JP4023744B2 - Method for producing knots made from salmonid fish - Google Patents

Method for producing knots made from salmonid fish Download PDF

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JP4023744B2
JP4023744B2 JP2004105492A JP2004105492A JP4023744B2 JP 4023744 B2 JP4023744 B2 JP 4023744B2 JP 2004105492 A JP2004105492 A JP 2004105492A JP 2004105492 A JP2004105492 A JP 2004105492A JP 4023744 B2 JP4023744 B2 JP 4023744B2
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龍雄 永谷
秀樹 団
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鰹節のカネイ株式会社
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本発明は、サケ科魚類を原料として製造する削り節用節の製造方法に関する。   TECHNICAL FIELD The present invention relates to a method for manufacturing a cut-section knot that uses salmonid fish as a raw material.

サケ科魚類を原料として節を製造すると共に、旨味を引き出すために蛋白質分解酵素を使用する方法が、次の特許文献1に開示されている。
特開平9−271316号 この特許文献1に開示されている節の製造方法は、かつお節と同様の製法でサケ節を製造した場合、その煮熱工程でサケからエキス分の流失が多く、カビつけによる旨味成分の生成が十分でなく、かつお節に比較して旨味に乏しいと云う欠点を改善すべく、重量比0.05%乃至0.3%のタンパク質分解酵素を内蔵摘出後のサケ科類の魚類に注入して、35℃乃至60℃で3時間乃至8時間酵素反応させ、蒸煮した後放冷し、その後1度目の焙乾をして1晩室温であん蒸した後補修し、2度目の焙乾、あん蒸をし、その後、表面のタ−ルを除去するものであって、1度目のの焙乾は80℃乃至100℃で1時間乃至3時間となし、2度目の焙乾は水分15%乃至25%、水分活性0.8以下とすると云うものである。
A method for producing knots using salmonid fish as a raw material and using a proteolytic enzyme to extract umami is disclosed in the following Patent Document 1.
JP, 9-271316, A The manufacturing method of the clause currently indicated by this patent document 1 has a lot of loss of an extract from salmon in the boiling process, when a salmon clause is manufactured with the manufacturing method similar to a bonito, and it is moldy. In order to remedy the disadvantage that umami components are not sufficiently produced by potato and are less umami as compared to bonito, the amount of proteolytic enzyme of 0.05% to 0.3% by weight is incorporated in salmonids after extraction. Inject into fish, react for 3 to 8 hours at 35 ° C to 60 ° C, boil and let cool, then first dry and fry overnight at room temperature for repair and second time And then fumigating, and then removing the tar on the surface. The first roasting is performed at 80 to 100 ° C. for 1 to 3 hours, and the second roasting. Is said to have a water content of 15% to 25% and a water activity of 0.8 or less. The

しかし、上記特許文献1に開示されたサケ節については、次のような欠点がある。
1.魚肉に蛋白質分解酵素溶液を注入する方式であるため、注入位置においては酵素量が 過剰となり、その後他の部位に広がるため、部位によって可溶性加水分解物質量及びグ ルタミン酸の溢出量が異なる。
このため、同じ節でも、削り位置ごとに旨味即ちダシの出方が違う。
2.魚肉に注入針等を用いて蛋白質分解酵素溶液をいちいち注入するため、作業性が悪く 、製造コストの高騰を招く。
3.魚肉の大きさによって注入量及び注入部位を決めなければならないが、この大きさに 対する注入量と部位は作業者の勘に依存するところが多く、品質が安定しない。
4.魚肉に多数の注入針を刺すため、肉壊れが発生して商品価値が低下する。
5.魚肉の筋肉、肉の割れ目、脂質部にまでは蛋白質分解酵素が入りきらない。
However, the salmon clause disclosed in Patent Document 1 has the following drawbacks.
1. Since the proteolytic enzyme solution is injected into the fish meat, the amount of enzyme becomes excessive at the injection position and then spreads to other sites, so the amount of soluble hydrolyzate and glutamic acid overflow differ depending on the site.
For this reason, even in the same section, umami, that is, the appearance of dashi is different for each cutting position.
2. Since the proteolytic enzyme solution is injected into the fish meat using an injection needle or the like, the workability is poor and the manufacturing cost increases.
3. The injection volume and injection site must be determined according to the size of the fish meat, but the injection volume and site for this size often depend on the operator's intuition and the quality is not stable.
4). Since many injection needles are inserted into the fish meat, the meat breaks down and the commercial value decreases.
5). Proteolytic enzymes cannot enter the muscles of meat, the cracks in the meat, and the lipids.

本発明は、上記欠点に鑑みて提供されるものであって、その第1の目的は、蛋白質分解酵素を魚肉に対して均一に浸透させることができるサケ節の製造方法を提供することである。
更に、第2の目的は、蛋白質分解酵素を機械的な手段で能率よく浸透させることができて製造コストの低減が可能なサケ節の製造方法を提供することである。
更に、第3の目的は、魚肉の大きさにかかわらず蛋白質分解酵素を均一に浸透させることができるサケ節の製造方法を提供することである。
更に、第4の目的は、肉壊れを発生させないサケ節の製造方法を提供することである。
更に、第5の目的は、肉内の筋間、肉の割れ目、脂質部にまで浸透して均質に仕上げることができるサケ節の製造方法を提供することである。
This invention is provided in view of the said fault, The 1st objective is to provide the manufacturing method of a salmon knot which can make a proteolytic enzyme osmose | permeate uniformly with respect to fish meat. .
Furthermore, the second object is to provide a method for producing a salmon knot that can efficiently infiltrate a proteolytic enzyme by mechanical means and can reduce the production cost.
Furthermore, the third object is to provide a method for producing salmon knots that can uniformly infiltrate proteolytic enzymes regardless of the size of fish meat.
A fourth object is to provide a method for producing salmon knots that does not cause meat breakage.
Furthermore, a fifth object is to provide a method for producing a salmon knot that can penetrate into the muscles in the meat, the cracks in the meat, and the lipid part and finish it uniformly.

上記目的を達成するため、請求項1に記載の発明においては、サケ科魚類を原料とする節の製造方法において、a.サケ科魚類を任意の枚数に卸し、この卸した魚肉を蒸煮又は煮熟する、
b.次に、この魚肉を40〜60℃に加熱され、かつ蛋白質分解酵素の含有量が重量比で0.3〜3.0%の水溶液中に浸漬する、
c.次に、上記bで浸漬した魚肉及び水溶液に28kHz〜100kHzの超音波を高、低にその周波数を交互に切り替えながら10〜80分間かける、
d.次に、上記cで超音波をかけた魚肉を水溶液中から引き上げて40〜60℃の雰囲気中に60〜300分放置して酵素反応させる、
e.次に、上記dで酵素反応させた魚肉を常法により焙乾又は乾燥を行って仕上げる、
f.ことを特徴とするものである。
In order to achieve the above object, according to the first aspect of the present invention, in the method for producing a knot using salmonid fish as a raw material, a. We sell salmonid fish to any number, and steam or boil this wholesale fish,
b. Next, this fish meat is heated to 40 to 60 ° C. and immersed in an aqueous solution having a proteolytic enzyme content of 0.3 to 3.0% by weight.
c. Next, ultrasonic waves of 28 kHz to 100 kHz are applied to the fish meat and aqueous solution soaked in the above b for 10 to 80 minutes while switching the frequency alternately to high and low,
d. Next, the fish meat subjected to ultrasonic wave in the above c is pulled up from the aqueous solution and left in an atmosphere of 40 to 60 ° C. for 60 to 300 minutes to cause an enzyme reaction.
e. Next, the fish meat subjected to the enzyme reaction in the above d is finished by drying or drying by a conventional method.
f. It is characterized by this.

上記本発明によると、蛋白質分解酵素水溶液中に魚肉を浸漬し、超音波をかけながら浸透させるため、サケ科魚類の魚肉に対し、蛋白質分解酵素をその大きさ、部位に関係なく、内部まで均一に浸透させることができる。よって、節は、どの位置を削っても旨味成分(ダシ)の出方は同じとなり、前述した本願発明の第1の目的を達成できる。
また、本発明は、蛋白質分解酵素水溶液中に魚肉を浸漬する方式のため、従来の注入針等を用いて注入する方式に比較して、大量生産が可能であると共に人手も少なくて済むため、製造コストの低減が可能となり、前述した本願発明の第2の目的を達成できる。
また、本発明は、蛋白質分解酵素水溶液中に魚肉を浸漬する方式のため、酵素の浸透率は魚肉の大きさにかかわらず均一化することができ、品質の安定した節を製造することが可能となり、前述した本願発明の第3の目的を達成できる。
また、本発明は、注入針を使用しないため、肉壊れが発生せず、形の良い、高品質のサケ節を提供することができ、前述した本発明の第4の目的を達成できる。
また、本発明は、超音波の作用により魚肉内の筋間、肉の割れ目、脂質分まで蛋白質分解酵素が浸透するため、節の中心部まで良質の旨味が出るサケ節の提供が可能となり、前述した本発明の第5の目的を達成できる。
According to the present invention, since the fish meat is immersed in the aqueous solution of proteolytic enzyme and penetrated while applying ultrasonic waves, the proteolytic enzyme is uniformly distributed to the inside of the salmonid fish regardless of its size and location. Can penetrate. Accordingly, the section of the knot has the same umami component (dashi) regardless of where it is cut, and the first object of the present invention described above can be achieved.
In addition, the present invention is a method of immersing fish meat in an aqueous solution of proteolytic enzyme, so that it can be mass-produced and requires less manpower compared to the method of injecting using conventional injection needles, etc. The manufacturing cost can be reduced, and the second object of the present invention described above can be achieved.
In addition, since the present invention is a method in which fish meat is immersed in an aqueous solution of proteolytic enzyme, the enzyme permeability can be made uniform regardless of the size of the fish meat, and a stable quality knot can be produced. Thus, the third object of the present invention described above can be achieved.
In addition, since the injection needle is not used in the present invention, it is possible to provide a high-quality salmon knot with good shape without causing breakage of the meat, and the fourth object of the present invention described above can be achieved.
In addition, the present invention allows the provision of a salmon knot that gives good quality umami to the center of the knot, because the proteolytic enzyme penetrates between the muscles in the fish, the cracks in the meat, and the lipid content by the action of ultrasound. The fifth object of the present invention described above can be achieved.

図1は、本発明を実施するための蛋白質分解酵素(以下「分解酵素」と云う。)を示すもので、この処理装置は、分解酵素水溶液aを満たした容器(タンク)1と、この容器1に付設された超音波発生器2、容器1内の分解酵素水溶液aを加熱するためのヒーター4及び温度を制御するためのコントローラー5、電源6から成り、魚肉3をこの容器1内に入れ、超音波発生器2を駆動して分解酵素を魚肉3内に効率的に浸透させるものである。なお、分解酵素水溶液aの加熱源としては、電力以外に温水、その他の熱媒を用いることができる。
上記処理装置の容器1内の分解酵素水溶液aは、重量比で0.3%〜3.0%の分解酵素を溶解させたもので、0.3%以下の水溶液では、浸透に時間がかかり、酵素反応が遅く、3.0%以上では過剰となり、酵素反応が促進され過ぎて旨味成分が流出して品質の低下を招く虞れがあり、実用的には0.3%〜3.0%の範囲である。
FIG. 1 shows a proteolytic enzyme (hereinafter referred to as “degrading enzyme”) for carrying out the present invention. This processing apparatus includes a container (tank) 1 filled with an aqueous solution of degrading enzyme a, and the container. 1 is composed of an ultrasonic generator 2 attached to 1, a heater 4 for heating the decomposition enzyme aqueous solution a in the container 1, a controller 5 for controlling the temperature, and a power source 6, and the fish meat 3 is put in the container 1. The ultrasonic generator 2 is driven to allow the degrading enzyme to efficiently penetrate into the fish meat 3. As a heating source for the decomposing enzyme aqueous solution a, hot water or other heating medium can be used in addition to electric power.
The degradation enzyme aqueous solution a in the container 1 of the above processing apparatus is a solution in which 0.3% to 3.0% degradation enzyme is dissolved in a weight ratio. The enzyme reaction is slow, and if it is 3.0% or more, the enzyme reaction becomes excessive, and the enzyme reaction is promoted too much, so that the umami component may flow out and cause deterioration in quality. % Range.

使用できる分解酵素としては、天野エンザイム株式会社販売のアマノプロテアーゼA、アマノプロテアーゼN、アマノプロテアーゼP、アマノプロテアーゼS、アマノプロレザー、あるいは、ナガセケムテックス株式会社販売のナガセビオプラーゼ416F、ナガセビオプラーゼ、ナガセパパイン、ナガセデナチームAP、あるいは、ノボザイムズジャパン株式会社販売のノボアルカラーゼ、ノボフレーバーザイムが適している。
以上の分解酵素は、原則として単独で用いるが、場合によっては、複数種組み合わせて用いても良い。
Examples of the degrading enzyme that can be used include Amanoprotease A, Amanoprotease N, Amanoprotease P, Amanoprotease S, Amanoproleather sold by Amano Enzyme, or Nagase Biooplase 416F, Nagasebi sold by Nagase ChemteX Corporation. Oplase, Nagasepapine, Nagasedena Team AP, or Novo Alcalase and Novo Flavorzyme sold by Novozymes Japan Ltd. are suitable.
The above-mentioned degrading enzymes are used singly as a rule, but in some cases, they may be used in combination.

分解酵素水溶液aの温度は、40℃〜60℃の範囲が好ましく、40℃以下であると浸透率が低く、時間がかかり、60℃以上であると浸透率は高まるが、魚肉中から液中に旨味成分が流出し、品質が低下するので、実用的な液温は40℃〜60℃が好ましい。
魚肉を分解酵素水溶液aに浸漬する時間は、超音波をかける時間とも関係するが、28KHz〜100KHzで10分〜80分が好ましい。この浸漬時間は、魚肉の大きさ等から、分解酵素の浸透率を見極めて決定することになる。
超音波は、連続でかけても良いが、実験によると、高、低を一定のサイクルで切り替えると効率的であり、28KHzと45KHzを1秒間毎に切り替えたときに最も好ましい結果が得られた。但し、この超音波の周波数の組み合わせと切り替え時間は2秒以上でも良く、あるいは周波数や切り替えタイミングを経時的に変化させても良い。
分解酵素処理後の魚肉は、40℃〜60℃の雰囲気中に放置し、60分〜300分かけて酵素反応させ、その後は常法である焙乾又は乾燥を行い、製品に仕上げる。
The temperature of the decomposing enzyme aqueous solution a is preferably in the range of 40 ° C. to 60 ° C. When the temperature is 40 ° C. or lower, the permeability is low and takes time. When the temperature is 60 ° C. or higher, the permeability is increased. Since the umami component flows out and quality deteriorates, the practical liquid temperature is preferably 40 ° C to 60 ° C.
The time for immersing the fish meat in the degradation enzyme aqueous solution a is related to the time for applying the ultrasonic wave, but is preferably 10 to 80 minutes at 28 KHz to 100 KHz. This soaking time is determined by determining the penetration rate of the degrading enzyme from the size of the fish meat.
Ultrasonic waves may be applied continuously, but according to experiments, it is efficient to switch between high and low at a constant cycle, and the most preferable result was obtained when switching between 28 KHz and 45 KHz every second. However, the combination of ultrasonic frequencies and the switching time may be 2 seconds or more, or the frequency and switching timing may be changed over time.
The fish meat after the decomposing enzyme treatment is left in an atmosphere of 40 ° C. to 60 ° C. and subjected to an enzyme reaction over 60 minutes to 300 minutes, and then subjected to a conventional method of drying or drying to finish the product.

図2に示すフローに基づいて本発明の実施例を詳細に説明する。先ず、サケ科魚類を3〜5枚に卸す。この卸した魚肉3の1枚の重量は平均で500gである。次にこの卸した魚肉3を酵素分解処理装置の分解酵素水溶液a(分解酵素アマノプロテアーゼP重量比0.5%、水温45℃)を入れた容器1中に浸漬する。
次に超音波発生器2を駆動して、28kHzと45kHzの超音波を1秒間毎に切り替えながら容器1内の分解酵素溶液a及び魚肉3にかける(30分)。
次に、40℃〜60℃の温蔵庫に放置して酵素反応を行う。
次に、蒸煮釜にて約60分〜80分間蒸煮する。
次に、焙乾(120分〜180分)又は乾燥を繰り返し、製品とする。
なお、前記工程においては、蒸煮前に分解酵素浸透処理を行っているが、先に蒸煮又は煮熟を行い、後で分解酵素浸透処理を行うようにしても良い。
An embodiment of the present invention will be described in detail based on the flow shown in FIG. First, we sell 3-5 salmonids. The weight of one piece of the wholesale fish meat 3 is 500 g on average. Next, the wholesale fish meat 3 is immersed in a container 1 containing a decomposing enzyme aqueous solution a (decomposing enzyme amanoprotease P weight ratio 0.5%, water temperature 45 ° C.) of an enzyme decomposing treatment apparatus.
Next, the ultrasonic generator 2 is driven, and the ultrasonic waves of 28 kHz and 45 kHz are switched every second, and applied to the degrading enzyme solution a and the fish meat 3 in the container 1 (30 minutes).
Next, the enzyme reaction is carried out by leaving it in a warm storage room at 40 ° C to 60 ° C.
Next, steam for about 60 to 80 minutes in a steaming kettle.
Next, roasting (120 minutes to 180 minutes) or drying is repeated to obtain a product.
In addition, in the said process, although the decomposing | disassembling enzyme osmosis | permeation process is performed before cooking, you may make it perform a decomposing | disassembling enzyme osmosis | permeation process after cooking or cooking first.

表1は、本実施例に係るサケ節(符号C)と、分解酵素処理を行っていないサケ節(符号A)と、分解酵素処理し、煮熟を行ったサケ節(符号B)と、蒸煮後に分解酵素処理を行ったサケ節(符号D)と、煮熟後に分解酵素処理を行ったサケ節(符号E)について行った官能テストの結果である。なお、サケ節の製造は、「分解酵素処理なし」は従来法で製造し、分解酵素処理は実施例1の各条件設定で行った。

Figure 0004023744
以上の検査の結果から、分解酵素処理を行っていないAに比較して、すべての事例において酵素処理を行った製品の方がうま味において優れていることが判る。 Table 1 shows a salmon knot (symbol C) according to the present embodiment, a salmon knot that has not been subjected to degrading enzyme treatment (symbol A), a salmon knot that has been digested with digestion enzyme and boiled (symbol B), It is the result of the sensory test performed about the salmon clause (code | symbol D) which performed the digestive enzyme process after cooking, and the salmon clause (code | symbol E) which performed the digestive enzyme process after cooking. In addition, the salmon knot was produced by the conventional method for “no degrading enzyme treatment”, and the degrading enzyme treatment was carried out under the conditions set in Example 1.
Figure 0004023744
From the results of the above tests, it can be seen that the products subjected to the enzyme treatment in all cases are superior in umami as compared with A which has not been subjected to the degradation enzyme treatment.

表2に、固形状態のサケ節の外観の比較と、香り及び食味の官能検査の結果を示す。

Figure 0004023744
以上表1及び2の官能検査は、専門パネル3名により行った。
以上の検査の結果から、分解酵素処理を行った本発明の実施品の方が、行わない製品に比較して優れている。なお、「分解酵素処理なし」は従来法で製造し、「分解酵素処理あり」は、実施例1の各条件設定で行った。 Table 2 shows the comparison of the appearance of the salmon knots in the solid state and the results of the sensory test on the aroma and taste.

Figure 0004023744
The sensory tests in Tables 1 and 2 were conducted by three specialized panels.
From the results of the above tests, the product of the present invention that was subjected to the degrading enzyme treatment was superior to the product that was not subjected to the treatment. “No degrading enzyme treatment” was produced by the conventional method, and “with degrading enzyme treatment” was carried out under the conditions set in Example 1.

分解酵素処理装置の説明図。Explanatory drawing of a degradation enzyme processing apparatus. 本発明の実施フローの説明図。Explanatory drawing of the implementation flow of this invention.

符号の説明Explanation of symbols

1 容器
2 超音波発生器
3 魚肉
4 ヒーター
5 コントローラー
6 電源
a 分解酵素水溶液
DESCRIPTION OF SYMBOLS 1 Container 2 Ultrasonic generator 3 Fish meat 4 Heater 5 Controller 6 Power supply a Decomposition enzyme aqueous solution

Claims (1)

a.サケ科魚類を任意の枚数に卸し、この卸した魚肉を蒸煮又は煮熟する、a. We sell salmonid fishes to any number, and steam or boil this wholesaled meat.
b.次に、この魚肉を40〜60℃に加熱され、かつ蛋白質分解酵素の含有量が重量比で0.3〜3.0%の水溶液中に浸漬する、  b. Next, this fish meat is heated to 40 to 60 ° C. and immersed in an aqueous solution having a proteolytic enzyme content of 0.3 to 3.0% by weight.
c.次に、上記bで浸漬した魚肉及び水溶液に28kHz〜100kHzの超音波を高、低にその周波数を交互に切り替えながら10〜80分間かける、  c. Next, ultrasonic waves of 28 kHz to 100 kHz are applied to the fish meat and aqueous solution soaked in the above b for 10 to 80 minutes while switching the frequency alternately to high and low,
d.次に、上記cで超音波をかけた魚肉を水溶液中から引き上げて40〜60℃の雰囲気中に60〜300分放置して酵素反応させる、  d. Next, the fish meat subjected to ultrasonic wave in the above c is pulled up from the aqueous solution and left in an atmosphere of 40 to 60 ° C. for 60 to 300 minutes to cause an enzyme reaction.
e.次に、上記dで酵素反応させた魚肉を常法により焙乾又は乾燥を行って仕上げる、  e. Next, the fish meat subjected to the enzyme reaction in the above d is finished by drying or drying by a conventional method.
f.ことを特徴とするサケ科魚類を原料とする節の製造方法。  f. A method for producing knots using salmonid fish as a raw material.
JP2004105492A 2004-03-31 2004-03-31 Method for producing knots made from salmonid fish Expired - Fee Related JP4023744B2 (en)

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