JP4004827B2 - Installation method of wood-like molded product manufacturing equipment - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for installing a quality-like molded product production apparatus for producing a wood-like molded product containing cellulosic fine particles obtained from wood and a thermoplastic resin.
[0002]
[Background technology]
In recent years, wood-like molded products have been used for peripheral edges, skirting boards, stair railings, stair tread frames, sash frames, furniture, tables and counters as interior parts of houses.
Such a wood-like molded product is obtained by, for example, pulverizing natural wood, sawdust, etc. to obtain cellulosic fine particles, then kneading and melting the cellulosic fine particles and resin, and then once extrusion molding The pellets are manufactured by extruding or injection-molding the pellets into a desired shape.
[0003]
Here, as a method for producing the pellet, for example, a technique described in JP-A-8-183028 can be cited. Here, an injection molded product made of synthetic resin used as an interior part in an automobile interior is described.
First, an appropriate amount of a thermoplastic resin such as polypropylene resin or ABS resin and a reinforcing filler such as talc or charcoal is mixed in a Henschel mixer and mixed. Next, the mixed material that has undergone the mixing process by the Henschel mixer is supplied to an extruder, the thermoplastic resin and the reinforcing filler are kneaded and extruded through a die as a rod-shaped resin material. Then, the rod-shaped resin material extruded from the die of the extrusion molding machine is passed through the protein powder adhesion machine, the protein powder is adhered to the outer surface of the resin material, and then cooled to a predetermined temperature in the cooling water tank, Next, resin pellets having an appropriate particle size are formed by a pelletizer.
By the way, in the manufacturing method described in JP-A-8-183028, after passing through the mixing step as described above, the mixed material is made into a rod-shaped resin material with an extruder, and then cooled in a cooling water tank. Furthermore, an injection molded product is manufactured by cutting into resin pellets by a pelletizer as appropriate to form resin pellets, and molding the resin pellets with an injection molding machine. Therefore, in order to manufacture such a molded product, the number of construction steps is large, the construction is troublesome and the construction period cannot be shortened.
[0004]
Therefore, it is desired to develop a wood-like molded product manufacturing apparatus that can reduce the number of construction steps and shorten the construction period. For example, the wood-like molded product manufacturing apparatus includes a wooden waste material storage apparatus that stores wooden waste materials, a pulverization apparatus that pulverizes the wooden waste materials supplied from the wooden waste material storage apparatus to produce cellulosic fine particles, and this pulverization. By kneading and melting the cellulosic fine particles and thermoplastic resin produced in the equipment to produce a mixed material, and cooling and stirring the mixed material produced in the kneading equipment In addition, if a configuration including a cooling stirrer for producing a powdered solidified product and a molding device for molding the solidified product produced by the cooling stirrer into a required shape, the mixture is kneaded and melted to obtain a mixed material. Later, after making into a rod-shaped resin material once with an extrusion molding machine, it is cooled and cut without any work, and it is made into a powdery solidified product by cooling and stirring means. The monster is The left molding means, is being molded woody molded article. Therefore, the number of construction steps can be reduced and the construction period can be shortened.
[0005]
[Problems to be solved by the invention]
By the way, when installing a wood-like molded product manufacturing apparatus as described above in a factory or the like, each device constituting the wood-like molded product manufacturing apparatus is often manufactured by a different device manufacturer. When each apparatus is carried into the factory and installed, there is a problem that it takes time to install it because it is confused about which section of the factory to install and install.
In addition, when each device is installed in the factory, adjacent devices are not necessarily arranged in the order of manufacturing the wood-like molded product. There is a problem that the conveying means such as a pipe becomes long and troublesome.
[0006]
The present invention has been made in view of the above circumstances, and provides a method for installing a wood-like molded product manufacturing apparatus capable of easily and efficiently installing each device constituting the wood-like molded product manufacturing apparatus in a factory. The challenge is to do.
[0007]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the invention of claim 1 manufactures a wood-like molded article containing cellulose fine particles obtained from a wood waste material containing impurities and a thermoplastic resin, for example, as shown in FIG. A method for installing a wood-like molded product manufacturing apparatus,
The wood-like molded product manufacturing apparatus 6 includes a wooden waste material storage apparatus 30 that stores wooden waste materials, and a pulverization apparatus 31 that pulverizes the wooden waste materials supplied from the wooden waste material storage apparatus 30 to produce cellulosic fine particles, Kneading device 8 for producing a mixed material by kneading and melting the cellulose-based fine particles and thermoplastic resin produced by this pulverizing device 31; cooling the mixed material produced by this kneading device 8; And it is set as the structure provided with the cooling stirring apparatus 10 which manufactures a powdery solidified material by stirring, and the shaping | molding apparatus 11 which shape | molds the solidified material manufactured with this cooling stirring apparatus 10 in a required shape,
In the factory in which the wood-like molded product manufacturing apparatus 6 is to be installed, the wood waste material storage device section A, the pulverization device section B adjacent to the wood waste material storage device section A, and the pulverization apparatus section B are adjacent. The kneading apparatus section C, the cooling stirrer section D adjacent to the kneading apparatus section C, and the molding apparatus section E adjacent to the cooling stirrer section D are divided,
The wood waste material storage device 30 is installed in the wood waste material storage device section A, the grinding device 31 is installed in the grinding device section B, the kneading device 8 is installed in the kneading device section C, and the cooling and stirring device section The cooling and stirring apparatus 10 is installed in D, and the molding apparatus 11 is installed in the molding apparatus section E.
[0008]
Each of the compartments is not limited to the one that divides the factory in a plane, but includes one that is vertically divided, that is, three-dimensionally partitioned.
[0009]
According to the invention of claim 1, in the factory where the wood-like molded product manufacturing apparatus 6 is to be installed, the wood waste material storage device section A and the crushing device section B adjacent to the wood waste material storage device section A in advance, It is divided into a kneading apparatus section C adjacent to the pulverizing apparatus section B, a cooling stirrer section D adjacent to the kneading apparatus section C, and a forming apparatus section E adjacent to the cooling stirrer section D. Since the wood waste material storage device 30, the crushing device 31, the kneading device 8, the cooling and stirring device 10 and the molding device 11 are installed in these sections, each device manufacturer can easily and efficiently do not hesitate each device. Can be installed.
Moreover, since each adjacent division is arrange | positioned in the manufacture order of a wood-like molded product, an apparatus can be easily connected in manufacture order.
[0010]
Invention of Claim 2 is the installation method of the wood-like molded article manufacturing apparatus of Claim 1,
The pulverizing apparatus B includes a primary pulverizing apparatus 14 for roughly pulverizing wood waste materials containing impurities, a separation apparatus 12 for removing impurities as metals from the coarsely pulverized wooden waste materials, and coarsely pulverized and metals removed. It comprises a secondary pulverizer 13 for finely pulverizing the wood waste material, and a tertiary pulverizer 15 for finely pulverizing the finely pulverized wood waste material into cellulose-based fine particles,
The pulverizer section B is divided into a primary pulverizer section B1, a separation apparatus section B2 adjacent to the primary pulverizer section B1, a secondary pulverizer section B3 adjacent to the separation apparatus section B2, and the secondary It is constituted by a tertiary pulverizer section B4 adjacent to the pulverizer section B3,
The primary pulverizer 14 is installed in the primary pulverizer section B1, the separation apparatus 12 is installed in the separation apparatus section B2, the secondary pulverizer 13 is installed in the secondary pulverizer section B3, and the tertiary pulverizer 15 is installed in the tertiary pulverizer section B4. It is characterized by installation.
[0011]
According to the invention of claim 2, the pulverizer section B is preliminarily divided into the primary pulverizer section B1, the separation apparatus section B2 adjacent to the primary pulverization apparatus section B1, and the secondary pulverization adjacent to the separation apparatus section B2. An apparatus section B3 and a tertiary pulverization apparatus section B4 adjacent to the secondary pulverization apparatus section B3 are configured, and in these sections, the primary pulverization apparatus 14, the fractionation apparatus 12, the secondary pulverization apparatus 13, and the tertiary pulverization apparatus 15 are provided. Therefore, even if the crushing device 30 is composed of a plurality of devices 12 to 15, each device can be easily and efficiently installed without hesitation.
[0012]
Invention of Claim 3 in the installation method of the woody molded article manufacturing apparatus of Claim 1 or 2,
After the respective devices are installed in the sections adjacent to each other, these devices are connected to each other by a material conveying means.
[0013]
According to the third aspect of the present invention, after the respective devices are installed in the adjacent sections, the devices are connected to each other by the material conveying means, so that the adjacent devices can be efficiently connected at the shortest distance by the conveying means 35-40. Can be linked.
[0014]
Invention of Claim 4 in the installation method of the wood-like molded article manufacturing apparatus in any one of Claims 1-3,
A resin storage device section G is provided in the vicinity of the wood waste material storage section A, a resin storage device 32 for storing a thermoplastic resin is installed in the resin storage device section G, and the resin storage device 32 and the kneading device 8 are installed. They are connected by the material conveying means 41.
[0015]
According to the invention of claim 4, since the resin storage device 32 for storing the thermoplastic resin is installed in the resin storage device section G provided in the vicinity of the wood waste material storage section A, the wood waste material storage device 30 and the resin storage device. Therefore, the amount of wood waste and the amount of resin stored in these devices can be easily confirmed.
[0016]
Invention of Claim 5 is the installation method of the wooden-like molded article manufacturing apparatus in any one of Claims 1-4,
The wood waste material storage device section A is provided near the entrance T1 of the factory.
[0017]
According to the invention of claim 5, since the wood waste material storage device section A is provided in the vicinity of the factory entrance T1, the wood waste material storage device 30 installed in the wood waste material storage section A is close to the factory entrance T1, and therefore When supplying the wood waste material from the outside to the wood waste material storage device 30, it is not necessary to transport the wood waste material to the back of the factory, so that the wood waste material can be easily supplied.
[0018]
Invention of Claim 6 in the installation method of the wood-like molded article manufacturing apparatus in any one of Claims 1-4,
The pulverizer section B is provided in the vicinity of the entrance T of the factory.
[0019]
According to the invention of claim 6, when pulverizing the wood waste material from the pulverizer 31 (14), fine dust and crushed waste may leak from the pulverizer, but the pulverizer section 31 is located near the factory entrance. Since the pulverizer 31 (14) installed in the pulverizer section is close to the factory entrance T1, the garbage and crushed waste can be easily carried out of the factory from the entrance T1 and disposed of.
[0020]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a schematic diagram showing a state in which a wood-like molded product manufacturing apparatus is installed in a factory.
A wood-like molded product 1 manufactured by the wood-like molded product manufacturing apparatus includes cellulose-based fine particles 3 obtained from the wood waste material 2 and a thermoplastic resin 5 obtained from the resin waste material 4.
[0021]
The wood-like molded product manufacturing apparatus includes a wooden waste material storage device 30 that stores wooden waste materials, a pulverization device 31 that pulverizes the wooden waste materials supplied from the wooden waste material storage device 30 to produce cellulosic fine particles, The kneading device 8 for kneading and melting the cellulose fine particles 3 produced by the pulverizing device 31 and the thermoplastic resin 5 to produce a mixed material, and the mixed material produced by the kneading device 8 are cooled. And the cooling stirring apparatus 10 which manufactures the granular solidified material 9 by stirring, and the shaping | molding apparatus 11 which shape | molds the solidified material 9 manufactured with this cooling stirring apparatus 10 in a required shape are provided.
[0022]
The wooden waste material storage device 30 is a storage tank, and the wooden waste material storage device 30 stores the wooden waste material 2 having a size of about 4 to 5 centimeters. A transport pipe 30a is connected to the wood waste storage device 30. The wood waste 2 transported by a truck or the like is supplied from the transport pipe 30a by pneumatic feeding and stored. Examples of the wood waste material 2 include, for example, wood waste materials that are discharged when a building such as a house is demolished, wood waste materials that are discharged when a furniture is demolished, wood scraps that are discharged during building construction, sawdust Etc.
[0023]
The pulverizing device 31 includes a primary pulverizing device 14 for roughly pulverizing a wood waste material containing impurities, a separation device 12 for removing metals as impurities from the roughly crushed wood waste material, and a wood material that has been coarsely pulverized and from which metals have been removed. A secondary pulverizer 13 for finely pulverizing the waste material, and a tertiary pulverizer 15 for finely pulverizing the finely pulverized wood waste material into cellulose-based fine particles are provided.
The primary pulverizer 14 is used in this primary pulverization step, and has a pulverization function capable of making a large lump having a lump size of several millimeters. Is a pulverizer 14 that forms a large number of protrusions on the surfaces of two opposing rollers, and rotates the rollers while applying pressure between the rollers to crush what passes between them. Of course, the crushing device 14 is not limited to this, and other crushing devices for coarse crushing may be used as long as they have similar functions. For example, a jaw crusher that pulverizes the raw material by putting the raw material between a jaw open to the upward V shape and a vibrating jaw and pressurizing it, or a gyre that the movable crushing surface swirls in the fixed crushing surface and crushes continuously Other coarse crushing devices such as a rent crusher may be used.
[0024]
The sorting device 12 sorts the metal attached to the magnet with the strong magnet from the wood waste material 2 crushed by the primary crushing device 14, and further sorts the metal that is conductive but not attached to the magnet by an eddy current sorter. Further, metals, stones, etc. remaining in the magnetic sorting are sorted by a specific gravity sorter.
[0025]
The secondary pulverizer 13 is used in the secondary pulverization step, and pulverizes the primary pulverized material that has finished the primary pulverization step into a fine powder. The pulverizer 13 used in the secondary pulverization step can pulverize a large lump into a fine powder up to about 1 millimeter. Specifically, it is a hammer tip that rotates at high speed. A hammer mill is used that crushes the material and repeats the crushing action until it passes through a round hole in the screen on the outer periphery of the hammer tip. Of course, the crushing device 13 to be used is not limited to the above-described hammer mill, and any other crushing device may be used as long as it has a similar function. For example, you may use the cutter mill shredded with a cutter, the roll mill crushing with a roller, etc.
[0026]
The tertiary pulverization device 15 is used in the tertiary pulverization step, and the secondary pulverized material after the secondary pulverization step is pulverized in a fine powder form to obtain the cellulose fine powder 3. The crushing device 15 used in the tertiary crushing step D can crush the material obtained in the secondary crushing step into a finer powder.
Specifically, it is a so-called pin mill, which can be pulverized by receiving impact and repulsion interaction with a pin attached to a disk. More specifically, the pin mill includes a disk-shaped rotating disk having a large number of pins in the vertical direction and a fixed disk having a large number of pins on a surface facing the rotating disk, and is obtained by a secondary grinding process. When the material is put into the center of the rotating disk, it can enter into the gap between the rotating disk and the pin attached to the fixed disk by centrifugal force, and can be crushed into fine powder under the impact and repulsive interaction of the pin It is. In the tertiary pulverization step, the particles are pulverized into particles having a size of about 500 micrometers by the pin mill described above. Of course, the crushing device 15 is not limited to the above-described pin mill, and may be another fine crushing device having the same function, for example, a ball mill or a stone mill.
In the primary to tertiary pulverization steps as described above, the recovered wooden waste material 2 is divided into three stages, and the pulverization is efficiently performed step by step.
[0027]
The cellulosic fine particles 3 subjected to the pulverization process in this way are screened to an average particle size of 300 μm through a 500 μm mesh. That is, the cellulosic fine particles 3 are passed through the sieve 26, and those having a size of 500 microns or more are returned to the tertiary pulverizer 15 and re-ground.
Then, a cellulosic fine particle 3 having an average particle size of 300 μm and an inorganic pigment of several μm are appropriately metered by a load cell type automatic meter, and a mixing mixer (kneading kneaded in advance by an oil temperature controller). Device) 8 and heated by self-heating (friction heat) and stirred at 175 ° C. At this time, the inorganic pigment is applied around the cellulosic fine particles 3 by introducing the inorganic pigment into the mixing mixer 8 from the inorganic pigment introducing unit 16.
[0028]
On the other hand, the resin waste 4 is roughly pulverized using a hammer mill to obtain a thermoplastic resin 5.
The resin waste material 4 is, for example, a resin waste material 4 obtained from a container, packaging, tray, or the like of a food containing beverages, and from such resin waste material 4, a polypropylene resin, a polyvinyl chloride resin, a polyethylene resin, Foamed vinyl chloride resin, polystyrene resin, ABS resin and the like are obtained.
The thermoplastic resin 5 is stored in the resin storage device 32. The resin storage device 32 is a storage tank, and the thermoplastic resin 5 is supplied from the resin storage device 32 to the mixing mixer 8 via a transport pipe 32a.
[0029]
Then, the obtained thermoplastic resin 5 and the reinforcing agent are put into a mixing mixer 8 in which the cellulose fine particles 3 and the inorganic pigment are mixed, and further stirred at 185 ° C.
Stirring is performed at a low speed after high-speed rotation, and kneaded for about 3 minutes in a low-speed state to obtain the mixed material 7.
The reinforcing agent is added in order to improve adhesion between the thermoplastic resin 5 and the cellulose fine particles 3. The reinforcing agent is supplied from the reinforcing agent supply unit 17 to the mixing mixer 8.
Moreover, 55% of the cellulose-based fine particles 3 and the inorganic pigment obtained from the wood waste material 2 and 45% of the thermoplastic resin 5 obtained from the resin waste material 4 and the reinforcing agent are contained in the entire wood-like molded product 1. The blending amount is adjusted as follows.
[0030]
Next, the mixed material 7 is put into a cooling mixer (cooling stirrer) 10 and stirred until cooled to 80 ° C. The cooled mixed material 7 becomes a powdery solidified product 9.
[0031]
As shown in FIG. 2, the cooling mixer 10 includes a mixing bowl 18, a first stirring blade 19 that is provided on the bottom surface of the mixing bowl 18 and rotates around the vertical axis, and an inner periphery of the mixing bowl 18. Two second stirring blades 20 that are provided on the surface and rotate around the horizontal axis, and a motor that is provided on the outer peripheral surface of the mixing rod 18 that is the position of the second stirring blade 20 and drives the second stirring blade 20 21. Further, although not shown, a cooling device for cooling the inside of the mixing bowl 18 and a motor for driving the first stirring blade 19 are also provided.
[0032]
The first agitating blade 19 includes four blades and agitates the charged material around the vertical axis.
The second stirring blade 20 includes a plurality of fine blade plates, and the material stirred by the first stirring blade 19 is further finely stirred around the horizontal axis.
When the mixed material 7 is charged into the cooling mixer 10 as described above, the charged material 7 is stirred by the first stirring blade 19 and the second stirring blade 20 to obtain a powdery solidified product 9. .
[0033]
Thereafter, the powdered solidified product 9 is passed through a sieve 22 and stored in a storage tank 23, and the process proceeds to a molding process.
In the molding step, the powdered solidified product 9 is put into a hopper of an extrusion molding machine (molding apparatus) 11 and melted in a heating cylinder. Then, the solidified product 9 is extruded by a screw inside the extruder 11 and further extruded from a molding die to be molded into a desired shape.
[0034]
The molding temperature is set to 180 to 220 ° C., and molding is performed at this molding temperature. Here, the molding temperature was set to 180 to 220 ° C. because the thermoplastic resin 5 was insufficiently softened at less than 180 ° C., and it was difficult to uniformly knead with the cellulose fine particles 3. This is because the grains 3 cause changes such as carbonization by heat.
[0035]
Next, the extruded wood-like molded product 1 is transported to the cutting machine 24 at a constant speed by the transport machine, and is cut into a predetermined length by the cutting machine 24. Then, it conveys to the process stand 25 again with a conveying machine, and surface processing is given to the wood-like molded product 1 in the process stand 25. FIG.
In this surface processing, first, embossing is performed. That is, using an embossing device provided with a rotating shaft and a cylindrical embossing roller that can rotate around the axis of the rotating shaft, the embossing roller is rotated while being pressed against the woody molded product 1 from above. As a result, a large number of grooves are formed on the surface of the woody molded article 1.
In the hairline processing step, many scratches are formed on the surface of the wood-like molded product 1 by sanding paper.
[0036]
Next, in the coloring step, a colored paint is applied or a wiping stain treatment is performed. The wiping stain treatment is a treatment in which a paint is applied to the surface of the wood-like molded article 1 and then wiped off before drying to color only the groove formed by the embossing.
[0037]
After the coloring process is completed, the surface of the woody molded article 1 on which the colored paint is applied is dried by entering a drying process. And in a grinding | polishing process, grinding | polishing processing is given to the surface of the wood-like molded product 1 to which the coloring processing process was given.
That is, it grind | polishes using the grinding | polishing apparatus, extruding the wooden-like molded product 1 along rotation of the grinding | polishing roller of a grinding | polishing apparatus.
[0038]
Furthermore, after the polishing process is completed, the process proceeds to the painting process. This painting process is divided into an intermediate coating operation process and an overcoating operation process. In the intermediate coating operation process, a color sanding sealer is applied to the entire surface of the wood-like molded article 1. If necessary, UV coating may be applied before and after intermediate coating. Then, in the overcoating operation step, a top coat is applied to the surface of the wood-like molded product 1 and a UV coat is applied to cure the top coat from the top coat.
[0039]
Next, a method for installing the woody molded product manufacturing apparatus having the above-described configuration in a factory will be described.
First, in the factory building T where the wood-like molded product manufacturing apparatus is to be installed, the wood waste material storage device section A, the grinding device section B adjacent to the wood waste material storage device section A, and the grinding device section B A kneading device section C adjacent to the kneading apparatus section C, a cooling stirrer section D adjacent to the kneading apparatus section C, a forming apparatus section E adjacent to the cooling stirrer section D, and a work table adjacent to the forming apparatus E. Compartmented with compartment F.
Further, the pulverizer section B is divided into a primary pulverizer section B1, a separation apparatus section B2 adjacent to the primary pulverizer section B1, a secondary pulverizer section B3 adjacent to the separation apparatus section B2, and It is further divided by a tertiary pulverizer section B4 adjacent to the secondary pulverizer section B. In this case, the sections A and B (B1, B2, B3, B4), C, D, E, and F are partitioned in order. Moreover, the kneading apparatus section C and the cooling and stirring apparatus section D are partitioned so as to be lined up and down. In this case, the kneading apparatus section C is partitioned into a floor surface higher than the floor surface on which the cooling and stirring apparatus section D is provided.
[0040]
When the building T is partitioned into sections, for example, a strip-shaped adhesive tape may be attached to the floor surface of the building T, and the section may be partitioned with this tape, or paint or the like draws a frame or a partition line on the floor surface. You may partition by.
[0041]
Further, a resin storage device section G is provided in the vicinity of the wood waste material storage section A. In FIG. 1, the resin storage device section G is above the wood waste material storage section A, but the resin storage device section G is actually next to the wood waste material storage section A.
Further, the wood waste material storage device section A, the resin storage device section G, and the primary crushing device section B1 are provided in the vicinity of the entrance T1 of the building T.
[0042]
After partitioning the building T into sections A to G as described above, the wood waste material storage device 30 is installed in the wood waste material storage device section A, the grinding device 31 is installed in the grinding device section B, and the mixture is mixed in the kneading device section C. The smelting device 8 is installed, the cooling and stirring device 10 is installed in the cooling and stirring device section D, the molding device 11 is installed in the molding device section E, the processing table 25 is installed in the processing table section F, and the resin storage device 32 is installed in the resin storage section G. Install. In this case, each apparatus may be installed in any order in the respective sections, but it is desirable to install the apparatuses in order from the section far from the entrance T1 of the building T.
Further, since the pulverizer section B is further divided into a plurality of sections B1 to B4, the primary pulverizer 14 is installed in the primary pulverizer section B1, the separation apparatus 12 is installed in the separation apparatus section B2, and the secondary pulverizer The secondary pulverizer 13 is installed in the section B3, and the tertiary pulverizer 15 is installed in the tertiary pulverizer section B4.
[0043]
After each apparatus is installed in each section as described above, or after each apparatus is installed in each adjacent section, these apparatuses are connected to each other by the material conveying means. For example, the wood waste material storage device 30 and the primary pulverizer 14 are connected by a belt conveyor 35, and the primary pulverizer 14 and the sorting device 12 are connected by a belt conveyor 36. Further, the separation device 12 and the secondary pulverizer 13 are connected by a transport pipe 37, and the secondary pulverizer 13 and the tertiary pulverizer 15 are connected by a transport pipe 38. Further, the tertiary pulverizing device 15 and the kneading device 8 are connected by a transfer pipe 39 via a sieve 26, and the kneading device 8 and the cooling and stirring device 10 are directly connected. In addition, the cooling and stirring device 10 and the molding device 11 are connected by a transport pipe 40 via a storage tank 23. Further, the resin storage device 32 and the kneading device 8 are connected by a transport pipe 41.
By the above, the division in the factory building T, the installation of the device in each division, and the connection between the devices are completed.
[0044]
According to the present embodiment, in the factory where the wood-like molded product manufacturing apparatus should be installed, the wood waste material storage device section A, the pulverization apparatus section B (B1 to B4), the kneading apparatus section C, It is divided into a cooling stirrer section D, a molding apparatus section E, a processing table section F, and a resin storage apparatus section G. In these sections, the wood waste material storage device 30, the pulverization device 31, the kneading device 8, respectively. Since the cooling and stirring device 10, the molding device 11, the processing table 25, and the resin storage device 32 are installed, each device manufacturer can easily and efficiently install each device without hesitation.
Moreover, since each adjacent division is arrange | positioned in the manufacture order of a wood-like molded product, an apparatus can be easily connected in manufacture order.
[0045]
Furthermore, since each apparatus is connected by the material conveyance means 35-41 after installing each apparatus in the mutually adjacent division, adjacent apparatuses can be efficiently connected by the shortest distance by a conveyance means.
Further, since the resin storage device 32 is installed in the resin storage device section G provided in the vicinity of the wood waste material storage section A, the wood waste material storage device 30 and the resin storage device 32 are close to each other, and therefore stored in these devices. It is possible to easily confirm the amount of wood waste and the amount of resin.
In addition, the wood waste storage device 30 installed in the wood waste storage section A is close to the entrance T1 of the factory. Therefore, when supplying the wood waste from the outside to the wood waste storage device 30, it is necessary to transport it to the back of the factory. Therefore, it becomes easy to supply the wood waste material.
In addition, when the wood waste material is pulverized from the pulverizer 30, particularly the primary pulverizer 14, fine dust and crushed waste may leak from the pulverizer, but the primary pulverizer section is provided near the factory entrance Since the primary pulverizer 14 installed in the primary pulverizer section is close to the factory entrance T1, the waste and crushed waste can be easily carried out of the factory from the entrance T1 and discarded.
[0046]
In the present embodiment, as shown in FIG. 1, the sections A to F are arranged on a substantially straight line on the floor surface of the building T. However, the present invention is not limited to this, and arranged in two or more rows. Alternatively, it may be arranged so that the floor surface is adjacent in the vertical and horizontal order in the manufacturing order of the wood-like molded product, in other words, it may be arranged so as to be adjacent in the manufacturing order of the wooden-like molded product. . Further, if there is a difference in the height of the apparatus, the sections may be arranged vertically or in three dimensions. In this case, the building T has a multi-story structure, is arranged so as to be adjacent to each other on the upper and lower floors, and the devices installed in the adjacent sections may be connected by a material transfer means such as a transfer pipe penetrating the floor.
[0047]
【The invention's effect】
As described above, according to the invention of claim 1, the factory where the wood-like molded article manufacturing apparatus is to be installed is preliminarily disposed of the wood waste material storage device section, the pulverization apparatus section, the kneading apparatus section, and the cooling. Each of the device manufacturers manufactures each device, because it is divided into a stirring device section and a molding device section, and a wood waste material storage device, a pulverizing device, a kneading device, a cooling stirring device, and a forming device are installed in each of these sections. It can be installed easily and efficiently without hesitation.
Moreover, since each adjacent division is arrange | positioned in the manufacture order of a wood-like molded product, an apparatus can be easily connected in manufacture order.
[0048]
According to the invention of claim 2, the pulverizer section is configured in advance by a primary pulverizer section, a fractionation apparatus section, a secondary pulverizer section, and a tertiary pulverizer section. Since the primary pulverizer, fractionation device, secondary pulverizer, and tertiary pulverizer are installed, even if the pulverizer is composed of multiple devices, each device can be installed easily and efficiently without hesitation. .
[0049]
According to the third aspect of the present invention, since the respective apparatuses are connected to each other by the material conveying means after being installed in the adjacent sections, the adjacent apparatuses can be efficiently connected in the shortest distance by the conveying means. .
[0050]
According to the invention of claim 4, since the resin storage device for storing the thermoplastic resin is installed in the resin storage device section provided in the vicinity of the wood waste material storage section, the wood waste material storage device and the resin storage device are close to each other. Therefore, it is possible to easily confirm the amount of wood waste material and the amount of resin stored in these apparatuses.
[0051]
According to the invention of claim 5, since the wood waste storage device section is provided in the vicinity of the entrance of the factory, the wood waste material is supplied from the outside to the wood waste storage device installed in the wood waste storage space. In this case, it is not necessary to transport the plant to the back of the factory.
[0052]
According to the invention of claim 6, since the pulverizer section is provided in the vicinity of the factory entrance, the pulverizer installed in the pulverizer section is close to the factory entrance. Can be easily taken out of the factory from the entrance and disposed of.
[Brief description of the drawings]
FIG. 1 is a schematic diagram illustrating a state in which a wood-like molded product manufacturing apparatus is installed in a factory for illustrating an embodiment of the present invention.
FIG. 2 is a perspective view of the cooling and stirring means of the wood-like molded product manufacturing apparatus.
[Explanation of symbols]
6 Wood-like molded product manufacturing equipment
8 Kneading equipment
10 Cooling and stirring device
11 Molding equipment
12 Sorting device
14 Primary crusher
13 Secondary crusher
15 Third crusher
30 Wood waste storage device
31 Crusher
32 Resin storage device
35-41 Material conveying means
A Wood waste storage unit
B Crusher section
B1 Primary crusher section
B2 Sorting device section
B3 Secondary crusher section
B4 Tertiary crusher section
C Kneading equipment section
D Cooling stirrer section
E Molding equipment section

Claims (6)

An installation method for a wood-like molded product production apparatus for producing a wood-like molded product containing cellulose-based fine particles obtained from a wood waste material containing impurities and a thermoplastic resin,
The wood-like molded product manufacturing apparatus includes a wood waste storage device that stores wood waste, a grinding device that pulverizes the wood waste supplied from the wood waste storage device to produce cellulosic fine particles, and this grinding device. A kneading device for producing a mixed material by kneading and melting the produced cellulose fine particles and a thermoplastic resin, and cooling and stirring the mixed material produced by the kneading device A cooling stirrer for producing a granular solidified product, and a molding device for shaping the solidified product produced by the cooling stirrer into a required shape,
In the factory where the wood-like molded product manufacturing apparatus is to be installed, a wood waste storage unit section, a pulverization unit section adjacent to the wood waste storage unit section, and a kneading unit section adjacent to the pulverization unit section , A cooling stirrer section adjacent to this kneading apparatus section, and a molding apparatus section adjacent to this cooling stirrer section,
The wood waste material storage device is installed in the wood waste material storage device section, the grinding device is installed in the grinding device section, the kneading device is installed in the kneading device section, and the cooling stirring device is installed in the cooling stirring device section. Installation method of a wood-like molded product manufacturing apparatus, characterized in that the molding apparatus is installed in the molding apparatus section. In the installation method of the wooden-like molded article manufacturing apparatus according to claim 1,
The pulverizing apparatus includes a primary pulverizing apparatus for roughly pulverizing wooden waste materials containing impurities, a separating apparatus for removing impurities that are impurities from coarsely pulverized wooden waste materials, and a wooden waste material that has been coarsely pulverized and from which metals have been removed. Consists of a secondary pulverizer for finely pulverizing and a tertiary pulverizer for finely pulverizing the finely pulverized wood waste material into cellulose-based fine particles,
The pulverizer section is preliminarily adjacent to the primary pulverizer section, the separation apparatus section adjacent to the primary pulverization apparatus section, the secondary pulverization apparatus section adjacent to the separation apparatus section, and the secondary pulverization apparatus section. It is composed of a tertiary crusher section and
Wood, characterized in that the primary pulverizer is installed in the primary pulverizer section, the separation apparatus is installed in the separation apparatus section, the secondary pulverizer is installed in the secondary pulverizer section, and the tertiary pulverizer is installed in the tertiary pulverizer section. How to install the molded product manufacturing equipment. In the installation method of the woody molded product manufacturing apparatus according to claim 1 or 2,
A method for installing a wood-like molded article manufacturing apparatus, wherein after installing each device in a section adjacent to each other, the devices are connected to each other by a material conveying means. In the installation method of the woody molded article manufacturing apparatus according to any one of claims 1 to 3,
A resin storage device section is provided in the vicinity of the wood waste material storage section, a resin storage device for storing a thermoplastic resin is installed in the resin storage device section, and the resin storage device and the kneading device are connected by a material conveying means. A method for installing a wood-like molded product manufacturing apparatus characterized by the above. In the installation method of the wooden-like molded product manufacturing apparatus according to any one of claims 1 to 4,
An installation method for a wood-like molded product manufacturing apparatus, characterized in that the wood waste material storage device section is provided in the vicinity of an entrance of a factory. In the installation method of the wooden-like molded product manufacturing apparatus according to any one of claims 1 to 4,
An installation method for a wood-like molded product manufacturing apparatus, wherein the pulverizer section is provided in the vicinity of an entrance of a factory.

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