JP4030777B2 - Connection clamp device - Google Patents

Connection clamp device Download PDF

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Publication number
JP4030777B2
JP4030777B2 JP2002067240A JP2002067240A JP4030777B2 JP 4030777 B2 JP4030777 B2 JP 4030777B2 JP 2002067240 A JP2002067240 A JP 2002067240A JP 2002067240 A JP2002067240 A JP 2002067240A JP 4030777 B2 JP4030777 B2 JP 4030777B2
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contact
wire
blade
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contact blade
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JP2003272794A (en
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正治 山鷲
泰治 湯浅
勝巳 三ツ谷
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Kansai Electric Power Co Inc
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Kansai Electric Power Co Inc
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Description

【0001】
【発明の属する技術分野】
本発明は、活線状態において架空配電線路等からバイパス線、接地線を引き出すときに使用される接続クランプ装置に係り、詳しくは電線被覆を貫通する接触刃を具備した接続クランプ装置に関する。
【0002】
【発明が解決しようとする課題】
架空配電線路等からバイパス線、接地線を引き出す場合、従来より電線の絶縁被覆を所定長さ剥ぎ取り、露出した導体を直接接続クランプを挟着する方法がとられていた。しかし、この剥ぎ取り作業は手間がかかり、これを省くために、近年、絶縁被覆を貫通する接触刃を具備した接続クランプが使用されるようになっている。
【0003】
この種の接続クランプにあっては、万一の過電流(10kA〜12.5kA)の通電時において配電線の溶断や接続クランプの破損等の支障をきたさないことが要請される。これは、大電流が流れる場合、導電性が低い、接触面積が少ない、接触圧力が小さい等の理由から、接触抵抗が大きくなると、大きなジュール熱が発生するために、配電線を溶断したり、接続クランプが破損したりする問題が生じるからである。
【0004】
また、電線被覆を貫通した接触刃が素線を傷つけないようにすることが要請される。例えば、大容量の電流を流す電線として、より線が使用されるが、この場合、接触刃がより線の軸線方向に沿って平行な状態で接触すると、接触刃の長さ方向中央部分が隣接する素線間の境目上に位置する一方、接触刃の長さ方向両端が隣接する2本の素線上に位置することがある。このようなとき、接触刃からより線に作用する締付力(クランプ力)は、接触刃の長さ方向全体にわたって均一に作用するわけではなく、締付力のために隣接する素線がよじれて接触刃の中央部分は素線間の境目に割り込んででしまい、該中央部分では小さくなる反面、両端部では大きいくなり、この結果、該両端部で素線を傷つけるおそれがある。
【0005】
電線被覆を貫通した接触刃が素線を傷つけないようにする工夫としては、例えば、接触刃をより線の素線のより方向に平行に沿うように配置することが知られている(実公昭58―33645号公報参照)。
【0006】
この場合、接触刃の刃先をより線の外周形状に合わせて円弧状に形成する必要があり、より線の直径に合わせて接触刃を交換しなければならず、また接触刃が素線間の境目に割り込んでしまう場合には、接触刃とより線との接触圧力が小さく、これが原因となって接触抵抗が大きくなる等の不都合がある。
【0007】
また、接触刃をより線の素線のより方向に対して30°以上の角度で交差するように配置することが知られている(実公昭58―29566号公報参照)。
この場合、接触刃が素線間の境目に割り込んでしまうおそれはないが、接触刃の刃先とより線との接触はほば1点に限られてしまうことから、刃先の形状を、接触刃が接触する箇所でより線を切断したときの切断面形状に合致するように円弧状に形成して、刃先をより線に接触させる必要があり、このため、より線の直径に合わせて接触刃を交換しなければならない不都合がある。
【0008】
本発明は、より線に与える傷を最小限に抑え、接触刃とより線との間で十分な接触圧が確保でき、またより線の直径に合わせて接触刃を交換しなくても済む、接続クランプ装置を提供するこを目的とする。
【0009】
【課題を解決するための手段】
上記目的を達成する本発明は、より線の絶縁被覆を貫通する接触刃を設けた接続クランプ装置において、接触刃を、より線の軸線に対し、当該より線を構成する素線のなす、より角度とは反対方向へ1°乃至6°(3.8乃至5.7°)の角度で傾斜するように配置してなることを特徴とする
【0010】
【発明の実施の形態】
図1は本発明の接続クランプ装置の一実施例を示す側面図、図2は同正面図、図3は接触刃の拡大斜視図、図4は接触刃の平面図、図5はより線と接触刃との関係を説明する平面図、図6は図5のVI―VI線に沿う説明断面図、図7はより線と接触刃との関係を説明する別の平面図、図8は図7のVIII―VIII線に沿う説明断面図である。
【0011】
図1乃至図4に示す本実施例は、電線径の太いより線と細いより線の2種類のより線に対応するタイプの接続クランプ装置で、略C字状に構成されたクランプ本体1の下方に、より線の絶縁被覆Sを貫通する接触刃2を装備した可動接触台3が配置され、またクランプ本体1の上部に、電線保持部4が配置され、該電線保持部4に、接触刃2と対向するようにして接触刃16が配置される。
【0012】
接触刃2,16は、それぞれ断面正三角形の三角柱形状をしており、各々の3つの頂部2a,2b,2c,16a,16b,16cの全てが電線の絶縁被覆Sを貫通する切刃となっている。接触刃2は、その3つの頂部2a,2b,2cうちのいずれかの頂部2a,2b,2cが切刃となるが、この切刃はいずれも図5,図6に示すように、刃先部分である頂部がより線Aを構成する素線A間に食い込まないよう、より線Aの軸線と1°乃至6°の角度、好ましくは1.9°ないし5.7°で交差するように可動接触台3に配置される。すなわち、接触刃2は、その切刃がより線Aの軸線と平行ではなく、より線Aの軸線にほば沿った状態であるが、若干交差するようにして可動接触台3に配置される(図5の点線参照)。より線Aの素線aのより角度(より線Aの軸線方向に対する素線aのより角度)は、接触刃とは反対方向に約10°である。接触刃16についても同様に刃先部分である頂部がより線Aを構成する素線a間に食い込まないよう、より線Aの軸線と1°乃至6°の角度で交差するように電線保持部4に配置される(図5の実線参照)。
【0013】
より線Aを構成する素線a間に刃先部分(頂部)が食い込まないように、切刃をより線Aの軸線と1°乃至6°の角度で交差するように配置したのは、次の理由による。
【0014】
切刃を、より線Aを構成する素線aのより方向と大きく交差させる場合、切刃とより線との接触面積が非常にすくなく、接触面積を大きくしようとすると、切刃をより線Aの横断面形状(切刃が交差する箇所でより線を切断した場合の横断面形状)に合致するように円弧状に形成する必要があり、この結果、より線Aの外径に合わせて切刃を交換しなければならない必要性が生じるからである。
【0015】
切刃を、よりAの軸線と平行ではないが、より線Aの軸線と1°乃至6°の僅かな角度で交差するようにした場合には、切刃を直線状に形成しても、切刃の長さ方向のほぼ全域にわたってより線に接触して、より線Aの横断面形状(切刃が交差する箇所でより線を切断した場合の横断面形状)に合致するように円弧状に形成する必要はなく、より線Aの外径に合わせて切刃を交換しなくても済む。
【0016】
1°よりも小さい角度で交差する場合には、接触刃を、より線に押圧すると、素線がねじれて切刃をより線の軸線方向と平行に配置した場合と同じように切刃の一部が素線aに食い込んでしまうおそれがある。また、6°よりも大きい角度で交差する場合、切刃を直線状に形成すると、切刃の一部しかより線と接触しなくなり、切刃をより線と確実に接触させるには、切刃をより線Aの横断面形状に合致するように円弧状に形成する必要が生じる。
【0017】
以下の表1は接触刃2,16とより線Aの軸線との間の交差角度と素線aの傷の程度との関係を示したものである。
より線としてOCI80mm2、素線径2.3φを使用した。より線を構成する素線のより角度は10°であった。接触刃は刃長が30mmのものを使用した。締付トルクを1770N・cm(180kgf・cm)として、10本のより線について、寸法d(図4参照)が、0.5mm(1.9°),1.0mm(3.8°),1.5mm(5.7°)のそれぞれについて傷の程度を調べた。
ここで、
△:素線の直径の2/3の深さの傷
○:素線の直径の1/3の深さの傷
◎:0.3mm以下の傷である。
【0018】
【表1】

Figure 0004030777
上記表1からより線Aの軸線と1.9°の角度で交差するように接触刃2,16を配置することにより、素線aを深く傷付けるおそれがないことが判明した。
【0019】
また、接触刃2,16のそれぞれの3つの頂部2a,2b,2c,16a,16b,16cを60°に形成したのは、次の理由による。
すなわち、より線の絶縁被覆への食い込み性のみを考えるならば、45°、30°等の小さい角度に設定することが好ましい。しかし、角度が小さくなれば、耐久性が劣る。絶縁被覆ヘの食い込み性と耐久性の両方を満足させるためには本実施例のように60°にすることが好ましく、このようにすることにより、上述の如く3つの頂部2a、2b、2c,16a,16b,16c全てを刃として使用することができる。また、接触刃2,16は、材質が導電性の優れた銅合金、好ましくはべリリウム銅であり、例えば、JISH3270に規定する種類C1720を焼き入れ、焼き戻しの時効硬化処理を行って製造される。接触刃2,16は、全長が例えば30mmで、その長手方向がより線の軸線と1°乃至6°で交差するように可動接触台3に着脱自在に取り付けられる。接触刃2の3つの面にはそれぞれネジ孔2d(図3参照)が設けられ、可動接触台3に該ネジ孔2dに螺合するネジ(図示せず)を取り付けることにより、接触刃2が可動接触台3に対して着脱自在に取り付けられる。頂部2a,2b,2cのいずれかが摩耗したり、欠けたり等した場合には、一旦接触刃2を可動接触台3から外し、別の頂部2a,2b,2cを凹溝5a,5bと対向させ、接触刃2を再度可動接触台3に固定する。接触刃16についても同様に、その3つの面にそれぞれネジ孔(図示せず)が設けられ、電線保持部4に該ネジ孔に螺合するネジ(図示せず)を取り付けることにより、接触刃16が電線保持部4に対して着脱自在に取り付けられる。頂部16a,16b,16cのいずれかが摩耗したり、欠けたり等した場合には、一旦接触刃16を電線保持部4から外し、別の頂部16a,16b,16cを接触刃2と対向させ、接触刃16を再度電線保持部4に固定する。
【0020】
電線保持部4は、クランプ本体1と一体の電線保持本体4aと、クランプ本体1の上部にピン6を介して回動可能に取付けられた電線保持板7とからなる。電線保持本体4aには大径より線の直径と略等しい径の半円部分を有する略逆U字状の凹溝5aが設られ、電線保持板7には細径電線の直径と略等しい径の半円部分を有する略逆U字状の凹溝5bが設けられる。これら凹溝5a,5bは、それぞれその内周面が大径のより線、細径のより線の外周面と密着、すなわち圧着状態で面接触してこれらより線を動かないようにしっかり保持する。
【0021】
電線保持板7の位置決めは、クランプ本体1の上部にピン6の近くに突設した位置決めピン8と電線保持板7に設けた2つの係止孔9a,9bとの係止によって行う。2つの係止孔9a,9bは、それぞれその一端で開口する。電線保持板7を、係止孔9aが位置決めピン8に係止する図1に示す位置に配置した場合、凹溝5bが細径のより線の外周面と密着する状態にすることができる。電線保持板7を、係止孔9aが位置決めピン8に係止する図1に示す位置からピン6を支点として図1の時計方向に回転させると、位置決めピン8と係止孔9aとの係止が外れる。電線保持板7を更に図1の時計方向に回転させると、係止孔9bが位置決めピン8に係止し、図示しないが電線保持板7が電線保持部4から外れて凹溝5aを露呈させ、凹溝5aが大径のより線の外周面と密着する状態となる。
【0022】
クランプ本体1には、その上部一端から斜め下方に延長した端子取付部11が一体に設けられ、該端子取付部11にリード線(図示せず)が接続され、バイパス線や接地線が引き出される。
【0023】
可動接触台3には、その底部にクランプ本体1の下端基部12に螺合したネジ軸13の頭部が回転可能に接続される。また、可動接触台3の一端部には、クランプ本体1の垂直にのびた中間部分に上下方向にスライド可能に係合する係合部14が一体に設けられる。ネジ軸13の回転により可動接触台3が回転することなくクランプ本体1の上下方向に移動し、接触刃2を凹溝5a,5b側に接近あるいは凹溝5a,5b側から離すことが出来る。
【0024】
ネジ軸13の下端には、ノブ15が固定され、このノブ15をトルクリミッターを装備した治具(図示せず)を介して絶縁操作棒(図示せず)に連結する。
次に本実施例の接続クランプ装置をより線Aに取り付ける場合を説明する。
【0025】
大径のより線の場合、係止孔9bを位置決めピン8に係止させて電線保持板7を凹溝 5A上から逃がしておき、また細径より線の場合、図1に示すように係止孔9aを位置決めピン8に係止させて電線保持板7を凹溝5a上に重ね合わさるように回転移動させる。次いで、絶縁操作棒の先端に取り付けた治具にノブ15をセットし、接続クランプ装置をより線Aの所に持ち上げ、凹溝5aまたは5bに該より線Aが恢合するように引っ掛ける。この後、ノブ15(ネジ軸13)を回転操作して可動接触台3を上昇させ、接触刃2をより線Aの絶縁被覆に貫通させて導体と接触させる。これにより、端子取付部11に接続したリード線に電流が流れ、バイパス線、接地線を取ることが出来る。
【0026】
このとき、治具のトルクリミッターによりノブ15、ネジ軸13に1470N・cm(150kgf・cm)〜1960N・cm(200kgf・cm)の締付トルクが作用した状態でより線Aが凹溝5aあるいは5bと接触刃2,16との間に扶持される。また、接触刃2,16の切刃の長手方向の略全域がより線A(素線a)と接触して、接触刃2,16の切刃の長手方向の一部分がより線A(素線a)に圧着して傷つけるおそれはない。
【0027】
本実施例の場合、凹溝5a、5bをそれぞれ大小のより線Aの径に対応させてより線径に略等しくなるように形成してあるため、より線Aに大電流(10kA〜12.5kA)が急激に流れたとしても、凹溝5a、5b内でより線Aは殆ど動かず、より線Aが溶断したり、接続クランプが破損したりするおそれはない。また、より線Aを構成する素線Aを傷付けることなく接触刃2,16を確実に接触させることができ、より線Aの導体との接触面積が増加する上に、より線Aの絶縁被覆と電線保持部4との間の接触圧力が余り大きくならないので、すなわち電線保持部4から絶縁被覆に大きな圧力が作用しないので、長期間の使用においても絶縁被覆がクリープ現象によって"へたる"ことがなく、接触面積、接触圧力が低下せず、接触抵抗が大きくならず、安定する。
【0028】
なお、上記実施例では接触刃2,16を設けた場合を示したが、図7,図8に示すように、接触刃2のみでもよく、また電線保持板7に凹溝5bを1つ設けた場合を示したが、電線径に合わせて複数の凹溝を設けるようにしてもよい。また、電線保持板7を設けないタイプの接続クランプ装置にも本発明を適用することが可能である。
【0029】
【発明の効果】
以上説明したように、本発明の接続クランプ装置は、接触刃を、より線を構成する素線間に刃先部分が食い込まないように、より線の軸線と1°乃至6°の僅かな角度で交差するように配置してなるので、より線の素線を傷つけることなく、接触刃とより線との間で十分な接触圧が確保でき、またより線の直径に合わせて接触刃を交換しなくても済む等の効果を奏することができる。
【0030】
また、クランプ本体上部のより線保持部を、より線径毎に略電線径に等しい大きさの溝とした場合、溝と電線とは面接触し、大電流が流れても接触刃とより線の導体との間の接触面積を確保し、導線への把持力、締付トルクを管理することで一定した接触圧が得られ、しいては接触抵抗が小さく、ジュール熱の発生を低く押さえられ、また大電流が流れる際の衝撃力のための振動が加わっても接触面積、接触圧力に変化を与えない。
【図面の簡単な説明】
【図1】本発明の接続クランプ装置の一実施例を示す側面図である。
【図2】同正面図である。
【図3】接触刃の拡大斜視図である。
【図4】接触刃の平面図である。
【図5】より線と接触刃との関係を説明する平面図である。
【図6】図5のVI―VI線に沿う説明断面図である。
【図7】より線と接触刃との関係を説明する別の平面図である。
【図8】図7のVIII―VIII線に沿う説明断面図である。
【符号の説明】
1クランプ本体
2,16 接触刃
2a,2b,2c、16a,16b,16c 頂部
3 可動接触台
4 電線保持部
4a 線保持本体
5a,5b 凹溝
6 ピン
7 電線保持板
8 位置決めピン
9 係止孔
11 端子取付部[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a connection clamp device that is used when a bypass line and a ground line are drawn out from an aerial distribution line in a live line state, and more particularly to a connection clamp device that includes a contact blade that penetrates a wire coating.
[0002]
[Problems to be solved by the invention]
When pulling out a bypass line and a ground line from an aerial distribution line or the like, conventionally, a method has been employed in which the insulation coating of the electric wire is stripped to a predetermined length and the exposed conductor is directly clamped with a connection clamp. However, this stripping operation is time-consuming, and in order to save this, in recent years, a connection clamp having a contact blade penetrating the insulating coating has been used.
[0003]
This type of connection clamp is required not to cause troubles such as fusing of the distribution line and breakage of the connection clamp during energization of an overcurrent (10 kA to 12.5 kA). This is because when large current flows, due to reasons such as low conductivity, small contact area, low contact pressure, etc., when contact resistance increases, large Joule heat is generated, so the distribution line is blown, This is because the connection clamp may be damaged.
[0004]
Moreover, it is requested | required that the contact blade which penetrated the electric wire covering may not damage a strand. For example, a stranded wire is used as an electric wire through which a large amount of current flows. In this case, when the contact blade contacts in a parallel state along the axial direction of the stranded wire, the central portion in the length direction of the contact blade is adjacent. On the other hand, both ends of the contact blade in the length direction may be located on two adjacent strands while being located on the boundary between the strands. In such a case, the clamping force (clamping force) acting on the stranded wire from the contact blade does not act uniformly over the entire length of the contact blade, and the adjacent strands are kinked due to the clamping force. Thus, the central portion of the contact blade breaks into the boundary between the strands and becomes smaller at the central portion, but becomes larger at both ends, and as a result, the strands may be damaged at both ends.
[0005]
As a device for preventing the contact blade penetrating the wire coating from damaging the strands, for example, it is known to arrange the contact blades so as to be parallel to the direction of the strands of the strands. 58-33645).
[0006]
In this case, the edge of the contact blade must be formed in an arc shape in accordance with the outer peripheral shape of the strand, the contact blade must be replaced according to the diameter of the strand, and the contact blade is between the strands. When the boundary is interrupted, there is a disadvantage that the contact pressure between the contact blade and the stranded wire is small, which causes the contact resistance to increase.
[0007]
It is also known that the contact blades are arranged so as to intersect at an angle of 30 ° or more with respect to the direction of the strands of the strands (see Japanese Utility Model Publication No. 58-29566).
In this case, there is no possibility that the contact blade will break into the boundary between the strands, but the contact between the blade edge of the contact blade and the strand is limited to almost one point. It is necessary to form in an arc shape so as to match the shape of the cut surface when the strand is cut at the place where the wire contacts, and the blade edge needs to be in contact with the strand. For this reason, the contact blade according to the diameter of the strand Have the disadvantage of having to be replaced.
[0008]
The present invention minimizes scratches on the stranded wire, can ensure a sufficient contact pressure between the contact blade and the stranded wire, and does not need to replace the contact blade in accordance with the diameter of the stranded wire. It is an object to provide a connection clamping device.
[0009]
[Means for Solving the Problems]
The present invention that achieves the above object is a connection clamp device provided with a contact blade that penetrates the insulation coating of a stranded wire, wherein the contact blade is made of a strand that constitutes the stranded wire with respect to the strand axis. It is arranged so as to be inclined at an angle of 1 ° to 6 ° (3.8 to 5.7 °) in a direction opposite to the angle.
DETAILED DESCRIPTION OF THE INVENTION
1 is a side view showing an embodiment of the connection clamping device of the present invention, FIG. 2 is a front view thereof, FIG. 3 is an enlarged perspective view of a contact blade, FIG. 4 is a plan view of the contact blade, and FIG. FIG. 6 is a sectional view taken along line VI-VI in FIG. 5, FIG. 7 is another plan view for explaining the relationship between the stranded wire and the contact blade, and FIG. 7 is an explanatory sectional view taken along line VIII-VIII in FIG.
[0011]
The present embodiment shown in FIGS. 1 to 4 is a connection clamp device of a type corresponding to two types of stranded wires, a thick stranded wire and a thin stranded wire, of the clamp body 1 configured in a substantially C shape. A movable contact base 3 equipped with a contact blade 2 penetrating the stranded insulation coating S is arranged below, and an electric wire holding part 4 is arranged above the clamp body 1, and contacts the electric wire holding part 4. The contact blade 16 is disposed so as to face the blade 2.
[0012]
Each of the contact blades 2 and 16 has a triangular prism shape having a regular triangular cross section, and all of the three top portions 2a, 2b, 2c, 16a, 16b, and 16c are cutting blades that penetrate the insulating coating S of the electric wire. ing. The contact blade 2 has a top edge 2a, 2b, 2c of any of the three top portions 2a, 2b, 2c as a cutting edge. As shown in FIGS. Is movable so as to intersect the axis of the stranded wire A at an angle of 1 ° to 6 °, preferably 1.9 ° to 5.7 °, so that the top of the wire A does not bite between the strands A constituting the stranded wire A Arranged on the contact table 3. That is, the contact blade 2 is arranged on the movable contact base 3 so that the cutting blade is not parallel to the axis of the twisted line A but is almost along the axis of the twisted line A, but slightly intersects. (See dotted line in FIG. 5). The twist angle of the strand wire a of the strand A (the twist angle of the strand wire a with respect to the axial direction of the strand A) is about 10 ° in the direction opposite to the contact blade. Similarly, for the contact blade 16, the wire holding portion 4 is so formed that it intersects the axis of the strand A at an angle of 1 ° to 6 ° so that the top portion which is the blade tip portion does not bite between the strands a constituting the strand A. (See the solid line in FIG. 5).
[0013]
The cutting edge is arranged so as to intersect the axis of the stranded wire A at an angle of 1 ° to 6 ° so that the cutting edge portion (top) does not bite between the strands a constituting the stranded wire A. Depending on the reason.
[0014]
When the cutting blade is largely intersected with the direction of the strand a constituting the strand A, the contact area between the cutting blade and the strand is not very small. It is necessary to form in an arc shape so as to match the cross-sectional shape (cross-sectional shape when the strand is cut at the point where the cutting blades intersect). This is because the need to replace the blade arises.
[0015]
If the cutting edge is not parallel to the axis of the A, but intersects the axis of the twisted line A at a slight angle of 1 ° to 6 °, even if the cutting edge is formed in a straight line, An arc shape so as to match the cross-sectional shape of the stranded wire A (cross-sectional shape when the stranded wire is cut at the point where the cutting blades intersect), in contact with the stranded wire over almost the entire length of the cutting blade It is not necessary to replace the cutting blade with the outer diameter of the stranded wire A.
[0016]
When intersecting at an angle smaller than 1 °, when the contact blade is pressed against the stranded wire, the strand is twisted and the cutting blade is arranged in the same way as when the cutting blade is arranged parallel to the axial direction of the stranded wire. There is a risk that the portion will bite into the wire a. In addition, when intersecting at an angle larger than 6 °, when the cutting blade is formed in a straight line, only a part of the cutting blade comes into contact with the stranded wire. Needs to be formed in an arc shape so as to match the cross-sectional shape of the stranded wire A.
[0017]
Table 1 below shows the relationship between the angle of intersection between the contact blades 2 and 16 and the axis of the twisted line A and the degree of scratches on the element wire a.
OCI 80 mm 2 and strand diameter 2.3φ were used as the stranded wires. The angle of the strands constituting the strands was 10 °. A contact blade having a blade length of 30 mm was used. With a tightening torque of 1770 N · cm (180 kgf · cm), the dimension d (see FIG. 4) of 10 strands is 0.5 mm (1.9 °), 1.0 mm (3.8 °), The degree of scratches was examined for each of 1.5 mm (5.7 °).
here,
Δ: Scratches with a depth of 2/3 of the diameter of the wire ○: Scratches with a depth of 1/3 of the diameter of the wire ◎: Scratches with a diameter of 0.3 mm or less.
[0018]
[Table 1]
Figure 0004030777
From Table 1 above, it was found that there is no possibility of deeply damaging the element wire a by arranging the contact blades 2 and 16 so as to intersect with the axis of the line A at an angle of 1.9 °.
[0019]
Moreover, the reason why the three top portions 2a, 2b, 2c, 16a, 16b, and 16c of the contact blades 2 and 16 are formed at 60 ° is as follows.
That is, if only the penetration property of the stranded wire into the insulation coating is considered, it is preferable to set the angle to a small angle such as 45 ° or 30 °. However, if the angle is small, the durability is poor. In order to satisfy both the penetration and durability into the insulation coating, it is preferable to set the angle to 60 ° as in this embodiment, and by doing so, as described above, the three top portions 2a, 2b, 2c, All of 16a, 16b, and 16c can be used as blades. The contact blades 2 and 16 are made of a copper alloy having excellent conductivity, preferably beryllium copper. For example, the contact blades 2 and 16 are manufactured by quenching type C1720 specified in JISH3270 and performing age hardening treatment of tempering. The The contact blades 2 and 16 have a total length of, for example, 30 mm, and are detachably attached to the movable contact base 3 so that the longitudinal direction thereof intersects the stranded axis at 1 ° to 6 °. Screw holes 2d (see FIG. 3) are respectively provided on the three surfaces of the contact blade 2. By attaching a screw (not shown) to be screwed into the screw hole 2d to the movable contact base 3, the contact blade 2 can be attached. The movable contact base 3 is detachably attached. When any of the tops 2a, 2b, 2c is worn or chipped, the contact blade 2 is once removed from the movable contact base 3, and the other tops 2a, 2b, 2c are opposed to the grooves 5a, 5b. Then, the contact blade 2 is fixed to the movable contact base 3 again. Similarly, the contact blade 16 is also provided with screw holes (not shown) on the three surfaces thereof, and a screw (not shown) that is screwed into the screw hole is attached to the electric wire holding portion 4. 16 is detachably attached to the electric wire holding part 4. When any of the top portions 16a, 16b, 16c is worn or chipped, the contact blade 16 is once removed from the wire holding portion 4, and the other top portions 16a, 16b, 16c are opposed to the contact blade 2, The contact blade 16 is fixed to the electric wire holding part 4 again.
[0020]
The electric wire holding portion 4 includes an electric wire holding main body 4 a integrated with the clamp main body 1 and an electric wire holding plate 7 that is rotatably attached to the upper portion of the clamp main body 1 via a pin 6. The electric wire holding body 4a is provided with a substantially inverted U-shaped groove 5a having a semicircular portion having a diameter substantially equal to the diameter of the wire, and the electric wire holding plate 7 has a diameter substantially equal to the diameter of the thin electric wire. A substantially inverted U-shaped groove 5b having a semicircular portion is provided. The concave grooves 5a and 5b are firmly held so that the inner peripheral surfaces thereof are in close contact with the outer peripheral surfaces of the large-diameter strands and the thin-diameter strands, that is, in contact with each other in a crimped state so that the strands do not move. .
[0021]
The electric wire holding plate 7 is positioned by locking the positioning pin 8 projecting near the pin 6 on the upper part of the clamp body 1 and the two locking holes 9a and 9b provided in the electric wire holding plate 7. Each of the two locking holes 9a and 9b opens at one end thereof. When the electric wire holding plate 7 is arranged at the position shown in FIG. 1 where the locking hole 9a is locked to the positioning pin 8, the concave groove 5b can be brought into close contact with the outer peripheral surface of the thin stranded wire. When the wire holding plate 7 is rotated in the clockwise direction of FIG. 1 from the position shown in FIG. 1 where the locking hole 9a is locked to the positioning pin 8, the engagement between the positioning pin 8 and the locking hole 9a. Stop. When the wire holding plate 7 is further rotated in the clockwise direction in FIG. 1, the locking hole 9b is locked to the positioning pin 8, and although not shown, the wire holding plate 7 is detached from the wire holding portion 4 to expose the concave groove 5a. The concave groove 5a is brought into close contact with the outer peripheral surface of the large-diameter strand.
[0022]
The clamp body 1 is integrally provided with a terminal mounting portion 11 extending obliquely downward from one upper end thereof, and a lead wire (not shown) is connected to the terminal mounting portion 11 so that a bypass wire or a ground wire is drawn out. .
[0023]
A head of a screw shaft 13 that is screwed to the lower end base 12 of the clamp body 1 is rotatably connected to the movable contact base 3. Further, an engaging portion 14 is integrally provided at one end portion of the movable contact base 3 so as to be slidably engaged with the vertically extending intermediate portion of the clamp body 1 in the vertical direction. By rotating the screw shaft 13, the movable contact base 3 moves in the vertical direction of the clamp body 1 without rotating, and the contact blade 2 can be moved closer to or away from the grooves 5a and 5b.
[0024]
A knob 15 is fixed to the lower end of the screw shaft 13, and the knob 15 is connected to an insulating operation rod (not shown) via a jig (not shown) equipped with a torque limiter.
Next, the case where the connection clamp apparatus of a present Example is attached to the strand A is demonstrated.
[0025]
In the case of a large diameter stranded wire, the locking hole 9b is locked to the positioning pin 8 and the electric wire holding plate 7 is allowed to escape from the concave groove 5A. In the case of a small diameter stranded wire, as shown in FIG. The stop hole 9a is engaged with the positioning pin 8, and the electric wire holding plate 7 is rotated and moved so as to overlap the concave groove 5a. Next, the knob 15 is set on a jig attached to the tip of the insulating operation rod, the connection clamp device is lifted to the position of the stranded wire A, and is hooked so that the stranded wire A is engaged with the concave groove 5a or 5b. Thereafter, the knob 15 (screw shaft 13) is rotated to raise the movable contact base 3, and the contact blade 2 is passed through the insulation coating of the stranded wire A to contact the conductor. Thereby, an electric current flows into the lead wire connected to the terminal attachment part 11, and a bypass wire and a ground wire can be taken.
[0026]
At this time, the twisted torque of 1470 N · cm (150 kgf · cm) to 1960 N · cm (200 kgf · cm) is applied to the knob 15 and the screw shaft 13 by the torque limiter of the jig. It is held between 5b and the contact blades 2 and 16. Further, substantially the entire longitudinal direction of the cutting edge of the contact blades 2 and 16 is in contact with the stranded wire A (element wire a), and a part of the cutting blade of the contact blades 2 and 16 in the longitudinal direction is stranded wire A (element wire). There is no risk of being damaged by pressure bonding to a).
[0027]
In the case of the present embodiment, the concave grooves 5a and 5b are formed so as to correspond to the diameters of the large and small twisted wires A so as to be substantially equal to the wire diameter, so that a large current (10 kA to 12. Even if 5 kA) flows abruptly, the stranded wire A hardly moves in the grooves 5a and 5b, and there is no possibility that the stranded wire A is blown or the connection clamp is broken. Further, the contact blades 2 and 16 can be brought into contact with each other without damaging the element wire A constituting the stranded wire A, the contact area with the conductor of the stranded wire A increases, and the insulation coating of the stranded wire A The contact pressure between the wire holding part 4 and the wire holding part 4 does not increase so much, that is, no large pressure acts on the insulation coating from the wire holding part 4, so that the insulation coating "sags" due to the creep phenomenon even in long-term use. There is no contact area, contact pressure does not decrease, contact resistance does not increase, and is stable.
[0028]
In the above embodiment, the contact blades 2 and 16 are provided. However, as shown in FIGS. 7 and 8, only the contact blade 2 may be used, and the wire holding plate 7 is provided with one concave groove 5b. However, a plurality of grooves may be provided in accordance with the diameter of the electric wire. Further, the present invention can also be applied to a connection clamp device that does not include the electric wire holding plate 7.
[0029]
【The invention's effect】
As described above, the connection clamp device according to the present invention is configured so that the contact edge of the contact blade is at a slight angle of 1 ° to 6 ° with the axis of the stranded wire so that the blade edge portion does not bite between the strands constituting the stranded wire. Since they are arranged so as to intersect, sufficient contact pressure can be secured between the contact blade and the strand without damaging the strands of the strand, and the contact blade can be changed according to the diameter of the strand. There is an effect that it is not necessary.
[0030]
In addition, when the stranded wire holding part on the upper part of the clamp body is a groove having a size approximately equal to the wire diameter for each wire diameter, the groove and the wire are in surface contact with each other, and even if a large current flows, the contact blade and the stranded wire A constant contact pressure can be obtained by securing the contact area with the conductor and controlling the gripping force and tightening torque on the conductor, and the contact resistance is low, and the generation of Joule heat can be kept low. In addition, even if vibration due to an impact force when a large current flows is applied, the contact area and the contact pressure are not changed.
[Brief description of the drawings]
FIG. 1 is a side view showing an embodiment of a connection clamp device of the present invention.
FIG. 2 is a front view of the same.
FIG. 3 is an enlarged perspective view of a contact blade.
FIG. 4 is a plan view of a contact blade.
FIG. 5 is a plan view for explaining a relationship between a stranded wire and a contact blade.
6 is an explanatory cross-sectional view taken along the line VI-VI in FIG.
FIG. 7 is another plan view for explaining the relationship between the stranded wire and the contact blade.
8 is an explanatory sectional view taken along line VIII-VIII in FIG.
[Explanation of symbols]
1 Clamp body 2, 16 Contact blades 2 a, 2 b, 2 c, 16 a, 16 b, 16 c Top portion 3 Movable contact base 4 Electric wire holding portion 4 a Wire holding body 5 a, 5 b Groove 6 pin 7 Electric wire holding plate 8 Positioning pin 9 Locking hole 11 Terminal mounting part

Claims (2)

より線の絶縁被覆を貫通する直線状の接触刃を設けた接続クランプ装置において、
前記接触刃を、より線の軸線に対し、当該より線を構成する素線のなす、より角度とは反対方向へ1°乃至6°の角度で傾斜するように配置してなることを特徴とする接続クランプ装置。
In the connection clamp device provided with the linear contact blade that penetrates the insulation coating of the stranded wire,
The contact blade is arranged so as to be inclined at an angle of 1 ° to 6 ° in a direction opposite to the angle formed by the strands constituting the strand with respect to the axis of the strand. Connection clamp device to do.
請求項1に記載の接続クランプ装置にして、
前記傾斜の角度を3.8乃至5.7°としたことを特徴とする接続クランプ装置。
The connection clamp device according to claim 1,
A connection clamp device, wherein the angle of inclination is 3.8 to 5.7 °.
JP2002067240A 2002-03-12 2002-03-12 Connection clamp device Expired - Fee Related JP4030777B2 (en)

Priority Applications (1)

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JP4030777B2 true JP4030777B2 (en) 2008-01-09

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Publication number Priority date Publication date Assignee Title
JP5917661B1 (en) * 2014-11-13 2016-05-18 中国電力株式会社 Bypass cable connector and bypass cable
CN108599005A (en) * 2018-07-16 2018-09-28 广东电网有限责任公司 Bypass protector

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