JP4030333B2 - Cushioning material - Google Patents

Cushioning material Download PDF

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Publication number
JP4030333B2
JP4030333B2 JP2002093399A JP2002093399A JP4030333B2 JP 4030333 B2 JP4030333 B2 JP 4030333B2 JP 2002093399 A JP2002093399 A JP 2002093399A JP 2002093399 A JP2002093399 A JP 2002093399A JP 4030333 B2 JP4030333 B2 JP 4030333B2
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JP
Japan
Prior art keywords
air
portions
air injection
cushioning material
injection path
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2002093399A
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Japanese (ja)
Other versions
JP2003292047A (en
Inventor
和彦 細川
早百合 中田
美史 小柳
幹雄 田中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Corp
Sun A Kaken Co Ltd
Kashiwara Seitai Co Ltd
Panasonic Holdings Corp
Original Assignee
Panasonic Corp
Sun A Kaken Co Ltd
Kashiwara Seitai Co Ltd
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Panasonic Corp, Sun A Kaken Co Ltd, Kashiwara Seitai Co Ltd, Matsushita Electric Industrial Co Ltd filed Critical Panasonic Corp
Priority to JP2002093399A priority Critical patent/JP4030333B2/en
Publication of JP2003292047A publication Critical patent/JP2003292047A/en
Application granted granted Critical
Publication of JP4030333B2 publication Critical patent/JP4030333B2/en
Anticipated expiration legal-status Critical
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Description

【0001】
【発明の属する技術分野】
本発明は被包装物を包む合成樹脂フィルムからなる緩衝材に関するものである。
【0002】
【従来の技術】
従来から被包装物を包装するときに使用する緩衝材として、発泡スチロール製の緩衝材が一般に知られているが、この発泡スチロール製の緩衝材は焼却処理するときに燃焼温度が高温になって炉を傷めることから、最近になってこの発泡スチロール製の緩衝材に代わる緩衝材が望まれるようになっている。そこで、発泡スチロール製の緩衝材に代わる緩衝材として、例えば特開平4−327158号公報に開示されているような緩衝材が提案されている。この特開平4−327158号公報に開示されている緩衝材は、合成樹脂からなる5個の空気袋が、被包装物の正面と上下面と左右側面とに対応して連結され、これら5個の袋のうち少なくとも1個に空気の注入口が設けられ、これら5個の空気袋に空気が充填され得るように構成されている。この緩衝材は空気が充填された状態で被包装物の両端に被せられ、かかる状態で紙製包装箱に収納されて被包装物の包装に供せられる。
【0003】
【発明が解決しようとする課題】
しかしながら、このような従来例にあっては被包装物の両端に被せられる緩衝材が2つ必要であり、この2つの緩衝材は始めから切り離された状態で作られているのであるが、コストダウンの要望から製造作業性の向上が望まれていた。
【0004】
本発明はこのような課題を解決するもので、被包装物の両端に被せられる緩衝材を効率良く製造できるようにすることを目的とするものである。
【0005】
【課題を解決するための手段】
この課題を解決するために本発明は、2枚の合成樹脂フィルム製シート材の外周部を加熱して溶着するとともに空気注入路を境にして左右に振り分けられた緩衝シート部を一体に備えてなる基体を用い、前記両緩衝シート部にはそれぞれ空気注入路の長さ方向に所定の間隔置きに設けられた区画溶着部により多数の区画された長尺状の密封袋部を備え、両側の緩衝シート部の密封袋部は密封袋部の長さ方向一端側に形成されている空気注入路の一端の空気注入口から空気が充填されるように構成され、且つ空気が充填された密封袋部はそれぞれ独立して密封状態を保持するように構成され、折り曲げ用の部分溶着部によって前記両側の緩衝シート部が偏平状態で折り畳まれて、所定の厚みを有する空間のある収容部を有するものとして形成し、密封袋部の長さ方向と平行な前記外周部の2つの辺において加熱溶着により閉じ、空気注入路に沿って互いに分断されるように構成したことを要旨とするものである。また本発明は、折り畳まれて空気注入路を介して互いに繋がる緩衝シート部に共通の空気注入口から空気を充填できるように構成したことを要旨とするものである。また本発明は、両緩衝シート部に対し別々に空気を注入するための空気注入口を備えてなることを要旨とするものである。さらに本発明は、空気注入路の幅方向中央部で基体の2枚の合成樹脂フィルム製シート材を互いに溶着してなる適当幅の溶着部が形成されるとともに、この溶着部の幅方向中央部にミシン目状カット線が形成されていることを要旨とするものである。
【0006】
この構成により、被包装物の両端に被せられる2つの緩衝材が同時に作られることになり、使用時に互いに切り離すことができるようになっており、被包装物の両端に被せられる緩衝材の製造を効率良く行なえ、大幅なコストダウンを図ることができる。
【0007】
【発明の実施の形態】
以下、本発明の実施の形態について、図面に基づいて説明する。
(実施の形態1)
先ず、図1〜図6に示す実施の形態1について説明する。図1において、1は本実施の形態の緩衝材の基体で、この基体1は2枚の合成樹脂フィルム製シート材の外周部1aを加熱して溶着するとともに中央の空気注入路2を境にして左右に振り分けられた緩衝シート部3A,3Bを一体に備えている。前記緩衝シート部3A,3Bにはそれぞれ空気注入路2の長さ方向等間隔置きに設けられた区画溶着部1bにより多数の区画された長尺状の同じ大きさの密封袋部4を備え、両側の緩衝シート部3A,3Bの密封袋部4に密封袋部4の長さ方向一端側に形成されている共通の空気注入路2の一端の空気注入口2aから空気を充填できるとともに、密封袋部4に充填された空気は密封袋部4から抜け出ないように各密封袋部4の長さ方向一端内には空気注入路2に接して逆止弁5(詳細説明は省略する)が設けられ、空気を充填後は何れかの密封袋部4が破損しても空気の流出はその破損した密封袋部4からだけとなるように構成されている。図1からも分かるように緩衝シート部3A,3Bは中央の空気注入路2を介して繋がった状態となっており、前記中央の空気注入路2の幅方向中央部で基体1の2枚の合成樹脂フィルム製シート材を互いに溶着してなる適当幅の溶着部6が形成されるとともに、この溶着部6の幅方向中央部にミシン目状カット線7が形成されている。また、前記空気注入路2の一端側の加熱溶着された外周部1aにおいて前記ミシン目状カット線7の延長位置で引き裂き用ノッチ部8が形成されているとともに、前記空気注入路2の他端側の加熱溶着された外周部1aにおいて前記ミシン目状カット線7の延長位置でミシン目状カット線7が形成されている。さらに、前記緩衝シート部3A,3Bの各密封袋部4の長さ方向適所に折り曲げ用の部分溶着部9が形成されている。なお、前記空気注入路2の一端の空気注入口2aは空気注入路2の幅方向中央から何れか一方の緩衝シート部3A側に偏った位置に設けられ、加熱溶着された外周部1aによって空気注入路2に対する差し込み状態が保持されている。そして、この空気注入口2aから注入された空気が前記両側の緩衝シート部3A,3Bの各密封袋部4に流れるように空気注入口2aに近い位置で前記溶着部6が分断されて基体1の2枚の合成樹脂フィルム製シート材が互いに溶着していない非溶着部となっていて空気通路10が形成されている。この空気通路10の位置にはミシン目状カット線7が存在しない。
【0008】
上記構成の基体1は、図2に示すように、前記両側の緩衝シート部3A,3Bが偏平状態で上側に折り畳まれ、各々の緩衝シート部3A,3Bの端部が前記空気注入路2の溶着部6に対向する位置となっており、密封袋部4の長さ方向と平行な前記両側外周部1aの2つの辺において閉じるために互いに重なる外周部1a同士を加熱溶着している。図2において、11はその溶着部である。なお、緩衝シート部3A,3Bが折り畳まれたとき、前記空気注入路2の上に対向して位置している密封袋部4の長さ方向端部の外周部1aは、加熱溶着されないものとする。この図2に示す状態で、前記空気注入口2aから空気を注入することにより、空気注入路2より逆止弁5を介して各密封袋部4に空気が注入され、その各密封袋部4を膨らませ、図3に示す状態とすることができる。
【0009】
すなわち、図3は、前述した密封袋部4の長さ方向と平行な前記外周部1a同士の加熱溶着部11において加熱溶着した後、前記空気注入口2aから空気を注入し、裏返した状態を示し、空気注入路2で繋がった前記緩衝シート部3A,3Bが膨らんだ状態で、平面形状がほぼ矩形の2つの収容部を有する緩衝材12,12が形成されており、前記引き裂き用ノッチ部8より引き裂いてミシン目状カット線7に沿って分断することによって図4に示すように2つの緩衝材12,12が切り離されることになる。
【0010】
この2つに分断された緩衝材12,12は、前記折り曲げ用の部分着部9によって、所定の厚み(深さ)を有する空間のある収容部を有するものとして形成されており、前記加熱溶着されていない空気注入路2側において、開口部13,13が形成されている。この2つに分断された緩衝材12,12を図5および図6に示すように被包装物14の両側部に被せた状態で段ボール板などからなる包装箱(図示せず)に収納することにより包装完了状態となる。
【0011】
(実施の形態2)
次に、図7に示す実施の形態2について説明すると、前記実施の形態1では2つの緩衝シート部3A,3Bに1箇所の空気注入口2aから空気を注入できるようにしてあるが、実施の形態2では2つの緩衝シート部3A,3Bに別々に空気を注入できるように溶着部6の両側に空気注入口2aを備えており、また溶着部6は連続状態で形成されていて前記実施の形態1のような非溶着部の空気通路10が存在せず、溶着部6の両側位置に各緩衝シート部3A,3Bへの空気注入路2が形成されている。
【0012】
以上述べた2つの実施の形態において、緩衝材12の内部の空間部の容積は被包装物14の大きさに合わせて作られるものである。
【0013】
【発明の効果】
以上のように本発明によれば、被包装物の両端に被せられる2つの緩衝材が同時に作られることになり、使用時に互いに切り離すことができるようになっており、被包装物の両端に被せられる緩衝材の製造を効率良く行なえ、大幅なコストダウンを図ることができる。
【図面の簡単な説明】
【図1】本発明の実施の形態1における緩衝材の展開図
【図2】同緩衝材を折り畳んだ状態を示す平面図
【図3】同2つの繋がった緩衝材に空気を充填した状態を示す斜視図
【図4】同緩衝材を分断した状態を示す斜視図
【図5】同分断された緩衝材を被包装物の両側部に被せた状態を示す斜視図
【図6】同分断された緩衝材を被包装物の両側部に被せた状態を示す断面図
【図7】本発明の実施の形態2における緩衝材の展開図
【符号の説明】
1 基体
1a 外周部
1b 区画溶着部
2 空気注入路
2a 空気注入口
3A,3B 緩衝シート部
4 密封袋部
5 逆止弁
6 溶着部
7 ミシン目状カット線
8 引き裂き用ノッチ部
9 部分溶着部
10 空気通路
11 溶着部
12 緩衝材
13 開口部
14 被包装物
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a cushioning material made of a synthetic resin film that wraps an article to be packaged.
[0002]
[Prior art]
Conventionally, as a cushioning material to be used when packaging an article to be packaged, a foamed polystyrene cushioning material is generally known. Recently, a cushioning material that replaces the foamed foam cushioning material has been desired. In view of this, as a buffer material replacing the foamed polystyrene buffer material, for example, a buffer material as disclosed in JP-A-4-327158 has been proposed. In the cushioning material disclosed in Japanese Patent Laid-Open No. 4-327158, five air bags made of synthetic resin are connected in correspondence with the front, top and bottom, and left and right sides of the package, and these five At least one of the bags is provided with an air inlet, and the five air bags can be filled with air. The cushioning material is placed on both ends of the packaging object in a state of being filled with air. In this state, the cushioning material is stored in a paper packaging box and used for packaging the packaging object.
[0003]
[Problems to be solved by the invention]
However, in such a conventional example, two cushioning materials are required to be put on both ends of the package, and these two cushioning materials are made in a state where they are separated from the beginning. Improvement in manufacturing workability has been desired due to the demand for down.
[0004]
This invention solves such a subject, and it aims at enabling it to manufacture efficiently the shock absorbing material covered on the both ends of a packaged object.
[0005]
[Means for Solving the Problems]
In order to solve this problem, the present invention integrally heats and welds the outer peripheral portions of the two sheet materials made of synthetic resin film, and integrally includes a buffer sheet portion distributed to the left and right with the air injection path as a boundary. Each of the buffer sheet portions is provided with a plurality of elongated sealing bag portions each partitioned by a welded portion provided at predetermined intervals in the length direction of the air injection path. The sealing bag portion of the buffer sheet portion is configured to be filled with air from an air inlet at one end of an air injection path formed on one end side in the length direction of the sealing bag portion, and is filled with air. Each part is configured to maintain a sealed state independently, and the cushion sheet parts on both sides are folded in a flat state by a partial welded part for folding, and has a receiving part with a space having a predetermined thickness Formed as In the two sides of the outer peripheral portion and the parallel length direction of the sealed bag portion is closed by heat welding, in which along the air injection passage and summarized in that configured to be separated from each other. Further, the gist of the present invention is that the buffer sheet portions that are folded and connected to each other via an air injection path can be filled with air from a common air injection port. Moreover, this invention makes it a summary to provide the air inlet for inject | pouring air separately with respect to both the buffer sheet | seat parts. Further, according to the present invention, a weld portion having an appropriate width is formed by welding two synthetic resin film sheet materials of the base to each other at the center portion in the width direction of the air injection path, and the center portion in the width direction of the weld portion. The gist is that a perforated cut line is formed.
[0006]
With this configuration, two cushioning materials that are put on both ends of the package are made at the same time, and can be separated from each other during use. It can be done efficiently, and a significant cost reduction can be achieved.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
(Embodiment 1)
First, the first embodiment shown in FIGS. 1 to 6 will be described. In FIG. 1, reference numeral 1 denotes a buffer material substrate according to the present embodiment. This substrate 1 heats and welds the outer peripheral portion 1 a of two synthetic resin film sheet materials and uses a central air injection path 2 as a boundary. And buffer sheet portions 3A and 3B distributed to the left and right. Each of the buffer sheet portions 3A and 3B is provided with a plurality of elongated sealing bags 4 having the same size, which are partitioned by partition welding portions 1b provided at equal intervals in the length direction of the air injection path 2, respectively. Air can be filled from the air inlet 2a at one end of the common air injection path 2 formed on one end side in the length direction of the sealing bag portion 4 in the sealing bag portions 4 of the buffer sheet portions 3A and 3B on both sides and sealed. There is a check valve 5 (detailed explanation is omitted) in contact with the air injection path 2 in one end in the length direction of each sealing bag portion 4 so that the air filled in the bag portion 4 does not escape from the sealing bag portion 4. Even if any of the sealed bag portions 4 is damaged after the air is filled, the air flows out only from the damaged sealed bag portion 4. As can be seen from FIG. 1, the buffer sheet portions 3 </ b> A and 3 </ b> B are connected via a central air injection path 2, and two sheets of the base body 1 are formed at the center in the width direction of the central air injection path 2. A welded portion 6 having an appropriate width formed by welding synthetic resin film sheet materials to each other is formed, and a perforated cut line 7 is formed at the center in the width direction of the welded portion 6. In addition, a tear notch portion 8 is formed at the extended position of the perforated cut line 7 in the heat-welded outer peripheral portion 1a on one end side of the air injection path 2 and the other end of the air injection path 2 A perforated cut line 7 is formed at an extended position of the perforated cut line 7 in the outer peripheral portion 1 a that is heat-welded on the side. Further, a partial welded portion 9 for bending is formed at an appropriate position in the length direction of each of the sealed bag portions 4 of the buffer sheet portions 3A and 3B. The air injection port 2a at one end of the air injection path 2 is provided at a position offset from the center in the width direction of the air injection path 2 toward one of the buffer sheet portions 3A, and the air is welded by the outer peripheral portion 1a. The insertion state with respect to the injection path 2 is maintained. The welded portion 6 is divided at a position close to the air inlet 2a so that the air injected from the air inlet 2a flows into the respective sealed bag portions 4 of the buffer sheet portions 3A and 3B on both sides, and the base 1 The two synthetic resin film sheet materials are non-welded portions that are not welded to each other, and the air passage 10 is formed. There is no perforated cut line 7 at the position of the air passage 10.
[0008]
As shown in FIG. 2, the base 1 having the above-described configuration is folded upward on the buffer sheet portions 3 </ b> A and 3 </ b> B on both sides in a flat state, and the end portions of the respective buffer sheet portions 3 </ b> A and 3 </ b> B The outer peripheral portions 1 a that are overlapped with each other are heat-welded to be closed at two sides of the outer peripheral portion 1 a on both sides parallel to the length direction of the sealing bag portion 4. In FIG. 2, 11 is the welding part. In addition, when buffer sheet part 3A, 3B is folded, the outer peripheral part 1a of the length direction edge part of the sealing bag part 4 located facing on the said air injection path 2 shall not be heat-welded. To do. In the state shown in FIG. 2, by injecting air from the air injection port 2 a, air is injected from the air injection path 2 into each sealed bag portion 4 via the check valve 5, and each sealed bag portion 4. Can be brought into the state shown in FIG.
[0009]
That is, FIG. 3 shows a state in which air is injected from the air injection port 2a after being heat-welded at the heat-welded portion 11 between the outer peripheral portions 1a parallel to the length direction of the sealing bag portion 4 described above, and turned over. In the state where the buffer sheet portions 3A and 3B connected by the air injection path 2 are inflated, the cushioning materials 12 and 12 having two accommodating portions having a substantially rectangular plane shape are formed, and the tear notch portion By tearing from 8 and cutting along the perforated cut line 7, the two cushioning members 12, 12 are separated as shown in FIG. 4.
[0010]
Cushioning material 12, 12 is divided into the two, by the partial penetration attaching portion 9 for the bending is formed as having an accommodating portion with a space having a predetermined thickness (depth), the heating Openings 13 and 13 are formed on the side of the air injection path 2 that is not welded. The cushioning materials 12 and 12 divided into two are stored in a packaging box (not shown) made of a corrugated board or the like in a state where the cushioning materials 12 and 12 are covered on both sides of the package 14 as shown in FIGS. With this, the packaging is completed.
[0011]
(Embodiment 2)
Next, the second embodiment shown in FIG. 7 will be described. In the first embodiment, air can be injected from two air inlets 2a into the two buffer sheet portions 3A and 3B. In the second embodiment, air injection ports 2a are provided on both sides of the welded portion 6 so that air can be separately injected into the two buffer sheet portions 3A and 3B, and the welded portion 6 is formed in a continuous state and is The air passage 10 of the non-welding portion as in the first embodiment does not exist, and the air injection passages 2 to the buffer sheet portions 3A and 3B are formed at the both side positions of the welding portion 6.
[0012]
In the two embodiments described above, the volume of the space inside the cushioning material 12 is made in accordance with the size of the package 14.
[0013]
【The invention's effect】
As described above, according to the present invention, the two cushioning materials to be put on both ends of the package are made at the same time, and can be separated from each other at the time of use. The buffer material produced can be efficiently manufactured, and the cost can be greatly reduced.
[Brief description of the drawings]
FIG. 1 is a developed view of a cushioning material in Embodiment 1 of the present invention. FIG. 2 is a plan view showing a state in which the cushioning material is folded. FIG. 3 shows a state in which the two linked cushioning materials are filled with air. FIG. 4 is a perspective view showing a state in which the cushioning material is divided. FIG. 5 is a perspective view showing a state in which the separated cushioning material is placed on both sides of the package. FIG. Sectional drawing which shows the state which covered the cushioning material on the both sides of the to-be-packaged object. FIG. 7 is a developed view of the cushioning material in Embodiment 2 of the present invention.
DESCRIPTION OF SYMBOLS 1 Base | substrate 1a Outer peripheral part 1b Compartment welding part 2 Air injection path 2a Air injection port 3A, 3B Buffer sheet part 4 Sealing bag part 5 Check valve 6 Welding part 7 Perforated cut line 8 Tear notch part 9 Partial welding part 10 Air passage 11 Welded portion 12 Buffer material 13 Opening portion 14 Package

Claims (4)

2枚の合成樹脂フィルム製シート材の外周部を加熱して溶着するとともに空気注入路を境にして左右に振り分けられた緩衝シート部を一体に備えてなる基体を用い、前記両緩衝シート部にはそれぞれ空気注入路の長さ方向に所定の間隔置きに設けられた区画溶着部により多数の区画された長尺状の密封袋部を備え、両側の緩衝シート部の密封袋部は密封袋部の長さ方向一端側に形成されている空気注入路の一端の空気注入口から空気が充填されるように構成され、且つ空気が充填された密封袋部はそれぞれ独立して密封状態を保持するように構成され、折り曲げ用の部分溶着部によって前記両側の緩衝シート部が偏平状態で折り畳まれて、所定の厚みを有する空間のある収容部を有するものとして形成し、密封袋部の長さ方向と平行な前記外周部の2つの辺において加熱溶着により閉じ、空気注入路に沿って互いに分断されるように構成したことを特徴とする緩衝材。Using a base body integrally provided with buffer sheet parts distributed to the left and right with the air injection path as a boundary while heating and welding the outer peripheral parts of the two sheet materials made of synthetic resin film, Is provided with a large number of elongated sealing bag portions divided by a welded portion provided at predetermined intervals in the length direction of the air injection path, and the sealing bag portions of the buffer sheet portions on both sides are sealed bag portions. The air is filled from the air inlet at one end of the air inlet passage formed at one end in the length direction of the air bag, and the sealed bag portions filled with air each independently maintain a sealed state. The cushion sheet portions on both sides are folded in a flat state by the partial welded portions for folding, and are formed as having a receiving portion with a space having a predetermined thickness, and the length direction of the sealed bag portion Parallel to the outside It closed by heat welding at the two sides of the parts, cushioning material, characterized in that along the air injection passage and adapted to be separated from each other. 折り畳まれて空気注入路を介して互いに繋がる緩衝シート部に共通の空気注入口から空気を充填できるように構成したことを特徴とする請求項1記載の緩衝材。The cushioning material according to claim 1, wherein the cushioning sheet portion that is folded and connected to each other via an air injection path can be filled with air from a common air inlet. 両緩衝シート部に対し別々に空気を注入するための空気注入口を備えてなることを特徴とする請求項1記載の緩衝材。2. The cushioning material according to claim 1, further comprising an air inlet for separately injecting air into both the cushioning sheet portions. 空気注入路の幅方向中央部で基体の2枚の合成樹脂フィルム製シート材を互いに溶着してなる適当幅の溶着部が形成されるとともに、この溶着部の幅方向中央部にミシン目状カット線が形成されていることを特徴とする請求項1または2または3記載の緩衝材。A weld portion having an appropriate width is formed by welding two sheets of the synthetic resin film sheet of the base to each other at the center portion in the width direction of the air injection path, and a perforated cut is formed at the center portion in the width direction of the weld portion. The cushioning material according to claim 1, 2 or 3, wherein a line is formed.
JP2002093399A 2002-03-29 2002-03-29 Cushioning material Expired - Fee Related JP4030333B2 (en)

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Publication number Priority date Publication date Assignee Title
TW200812877A (en) 2006-09-07 2008-03-16 Yao-Sin Liao Heterogeneous compound substrate for gas sealing member
TW200815249A (en) 2006-09-29 2008-04-01 Yao-Sin Liao Air enclosure with strengthened air-tightness function
TW200930632A (en) * 2008-01-04 2009-07-16 Chieh-Hua Liao Foldable multi-section buffer packaging bag
JP5457572B2 (en) * 2013-02-12 2014-04-02 岡葉流通株式会社 Elastic material with air chamber
KR20180046230A (en) * 2016-10-27 2018-05-08 삼성전자주식회사 Shock-absorbing packing material

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