 3 is performed. This package edible treatment process is basically performed in the same manner as in conventional rice pack manufacturing, and sequentially performs pack filling, edible treatment, packaging sealing (sealing), and sterilization treatment.
[0017]
Pack filling is to fill a film container with raw rice subjected to the above-mentioned pretreatment for each serving (80 g) using a normal filling machine. Next, edible treatment by steam steaming is performed while filling the pack (30 minutes: steaming at 100 ° C. for 10 minutes, adding 100 g of water to one pack, and steaming for 20 minutes to completely gelatinize the raw rice). As a result, the rice in the pack becomes rice. Then, the pack is sealed in a hot state. After sealing, steam sterilization is performed at 85 ° C. for 30 minutes (sterilization treatment) and then left standing.
[0018]
The resistant starch generating step is a wet heat treatment, and the wet heat treatment may be repeated several times as necessary. The formation of the resistant starch is to make the starch granules annealed by wet heat treatment of the starch, thereby making it resistant to digestion. Specifically, the rice pack (sealed) is cooled once (5 ° C., 18 hours) to age the starch, then left at room temperature (5 hours) to bring the product temperature to room temperature, and then heated. It is carried out by storing in a cabinet (room temperature of about 66 ° C.), maintaining for a predetermined time (5 to 16 hours), and then allowing to cool.
[0019]
If left in a high temperature room, the moisture in the pack (water contained in the rice) is released in the pack and the temperature rises depending on the atmosphere. Of rice will be heat-moisture treated. In addition, after completion | finish of said wet heat processing, you may refrigerate (5 degreeC, 16 hours), and also may repeat chamber heat processing and refrigeration several times. After performing this wet heat treatment, it is left for cooling and humidity control (tempering), and it is made according to the product distribution time after the wet heat treatment without providing a stand-by process.
[0020]
In the rice in the pack, a part of the starch changes to resistant starch by wet heat treatment, but the moisture in the bag does not change, and the rice retains the same moisture as when packed in the bag.
[0021]
Thus, the above-mentioned packed rice is externally sterilized and packaged in the same way as normal packed rice, and is also used for food. Even if the thickening polysaccharide retains water and has high moisture, It has a texture similar to that of rice, and part of the starch of the rice is changed to resistant starch. Therefore, the total amount of energy is less (about 25% reduction) than rice with the same weight.
[0022]
<Second Embodiment> The second embodiment is a method for producing low-calorie rice in the grain state of rice. The same pretreatment process as that of the first embodiment is performed, and after the pretreatment process, steamed rice treatment (100 ° C .: 30 minutes), coarsely loosened, left at room temperature, further cooled (5 ° C .: overnight), left at room temperature, then loosened to separate each grain of rice, and then performed the following wet heat treatment .
[0023]
The wet heat treatment is performed by filling the treated rice in a suitable sealed container, performing the wet heat treatment similar to that of the first embodiment, taking out the treated rice subjected to the wet heat treatment from the sealed container, and allowing to cool (drying if necessary) ), Low-calorie rice can be obtained.
[0024]
The low-calorie rice is cooked in the same manner as normal rice and used for food, but cooked with more water than normal rice. The cooked rice is a high-moisture rice but is in a non-boiled state, and, like the low-calorie rice described above, has less total energy than rice of the same weight.
[0025]
Moreover, the said low-calorie rice can be accommodated in a pack, and can also be used as a packed rice through a edible packaging process and a resistant starch production process as in the first embodiment.
[0026]
The method of the present invention is not limited to the above-described embodiment, and each material used (including fermented inoculum) and numerical values are appropriately determined within the scope of achieving the object of the present invention.
[0027]
【The invention's effect】
Above, the present invention, the raw rice, sucrose and polysaccharide thickener immersed fermented processed to charge liquid containing a high product capacity lactobacilli, produced in fermentation rice grains water retention which promotes fermentation Low-calorie rice and low-calorie rice that retains a thickening polysaccharide that improves its function in an impregnated state and that is wet-heat treated to make a portion of the starch resistant starch, and a method for producing them. Can provide low-calorie rice and low-calorie rice using only rice.
[Brief description of the drawings]
FIG. 1 is an explanatory block diagram of the entire processing steps of a first embodiment of the method of the present invention.
FIG. 2 is a block explanatory diagram of the pretreatment process.
FIG. 3 is an explanatory block diagram of the packaging edible processing step.
FIG. 4 is a block explanatory diagram of the resistant starch generation step.
FIG. 5 is a block explanatory diagram of the entire processing steps of the second embodiment of the method of the present invention.

Claims (3)

生米を、スクロース及びスクロースを基質として増粘多糖類生成能を備えた乳酸菌を含有する仕込み液に浸漬して発酵処理を行い、発酵によって生成された保水機能を向上させる増粘多糖類を、米に付着状態及び含浸状態で存在させて液切りを行い、その後通常のご飯より水分を多くして可食処理し、可食状態としたご飯を、密封状態で冷却し更に加熱する湿熱処理を行って澱粉の一部をレジスタントスターチとすることを特徴とする低カロリーご飯の製造方法。 A thickening polysaccharide that improves the water retention function produced by fermentation by immersing raw rice in a preparation solution containing lactic acid bacteria having a thickening polysaccharide-producing ability using sucrose and sucrose as a substrate . A wet heat treatment is performed in which the rice is allowed to exist in an attached and impregnated state and then drained , then edible with more water than normal rice, and the edible rice is cooled and heated in a sealed state. A method for producing low-calorie rice, characterized in that a part of the starch is used as a resistant starch. 可食処理したご飯を所定パックに密封収納し、パック詰め状態で湿熱処理してなる請求項1記載の低カロリーご飯の製造方法。  The method for producing low-calorie rice according to claim 1, wherein the edible rice is hermetically stored in a predetermined pack and subjected to wet heat treatment in a packed state. 生米を、スクロース及びスクロースを基質として増粘多糖類生成能を備えた乳酸菌を含有する仕込み液に浸漬して発酵処理を行い、発酵によって生成された保水機能を向上させる増粘多糖類を、米に付着状態及び含浸状態で存在させて液切りを行い、その後蒸米処理し、更に冷却並びにほぐし処理を行い、ほぐされた処理米を、密封状態で更に加熱する湿熱処理を行って澱粉の一部をレジスタントスターチとすることを特徴とする低カロリー米の製造方法 A thickening polysaccharide that improves the water retention function produced by fermentation by immersing raw rice in a preparation solution containing lactic acid bacteria having a thickening polysaccharide-producing ability using sucrose and sucrose as a substrate . It is allowed to exist in an attached state and impregnated state in the rice , drained, then steamed rice, further cooled and loosened, and then subjected to a wet heat treatment in which the loosened treated rice is further heated in a sealed state. A method for producing low calorie rice, characterized in that the starch is resistant starch
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